July 31st, 2017

Hydro-Forming Cartridge Brass — DJ’s Brass Service

Darrell Jones DJ's Brass hydraultic hydro-forming cartridge brass 6 Dasher 6mmBR 6BR BRX BRDX

Do you shoot a popular wildcat (such as the 6mm Dasher), but hate the hassle of fire-forming all your own cartridge brass? That takes time, costs money (in bullets and powder), and consumes precious barrel life. Well there IS a better solution — you can have your new brass hydro-formed to your exact specifications for a reasonable cost.

DJ’s Brass Service now offers custom case hydro-forming to your exact specs. Darrell Jones offers this service for a variety of popular cartridges: 6mm Dasher, 6mm BRX, 6mm BRDX, and 6mm Shehane. After hydro-forming your brass, Darrell can also neck-up or neck-down the cases to meet your needs. For example, if you shoot a 22 Dasher, Darrell can hydro-form the cases and then neck them down to .22 caliber. He can also turn the necks to your specs (for an additional charge).

Darrell is a hydro-forming wizard who has perfected the process over the last couple of years. He has learned a few special techniques along the way to ensure uniform case-forming. Without revealing any trade secrets, we can say the Darrell has very special dies and Darrell doesn’t use a mallet or hammer — he has a system that is much more consistent. Darrell tells us: “Many of my customers take this brass and load it ‘as is’ and go straight to a match and shoot some very nice groups.”

Hydro-forming by Darrell costs $0.60 (sixty cents) per case with a minimum order of $60. Neck-turning is an additional $0.50 (fifty cents) per case plus actual return shipping. The turnaround is usually less than five days.

With Darrell’s hydro-forming service you don’t have to buy any special dies or other equipment. Darrell says: “Simply send me the brass you need or have it dropped-shipped to me along with a fired case that has not been sized. If you need formed brass for a new build (gun not yet fired), let me know and I will size the brass to fit within .001 of a PT&G GO gauge.”

For more information, visit DJsBrass.com, or call Darrell at (205) 461-4680. IMPORTANT: Contact Darrell for shipping instructions BEFORE sending brass for processing. In a hurry, don’t have time? Just call Darrell and he’ll make something work for you.

DJs Brass hydro-forming

Hydro-Forming Customer Reports

Here are testimonials from recent customers.

“Recently had Darrell Jones of DJ’s Brass Service hydro-form 6 BRX brass for me. The turn around time was very fast and the brass was to the exact specification I ask for. I actually shot the hydro-formed brass in a match [without further fire-forming]. It shot a 3.597″ — pretty amazing. Let DJ do the work for you!” — Mike Wilson (3 Time IBS Record Holder; 2013 and 2014 1000-yard IBS Shooter of the Year.)

“Darrell Jones of DJ’s Brass Service went far beyond the call of duty, to assist me in preparation to shoot for my first time in an IBS match. I have had an interest in 1000-yard competition for many years and finally got the opportunity to try it. After researching the winning competitors, rifles, and rounds I ordered a Panda action with Krieger barrel in 6mm Dasher from Kelby’s. It was one week before the match and I had a rifle and no rounds. I contacted Darrell to hydraulically form 6mm dasher from Lapua 6mm BR brass. He formed the brass and had it in the mail the next day[.] Since I have only reloaded for hunting or magazine fed rifles I was not familiar with proper seating to allow land engagement of the bullets for 1000-yard accuracy. Darrell took the time to advised me every step of the way to allow me to shoot a 3.158″ (5) shot group to win my first round of my first competitive match ever.” — Mike Youngblood

Permalink Reloading, Tech Tip No Comments »
July 27th, 2016

DJ’s Brass Can Anneal, Turn Necks, Hydro-Form Cases and More

DJ's Brass Restoration Service

Bench Source Annealing machineWith the price of premium brass topping $1.00 per case for popular match cartridges, it makes sense to consider annealing your brass to extend its useful life. You don’t want to chuck out brass that costs a buck a case (or more)! Forum member Darrell Jones offers a full range of brass prep, brass forming, and brass restoration (annealing, ultra-sonic cleaning) at very affordable prices. Starting at just $20 per 100 cases ($25/100 for magnum cases), Darrell’s company, DJ’s Brass, will anneal your used brass using state-of-the-art Bench-Source annealing machines. Annealing plus ultrasonic cleaning starts at $35 per 100 cases ($45 for magnum cases). For a bit more money Darrell can also uniform the primer pockets and chamfer the case necks.

