May 1st, 2016

Bullet Bell Curve — Sorting by OAL vs. Base to Ogive

Bullet, Sort, Jacket, Sierra, USAMU, Sort, Bell Curve, Distribution, OAL

The USAMU recently published a “how-to” article about bullet sorting. While many of us may sort bullets by base-to-ogive length (and/or weight), the USAMU story explores the “how and why” of sorting bullets by Overall Length (OAL). Read the article highlights below, and make your own decision as to whether OAL sorting is worth the time and effort. Bryan Litz of Applied Ballistics says that sorting by OAL is not a bad idea, but base-to-ogive bullet sorting probably represents a better investment of your time.

USAMU

Bullet Sorting by Overall Length

We’d like to share a specialized handloading technique which we’ve long found beneficial to our long-range (600 yards and beyond) accuracy. Sorting of bullets for extreme long range (LR) accuracy is not difficult to do, but some background in theory is needed.

Here at USAMU’s Handloading Shop, we only sort individual bullets for the most demanding Long-Range applications and important competitions. Only the most accurate rifles and shooters can fully exploit the benefits of this technique. The basic sorting process involves measuring the Overall Length (OAL) of the bullets, and grouping them in 0.001″ increments. It’s not unusual to find lots of match bullets that vary as much as 0.015″-0.020″ in length throughout the lot, although lots with much less variation are seen as well. Even in bullet lots with 0.015″ OAL variation, the bullet base-to-ogive length will show much less variation. Hence, our basic sort is by bullet OAL. One obvious benefit of sorting is easily seen in the attached photo. The few bullets that are VERY different from the average are culled out, reducing probable fliers.

How does one know what OAL increments to use when sorting? The answer is simple. As each lot of bullets is unique in its OAL distribution, it’s best to sample your bullet lot and see how they are distributed. In the attached photo, you will see a set of loading trays with a strip of masking tape running along the bottom. Each vertical row of holes is numbered in 0.001″ increments corresponding to the bullets’ OAL. A digital caliper makes this task much easier. As each bullet is measured, it is placed in the line of holes for its’ OAL, and gradually, a roughly bell-shaped curve begins to form.

Note that near the center, bullets are much more plentiful than near the edges. At the extreme edges, there are a few that differ markedly from the average, and these make great chronograph or sighting-in fodder. We recommend using a sample of 200 bullets from your lot, and 300 is even better. Some bullet lots are very consistent, with a tall, narrow band of highly-uniform bullets clustered together over just a few thousandths spread. Other lots will show a long, relatively flat curve (less uniform), and you may also see curves with 2 or more “spikes” separated by several 0.001″ OAL increments.

Bryan Litz Applied Ballistics Bullet Sorting AccurateShooter.com

Bullet Sorting (OAL vs. Base-to-Ogive vs. Weight) — Litz Talks

I’m often asked what is a the best measure to sort bullets by, and the answer (to this and many other questions in ballistics) is: it depends.

Choosing to sort by overall length (OAL), base to ogive (BTO), bearing surface, weight, etc. can get overwhelming. Shooters typically look for something they can measure, which shows a variation and sort by that. It’s common for dimensional variations to correlate. For example, bullets which are longer in OAL are typically also shorter in BTO, and have longer noses. All these are symptoms of a bullet that was pushed a little further into the pointing die, or possibly had more than average lube while being swaged. So in essence, if you sort by BTO, you’re measuring one symptom which can indicate a pattern in the bullets shape.

So, the question still stands — what should you measure? You’ll always see more variation in OAL than BTO, so it’s easier to sort by OAL. But sometimes the bullet tips can be jagged and have small burrs which can be misleading. Measuring BTO will result in a lower spread, but is a more direct measure of bullet uniformity.

Then there’s the question of; how much variation is too much, or, how many bins should you sort into? Shooters who see 0.025” variation in BTO may choose to sort into 5 bins of 0.005”. But if you have only 0.005” variation in the box, you’ll still sort into 5 bins of 0.001”. What’s correct? You have to shoot to know. Live fire testing will answer more questions, and answer them more decisively than any amount of discussion on the subject. The test I recommend is to identify bullets on the extreme short end of the spectrum, and some on the extreme long end. Load at least 10 rounds of each, and take turns shooting 5-shot groups with them. If there is a difference, it will be evident. The results of the testing will answer your question of: should I sort based on X, Y, or Z?”

