July 29th, 2020

Reloading Rescue — How to Remove a Case Stuck in a Die

stuck72

Western powders, ramshot, norma, accurate

To err is human… Sooner or later you’ll probably get a case stuck in a die. This “fix-it” article, which originally appeared in the Western Powders Blog, explains how to remove a firmly stuck cartridge case using an RCBS kit. This isn’t rocket science, but you do want to follow the directions carefully, step-by-step. Visit the Western Powders Blog for other helpful Tech Tips.

Curing the Stuck Case Blues

decapstem72Sticking a case in the sizer die is a rite of passage for the beginning handloader. If you haven’t done it yet, that’s great, but it probably will eventually happen. When it does, fixing the problem requires a bit of ingenuity or a nice little kit like the one we got from RCBS.

The first step is to clear the de-capping pin from the flash hole. Just unscrew the de-capping assembly to move it as far as possible from the primer pocket and flash hole (photo at right). Don’t try to pull it all the way out. It won’t come. Just unscrew it and open as much space as possible inside the case.

Place the die upside down in the padded jaws of a vise and clamp it firmly into place. Using the supplied #7 bit, drill through the primer pocket. Be careful not to go too deeply inside the cartridge once the hole has opened up. It is important to be aware that the de-capping pin and expander ball are still in there and can be damaged by the bit.

Drill and Tap the Stuck Case
taping72drilling72

Once the cartridge head has been drilled, a ¼ – 20 is tap is used to cut threads into the pocket. Brass is relatively soft compared to a hardened tap, so no lube is needed for the tapping process. RCBS says that a drill can be used for this step, but it seems like a bit of overkill in a project of this nature. A wrench (photo above right) makes short work of the project.

RCBS supplies a part they call the “Stuck Case Remover Body” for the next step. If you are a do-it-yourselfer and have the bit and tap, this piece is easily replicated by a length of electrical conduit of the proper diameter and some washers. In either case, this tool provides a standoff for the screw that will do the actual pulling.

pulling72fingers72

With an Allen Wrench, Finish the Job
Run the screw through the standoff and into the tapped case head. With a wrench, tighten the screw which hopefully pulls the case free. Once the case is free, clamp the case in a vice and pull it free of the de-capping pin. There is tension here because the sizing ball is oversized to the neck dimension as part of the sizing process. It doesn’t take much force, but be aware there is still this last little hurdle to clear before you get back to loading. Don’t feel bad, everyone does this. Just use more lube next time!

wholekit72unstuck72

Article find by EdLongrange. We welcome reader submissions.
Permalink - Articles, Bullets, Brass, Ammo, Tech Tip 1 Comment »
April 14th, 2020

Why Cases Can Stick in Dies — And How to Cure the Problem

This article originally appeared in the Sinclair International Reloading Press.

We have all been there…..you place a piece of tumbled brass in the shell-holder of your press, raise it into the die, and suddenly it is like somebody hit the brakes. The case is stuck in the die. Your first instinct is to reverse it out. You crank on the handle, and BANG! The rim rips off the case head and you are looking at a piece of brass stuck in the die.

A stuck case is one of the boo-boos that all of us reloaders have faced from time to time. If proper lubrication is applied, then it should not be a problem. No matter if you are a seasoned reloader or new to it, this situation can happen. Take your time, use the proper procedures, and you will be back in business in no time! This article explains how to avoid stuck cases (through proper lubrication) and how to use a stuck case removal system.

What Causes Stuck Cases
One of the first common mistakes reloaders face is the stuck case. It can be caused by too much or too little lube. Too much and a vacuum can be formed causing the case to become suctioned into the die. Too little lube and friction is the culprit. So what is the cure? There is no exact cure, but the best lube that we have found so far is just a dab of Imperial Sizing Die Wax on your fingers and applied in a thin coat on the body of the case, not the shoulder or neck. Too much of this wax can cause the vacuum effect, or can eventually load your die up with gobs of residue. If it is applied to the shoulder area, or the leftover wax moves up into the shoulder region of the die, you will see dents or dimples in the shoulder. [AccurateShooter.com Editor’s Note: For normal full-length sizing of small cases such as 220 Russian/PPC, 6mmBR, 6.5 Grendel, or 6.5×47 Lapua we recommend Ballistol (aerosol) lube. It is very slippery, goes on very thin, and does not gum up the die.]