Custom Neck-Turning Services
Another great service DJ’s Brass provides is precision neck-turning. Darrell can neck-turn any size case to your specified neck-wall thickness. The price starts at $60.00 per hundred for standard cases or $75.00/100 for magnum size with a $25.00 minimum order. And if you’ve got a bucket of brass to neck-turn, that’s fine with Darrell — he recently neck-turned 1500 pieces of brass for one customer!

DJ’s Brass can process everything from .17 Fireball all the way up to the big magnum cases. And the job gets done quickly. Darrell normally offers a 10-day turn-around. For most jobs, Darrell tells us, he gets the processed brass to the Post Office within three business days. For more info, visit DJsBrass.com or call Darrell Jones at 205-461-4680. IMPORTANT: Contact Darrell for shipping instructions BEFORE sending any brass for processing. ALL BRASS MUST BE DE-PRIMED before you send it.

DJ's Brass Restoration Service

• Anneal Case Necks Only ($20.00/100 normal or $25.00/100 magnum)
• Ultrasonic Cleaning, Check Necks, and Annealing ($35.00/100 normal or $45.00/100 magnum)
• Full Service: Uniform primer pockets, Chamfer case mouths, Ultrasonic cleaning and Polishing, Anneal case necks (Starting at $50.00/100 call for quote)
• Neck Turning or trim-to-length Custom Order Service (Starting at $60.00/100 for standard cases and $75.00/100 for magnums)
• Hydro-Form Specialty cases (such as Dasher) $0.60 (sixty cents) each minimum of 100 pieces plus actual return shipping cost
• Expand Case Necks and Anneal brass (Call for Price)
• Create False Shoulder for Fire-Forming (Call for Price)
• Ultrasonic Cleaning of Muzzle Brake, $5.00 plus actual shipping

Hydro-Forming Cartridge Brass
Hydro-forming by Darrell costs $0.60 per case with a minimum order of 100 pieces. After hydro-forming, Darrell can also neck-turn the case for an additional charge (call for combined quote). In addition to the 6mmBR-based cases shown below, Darrell can now hydro-form 6PPC cases from .220 Russian brass.

hydroforming hydro-form Dasher 6mmBR PPC Darrell Jones

With Darrell’s hydro-forming service you don’t have to buy any special dies or other equipment. Darrell says: “Simply send me the brass you need or have it dropped-shipped to me along with a fired case that has not been sized. If you need formed brass for a new build (gun not yet fired), let me know and I will size the brass to fit within .001″ of a PT&G GO gauge.”

DJ’s Brass Offers Specialized Custom Services
Darrell tells us: “At DJ’s Brass, we can handle all your brass refurbishing needs. From ultrasonic cleaning to custom annealing for specific wildcat cartridges. We can expand your necks from .22 caliber to .30 caliber and anneal shoulders for consistent bump-back. We can turn your case-necks and trim the brass to your specs. For some cartridge types, I can pre-form cases to assist in fire-forming a wildcat cartridge. We also remove the carbon build-up in muzzle brakes. Don’t lose your accuracy by having carbon build up and close off the clearance required for the most accurate bullet release through a muzzle brake.” Note: Extra charges apply for neck-turning and neck expansion operations, or specialized cartridge-forming operations. Please call Darrell at 205-461-4680 for special services pricing.

DJ's Brass Restoration Service

Permalink Bullets, Brass, Ammo, Reloading 1 Comment »
October 24th, 2015

The 6mm BRDX — a Longer-Necked Dasher

6mm Dasher BRDX whidden Darrell Jones

At the recent IBS 600-Yard Nationals, the 6mm Dasher cartridge was the most popular chambering for both Light Guns and Heavy Guns. The Dasher, a 40° improved version of the 6mmBR Norma case, can definitely shoot — no question about that. But the Dasher has one less-than-ideal feature — its very short neck. This makes it more problematic to shoot a wide variety of bullet types — short bullets as well as long. In addition, the short neck makes it harder to “chase the lands” over time.

