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January 31st, 2024

Basics of Case Sizing — How To Set Up and Use Sizing Dies

Sizing dies brass sinclair redding full length neck neck-sizing small base

This article is part of Sinclair Int’l Step-By-Step Reloading Series. Most of the products mentioned in this article are sold through Brownells.com.

by Roy Hill, Brownells/Sinclair Copywriter
Making your own precision handloads is a meticulous journey with many steps, many important matters to consider, and many sets of measurements to calculate. For those who pursue the perfect group, the highest score, the really long accurate shot, the rewards more than outweigh the effort. Choosing the right cases, deburring the flash holes, making the primer pockets uniform, trimming the cases, and lubricating them are all familiar – and critical – steps along the journey. And now that your brass preparation is complete, you are at last ready to start running the cases through your press and fill them with primers, powder, and bullets. The very first die the brass encounters is the sizing die. You insert the case, work the press’s lever to return the case to its correct pre-fired dimensions – and the journey continues.

Sinclair International Int'l fL full-length sizing die bump die shoulder bump gauge

There are three types of sizing dies to think about: neck, full-length, and small base. All three have specific benefits and potential drawbacks, and you should choose the type of die you use by thinking very carefully about what kind of shooting you plan to do with your handloads. No matter which type you select, most sizing dies will also punch out the old spent primer with some sort of decapper assembly that uses a hardened steel rod. Many types of sizing dies use an expander ball inside the die to make sure the neck of the case will accommodate a bullet after being sized. With some size dies, the expanders are easily removable and interchangeable, letting you get exactly the neck tension you want. When sizing cases (neck of full-length), rifle cases always need lube.

Neck-Sizing Dies
Sinclair International Int'l fL full-length neck size neck-sizing die bump die shoulder bump gaugeNeck-sizing dies resize only the neck of the case. The benefit of sizing only the neck is that the brass is “worked” very little, reducing the amount of changes to the brss. [We recommend full-length sizing for all applications after the first couple of firings, and semi-auto brass should be full-length sized every time!] Sinclair recommends that neck-sized-only cartridges should not be used any in other rifle besides the one they were originally fired from [unless they are also FL-sized], or in any action other than a bolt-action.

Full-Length Sizing Dies
Full-length sizing dies resize the full length of the case, not just the neck. Full-length sizing helps create handloads that will function in any rifle, not just the one from which the cases were originally fired. The potential downside of full-length sizing is that it may shorten case life because it works the brass more than neck sizing. But it’s possible to “tune” today’s full-length sizing dies so they barely work the brass at all, as this article by Sinclair Reloading Tech Ron Dague shows.

Illustration Shows How a Full-Length Sizing Die Works
Sinclair International Int'l fL full-length sizing die bump die shoulder bump gauge

Another way to reap the benefits of full-length sizing is to use Redding’s full-length bushing dies, which size the full length of the case but use a system of interchangeable bushings that enable you give the case neck the bare minimum of resizing needed. To see how finely adjustable bushing dies are, and how they resize the case while fully supported, CLICK HERE for Video. The neck bushing helps you precisely control the neck tension to help increase the consistency and accuracy of your handloads.

Redding Custom full length dies

Small Base Dies
A Small Base Die is another type of full-length sizing die, but one that is typically used when reloading for semi-automatic rifles, like the AR-15, M14, or AR-style .308 rifles. (It may also work well for bolt guns that need extra sizing on the lower section of the case.) A small base die works exactly like a full-length sizing die, only it compresses the brass just a bit more, usually about .001″ more, and may even push the case shoulder back just a hair. Small base dies give that extra bit of compression to the brass to help make sure the case will properly extract from a semi-automatic firearm. The upside is that you get handloads that should work flawlessly in your semi-automatic. The downside is case life may be shortened as compared to brass used only in one bolt-action rifle, because the brass is worked more.

Shoulder Bump Gauges
A handy tool for setting up your full-length sizing dies as close as possible to your rifle’s chamber is a shoulder bump gauge. The bump gauge lets you resize the case as little as possible, to extend case life and help your handloads fit your rifle almost like a neck-sized only die. You use deprimed cases fired in your rifle and bump gauge inserts to help you set up the die so it resizes the case only about .001″ to .004″, depending on what type of rifle you’re shooting.

