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December 14th, 2023

Guide to Reloading with Auto-Indexing Progressive Presses

USAMU Progressive Press auto  self-advancing

The U.S. Army Marksmanship Unit regularly publishes reloading “how-to” articles on the USAMU Facebook page. One very good article, part 5 of a 6-part series, focused on Progressive Presses. This article explains proper procedures for Auto-Indexing Progressives, which advance the shell-plate with every pull of the handle. Auto Progressives are very efficient, but they also require special attention and focus, because so many things are happening at once. You need to train yourself to watch every station. If you run a progressive press now, or are considering getting a progressive, we recommend you read this article. Visit the USAMU Facebook page for other helpful handloading guidance.

Progressive Loading Presses — Self-Advancing Shellplate Type

USAMU Progressive Press auto  self-advancing
Photo courtesy UltimateReloader.com.

Recently, we addressed manually-operated progressive presses for the beginning handloader. This type press requires one to manually advance the shellplate after each handle stroke. An advantage for beginners is that nothing happens at any station until the loader wants it to. This helps users avoid problems from clearing malfunctions without noticing that the shellplate has advanced itself. (Read Previous USAMU Article on Manual Progressives.)

The next, more luxurious type progressive press advances the shellplate automatically whenever the handle is cycled. [Editor: This is also called an “Auto-Indexing” Progressive Press.] Typically, each stroke automatically sizes and primes a case, operates the powder measure (if used) and seats a bullet. Some also have case feeders that automatically put a new case in the shellplate with every cycle. Others require the loader to insert a case each cycle. With both types, the loader usually puts a bullet on each sized/primed/charged case.

[CAVEAT: While our Handloading Shop has several progressive presses, ALL of our powder charges are thrown/weighed by hand. We do not use powder measures on our presses. Our progressives are used for brass preparation, priming, seating, etc., but not for fully-progressive loading.]

The manually-advanced press can be a boon to beginners, but as one gains experience it can be a mixed blessing, depending on one’s style. If one pays close attention to every operation and loads without distractions, the manual press is very reliable and allows full scrutiny of each round as it is loaded. However, if one easily drifts into day-dreaming, or isn’t focused on paying careful attention at all times, the manual progressive can be a bit of a liability. The opportunity for forgetting a powder charge, leading to a squib load, is ever-present. [Editor: A lock-out die can help reduce the risk of a squib load, or a double-charge. See below.]

The automatically-advancing progressives help prevent this by ensuring a powder charge will be dropped each time the handle is operated. Experienced handloaders often appreciate this feature due to the savings of time and effort. Individual preferences between the two press styles are influenced by several factors. These include one’s comfort with more- vs. less-complicated mechanisms, how often one changes calibers (case feeders often must be converted, in addition to dies and shellplates), how many rounds one loads annually, relative ease of changing primer mechanisms from small to large, etc. Automatic progressives and their caliber conversion kits tend to be significantly more expensive than manual progressives and caliber conversions from the same maker.

One USAMU handloader, who likes simple, bullet-proof machines and maximum efficiency when converting presses, owns two manually-advanced progressives. One is set up for large primers, and the other for small primers. He can change calibers in the twinkling of an eye. As he loads for many different calibers, this fits his style. Another handloader here is just the opposite. He loads for a few calibers, but in larger quantities. He much prefers his self-advancing press with case-feeder for its speed. He makes large lots of ammo in a given caliber before switching, to improve overall efficiency. His caliber conversion kits are more expensive than those for the manually-advanced progressive, but he uses fewer of them.

Whichever type one chooses, it is VERY important to buy quality gear from a manufacturer with a long, well-established track record for quality, durability and good customer support. Avoid jumping on the “latest, greatest” model until it has a proven track record. For example, this writer knows a loader who got a brand-new, expensive, self-advancing model press some years back, shortly after its introduction. As is too often the case these days, the manufacturer released it before all the “bugs” were worked out.

Better Safe Than Sorry — the RCBS Lock-Out Die
RCBS Makes a “Lock-Out Die” that senses the powder charge. This will halt the Progressive press if you have a double charge, or an undercharge. Your Editor has the Lock-Out Die on his RCBS Pro 2000. It has “saved his bacon” a half-dozen times over the years. It can be used on Dillon and Hornady progressives as well as RCBS machines.