For those folks who like the performance of the 6mm Dasher, but prefer a longer neck, there is an excellent alternative — the 6mm BRDX. This wildcat shares the 40° shoulder of the Dasher and has nearly the same capacity. Like the Dasher, the 6 BRDX can drive 100-107gr bullets to the same 3000-3050 FPS accuracy node. But the 6 BRDX has a longer neck than the Dasher. Depending on your “blow length”, the 6 BRDX will typically give you about .030″ to .035″ more usable neck length. That may not sound like much, but it is very useful if you have a longish (.110″+) freebore and you still want to shoot shorter bullets in the lands for some applications.

Your editor has a 6mm BRDX and I really like it. The neck is long enough to let me shoot 90-grainers loaded into the lands as well as 105-grainers. Fire-forming is pretty easy. I just load very long (so there is a firm jam) and shoot with 30.0 grains of Varget and a 100+ grain bullet. With a Brux barrel, my BRDX easily shoots quarter-MOA, with some 100-yard groups in the ones in calm conditions. This is with a Stiller Viper Action, and Shehane ST-1000 stock bedded by Tom Meredith.

6mm Dasher BRDX whidden Darrell Jones

6mm BRDX Reamer, Dies, and Hydro-Forming Service
It’s not difficult to set up a rifle to run the 6 BRDX. Dave Kiff’s Pacific Tool & Gauge has the reamer (just tell him the freebore you want). Whidden Gunworks offers excellent BRDX sizing and seating dies. And if you don’t like fire-forming, give Darrell Jones of DJsbrass.com a call. Darrell can hydro-form 6 BRDX brass and even turn the necks to your specs. Darrell’s hydro-forming service saves you time and preserves precious barrel life.

Permalink Bullets, Brass, Ammo, Gunsmithing 4 Comments »
August 27th, 2015

DJ’s Brass Service Hydro-Forms Cartridge Brass

Darrell Jones DJ's Brass hydraultic hydro-forming cartridge brass 6 Dasher 6mmBR 6BR BRX BRDX

DJ’s Brass Service now offers custom case hydro-forming to your exact specs. Darrell Jones offers this service for a variety of popular cartridges: 6mm Dasher, 6mm BRX, 6mm BRDX, and 6mm Shehane. After hydro-forming your brass, Darrell can also neck-up or neck-down the cases to meet your needs. For example, if you shoot a 22 Dasher, Darrell can hydro-form the cases and then neck them down to .22 caliber. He can also turn the necks to your specs (for an additional charge).

Darrell is a hydro-forming wizard who has perfected the process over the last couple of years. He has learned a few special techniques along the way to ensure uniform case-forming. Without revealing any trade secrets, we can say the Darrell has very special dies and Darrell doesn’t use a mallet or hammer — he has a system that is much more consistent. Darrell tells us: “Many of my customers take this brass and load it ‘as is’ and go straight to a match and shoot some very nice groups.”

Hydro-forming by Darrell costs $0.60 (sixty cents) per case with a minimum order of $60. Neck-turning is an additional $0.50 (fifty cents) per case plus actual return shipping. The turnaround is usually less than five days.

With Darrell’s hydro-forming service you don’t have to buy any special dies or other equipment. Darrell says: “Simply send me the brass you need or have it dropped-shipped to me along with a fired case that has not been sized. If you need formed brass for a new build (gun not yet fired), let me know and I will size the brass to fit within .001 of a PT&G GO gauge.”

For more information, visit DJsBrass.com, or call Darrell at (205) 461-4680. IMPORTANT: Contact Darrell for shipping instructions BEFORE sending brass for processing. In a hurry, don’t have time? Just call Darrell and he’ll make something work for you.

DJs Brass hydro-forming

Hydro-Forming Customer Reports

Here are testimonials from recent customers.

“Recently had Darrell Jones of DJ’s Brass Service hydro-form 6 BRX brass for me. The turn around time was very fast and the brass was to the exact specification I ask for. I actually shot the hydro-formed brass in a match [without further fire-forming]. It shot a 3.597″ — pretty amazing. Let DJ do the work for you!” — Mike Wilson (3 Time IBS Record Holder; 2013 and 2014 1000-yard IBS Shooter of the Year.)