You can read more discussion on this and other similar subjects in the new Ballistics & Bullets board in the Accurateshooter.com forum. Heres a link to the thread which is discussing bullet sorting: Bullet Sorting Thread

Permalink Bullets, Brass, Ammo, Reloading No Comments »
April 19th, 2016

How to Remove the Primer Crimp in Military Cartridge Brass

Primer Crimp Milsurp Brass

Each Wednesday, the U.S. Army Marksmanship Unit publishes a reloading “how-to” article on the USAMU Facebook page. On older “Handloading Hump Day” post covers removal of military primer pocket crimps. If you ever use surplus military brass, you really should this article. It contains vital information “learned the hard way”. The writer has tried many different options for removing/swaging out crimps. He weighs the pros and cons of various methods and provides some advice that will save you time and headaches. Visit the USAMU Facebook page next Wednesday for more informative articles for handloaders.

A common question, and important issue with US GI surplus 5.56 brass is “what to do with the primer crimp?” Our Handloading Shop does not prime/re-prime GI 5.56 brass, as we receive it in virgin state (primed) and don’t reload it. However, our staff has extensive private experience handloading GI brass in our own competitive shooting careers, and have several tips to offer.

Once the brass is full-length sized and decapped, the staked-in ring of displaced metal from the primer crimp remains, and hinders re-priming. Some swaging tools exist to swage out this ring, allowing free access to the primer pocket. Some are stand-alone products, and some are reloading-press mounted. Early in this writer’s High Power career, he used the common press-mounted kit several times, with less than stellar results.

Setting Up Swaging Tools
Surplus brass tends to come from mixed lots, and primer crimp varies from very mild to strong. Also, primer pocket dimensions vary. So, setting up this “one size fits most” tool involves trying to find a happy medium for a selection of different types of brass in your particular lot. Some are over-swaged, some under-swaged, and some are “Just Right.” Overall, it was a time-consuming and sub-optimal process, in this writer’s experience.

Cutting Out the Crimp Ring with a Chamfer Tool
[After trying swaging tools] this writer evolved to using the ubiquitous Wilson/RCBS/Other brands chamfer and deburring tool to cut out only the displaced crimp ring at the top of the primer pocket. One caution: DON’T OVER-DO IT! Just a little practice will let the handloader develop a “feel” for the right degree of chamfer that permits easy re-priming without removing so much metal that primer edges start to flow under pressure. For this writer, it was three half-turns of the tool in the primer pocket, with medium pressure.

Here, as with all bulk reloading operations, mechanization is our friend. A popular reloading supply house has developed an inexpensive adaptor that houses the chamfer/deburr tool (retained by an allen screw) and allows mounting in a hand drill or drill press. This speeds the operation significantly, as does use of one of the popular Case Preparation Stations that feature multiple powered operations. (Say good-bye to carpal tunnel syndrome and arthritis!)

military crimp removal USAMU

One advantage of chamfering the primer pockets lightly to remove remnants of primer crimp, vs. swaging, is that primer pockets are not loosened in this process. US GI (usually LC) NATO 5.56 brass has a great reputation for longevity due to the superior hardness of the case head vs. some softer brands of commercial brass. This means the brass will stand up well to multiple full-pressure loads without loosening primer pockets, and the chamfering method helps support this benefit.

Powered Case Prep Centers — What to Look For
A word of advice (often learned the hard way) — think carefully before jumping on the “latest/greatest” case prep center. One with a proven, long-time track record of durability and excellent customer support has a lot going for it, vs. the flashy “new kid on the block.” Analyze the functions each case prep center can support simultaneously — i.e., can it chamfer, deburr and clean primer pockets all at the same time, without having to re-configure?