It would not fully seat primers to the correct depth. No amount of adjustment, extra force, or fiddling would do better than to seat primers barely flush with the case head. Any inattention could result in a slightly “high” primer, protruding above the case head. It created a risk for slam-fires, particularly in semi-autos without spring-retracted firing pins, such as the M1 or M1A. In desperation, he had a machinist buddy study the problem and machine a new part to correct it. No dice. Its engineering didn’t permit full primer seating, even with extended parts. He now wishes he’d heeded his shooting buddies’ advice to stick with the “tried and true,” reliable performer they all used.

Whichever press one selects, see if the maker has a kit or list of commonly-replaced parts. Having needed springs, pins, etc. on hand in the rare event that one breaks or “goes missing” can save the day when one is busy loading for a match! Another tip for improving one’s overall loading efficiency (rounds loaded with minimal set-up/tear-down time) is to plan one’s handloading by primer size. For example, if your machine is set to use small primers, load all the calibers that you intend to that take small primers, before converting the press to load large-primer calibers.

In our next chapter, we’ll discuss peculiarities of progressive loading for rifle cartridges, with remedies for problems such as excessive cartridge-case headspace variation when sizing, tips for ensuring best powder charge consistency, and so on. Until then, be safe, and good shooting!

Permalink Bullets, Brass, Ammo, Gear Review, Reloading No Comments »
March 1st, 2022

Guide to Auto-Indexing Progressive Reloading Presses

USAMU Progressive Press auto  self-advancing

The U.S. Army Marksmanship Unit regularly publishes reloading “how-to” articles on the USAMU Facebook page. One very good article, part 5 of a 6-part series, focused on Progressive Presses. This article explains proper procedures for Auto-Indexing Progressives, which advance the shell-plate with every pull of the handle. Auto Progressives are very efficient, but they also require special attention and focus, because so many things are happening at once. You need to train yourself to watch every station. If you run a progressive press now, or are considering getting a progressive, we recommend you read this article. Visit the USAMU Facebook page for other helpful handloading guidance.

Progressive Loading Presses — Self-Advancing Shellplate Type

USAMU Progressive Press auto  self-advancing
Photo courtesy UltimateReloader.com.

Recently, we addressed manually-operated progressive presses for the beginning handloader. This type press requires one to manually advance the shellplate after each handle stroke. An advantage for beginners is that nothing happens at any station until the loader wants it to. This helps users avoid problems from clearing malfunctions without noticing that the shellplate has advanced itself. (Read Previous USAMU Article on Manual Progressives.)

The next, more luxurious type progressive press advances the shellplate automatically whenever the handle is cycled. [Editor: This is also called an “Auto-Indexing” Progressive Press.] Typically, each stroke automatically sizes and primes a case, operates the powder measure (if used) and seats a bullet. Some also have case feeders that automatically put a new case in the shellplate with every cycle. Others require the loader to insert a case each cycle. With both types, the loader usually puts a bullet on each sized/primed/charged case.

[CAVEAT: While our Handloading Shop has several progressive presses, ALL of our powder charges are thrown/weighed by hand. We do not use powder measures on our presses. Our progressives are used for brass preparation, priming, seating, etc., but not for fully-progressive loading.]

The manually-advanced press can be a boon to beginners, but as one gains experience it can be a mixed blessing, depending on one’s style. If one pays close attention to every operation and loads without distractions, the manual press is very reliable and allows full scrutiny of each round as it is loaded. However, if one easily drifts into day-dreaming, or isn’t focused on paying careful attention at all times, the manual progressive can be a bit of a liability. The opportunity for forgetting a powder charge, leading to a squib load, is ever-present. [Editor: A lock-out die can help reduce the risk of a squib load, or a double-charge. See below.]

The automatically-advancing progressives help prevent this by ensuring a powder charge will be dropped each time the handle is operated. Experienced handloaders often appreciate this feature due to the savings of time and effort. Individual preferences between the two press styles are influenced by several factors. These include one’s comfort with more- vs. less-complicated mechanisms, how often one changes calibers (case feeders often must be converted, in addition to dies and shellplates), how many rounds one loads annually, relative ease of changing primer mechanisms from small to large, etc. Automatic progressives and their caliber conversion kits tend to be significantly more expensive than manual progressives and caliber conversions from the same maker.

