A while back, Cal Zant at PrecisionRifleBlog.com did a big muzzle brake comparison test. Along with measuring recoil reduction, Cal’s team recorded sound levels in PRB’s exhaustive muzzle brake field test. In the PRB archives you’ll find comprehensive muzzle brake sound test results, with hard data on 20 different muzzle brakes.
Sound can be a tricky subject, but Cal Zant, the editor of PrecisionRifleBlog.com, presents everything an informed shooter should know about muzzle brake noise in a straightforward and practical way. Most sound tests are measured from the side of the muzzle, in accordance with mil-spec standards, and Cal did that. But he also measured the sound level of each brake from behind the rifle, closer to the shooter’s position. This provides a more accurate indicator of the actual sound levels that firearms operators will encounter while shooting their rifles.
Muzzle brakes ARE really loud — that’s something most active shooters have observed. But this study finally gives us some hard data and makes objective comparisons. The difference between brakes was quite significant. Some brakes were ear-splitting — more than twice as loud as other brakes tested.
As a bonus, Cal also provides data on how the new Ultra series suppressors from Thunder Beast Arms Corp (TBAC) compare in terms of sound level behind the rifle.
Are sound suppressors useful in competition shooting? In some disciplines, and in venues where sound “moderators” are permitted, the answer is “yes”. In a past edition of Shooting Sports USA eZine, you’ll find an interesting article about the use of sound suppressors (aka “cans”). The article explores the use of suppressors in Europe and in tactical matches in North America. You’ll also find an explanation of the rules and regulations governing suppressor ownership and use in the United States.
Shooting Sports Editor Chip Lohman tests three rifles from the bench and found that sound suppressors did not harm accuracy. In fact, all three test rifles (one each in .223 Rem, .308 Win, and .338 Lapua Magnum), shot slightly better 5-shot groups at 200 yards when a suppressor was fitted to the barrel. However, the suppressors did alter point of impact. Interestingly, velocity standard deviation (SD) values were lower with suppressors in place for all three test rifles. This observation calls for further study.*
So the use of suppressors in competition could be a good thing. However, in the United States, current NRA rules prohibit the use of sound suppressors. NRA Rule 3.16.1 subsection (a) states: “Sound Suppressors are not authorized for use in High Power competition.” In addition, there are some practical problems with suppressors — the heat rising off of a naked suppressor can create mirage problems (that’s why some shooters wrap their cans with a cover).
Despite such issues, now commonly see suppressors on rifles used in tactical matches and PRS/NRL events. For example, many competitors in the Steel Safari field challenge match use suppressors. The photo below shows our friend Zak Smith competing in the Steel Safari with his suppressed Accuracy International rifle.
Commentary — What Can We Conclude?
Obviously, this three-rifle SSUSA test was not definitive. One well might observe different results with different types of suppressors, fitted to different kinds of rifles. Mounting a suppressor to any barrel will certainly affect harmonics and “tune”. But this SSUSA study does suggest that tactical shooters, who are allowed to use suppressors in competition, may find that the benefits of suppressors (significantly reduced recoil and less noise) outweigh any meaningful accuracy loss, at least in PRS-type matches.
NOTE: The article cautions that one should not extrapolate too much from the SD numbers, given the low number of test shots. Chronograph-maker Ken Oehler, when asked to comment on the SD values stated: “[You should] report the observed SDs, but draw no conclusions until… you can do more testing with larger sample sizes.”
Qualifications to Obtain a Suppressor
To legally obtain a suppressor, you must fill out Federal Forms and pay a $200 fee to the ATF. You must also pass BATFE background checks and otherwise comply with Federal and state laws. States can regulate suppressor ownership or use, so be sure to check the laws in your area. On the federal level, the process to acquire a suppressor is regulated under the National Firearms Act of 1934.
Many hunters and precision rifle competitors use muzzle brakes because these ported devices reduce felt recoil significantly. That make s real difference getting back on target for quick follow-up shots. While many rifle owners appreciate the benefits of muzzle brakes, they may also neglect their brakes, allowing hard carbon and powder residue to build up. Not good. You should regularly clean your muzzle brake to remove fouling and carbon build-up.