“Darrell Jones of DJ’s Brass Service went far beyond the call of duty, to assist me in preparation to shoot for my first time in an IBS match. I have had an interest in 1000-yard competition for many years and finally got the opportunity to try it. After researching the winning competitors, rifles, and rounds I ordered a Panda action with Krieger barrel in 6mm Dasher from Kelby’s. It was one week before the match and I had a rifle and no rounds. I contacted Darrell to hydraulically form 6mm dasher from Lapua 6mm BR brass. He formed the brass and had it in the mail the next day[.] Since I have only reloaded for hunting or magazine fed rifles I was not familiar with proper seating to allow land engagement of the bullets for 1000-yard accuracy. Darrell took the time to advised me every step of the way to allow me to shoot a 3.158″ (5) shot group to win my first round of my first competitive match ever.” — Mike Youngblood

Permalink Bullets, Brass, Ammo, Reloading 1 Comment »
October 4th, 2013

Bring Your Brass Back to Life with DJ’s Brass Restoration Service

Bench Source Annealing machineWith the price of premium brass topping $90/100 for many popular cartridges, it makes sense to consider annealing your brass to extend its useful life. Forum member Darrell Jones offers a full range of brass prep, brass forming, and brass restoration (annealing, ultra-sonic cleaning) at very affordable prices. Starting at just $15 per 100 cases ($20/100 for magnum cases), Darrell’s company, DJ’s Brass, will anneal your used brass using state-of-the-art Bench-Source annealing machines. Annealing plus ultrasonic cleaning starts at $25.00 per 100 cases ($30 for magnum cases larger than 0.473″ rim). If you just want your cases ultrasonically cleaned (no anneal), that costs $15 per 100 ($20/100 for magnum).

Custom Neck-Turning Services
Another great service DJ’s Brass provides is precision neck-turning. Darrell can neck-turn any size case to your specified neck-wall thickness. The price is $0.30 per case (normal size) or $0.40 (magnum size) with a $20.00 minimum order. And if you’ve got a bucket of brass to neck-turn, that’s fine with Darrell — he recently neck-turned 1500 pieces of brass for one customer!

DJ's Brass Restoration Service

DJ’s Brass can process everything from .17 Fireball all the way up to the big magnum cases. And the job gets done quickly. Darrell has a 10-day turn-around guarantee. For most jobs, Darrell tells us, he gets the processed brass to the Post Office within three business days. DJ’s Brass charges only actual shipping fees, using USPS flat-rate boxes. For more info, visit DJsBrass.com or call Darrell Jones at 205-461-4680. IMPORTANT: Contact Darrell for shipping instructions BEFORE sending any brass for processing. ALL BRASS MUST BE DE-PRIMED before you send it.

DJ's Brass Restoration Service

• Ultrasonic Cleaning + Annealing ($25.00/100 normal or $30/100 magnum)
• Ultrasonic Cleaning and Polishing ($15.00/100 normal or $20/100 magnum)
• Anneal Case Necks (after checking for splits) ($15.00/100 normal or $20/100 magnum)
• COAL Trim and Chamfer Case Mouths ($0.20 per case, $20.00 minimum order)
• Uniform, Square, and Chamfer Primer Pockets ($0.15 per case, $20.00 minimum order)
• Expand Case Necks and Anneal brass (Call for Price)
• Create False Shoulder for Fire-Forming (Call for Price)

DJ’s Brass Offers Specialized Custom Services
Darrell tells us: “At DJ’s Brass, we can handle all your brass refurbishing needs. From ultrasonic cleaning to custom annealing for specific wildcat cartridges. We can expand your necks from .22 caliber to .30 caliber and anneal shoulders for consistent bump-back. We can turn your case-necks and trim the brass to your specs. For some cartridge types, I can pre-form cases to assist in fire-forming a wildcat cartridge. We also remove the carbon build-up in muzzle brakes. Don’t lose your accuracy by having carbon build up and close off the clearance required for the most accurate bullet release through a muzzle brake.” Note: Extra charges apply for neck-turning and neck expansion operations, or specialized cartridge-forming operations. Please call 205-461-4680 for special services pricing.