Video shows how to use a shoulder bump gauge to set up your full-length dies

Sinclair International Int'l sizing die bump die shoulder bump gauge

Article Find by EdLongrange. We welcome reader submissions
Permalink Bullets, Brass, Ammo, Reloading No Comments »
November 22nd, 2020

Click-Adjust FL Die Systems from PMA Tool & Whidden Gunworks

click-adjustable die micro-adjusting lock ring PMA Tool Whidden Gunworks

One of the most important aspects of precision reloading is setting the shoulder bump during the full-length (FL) sizing process. You want the amount of “bump” to be precise and identical for every loaded round. However, when you switch brands of brass you may need to change the die position to get the desired bump and case body sizing. And even with the same brand of brass, you may find that you need to adjust your FL die as the number of brass load cycles increases. Brass that has been fired many times will behave differently than new or near-new brass.

Also, even with the same cartridge type, brass loaded for a semi-auto rifle may need more bump than brass fired in a bolt gun. For example, with .223 Rem ammo, you’ll normally want to push the shoulder back farther if the ammo will be shot in a AR15 as opposed to a bolt-action rig.

So how do you make all these needed adjustments for your full-length dies? You can move a conventional locking ring up and down, but that can be a tedious, trial-and-error process. Some guys use shims in one-thousandth intervals, but that still requires taking your dies in and out of the press. Well there is a better way now…

PMA Tool Micro-Die Adjuster

Wouldn’t it be great if you could precisely adjust your FL die up and down in half-thousandth increments, with a simple indexed click. That is now possible with products offered by PMA Tool and Whidden Gunworks. PMA Tool offers a Micro-Die Adjuster that replaces your existing lock ring and can be used with nearly any 7/8-14 full length sizing die. The engraved marks correspond to approximately .001″ of shoulder bump adjustment. Splitting the engraved marks is therefore approximately equal to .0005″ (half a thousandth). Users love this product, saying it adds precision and saves time.

Whidden Click-Adjustable FL Sizing Die System

Whidden Gunworks offers a complete click-adjustable FL sizer die with a special, indexed ring. With Whidden’s patent-pending Click Adjustable Sizer Die system, the die and lock ring work together to allow rapid, precise bump adjustments. One click changes the bump .001″. It’s simple and fast. Included with the Click Adjustable Sizer Die is a shoulder bump gauge. John Whidden (in video below) explains:

“There has become a need for an easier way to adjust the sizer die properly. Until now there have been few options other than trial and error to get the shoulder setback correct. Anyone who has done this can attest that it’s a slow and imprecise job! Our die and lock ring work together to give the user a clicking feel to the adjustment. Each click moves the shoulder bump .001” so you can easily find the exact shoulder bump that you desire.” — John Whidden

General Tips on Setting Up and Using Sizing Dies

Permalink - Articles, - Videos, Reloading 2 Comments »
January 16th, 2020

SIZING DIES: Full-Length Dies, Neck-Sizing Dies, Small Base Dies

Sizing dies brass sinclair redding full length neck neck-sizing small base

This article is part of Sinclair Int’l Step-By-Step Reloading Series. Most of the products mentioned in this article are sold through Brownells.com.

by Roy Hill, Brownells/Sinclair Copywriter
Making your own precision handloads is a meticulous journey with many steps, many important matters to consider, and many sets of measurements to calculate. For those who pursue the perfect group, the highest score, the really long accurate shot, the rewards more than outweigh the effort. Choosing the right cases, deburring the flash holes, making the primer pockets uniform, trimming the cases, and lubricating them are all familiar – and critical – steps along the journey. And now that your brass preparation is complete, you are at last ready to start running the cases through your press and fill them with primers, powder, and bullets. The very first die the brass encounters is the sizing die. You insert the case, work the press’s lever to return the case to its correct pre-fired dimensions – and the journey continues.

Sinclair International Int'l fL full-length sizing die bump die shoulder bump gauge

There are three types of sizing dies to think about: neck, full-length, and small base. All three have specific benefits and potential drawbacks, and you should choose the type of die you use by thinking very carefully about what kind of shooting you plan to do with your handloads. No matter which type you select, most sizing dies will also punch out the old spent primer with some sort of decapper assembly that uses a hardened steel rod. Many types of sizing dies use an expander ball inside the die to make sure the neck of the case will accommodate a bullet after being sized. With some size dies, the expanders are easily removable and interchangeable, letting you get exactly the neck tension you want. If you are reloading for pistol cartridges, carbide sizing dies allow you to quickly resize without applying any lube to the case. But rifle cases always need lube.