Do the tool-heads that come with it look truly functional and durable? If not, can they be easily replaced with proven or more-needed versions, such as a VLD chamfer tool, or a solid/textured primer pocket cleaner rather than a less-durable wire-brush type?

military crimp removal USAMUTips for Priming with Progressive Presses
When re-priming, a couple of factors are worth noting. When re-priming using either single-stage presses, hand tools, or bench-mounted tools (such as the RCBS bench-mounted priming tool), precise alignment of the primer pocket entrance with the primer is easily achieved, and priming goes very smoothly. When using certain progressive presses, due to the tolerances involved in shell-heads, etc., one may occasionally encounter a primer that isn’t quite perfectly aligned with the primer pocket.

If resistance is felt when attempting to re-prime, DO NOT attempt to force the primer in — doing so can be dangerous! Rather, just exert SLIGHT upward pressure to keep the primer in contact with the case-head, and with the support hand, move the case back/forth a trifle. The primer will drop into alignment with the primer pocket, and then prime as usual. After priming, check each seated primer by feel. Ensure it is below flush with the case head (cleaning primer pockets helps here), and that there are no snags, burrs or deformed primers.


More Info on Primer Pocket Swaging
For more information about removing military crimps in primer pockets, we recommend you read Get the Crimp Out on the Squibloads Gun Thoughts Blog. This is a detailed, well-illustrated article that shows how to use various primer pocket reamers/cutters. It also has a very extensive discussion of swaging using CH4D, RCBS, and Dillon tools. The Squibloads author had much better luck with swaging tools than did the USAMU’s writer — so if you are considering swaging, definitely read the Squibloads article.

The illustration of primer pocket types is from the Squibloads Blog Article, Get the Crimp Out.

Permalink Bullets, Brass, Ammo, Reloading 2 Comments »
April 17th, 2016

Brain Trust: Emil Praslick Offers Advice on Wind Reading

Emil Praslick USAMUTo succeed in long-range shooting matches, given the high level of competition these days, you’ll need solid wind-reading abilities. We’ve found an article by SFC Emil Praslick III, retired USAMU Service Rifle coach and U.S. Palma Team Coach, that can help you make better wind calls in competition.

Emil Praslick, now retired from the U.S. Army, is considered one of the best wind gurus in the United States, if not the world. During his service with the USAMU he authored an excellent two-part article on wind reading that is available on the CMP (Civilian Marksmanship Program) website. Both articles contain helpful illustrations, and are “must-read” resources for any long-range shooter–not just Service Rifle and Highpower competitors.

Click to Read Articles:

Reading the Wind (Part One) | Reading the Wind (Part Two)

Part One covers basic principles, tactics, and strategies, with a focus on the 200-yard stages. Emil writes: “There are as many dimensions to ‘wind reading’ as there are stages to High Power competition. Your tactical mindset, or philosophy, must be different for the 200 and 300 yard rapid-fire stages than it would be for the 600 yard slow-fire. In the slow-fire stages you have the ability to adjust windage from shot to shot, utilizing the location of the previous shot as an indicator. Additionally, a change to the existing conditions can be identified and adjusted for prior to shooting the next shot.”

In Part Two, Praslick provides more detailed explanations of the key principles of wind zeros, wind reading, and the “Clock System” for determining wind values: “The Value of the wind is as important as its speed when deciding the proper windage to place on the rifle. A 10 MPH wind from ’12 o-clock’ has No Value, hence it will not effect the flight of the bullet. A 10 MPH wind from ‘3 o’clock’, however, would be classified as Full Value. Failure to correct for a Full Value wind will surely result in a less than desirable result.”

USAMU Praslick wind clock

Praslick also explains how to identify and evaluate mirage:

Determine the accuracy of the mirage. Mirage is the reflection of light through layers of air that have different temperatures than the ground. These layers are blown by the wind and can be monitored to detect wind direction and speed.

Focus your scope midway between yourself and the target, this will make mirage appear more prominent. I must emphasize the importance of experience when using mirage as a wind-reading tool. The best way to become proficient in the use of mirage is to correlate its appearance to a known condition. Using this as a baseline, changes in mirage can be equated to changes in the value of the wind. Above all, you must practice this skill!