As Mark Edgreen posted: “Carbon build up on the crown and in the brake is a recipe for poor accuracy.” And another gunsmith reported that customers complained about guns that “shot out way too early” but they only needed to have the brakes cleaned.
Gunsmith and PRS/NRL competitor Jim See recently reminded his Facebook Fans about the importance of cleaning muzzle brakes: “How many times do I have to say it? You need to maintain your rifles. Clean your muzzle brakes people!”. Jim, who runs Elite Accuracy LLC, notes that hard carbon build-up in brakes can definitely harm accuracy. Look at this example:
Muzzle Brake Cleaning Methods
There are various methods for cleaning a brake, we list a variety of techniques, but we would start with NON-corrosive ultrasound. You’ll want to remove the muzzle device before doing these tasks.
1. Use Ultrasonic Cleaning Machine with cleaning solution. This may be the most efficient method: “I place my brake in the ultrasonic cleaner. Shiney as new.” (Jim Moseley).
2. Spray with commercial Carb Cleaner and brush. Then apply anti-corrosion coating.
3. Soak in half hydrogen peroxide and half vinegar. Suggestion: “Let sit over night and carbon melts off. Brush remaining carbon off, rinse and put the brake back on.” Apply anti-corrosive before mounting.
4. Soak in 50/50 solution of water and white vinegar and brush. (Be sure to apply anti-corrosion coating, such as Eezox, after soaking).
5. Tumble in liquid solution with stainless pins. Comment: “Comes out slightly faded, but perfectly clean on stainless, non-painted brakes though.” Warning — do NOT do this with threaded brakes — tumbling could affect threads of screw-on brakes. Also, tumbling can harm painted or Cerakote finishes.
Gunsmithing Tip: By fitting the muzzle brake so that the barrel crown is slightly forward, it is easier to wipe carbon fouling off the end of the barrel. See photo:
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Erik Cortina is one of the world’s top F-Class shooters. Erik won the 2023 Southwest Nationals in F-Open Division, and he was a member of Team USA which won the F-Open World Championship in South Africa. And Erik also won the individual F-Open title at the South African National Championship which preceded the 2023 F-Class Worlds. Erik also has competed successfully in Long-Range and Precision Rifle matches. Along with his shooting skills, Erik is a respected video host. His Erik Cortina Video Channel now boasts nearly 500 videos, covering a wide range of shooting disciplines, along with reloading, load tuning, and other gun tech topics.
This Saturday we are featuring nine of Erik’s informative videos. These cover reloading techniques, marksmanship tips, and more. We start with two vertical-format “shorts”, both worth watching. In the first video you can see Erik nail five straight targets at 500 yards, with the last one a tiny square.
Two “Shorts” — Precision Steel and Advanced Reloading
500-Yard “Know Your Limits”
Cortina with 6mmBR Nails ‘Em All
Loading Cartridge with
SuperTrickler and AMP Press
Barrel Break-in — Don’t Waste Barrel Life
A factory barrel can benefit from a break-in regimen. Some custom barrels shoot great from the get-go and don’t require elaborate break-in rituals. In this popular video, Erik explains how he determines the appropriate break-in procedure for his barrels: “Deciding if you need to break-in a barrel is not as easy as many think. In this video, I discuss the thought process I go through in deciding if I need to break in a barrel or not.”
Smallest 1000-yard Group Ever Caught on Camera
This 1000-yard group was NOT shot in a match, so it is not a record. But Erik shot a truly spectacular group during practice. This shows what modern F-class rifles can do with ideal conditions. Erik drilled five shots in 1.3″ inches, with 4 shots in under 1/2″ (see 1:15 – 2:20 time). And the first 3 shots landed right on top of each other (about 1/4″). Erik notes: “While shooting, I decided to set up my camera and record the screen on my phone so I could see the shots on my Electronic Target. To my surprise, the shots kept stacking up on top of each other. I had a 3-shot group under 1/4 inch! Most shooters would be happy with that at 100 yards, but this is at 1,000 yards!”