A great way to ensure that your dies are clean is to use a simple chamber mop with a dab of your favorite solvent on it and clean out the die. Be sure all of the solvent is out after cleaning by spraying the die out with Quickscrub III or use a clean chamber mop. If you are storing your dies, you can apply a thin coat of a good oil to protect the steel such as TM oil or Starrett M1 Spray.

Using a Stuck Case Removal Kit
If you do stick a case in your die there are a few good stuck case removal kits available. Each one works in a similar fashion. I have found the Hornady kit very effective and easy to use.

Basically what you do is remove the die from the press. Unscrew the decapping assembly and pull it out as far as you can. You then need to drill/tap threads into the stuck case head (this is why it is suggested to unscrew the decapping assembly as far as you can to get it clear of the drill bits). Once this is done screw the die back into the press. You then install the included shellholder attachment on the shellholder ram, and thread it into the case via a small wrench. With some elbow grease you can reverse the stuck case out of the die with the leverage of the press, and not damage the die.

However if the case is stuck….REALLY stuck, you may pull out the threads on the case and you are still left with a stuck case in the die without any way to pull it out. If the case is really difficult to remove even with the use of a stuck case removal kit, do not try to be Hercules with the press ram. Here is a trick that may work. Take the die with the stuck case and place it in your freezer for a couple of hours. Then repeat the removal with the cold die. The freezing temperatures may cause the brass to contract, and make removal easier. If this does not work it is recommended to send it to the die manufacturer. They will be able to remove the case without damaging the die.

Another fix if you can remove the decapping assembly completely is to use a tap hammer and a punch or small wooden dowel to knock the stuck case out. This isn’t the best way since it is very possible that you will damage the die internally or externally on the threads, or both. Send the die to the manufacturer to have this done properly. You will be happier in the long run.

This article appears courtesy Sinclair International. It first appeared in Sinclair’s Reloading Press Blog.

Permalink - Articles, Reloading, Tech Tip 1 Comment »
March 8th, 2020

Stuck Case Remover Kit — You’ll Need One Sooner or Later

Lyman Case Stuck Remover tool

Sooner or later, every hand-loader will get a cartridge case stuck in a die. Perhaps you forgot to lube a case, or maybe you even ran the wrong cartridge into the die. Thankfully, there are affordable solutions to the problem. Lyman offers a very handy Stuck Case Remover Kit. This compact Kit ($23.95 MSRP) contains ALL the tools you’ll need to remove most stuck rifle cases and pistol cases. (No separate tap holder is required.) Basically you drill and tap the stuck case, insert a cap screw, then use the wrench to remove the case from the die through a camming action. The Lyman kit, part #7680350, includes a unique, dual-purpose threaded cap that screws over the end of the die. This cap acts as both a drill guide and a guide for the pulling screw. An extra-long hex wrench is included which provides plenty of leverage when removing stuck cases and also doubles as a handle for the tap wrench.

How Stuck Case Removers Work — Video Shows Process
The new Lyman Kit isn’t the first stuck case remover device on the market. RCBS also offers a Stuck Case Remover Kit that costs just $16.14 on Amazon.com. The RCBS unit works fine, but you will need a separate tool handle to hold the tap. This video shows how to remove stuck cases with the RCBS tool. The operation is similar with the new Lyman tool.

Product Tip from EdLongrange. We welcome reader submissions.
Permalink Bullets, Brass, Ammo, Reloading 3 Comments »
November 21st, 2019

Don’t Be This Stupid — Cautionary Tale About Stuck Live Round

Live round stuck loaded jam hammer dowel brock norris gunsmith rifles UK England united kingdom

What would you do if you had a LIVE Round stuck in a chamber? Well, don’t hammer a wood dowel in the barrel, that’s for sure. Here is a tale of stupidity that could have injured the rifle owner. This account appeared on the Facebook Page of Brock & Norris Custom Rifles, a gunsmith shop in the United Kingdom.