Click HERE for more excellent instructional articles by Emil Praslick and other USAMU Coaches and shooters.

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March 28th, 2016

Excellent Video Covers Handgun Fundamentals

Pistol Fundamentals USAMU

If you shoot a pistol, you should watch this video. It covers the key fundamentals of handgun shooting: stance, arm position, grip, sight alignment, and trigger control. This excellent video features USAMU shooter SGT Shane Coley.

Arm/Elbow Position: You should not lock your elbows says SGT Coley: “Because my elbows are slightly bent, it allows the recoil to transfer into my shoulders, down my core, into my legs and to the ground, allowing me to maintain a flat-shooting gun … on multiple targets.”

Grip (Hand Position): SGT Coley explains how to divide the support between both hands: “In terms of grip pressure, I’m applying about 60% to my support hand, and 40% to my strong hand. This is because I need to maintain dexterity with my strong hand to operate the trigger at high rates of speed.”

Trigger Control: The placement of your finger on the trigger blade itself is very important notes Coley: “Putting too much (or not enough) of your finger on the trigger can cause you to pull or push your shots. When you squeeze the trigger, make sure to squeeze it all the way to the rear, in one smooth motion. A quick dry-fire drill to help you with this is to take an empty piece of brass and place it on the front of your slide. Aim at the target, and with the proper trigger control, you should be able to break the shot without the piece of brass falling.”

Pistol Pointers
On the web, you’ll find hundreds of pistol shooting videos — some good, some not helpful at all. In some of those “not helpful” videos the featured shooter has bad habits, or more often than not, he exhibits poor accuracy on target. You won’t find those kinds of shortcomings in this USAMU-sponsored video. SGT Coley doesn’t make foolish mistakes, nor does he exhibit bad habits when shooting. And his accuracy is outstanding. When you look for a pistol trainer — stick to someone like SGT Coley, who has solid fundamentals, the complete skill set, and superior accuracy. A trainer can’t teach a skill that he doesn’t understand himself.

Permalink - Videos, Handguns 1 Comment »
March 22nd, 2016

Vertical Fliers? Poor Ignition May Be the Cause…

USAMU Handloading vertical dispersion ignition rimfire accuracy firing pin
Top to bottom – Remington firing pin assembly with ISS, Tubb SpeedLock alloy-composite system without ISS (current versions have dual, opposite-wound springs), and Remington short action firing pin assembly without ISS.

Each Wednesday, the U.S. Army Marksmanship Unit publishes a reloading “how-to” article on the USAMU Facebook page. Last week’s “Handloading Hump Day” article covered mechanical issues and related ignition irregularities that can cause vertical fliers even with good ammunition in an otherwise excellent rifle. We highly recommend you read this article, which offers some important tech tips.

USAMU handloading hump day

Vertical Dispersion: Mechanical/Ignition Issues?

Poor or inconsistent ignition has long been known to be one of the “usual suspects” when one encounters vertical fliers that just shouldn’t be there. By having a sense of some of the basic principles involved, and a few basic areas to check, the shooter may avoid colsiderable frustration, not to mention time, expensive loading components and barrel wear.

USAMU Handloading vertical dispersion ignition rimfire accuracy firing pinIs your well-built rifle of high-quality components plagued with vertical fliers across more than 1-3 handload combinations? Consider the bedding, crown and scope/sight mounts. Are they correct? If so, then you might check for ignition issues before boldly undertaking an extensive, expensive, and quite possibly fruitless quest for the “magic handload”.

SEEING IS BELIEVING: While the author had been aware for many years that poor ignition should be considered and ruled out when dealing with vertical fliers in an otherwise-excellent rifle, actually seeing the problem and its almost instantaneous cure really drove the lesson home.

He was working with a “dot” rifle – a .22 LR match rifle that really stacked bullets into little piles at 50 yards and beyond. With one lot of ELEY Tenex, it produced consistent “bughole” groups at 50, but with another, selected lot of Tenex, similar groups were regularly ruined by single, vertical fliers that did not appear in other rifles. Rather than spending days burning up expensive, select ammunition looking for “magic lots”, he contacted a well-respected rimfire gunsmith and explained the situation.