Neck-Sizing Dies
Sinclair International Int'l fL full-length neck size neck-sizing die bump die shoulder bump gaugeNeck-sizing dies resize only the neck of the case. The benefit of sizing only the neck is that the brass is “worked” very little, letting you reuse the same cases many times over. Also, cases that have already been fired in your rifle are perfectly fireformed to fit that rifle’s chamber, which can help accuracy. However, neck-sized cases will fit only the specific rifle they were originally fired in, and may still require a little extra force to chamber or extract.

Sinclair recommends that neck-sized-only cartridges should not be used any in other rifle besides the one they were originally fired from [unless they are also FL-sized], or in any action other than a bolt-action. Neck-sized-only rounds are great for the target range or the benchrest but should not be used in critical situations like military or police operations, or hunting. And if you fire them enough times, neck-sized cases will still need to be full-length sized periodically for you to keep using them.

Full-Length Sizing Dies
Full-length sizing dies do exactly what their name says: resize the full length of the case, not just the neck. Full-length sizing helps create handloads that will function in any rifle, not just the one from which the cases were originally fired. The potential downside of full-length sizing is that it may shorten case life because it works the brass more than neck sizing. But it’s possible to “tune” today’s full-length sizing dies so they barely work the brass at all, as this article by Sinclair Reloading Tech Ron Dague shows.

Illustration Shows How a Full-Length Sizing Die Works
Sinclair International Int'l fL full-length sizing die bump die shoulder bump gauge

Another way to reap the benefits of full-length sizing is to use Redding’s full-length bushing dies, which size the full length of the case but use a system of interchangeable bushings that enable you give the case neck the bare minimum of resizing needed. To see how finely adjustable bushing dies are, and how they resize the case while fully supported, CLICK HERE for Video. The neck bushing helps you precisely control the neck tension to help increase the consistency and accuracy of your handloads.

Redding Custom full length dies

Small Base Dies
A Small Base Die is just another type of full-length sizing die, but one that is typically used when reloading for semi-automatic rifles, like the AR-15, M14, or AR-style .308 rifles. (It may also work well for bolt guns that need extra sizing on the lower section of the case.) A small base die works exactly like a full-length sizing die, only it compresses the brass just a bit more, usually about .001″ more, and may even push the case shoulder back just a hair. Small base dies give that extra bit of compression to the brass to help make sure the case will properly extract from a semi-automatic firearm. The upside is that you get precision handloads that should work flawlessly in your semi-automatic. The downside is case life is really shortened, especially compared to brass used only in one bolt-action rifle, because the brass is worked more.

Shoulder Bump Gauges
A handy tool for setting up your full-length sizing dies as close as possible to your rifle’s chamber is the Sinclair bump gauge. The bump gauge lets you resize the case as little as possible, to extend case life and help your handloads fit your rifle almost like a neck-sized only die. You use deprimed cases fired in your rifle and bump gauge inserts to help you set up the die so it resizes the case only about .001″ to .004″, depending on what type of rifle you’re shooting.

Video shows how to use a shoulder bump gauge to set up your full-length dies

Sinclair International Int'l sizing die bump die shoulder bump gauge

Article Find by EdLongrange. We welcome reader submissions
Permalink - Articles, Bullets, Brass, Ammo, Reloading, Tech Tip No Comments »
October 16th, 2018

PMA Micro-Die Adjuster and Whidden Click-Adjustable FL Dies

click-adjustable die micro-adjusting lock ring PMA Tool Whidden Gunworks

One of the most important aspects of precision reloading is setting the shoulder bump during the full-length (FL) sizing process. You want the amount of “bump” to be precise and identical for every loaded round. However, when you switch brands of brass you may need to change the die position to get the desired bump and case body sizing. And even with the same brand of brass, you may find that you need to adjust your FL die as the number of brass load cycles increases. Brass that has been fired many times will behave differently than new or near-new brass.

Also, even with the same cartridge type, brass loaded for a semi-auto rifle may need more bump than brass fired in a bolt gun. For example, with .223 Rem ammo, you’ll normally want to push the shoulder back farther if the ammo will be shot in a AR15 as opposed to a bolt-action rig.