Live, Loaded Round Stuck in Chamber — What NOT to Do!

Commentary by gunsmith Mike Norris
Here is a cautionary tale. A client came into the workshop with a problem which could have had very serious [even deadly] consequences. And it is not the first time we have seen this. Firing neck-sized-only ammunition, the client attempted to load a round which then jammed solid in the chamber. The bolt would not close and the round was unable to be extracted.

The problem was compounded by various attempts to push the loaded round from the chamber with cleaning rods and the assistance of a hammer (I kid you not!). All of which damaged the bore and the crown, culminating in a wooden dowel being hammered into the barrel which subsequently broke off in the bore. The end result was a barrel that was totally wrecked.

Live round stuck loaded jam hammer dowel brock norris gunsmith rifles UK England united kingdom

One Facebook friend posted: “Fortunate avoidance of a ‘Darwin Award’. I can hear it: ‘Go on hammer the bolt, she’ll go!’. We’re missing a ‘face palm’ emoji here.”

The Problem Started with a Neck-Sized Case
The moral of this story is DO NOT NECK SIZE cases. Mike advises: “Full-length size cases correctly. You only move the shoulder back 1 to 1.5 thousandths and the case will feed and extract EVERY TIME. Yes you will have to trim cases occasionally but it is one hell of a site cheaper and safer than jamming a live round in the barrel and wrecking the barrel trying to remove it. Not to mention the risk to life and limb!”

What Should Have Been Done in this Situation?
Mike was asked the best method for removing a stuck round. He stated: “The Grease Gun Method on a threaded barrel works*. However, in this case, this was not remotely possible due to 20 inches of wooden dowel being broken off in the bore as well. The live round (yes it was live!) was attempted to be removed by hammering on a brass cleaning rod (an actual hammer was used) to try to dislodge it. That brass rod broke, so then a wooden dowel was employed, and THAT broke as well.”

Mike cautions that, when a live, loaded round is involved you must be very careful: “Do not be taking chances with your own safety or others around you. When it is safe to do so, get the rifle to a professional. By the way he WILL [chide you] for being daft in the first place and then bringing the problem into his premises. Expect to be charged for the expertise to remove said obstruction, In the past I even had a client send me a loading die with a live .338 Lapua round in it through the Post no less!”


* This YouTube Video shows the successful removal of a jammed FIRED (not live) case from an AR15 barrel. You can see the fired case eject at 15:35 time-mark, after the primer pops out first. But note, this was NOT a live, loaded round. Extreme caution must be excercised with live rounds.

Permalink Bullets, Brass, Ammo, Gunsmithing, Tech Tip 1 Comment »
January 13th, 2018

FIX-IT: How to Remove a Cartridge Case Stuck in a Die

stuck72

Western powders, ramshot, norma, accurate

To err is human… Sooner or later you’ll probably get a case stuck in a die. This “fix-it” article, which originally appeared in the Western Powders Blog, explains the procedure for removing a firmly stuck cartridge case using an RCBS kit. This isn’t rocket science, but you do want to follow the directions carefully, step-by-step. Visit the Western Powders Blog for other helpful Tech Tips.

Curing the Stuck Case Blues

decapstem72Sticking a case in the sizer die is a rite of passage for the beginning handloader. If you haven’t done it yet, that’s great, but it probably will eventually happen. When it does, fixing the problem requires a bit of ingenuity or a nice little kit like the one we got from RCBS.

The first step is to clear the de-capping pin from the flash hole. Just unscrew the de-capping assembly to move it as far as possible from the primer pocket and flash hole (photo at right). Don’t try to pull it all the way out. It won’t come. Just unscrew it and open as much space as possible inside the case.

Place the die upside down in the padded jaws of a vise and clamp it firmly into place. Using the supplied #7 bit, drill through the primer pocket. Be careful not to go too deeply inside the cartridge once the hole has opened up. It is important to be aware that the de-capping pin and expander ball are still in there and can be damaged by the bit.