Without so much as batting an eye, the highly-experienced ‘smith tore into the rifle’s action, and quickly found the cause(s) of the problem. He discovered a demonstrably weak firing pin spring, plus a chip out of the face of the firing pin where it contacted the cartridge rim.

After replacing and tuning the offending parts, the rifle immediately began shooting tiny, bughole groups with the previously “unacceptable” lot of Tenex. Centerfire rifles can also benefit from ensuring positive, consistent ignition. A wise riflesmith is literally worth his weight in gold!

So, what are some issues we as shooters can inspect in our rifles to help determine if ignition woes could be part of our problem? At the club level, ask yourself if that “experienced” Remington, Winchester 70, or even Springfield-based match bolt gun you’re using is still running its’ original 40-80 year-old factory striker spring? If so, a new replacement is cheap insurance against current or future problems. (And BTW, it might be best to stick to the normal, factory-spec spring weight. A super-powerful spring can cause vertical, just as a weak one one can.) Along with that, a routine check for proper firing-pin protrusion is a quick preventive measure that can rule out potential issues.

Other areas to consider are the centering and consistency of the firing pin’s operation in the bolt. Admittedly, with the increasing use of precision-machined custom actions, this is becoming less an issue every day. Below is the firing pin assembly from a custom BAT action:

USAMU Handloading vertical dispersion ignition rimfire accuracy firing pin

However, particularly with factory actions, a very quick and easy check is to remove the bolt, let the firing pin go forward, and look at the firing pin tip through the firing pin hole. Is the tip off-center in the hole, and possibly striking it as it moves forward? Is the hole out-of-round or burred from being struck repeatedly? If so, a trip to the riflesmith is likely in order.

Similarly, machining issues in the bolt/firing pin system can lead to rough and erratic firing pin movement, in which the firing pin drags against an internal surface of the bolt. In high-quality rifles these issues are relatively rare, but not unheard-of, and it takes mere minutes to rule them out. It may be worthwhile to remove the cocking piece/firing pin/spring assembly and look for any unusual gouges, dings, peening, burrs or signs of abnormal wear.

This task is especially easy with Winchester 70s, Springfields, and the similar Mauser 98s, involving little more than the push of a button and unscrewing the cocking piece assembly. This is just one of the many reasons these tried-and-true actions have earned such a loyal following in the field, among hunters who must maintain their rifles away from a shop.

USAMU Handloading vertical dispersion ignition rimfire accuracy firing pin

Particularly with older rifles, watch for and remove excess grease (or even Cosmoline!) from both the firing pin assembly and inside the bolt. This can help improve firing pin speed and consistency. Other bolt-action designs may need a take-down tool or other measures.

As part of this inspection, AFTER ENSURING THE RIFLE IS UNLOADED, slowly cock the rifle, dry-fire, and repeat several times. Listen carefully near the action for inconsistency in the sounds it generates. Does the striker falling make the same sound each time? Do you hear or feel grinding upon operation? If so, where?

Be sure to check the operation of the cocking piece (bolt shroud), firing pin within the bolt shroud, the cocking piece cam and the rear of the bolt body where the cocking piece cam operates. As with our examination for abnormal wear marks discussed above, look for marks indicating roughness or a possible need for light polishing. Then, clean and lightly grease the bearing surfaces while you’re at it.

Remington 700 bolt shroud and cocking cam
Rem 700 bolt cocking cam

These are relatively easy checks that shooters can undertake to perform a preliminary inspection on their own. Other mechanical issues can also cause ignition issues, chiefly centered around the action of the trigger, sear and sear spring. If these are suspected, a trip to an experienced, qualified riflesmith for diagnosis is recommended. We hope you find this information helpful! Join us again next week, and in the meantime, enjoy the shooting sports safely!