Common Sense Reloading
All novice reloaders should watch this video. Erik explains the three key items when reloading for accurate rifles. Erik explains: “We as humans have a tendency to complicate things, and reloading is no different. For some reason, we think that the more complicated it is, the better the end product will be. It doesn’t have to be that way, today I explain the three different things that must be in check to ensure you have a consistent and efficient load. Once you get these three things corrected, you’ll always have a good load.”
Team USA F-Open World Champions
The 2023 F-Class World Championships were recently held in South Africa. There were talented teams from many countries. With a strong, come-from-behind performance on the last day of the team match, The U.S.A. F-Open Team topped South Africa to win the F-Open Team Championship with a 3540-366V score (South Africa finished with 3535-374V — a “V” is like an “X” in the USA). Congratulations to the 2023 USA F-Open team, the new World Champions! Erik Cortina was a member of Team USA.
Stop Neck-Sizing Brass
With over 400,000 views, this is one of Erik’s most popular videos. Erik explains why it is NOT smart to neck-size only. For almost all rifle applications, you’ll get better case life and more consistent loads if you full-length size your cases. Full-length sizing also provides vital shoulder bumping, which is essential for proper case-feeding and smooth bolt closure. Proper full-length sizing will also help optimize ES and SD.
Precision Reloading Class at PRS Expo 2022
This 8-minute video records a seminar Erik conducted at the 2022 PRS Expo. In this segment, Erik explains the key elements of accuracy. He advises that the bullets are the most expensive element of each cartridge, and are critical to accuracy, so competitors should always buy the best — never attempt to cut costs on projectiles. CLICK HERE for PART TWO of Erik’s presentatiion.
About Erik Cortina Precision Products Cortina Precision makes some of the best barrel tuners on the market. The EC Tuner was developed over a decade ago and has many championships under its belt. The EC Tuner was recently revamped and released as the EC Tuner V2. The V2 model employs a spring to maintain load on the tuner at all times and eliminate backlash. That helps with consistency. The EC Tuner V2 works well for centerfire, rimfire, and even air rifles.
Cortina Precision also offers the EC Tuner Brake. The Tuner Brake combines a barrel tuner with a muzzle brake. The EC Tuner brake greatly reduces recoil and allows you to tune your rifle to your load. These Tuner Brakes are a good choice for hunters and PRS/NRL competitors, as they work equally well with handloads and factory loads. For more information, visit ShootSmallGroups.com. – Erik Cortina
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Many hunters and precision rifle competitors use muzzle brakes because these ported devices reduce felt recoil significantly. That make s real difference getting back on target for quick follow-up shots. While many rifle owners appreciate the benefits of muzzle brakes, they may also neglect their brakes, allowing hard carbon and powder residue to build up. Not good. You should regularly clean your muzzle brake to remove fouling and carbon build-up.
As Mark Edgreen posted: “Carbon build up on the crown and in the brake is a recipe for poor accuracy.” And another gunsmith reported that customers complained about guns that “shot out way too early” but they only needed to have the brakes cleaned.
Gunsmith and PRS/NRL competitor Jim See recently reminded his Facebook Fans about the importance of cleaning muzzle brakes: “How many times do I have to say it? You need to maintain your rifles. Clean your muzzle brakes people!”. Jim, who runs Elite Accuracy LLC, notes that hard carbon build-up in brakes can definitely harm accuracy. Look at this example:
Muzzle Brake Cleaning Methods
There are various methods for cleaning a brake, we list a variety of techniques, but we would start with NON-corrosive ultrasound. You’ll want to remove the muzzle device before doing these tasks.
1. Use Ultrasonic Cleaning Machine with cleaning solution. This may be the most efficient method: “I place my brake in the ultrasonic cleaner. Shiney as new.” (Jim Moseley).
2. Spray with commercial Carb Cleaner and brush. Then apply anti-corrosion coating.
3. Soak in half hydrogen peroxide and half vinegar. Suggestion: “Let sit over night and carbon melts off. Brush remaining carbon off, rinse and put the brake back on.” Apply anti-corrosive before mounting.