Drill and Tap the Stuck Case
taping72drilling72

Once the cartridge head has been drilled, a ¼ – 20 is tap is used to cut threads into the pocket. Brass is relatively soft compared to a hardened tap, so no lube is needed for the tapping process. RCBS says that a drill can be used for this step, but it seems like a bit of overkill in a project of this nature. A wrench (photo above right) makes short work of the project.

RCBS supplies a part they call the “Stuck Case Remover Body” for the next step. If you are a do-it-yourselfer and have the bit and tap, this piece is easily replicated by a length of electrical conduit of the proper diameter and some washers. In either case, this tool provides a standoff for the screw that will do the actual pulling.

pulling72fingers72

With an Allen Wrench, Finish the Job
Run the screw through the standoff and into the tapped case head. With a wrench, tighten the screw which hopefully pulls the case free. Once the case is free, clamp the case in a vice and pull it free of the de-capping pin. There is tension here because the sizing ball is oversized to the neck dimension as part of the sizing process. It doesn’t take much force, but be aware there is still this last little hurdle to clear before you get back to loading. Don’t feel bad, everyone does this. Just use more lube next time!

wholekit72unstuck72

Article find by EdLongrange. We welcome reader submissions.
Permalink - Articles, Reloading, Tech Tip 6 Comments »
February 24th, 2017

TECH TIP: How to Remove a Stuck Cartridge Case from a Die

stuck72

To err is human… Sooner or later you’ll probably get a case stuck in a die. This “fix-it” article, which originally appeared in the Western Powders Blog, explains the procedure for removing a firmly stuck cartridge case using an RCBS kit. This isn’t rocket science, but you do want to follow the directions carefully, step-by-step. Visit the Western Powders Blog for other helpful Tech Tips.

Western powders, ramshot, norma, accurate

Curing the Stuck Case Blues

decapstem72Sticking a case in the sizer die is a rite of passage for the beginning handloader. If you haven’t done it yet, that’s great, but it probably will eventually happen. When it does, fixing the problem requires a bit of ingenuity or a nice little kit like the one we got from RCBS.

The first step is to clear the de-capping pin from the flash hole. Just unscrew the de-capping assembly to move it as far as possible from the primer pocket and flash hole (photo at right). Don’t try to pull it all the way out. It won’t come. Just unscrew it and open as much space as possible inside the case.

Place the die upside down in the padded jaws of a vise and clamp it firmly into place. Using the supplied #7 bit, drill through the primer pocket. Be careful not to go too deeply inside the cartridge once the hole has opened up. It is important to be aware that the de-capping pin and expander ball are still in there and can be damaged by the bit.

Drill and Tap the Stuck Case
taping72drilling72

Once the cartridge head has been drilled, a ¼ – 20 is tap is used to cut threads into the pocket. Brass is relatively soft compared to a hardened tap, so no lube is needed for the tapping process. RCBS says that a drill can be used for this step, but it seems like a bit of overkill in a project of this nature. A wrench (photo above right) makes short work of the project.

RCBS supplies a part they call the “Stuck Case Remover Body” for the next step. If you are a do-it-yourselfer and have the bit and tap, this piece is easily replicated by a length of electrical conduit of the proper diameter and some washers. In either case, this tool provides a standoff for the screw that will do the actual pulling.

pulling72fingers72

With an Allen Wrench, Finish the Job
Run the screw through the standoff and into the tapped case head. With a wrench, tighten the screw which hopefully pulls the case free. Once the case is free, clamp the case in a vice and pull it free of the de-capping pin. There is tension here because the sizing ball is oversized to the neck dimension as part of the sizing process. It doesn’t take much force, but be aware there is still this last little hurdle to clear before you get back to loading. Don’t feel bad, everyone does this. Just use more lube next time!

wholekit72unstuck72

Article find by EdLongrange. We welcome reader submissions.
Permalink Reloading, Tech Tip 5 Comments »