Permalink - Articles, Reloading 1 Comment »
February 9th, 2016

Mental Game — Thinking Your Way to Success

praslick emil usamu mental training game marksmanship

SFC Emil Praslick III is now retired from the U.S. Army, but he left a great legacy as one of the USAMU’s greatest coaches and team leaders. A highly-respected wind expert, Praslick also was known for his ability to help his shooters master the “mental game”, which is so important at the highest levels of competition. Here is an article from the CMP Archives in which Praslick explains how to focus your mind to achieve greater success.

Thinking Your Way to Success by SFC Emil Praslick III (Ret.)
Why does it seem that the same small group of shooters wins the majority of the matches? Within the Army Marksmanship Unit’s Service Rifle Team, the same effect applies. On a team filled with uncommonly talented shooters, the same two or three are consistently at the top of the final results bulletin. What is the difference among shooters who are technically equal? Confidence. A confident shooter is free to execute his shots without the fear of failure, i.e. shooting a poor shot.

Negative thoughts (can’t, won’t be able to, etc.) will destroy a skilled performance. The mind’s focus will not be on executing the task, but on projecting fear and self-doubt. Fear is the enemy, confidence is the cure.

How does a shooter on the eve of an important match (the President’s or NTI, for example) attain the confidence needed to perform up to his potential? A pre-competition mental plan can assist in acquiring that positive mental state. The plan can be broken down into a few phases.

Build a feeling of preparedness. Developing and executing a plan to organize your equipment and pre-match routine will aid you in feeling prepared on match day.

Avoid negative and stressful thoughts. Focusing on “winning” the match or shooting for a specific score (like making the “cut” or making the President’s 100) can cause undue stress. Good shooters focus on aspects that are within their control: their sight picture, their sight alignment, their position. Each shot should be treated as an individual event.

Train stage-specific tasks during your practice sessions. Instead of shooting matches or practice matches only, include some drills that focus on your problem areas. Training in this manner will assist your level of confidence.

As part of your pre-match routine, imagine yourself shooting perfect shots. Visualize getting into the perfect position, acquiring a perfect sight picture, and perfect trigger control.

Let a feeling of calm and well-being wash over you. Spend a few minutes alone thinking positive thoughts. Many shooters use their favorite music to help build the mood.

Once you develop your pre-competition mental plan, stick with it. Through your training you will develop the physical skills to shoot higher scores. The confidence you will need to apply them in match conditions will grow as you develop into a complete shooter; both physically and mentally.

The USAMU’s article archives are a great resource for competitive shooters. Click HERE for more excellent instructional articles by Emil Praslick and other USAMU Coaches and shooters. You’ll find articles on Wind-Reading, Fitness, Equipment, Shooting Positions, Shooting Techniques, Match Strategies and much more.

Permalink - Articles, Shooting Skills 1 Comment »
January 28th, 2016

Six Great Guidebooks for Pistol Shooters

Pistol Marksmanship training book

One of our Forum members asked: “Are there any good books on pistol marksmanship? I’m looking for a book that covers techniques and concepts….” Here are our recommendations — six titles that can make you a better pistol shooter. These books run the gamut from basic handgun training to Olympic-level bullseye shooting.

Pistol Marksmanship training book 1911 race gunGood Guidebooks for Pistol Shooters
There are actually many good books which can help both novice and experienced pistol shooters improve their skills and accuracy. For new pistol shooters, we recommend the NRA Guide to the Basics of Pistol Shooting. This full-color publication is the designated student “textbook” for the NRA Basic Pistol Shooting Course.

Serious competitive pistol shooters should definitely read Pistol Shooters Treasury a compilation of articles from World and National Champions published by Gil Hebard. You could work your way through the ranks with that book alone even though it is very small. It is an excellent resource.

If you’re interested in bullseye shooting, you should get the USAMU’s The Advanced Pistol Marksmanship Manual. This USAMU pistol marksmanship guide has been a trusted resource since the 1960s. Action Shooters should read Practical Shooting: Beyond Fundamentals by Brian Enos, and Ben Stoeger’s new-for-2013 Practical Pistol Book. Brian Enos is a well-known pistol competitor with many titles. Ben Stoeger is a two-time U.S. Practical Pistol shooting champion and a member of the USA Team at the 2011 World Pistol Championships. Last but not least, Julie Golob’s new Shooting book covers pistol marksmanship, along with 3-Gun competition. Julie holds multiple national pistol shooting titles.