So how do you make all these needed adjustments for your full-length dies? You can move a conventional locking ring up and down, but that can be a tedious, trial-and-error process. Some guys use shims in one-thousandth intervals, but that still requires taking your dies in and out of the press. Well there is a better way now…

PMA Tool Micro-Die Adjuster

Wouldn’t it be great if you could precisely adjust your FL die up and down in half-thousandth increments, with a simple indexed click. That is now possible with products offered by PMA Tool and Whidden Gunworks. PMA Tool offers a Micro-Die Adjuster that replaces your existing lock ring and can be used with nearly any 7/8-14 full length sizing die. The engraved marks correspond to approximately .001″ of shoulder bump adjustment. Splitting the engraved marks is therefore approximately equal to .0005″ (half a thousandth). Users love this product, saying it adds precision and saves time.

Whidden Click-Adjustable FL Sizing Die System

Whidden Gunworks offers a complete click-adjustable FL sizer die with a special, indexed ring. With Whidden’s patent-pending Click Adjustable Sizer Die system, the die and lock ring work together to allow rapid, precise bump adjustments. One click changes the bump .001″. It’s simple and fast. Included with the Click Adjustable Sizer Die is a shoulder bump gauge. John Whidden (in video below) explains:

“There has become a need for an easier way to adjust the sizer die properly. Until now there have been few options other than trial and error to get the shoulder setback correct. Anyone who has done this can attest that it’s a slow and imprecise job! Our die and lock ring work together to give the user a clicking feel to the adjustment. Each click moves the shoulder bump .001” so you can easily find the exact shoulder bump that you desire.” — John Whidden

General Tips on Setting Up and Using Sizing Dies

Permalink Bullets, Brass, Ammo, Gear Review, Reloading No Comments »
January 13th, 2018

FIX-IT: How to Remove a Cartridge Case Stuck in a Die

stuck72

Western powders, ramshot, norma, accurate

To err is human… Sooner or later you’ll probably get a case stuck in a die. This “fix-it” article, which originally appeared in the Western Powders Blog, explains the procedure for removing a firmly stuck cartridge case using an RCBS kit. This isn’t rocket science, but you do want to follow the directions carefully, step-by-step. Visit the Western Powders Blog for other helpful Tech Tips.

Curing the Stuck Case Blues

decapstem72Sticking a case in the sizer die is a rite of passage for the beginning handloader. If you haven’t done it yet, that’s great, but it probably will eventually happen. When it does, fixing the problem requires a bit of ingenuity or a nice little kit like the one we got from RCBS.

The first step is to clear the de-capping pin from the flash hole. Just unscrew the de-capping assembly to move it as far as possible from the primer pocket and flash hole (photo at right). Don’t try to pull it all the way out. It won’t come. Just unscrew it and open as much space as possible inside the case.

Place the die upside down in the padded jaws of a vise and clamp it firmly into place. Using the supplied #7 bit, drill through the primer pocket. Be careful not to go too deeply inside the cartridge once the hole has opened up. It is important to be aware that the de-capping pin and expander ball are still in there and can be damaged by the bit.

Drill and Tap the Stuck Case
taping72drilling72

Once the cartridge head has been drilled, a ¼ – 20 is tap is used to cut threads into the pocket. Brass is relatively soft compared to a hardened tap, so no lube is needed for the tapping process. RCBS says that a drill can be used for this step, but it seems like a bit of overkill in a project of this nature. A wrench (photo above right) makes short work of the project.

RCBS supplies a part they call the “Stuck Case Remover Body” for the next step. If you are a do-it-yourselfer and have the bit and tap, this piece is easily replicated by a length of electrical conduit of the proper diameter and some washers. In either case, this tool provides a standoff for the screw that will do the actual pulling.

pulling72fingers72

With an Allen Wrench, Finish the Job
Run the screw through the standoff and into the tapped case head. With a wrench, tighten the screw which hopefully pulls the case free. Once the case is free, clamp the case in a vice and pull it free of the de-capping pin. There is tension here because the sizing ball is oversized to the neck dimension as part of the sizing process. It doesn’t take much force, but be aware there is still this last little hurdle to clear before you get back to loading. Don’t feel bad, everyone does this. Just use more lube next time!

wholekit72unstuck72

Article find by EdLongrange. We welcome reader submissions.
Permalink - Articles, Reloading, Tech Tip 6 Comments »