September 23rd, 2020

Casting Better Bullets — Recommended DVD and Print Resources

bullet casting video Sinclair

We’ve done some bullet casting in the past, both for handgun bullets, and the large, heavy (400gr+) projectiles used with Black Powder Cartridge Rifles. We can say, unequivocally, that newbies should seek out the assistance of a skilled, experienced mentor, who is familiar with the important safety procedures that must be employed. Working with molten lead can be dangerous. And it also takes some skill to get good results (without visible casting flaws), particularly with very large bullets.

There are valuable resources that can help you get started with the casting process. Wolfe Publishing offers two DVDs that cover the bullet casting process from start to finish. Bullet Casting 101 takes you through the basics: showing you how to choose the correct alloy for your application, prep molds, maintain the optimal temperatures, and lube and size bullets. The important steps are laid out clearly. In addition, Bullet Casting 101 helps you select the right equipment and preferred molds for your particular application. (To create uniform rifle bullets that shoot accurately, you really do need high-quality molds.)

Casting Bullets Handgun

Casting Bullets HandgunWolfe Publishing offers a companion DVD, Casting Premium Bullets for Handguns, that covers more advanced techniques for high-volume pistol bullet production. This DVD covers both single-cavity molds and multiple-cavity “gang” molds. (Gang molds can be frustrating at first; it is harder to maintain perfect temp control and mold separation is more complex). The DVD also reveals the sources of most common casting flaws, and explains how to detect cracks, voids and other common problems.

You’ll save considerable time and effort if you really understand how to avoid common mistakes before you start pouring lead. And you’ll get the best results if you learn how to “blend” the optimal alloy for the job. Maintaining the right mold temperature is also critical for good results. These topics and more are covered in these two DVDs, priced at $20.00 each on Amazon.

Good Books about Bullet Casting

Along with these DVDs, there are some excellent print resources about bullet casting. Here are two good bullet casting books we recommend. Every serious bullet caster should own Lyman’s Cast Bullet Handbook, now in its 4th Edition. We also like Casting Premium Bullets for the Black Powder Cartridge Rifle by Paul Matthews (Wolfe Publishing).

We used the Matthews book to improve our cast bullets for a Pedersoli 45/70. Notably, with factory-made cast bullets, that rifle shot about 3″ groups at 100 yards. With custom cast bullets, accuracy was nearly twice as good. We were also able to choose a custom mold that produced bullets with a much higher BC, which helped with long-range matches.

bullet casting video Sinclair