4. Soak in 50/50 solution of water and white vinegar and brush. (Be sure to apply anti-corrosion coating, such as Eezox, after soaking).
5. Tumble in liquid solution with stainless pins. Comment: “Comes out slightly faded, but perfectly clean on stainless, non-painted brakes though.” Warning — do NOT do this with threaded brakes — tumbling could affect threads of screw-on brakes. Also, tumbling can harm painted or Cerakote finishes.
Gunsmithing Tip: By fitting the muzzle brake so that the barrel crown is slightly forward, it is easier to wipe carbon fouling off the end of the barrel. See photo:
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Are sound suppressors useful in competition shooting? In some disciplines, and in venues where sound “moderators” are permitted, the answer is “yes”. In the November edition of Shooting Sports USA eZine, you’ll find an interesting article about the use of sound suppressors (aka “cans”). The article explores the use of suppressors in Europe and in tactical matches in North America. You’ll also find an explanation of the rules and regulations governing suppressor ownership and use in the United States.
Shooting Sports Editor Chip Lohman tests three rifles from the bench and found that sound suppressors did not harm accuracy. In fact, all three test rifles (one each in .223 Rem, .308 Win, and .338 Lapua Magnum), shot slightly better 5-shot groups at 200 yards when a suppressor was fitted to the barrel. However, the suppressors did alter point of impact. Interestingly, velocity standard deviation (SD) values were lower with suppressors in place for all three test rifles. This observation calls for further study.*
So the use of suppressors in competition could be a good thing. However, in the United States, current NRA rules prohibit the use of sound suppressors. NRA Rule 3.16.1 subsection (a) states: “Sound Suppressors are not authorized for use in High Power competition.” In addition, there are some practical problems with suppressors — the heat rising off of a naked suppressor can create mirage problems (that’s why some shooters wrap their cans with a cover).
Despite such issues, now commonly see suppressors on rifles used in tactical matches and PRS/NRL events. For example, many competitors in the Steel Safari field challenge match use suppressors. The photo below shows our friend Zak Smith competing in the Steel Safari with his suppressed Accuracy International rifle.
Commentary — What Can We Conclude?
Obviously, this three-rifle SSUSA test was not definitive. One well might observe different results with different types of suppressors, fitted to different kinds of rifles. Mounting a suppressor to any barrel will certainly affect harmonics and “tune”. But this SSUSA study does suggest that tactical shooters, who are allowed to use suppressors in competition, may find that the benefits of suppressors (significantly reduced recoil and less noise) outweigh any meaningful accuracy loss, at least in PRS-type matches.
NOTE: The article cautions that one should not extrapolate too much from the SD numbers, given the low number of test shots. Chronograph-maker Ken Oehler, when asked to comment on the SD values stated: “[You should] report the observed SDs, but draw no conclusions until… you can do more testing with larger sample sizes.”
Qualifications to Obtain a Suppressor
To legally obtain a suppressor, you must fill out Federal Forms and pay a $200 fee to the ATF. You must also pass BATFE background checks and otherwise comply with Federal and state laws. States can regulate suppressor ownership or use, so be sure to check the laws in your area. On the federal level, the process to acquire a suppressor is regulated under the National Firearms Act of 1934.
A while back, Cal Zant at PrecisionRifleBlog.com did a big muzzle brake comparison test. Along with measuring recoil reduction, Cal’s team recorded sound levels in PRB’s exhaustive muzzle brake field test. In the PRB archives you’ll find comprehensive muzzle brake sound test results, with hard data on 20 different muzzle brakes.
Sound can be a tricky subject, but Cal Zant, the editor of PrecisionRifleBlog.com, presents everything an informed shooter should know about muzzle brake noise in a straightforward and practical way. Most sound tests are measured from the side of the muzzle, in accordance with mil-spec standards, and Cal did that. But he also measured the sound level of each brake from behind the rifle, closer to the shooter’s position. This provides a more accurate indicator of the actual sound levels firearms operators will encounter while shooting.