One USAMU handloader, who likes simple, bullet-proof machines and maximum efficiency when converting presses, owns two manually-advanced progressives. One is set up for large primers, and the other for small primers. He can change calibers in the twinkling of an eye. As he loads for many different calibers, this fits his style. Another handloader here is just the opposite. He loads for a few calibers, but in larger quantities. He much prefers his self-advancing press with case-feeder for its speed. He makes large lots of ammo in a given caliber before switching, to improve overall efficiency. His caliber conversion kits are more expensive than those for the manually-advanced progressive, but he uses fewer of them.

Whichever type one chooses, it is VERY important to buy quality gear from a manufacturer with a long, well-established track record for quality, durability and good customer support. Avoid jumping on the “latest, greatest” model until it has a proven track record. For example, this writer knows a loader who got a brand-new, expensive, self-advancing model press some years back, shortly after its introduction. As is too often the case these days, the manufacturer released it before all the “bugs” were worked out.

Better Safe Than Sorry — the RCBS Lock-Out Die
RCBS Makes a “Lock-Out Die” that senses the powder charge. This will halt the Progressive press if you have a double charge, or an undercharge. Your Editor has the Lock-Out Die on his RCBS Pro 2000. It has “saved his bacon” a half-dozen times over the years. It can be used on Dillon and Hornady progressives as well as RCBS machines.

It would not fully seat primers to the correct depth. No amount of adjustment, extra force, or fiddling would do better than to seat primers barely flush with the case head. Any inattention could result in a slightly “high” primer, protruding above the case head. It created a risk for slam-fires, particularly in semi-autos without spring-retracted firing pins, such as the M1 or M1A. In desperation, he had a machinist buddy study the problem and machine a new part to correct it. No dice. Its engineering didn’t permit full primer seating, even with extended parts. He now wishes he’d heeded his shooting buddies’ advice to stick with the “tried and true,” reliable performer they all used.

Whichever press one selects, see if the maker has a kit or list of commonly-replaced parts. Having needed springs, pins, etc. on hand in the rare event that one breaks or “goes missing” can save the day when one is busy loading for a match! Another tip for improving one’s overall loading efficiency (rounds loaded with minimal set-up/tear-down time) is to plan one’s handloading by primer size. For example, if your machine is set to use small primers, load all the calibers that you intend to that take small primers, before converting the press to load large-primer calibers.

In our next chapter, we’ll discuss peculiarities of progressive loading for rifle cartridges, with remedies for problems such as excessive cartridge-case headspace variation when sizing, tips for ensuring best powder charge consistency, and so on. Until then, be safe, and good shooting!

Permalink - Articles, - Videos, Gear Review, Reloading No Comments »
December 25th, 2020

Christmas Video Showcase — 8 Great Videos from F-Class John

Nancy tompkins book f-class john videos
This image is from multi-time Nat’l Long Range Champion Nancy Tompkins, author of Prone and Long Range Rifle Shooting. Nancy loves to photograph the Aurora Borealis.

As a Christmas present for our readers, today we showcase eight very informative videos from AccurateShooter Forum member F-Class John. A talented F-Class competitor with a smart, technically-focused mind, John has created a series of videos about reloading and precision loading tools, along with rifle and shooting accessories. Many of John’s product reviews are the most thorough and detailed you’ll find in video format. You’ll find over 120 informative videos on F-Class John’s popular YouTube Channel.

SEE ALL F-Class John YouTube Videos HERE »

Nancy tompkins book f-class john videos

21st Century Hydro Press and Arbor Press — Product Review

Many of the world’s top benchrest, long-range, and F-Class shooters prefer to seat their bullets using arbor-type presses with inline dies. This allows smooth, repeatable bullet-seating with very low run-out. One of the very best arbor-type seating presses ever created is the 21st Century Hydro Press. This offers plenty of leverage driving a precision ram. The Hydro Press also features a hydraulic line to drive a precision seating force gauge. Along with the Hydro Press, John tests 21st Century’s standard arbor press.

Cartridge Case Separation — Tell-Tale Warning Signs

If you reload and haven’t experienced a case separation yet then you are fortunate. It’s a fact of life in the shooting world. A bad case separation can have very unfortunate consequences. Therefore you need to watch for warning signs on your cartridge brass, so you stay safe. The video above shows what to look for — and how to recognize signs of incipient separation. One important factor leading to case head separation is improper head-spacing causing growth. To learn more about case head separation watch F-Class John’s follow-up video Case Head Separation Causes, identification and prevention.