DJ's Brass Restoration Service

Darrell has cleaned and annealed cases for shooters from across the country. Here are testimonials (this Editor reviewed all the original emails so I can confirm these are real):

“Your services were good with a quick turn-around time. Quality of the case annealing looked great[.]” — Tom, in Alaska

“The [300 Win Ackley] batch you did for me came back looking great.” — Chuck, in Arizona

“Since I started using Lapua brass, I’ve gotten gotten enough reloads out of them to notice that the necks were no longer sealing as well as I’d like. A friend suggested annealing them. I remembered seeing DJ’s ad on AccurateShooter.com and thought I’d give him a try. Not only did my [.308 brass] come back sorted exactly as I had sent them out, all had been so thoroughly cleaned that I realized I had been leaving lube on them after forming. DJ had taken the time to enclose a note cautioning me to brush the inside case necks and do a full-length resize for the first loading. And all 200 cases were back in my hands in DAYS, not weeks! Great service, great price, great follow up.” — Jim, in Alabama

Permalink Bullets, Brass, Ammo, Reloading 2 Comments »
July 18th, 2011

Revive Your Brass with DJ’s Brass Service & Restoration

With top-quality cartridge brass approaching $1.00 per case, it’s more important than ever to get maximum life from your match brass. Annealing can extend the useful life of your brass, and ultrasonic cleaning allows you to eliminate carbon build-up inside cases that have been fired numerous times. You can certainly do annealing and ultrasonic cleaning yourself, but to get the best (and most consistent) results, you’ll need to invest in quality equipment and spend a good deal of time and effort learning how to use it properly. Likewise, turning case necks requires expensive tools, and it takes time and practice before you’ll get perfectly-turned necks.

DJs Brass Offers Annealing, Cleaning, and Neck-Turning
If you don’t have the resources to purchase annealing and ultrasonic cleaning machines, or if you don’t have the time to neck-turn hundreds of cases — don’t fret, there is an affordable option. DJsBrass.com, run by benchrest shooter Darrell Jones, offers annealing, ultrasonic cleaning, neck-turning, and complete brass prep services (including OAL trimming) at very reasonable rates. Darrell will anneal 100 cases for $15, and he’ll neck-turn your cases (any caliber), starting at $30.00 per hundred. Even if you’re a skilled neck-turner, if you just acquired a new caliber, it might make sense to send the work to Darrell, instead of purchasing new expander mandrels and turning arbors.

False-Shoulder Forming for Wildcats
Do you shoot an “improved” short-necked wildcat like the 6mm Dasher? Want your fire-forming to go without a hitch? Darrell can take your parent brass and create a false shoulder so you get a good crush fit in the chamber. If you’re running a tight-necked chamber he can create a false shoulder AND turn the top half of the neck to fit your chamber.

Video Shows Annealing Process
In the video below, Darrell explains the wide variety of brass restoration services he offers. Darrell says he can “bring your brass back to life” and we have found that to be true. We had some 6mmBR brass with no-turn necks that started to lose their “competitive edge” after just 7-8 loadings. The neck tension had become inconsistent from case to case, and bullet seating force (measured with a gauge-equipped K&M arbor press) varied widely. We were seeing unexplained flyers, and ES had nearly doubled compared to when the brass was fresh. Annealing the cases really made a difference. The neck tension was much more consistent and bullets seated more uniformly with less “spiking” of seating force. Paying $15 for annealing is a lot cheaper than buying a new box of brass for $80.00 or more!

Darrell offers a variety of services at affordable rates. To order work by Darrell, visit DJsBrass.com, or call (205) 461-4680:

Case Annealing Only
Cost: $15.00/100 for standard cases; $20.00/100 for magnum cases.*

Combination Service (Cleaning and Annealing)
Ultrasonic Cleaning, Check for split necks, Anneal case necks.
Cost: Starting at $20.00/100 standard and $25.00/100 for magnum cases.*

Full Service (Case Prep, Cleaning, Annealing)
Uniform primer pockets, Chamfer, Ultrasonic cleaning/polishing, Anneal case necks.
Cost: Starting at $30.00/100 and up.*

Neck Turning or Trim-to-Length Custom Order Service
Cost: Starting at $30.00/100 for standard cases.*
(Darrell can also resize necks or false shoulder your cases. Call for quotes.)

Muzzle Brake Ultrasonic Cleaning
Removes carbon buildup to restore critical bullet clearance requirements.
Cost: $15.00 + flat rate USPS actual shipping.

*Add USPS flat-rate return shipping. Call (205) 461-4680 for quotes on miscellaneous, military bulk brass or high volume discount. Note: Prices subject to change.

Permalink Bullets, Brass, Ammo, New Product, Reloading 1 Comment »