Muzzle brakes ARE really loud — that’s something most active shooters have observed. But this study finally gives us some hard data and makes objective comparisons. The difference between brakes was quite significant. Some brakes were ear-splitting — more than twice as loud as other brakes tested.
As a bonus, Cal also provides data on how the new Ultra series suppressors from Thunder Beast Arms Corp (TBAC) compare in terms of sound level behind the rifle.
Are sound suppressors useful in competition shooting? In some disciplines, and in venues where sound “moderators” are permitted, the answer is “yes”. Some years ago Shooting Sports USA (SSUSA), published an interesting article about the use of sound suppressors (aka “cans”). The article explores the use of suppressors in Europe and in tactical matches in North America. You’ll also find an explanation of the rules and regulations governing suppressor ownership and use in the United States.
Former SSUSA Editor Chip Lohman tested three rifles from the bench and found that suppressors did not harm accuracy (at least with these rigs). In fact, all three test rifles (.223 Rem, .308 Win, and .338 Lapua Magnum), shot slightly better 5-shot groups at 200 yards with a suppressor than without. However, the suppressors did alter point of impact. Interestingly, velocity standard deviation (SD) values were lower with suppressors in place for all three test rifles. This observation calls for further study.*
So the use of suppressors in competition could be a good thing. However, in the United States, current NRA High Power rules prohibit the use of sound suppressors. NRA Rule 3.16.1 subsection (a) states: “Sound Suppressors are not authorized for use in High Power competition.” In addition, there are some practical problems with suppressors — the heat rising off of a naked suppressor can create mirage problems (that’s why some shooters wrap their cans with a cover).
Despite such issues, it is now common to see moderators on rifles used in non-NRA-sanctioned tactical matches such as the Precision Rifle Series. For example, many competitors in the popular Steel Safari field challenge match use suppressors. The photo below shows our friend Zak Smith competing in the Steel Safari with his suppressed Accuracy International rifle.
Commentary — What Can We Conclude?
Obviously, this three-rifle SSUSA test was not definitive. One well might observe different results with different types of suppressors, fitted to different kinds of rifles. Mounting a suppressor to any barrel will certainly affect harmonics and “tune”. But this SSUSA study does suggest that tactical shooters, who are allowed to use suppressors in competition, may find that the benefits of suppressors (significantly reduced recoil and less noise) outweigh any meaningful accuracy loss, at least in PRS-type matches.
*The article cautions that one should not extrapolate too much from the SD numbers, given the low number of test shots. Chronograph-maker Ken Oehler, when asked to comment on the SD values stated: “[You should] report the observed SDs, but draw no conclusions until… you can do more testing with larger sample sizes.”
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We’re starting to see barrel tuners employed in more competitive disciplines than ever — from 100 yards to 1000 yards. And even some varmint hunters are employing tuners or tuner/brakes now. This allows them to dial in accuracy with different loads (when shooting hundreds of rounds in a weekend). Here’s a quick over-view of the potential benefits of tuners.
Commentary by Mark Walker, Sierra Bullets Product Development Manager This story originally appeared in the Sierra Bullets Blog. Visit SierraBullets.com.
Some people love tuners and others hate them. I use them on my rifles and I’ve had more than one person ask me why on earth I would put one of those things on my barrel. I’ve even had a national long range champion tell me to unscrew it and throw it into Lake Erie on my next trip to the pits at Camp Perry. However, there are other shooters that swear by them and have many match wins to back it up.
It’s an indisputable fact that tuners do have an effect on a rifle’s accuracy, however how much is somewhat open for debate. The large heavy target barrels that we use for benchrest or F-class may not be affected as much by a tuner as a lighter weight sporter type barrel. Each barrel that I’ve installed a tuner on not only showed improvement in accuracy but also displayed a wider load window. The increased accuracy is because of the ability to adjust the tuner to the load, however I believe the wider load window is due to the added weight of the tuner slowing down the barrel vibrations. These are both very important aspects of having a very accurate rifle.