Accuracy One Concentricity Gauge — Product review

Every person who makes precision hand-loads should have a quality concentricity gauge to measure run-out of case-necks and loaded rounds. Here John tests one of the best such tools on the market, the Accuracy One Concentricity Gauge. This measures the internal and external neck runout of cartridge cases as well as seated bullet runout. It can also measure the runout of the ogive, bearing surface, and boat-tail of individual bullets and can even measure primer pocket runout. John notes: “I think most precision shooters should have one of these to make sure their ammo is within their specs they’re happy with.”

How to Use a Barrel Tuner to Improve Accuracy and Repeatability

Erik cortina e.c. Tunner f-class john videosIn this video, John works with a barrel tuner created by Erik Cortina, a member of Team Lapua/Brux/Borden. A tuner can be useful in modulating barrel vibrations and that can translate to smaller groups on target. Sometimes the positive effects are quite noticeable. Tuners have been popular with short-range benchresters for many years and now they are becoming more common on top F-Class and Long Range rifles.

John says: “I’ve been using Erik’s E.C. Tuner for a while now and I really like what it’s done to help as my final step in load development. Just remember, a tuner is a tool, not a magician. You still need good load development practices, good brass prep, and solid skills but the tuner does help make great loads even better.”

Teslong Rigid 26″ Borescope with 4.5″ Monitor — Product Review

There are a variety of affordable Teslong digital borescopes for inspecting your barrels and diagnosing issues. All Teslongs deliver impressively sharp images/video. Some units plug into a laptop or tablet, while others work via a dongle to communicate wirelessly. Here John tests a 26″ rigid model borescope that comes complete with its own 4.5″ viewing screen. Priced at $129.99 on Amazon, this system is completely self-contained — you don’t need a laptop or smartphone. You don’t have to worry about connections and there are no Apps to install or configure. John says: “Teslong now offers a 26″ rigid rod model with a 4.5″ monitor. This allows you to use the unit without the need for any mobile device or computer.”

Dillon 550 vs. Dillon 750 for Precision Reloading — Pros and Cons

Progressive presses are not just for bulk reloading these days. Many top shooters, including 5-time National Long Range Champion John Whidden, use Dillon progressive presses to complete many cartridge loading operations more efficiently. Even in the F-Class world, Top Guns such as Erik Cortina have found ways to use Dillon progressives for bullet pointing, case prep and other repetitious tasks, even if a precision arbor press is used for final bullet seating. In this video, F-Class John compares two Dillon options: “If you’re deciding between a Dillon 550 or 750/650 reloading press for precision reloading, here are some pros and cons of each. Both are capable of producing high quality ammunition but each has their own quirks so knowing your capabilities and loading style is important when choosing one over the other.

AutoTrickler V3 — General Set-Up and Operational Advice

In this video, John offers some general advice for setting-up the AutoTrickler system. He notes that you want to set the initial drop weight (from the powder measure) in an optimal range: “When you set the original drop you need it to be about 1 to 1.5 grains below. Some people set it too close to the final weight they want and it actually doesn’t let the trickler unit work as efficiently, consistently and accurately as it will if you start 1 to 1.5 grains low.” John also explains how to hook up the cords and how to position the trickler unit. John places his AutoTrickler on a 30-lb piece of granite, with a thin polymer “anti-static” pad on top. John also uses a line conditioner and grounding wire to provide the best electrical flow to the scale and trickler. John also shows how the angle of the trickler unit can be adjusted. If you own an AutoTrickler or plan to purchase one, we definitely recommend you watch this entire video.

ShotMarker Power-User Tip — How to Test Unit without Shooting

The ShotMarker is an advanced system that plots shot location using electronic sensors mounted on a frame. ShotMarker arrays are now used in many competitions because they are reliable, precise, and much more affordable than competing systems. Invented by Canadian Adam MacDonald, the ShotMarker plots bullet entry on target using sensors activated by the bullet’s soundwaves.​ Using 8 high precision MEMS microphones placed in the corners of your frame, ShotMarker precisely measures the point of impact and down-range velocity of each shot, so that you can analyze your groups and shoot for score in competition. In this video, John shows how you can quickly and easily test your ShotMarker before deploying it at the range: “Here’s a quick and simple way to ensure your system is working 100% before taking a shot on it.”

Permalink - Videos, Bullets, Brass, Ammo, Gear Review, Reloading, Tech Tip No Comments »