While better accuracy and a wider load window are two areas of improvement, I believe the most important feature of a tuner is the ability to adjust the tune during the middle of a match. This is especially important during matches where you must load all your ammo earlier and cannot make adjustments to the load during the match. If you happen to miss the load, instead of having to deal with a gun that isn’t shooting you can make an adjustment to the tuner and hopefully improve the accuracy of the rifle.
While I’ve laid out several ways that a tuner can help, there are also a few ways that tuners can cause problems. They add weight so if you are shooting a discipline that has weight limits on the rifle, you may not be able to install a tuner and still make weight. Sometimes, a barrel just doesn’t show improvement with a tuner installed. These are few and far between, but it is something to consider. If you make an adjustment to the tuner in a match, you need to make sure you move it in the right direction. Adjusting a tuner in the wrong direction can cause very large groups. And finally, if they aren’t tightened properly, tuners can come loose during firing which will cause a lot of problems as well.
As you can see, tuners have both positive and negative aspects. In my personal experience, the positives far outweigh the negatives so I will continue to use them on all of my competitive rifles. If you’ve been thinking about installing a tuner, hopefully some of the information that I’ve presented will help you make an informed decision.
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Muzzle brakes are controversial. Some people swear by them, while others swear at them. Still, there’s no question that a good brake can reduce felt recoil up to 45%. And likewise, the best brakes, when installed properly, seem to have no negative effect on accuracy.
Roy Bertalotto has done considerable experimentation with muzzle brakes, testing dozens of brake designs on his own rifles over the past few years. Roy’s article, Adventures with Muzzle Brakes, discusses various aspects of muzzle brake design and performance. Roy doesn’t claim that his testing is definitive, but his article is definitely worth a read. Here are some of Roy’s interesting findings:
Exit Hole Diameter
“Best accuracy and effectiveness of the brake was obtained with a hole .020″ over bullet diameter. If the exit hole is too small, such as +.005″ over bullet diameter, accuracy suffers. If the depth of the exit hole is too shallow, the metal around the hole will erode very quickly.”
Hole Placement
“The most effective braking was with a brake 1″ in diameter with a 3/4″ exit hole on each side, just in front of the muzzle. The bullet passes through a cone of 35 degrees before it exits the brake. (Like the tank example), Incredible reduction of recoil. But loud and ugly. Very easy to make since you don’t need a spin fixture or a dividing head.”
Bottom Gas Venting Helps Accuracy
“In my tests, not having holes all around the brake effects accuracy a bit. I believe it does something to the bullet by the air pushed ahead of the bullet creating unequal turbulence in the bullet path. I’ve tried a few brakes where I drilled only holes on the top, test fired, and then completed holes on the bottom and in every case, accuracy improved.” Below are spiral-ported brakes crafted by Clay Spencer.
Brakes Work Best with High-Pressure Cartridges
“The higher the pressure of the particular round, the more effective the brake. I have over 20 rifles with brakes. The 220 Swift is the king of reduction. Followed very closely by the 25-06, 6mm Remington, any Weatherby small bore. With a proper brake and a hot handload under a 40 gr bullet, the Swift will move 1/2″ to the rear and 0 muzzle rise! Big boomers with low pressure like 45-70s and shot guns benefit the least.” [Editor’s Note: Roy is judging effectiveness by the percentage of recoil reduction rather than absolute levels of recoil. Obviously if you start with a heavier-recoiling round, the absolute amount of recoil energy reduction is greater. Roy is really talking about efficiency–brakes are most efficient when used with high-pressure cartridges.]
Installation is Key to Accuracy
Roy’s findings are fascinating and suggest that further study of muzzle brakes is warranted. But we can all agree that precision installation of the brake is essential for accuracy. A poorly-installed, mis-aligned brake will degrade accuracy, that is well-known.
Harrell’s Precision has made thousands of muzzle brakes, in many styles and port arrangements. The Harrell brothers offer some good advice for gunsmiths installing brakes: “Muzzle brakes aren’t magic, they reduce recoil by redirecting exiting gas. What’s important is that they are straight and the threads are perpendicular with the base. The only way to get the base and threads perpendicular is to thread, not tap, them on a lathe.”
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