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January 20th, 2016

Primer Seating Depth Uniformity and Accuracy

Each Wednesday, the U.S. Army Marksmanship Unit publishes a reloading “how-to” article on the USAMU Facebook page. Yesterday’s post covered primer seating depth. This article offers many useful tips — including a clever way to measure primer seating depth with ordinary jaw-type calipers. Visit the USAMU Facebook page next Wednesday for the next installment.

USAMU reloading tip

Primer Seating Depth — Why Uniformity is Important
The first concern is for safety: for that reason, primers should be seated below flush with the case head. One primary cause of “slam fires” (which includes catastrophic failures from firing out of battery) is “high,” or protruding primers. These stand above the case head, are readily felt with simple finger-tip inspection, and may fire when slammed by the bolt face and/or a floating firing pin in feeding.

Here at the USAMU, we ensure our rifle primers generally run -0.003″ to -0.005″ below the case head. Maximum primer depth is -0.006″ and minimum is -0.002″. Upon inspection, any cases with high primers will be corrected before loading. Aside from improving ballistic uniformity, ensuring the primers have proper compression upon seating also helps reduce possible misfires. These can be caused by the firing pin’s expending part of its energy either seating the primer or having to deform the primer cup enough to reach the anvil.

SMART TIP: How to Measure Primer Seating Depth with a Set of Calipers
A zeroed, precision set of standard calipers will also measure primer seating depth. (You don’t really need a custom tool.) Merely close the jaws and place the calipers’ narrow end squarely across the center of the case head/primer pocket. Keeping the narrow end in full contact with the case head, gently open the jaws, and the center bar will extend until it reaches the primer face. Voilà! Primer depth is read on the dial. Taking a few measurements to ensure accuracy and repeatability is recommended until one is familiar with this technique.

Brass and Primer Defects Can Cause Seating-Depth Variances
Factors affecting variance of primer seating depth include brass maker and lot number — all primer pockets are not created equal! Another factor is the primer manufacturer and individual primer lot. We’ve encountered occasional primer lots by top-quality makers that included some primers with slight defects affecting seating. While finely accurate, these primers were out-of-round or had small slivers of cup material protruding which affected primer feeding or seating depth.

Has one’s brass been fired previously? If so, how many times and the pressures involved also affect future primer seating. Obviously, this is another factor in favor of segregating one’s high-accuracy brass by maker, lot number, and number of times fired, if possible.

Measuring Primer Seating Depth with Purpose-Built Gauge
The next question, “How do we measure primer depth?” happily can be answered using tools already owned by most handloaders. [See tip above on how to measure depth with calipers.] At the USAMU, we have the luxury of purpose-built gauges made by the talented machinists of the Custom Firearms Shop. One places the primed case into the gauge, and the dial indicator reads the depth quickly and easily. The indicator is calibrated using a squarely-machined plug that simulates a case head with a perfectly flush-seated primer, easily giving meaningful “minus” or “plus” readings. The gauge is usable with a variety of case head sizes.

Primer Seating with Progressive Presses
Methods of primer seating include hand-seating using either hand held or bench-mounted tools, vs. progressive-press seating. Progressive presses may either seat by “feel,” subjective to each operator, or by using a mechanical “stop” that positively locates primers nearly identically every time. Testing here has shown that we get more uniform seating with the latter type progressive press, than we do with a high-quality bench-mounted tool lacking a positive stop.

Primer stop depth adjustments on our main progressive presses involve turning a punch screw in and out. While the screw is not calibrated, fine “tick” marks added to the top of the press help users gauge/repeat settings by “eye” efficiently with practice. Then, once a sample of primed cases is run to confirm the range and accuracy of depths, the identifying lot number and maker is noted on the press for reference. When it’s necessary to switch brass/primer lots, changes are easy to make and settings are easily repeated when it’s time to switch back.

Permalink Reloading, Tech Tip 2 Comments »
January 10th, 2016

Chronograph Testing — Tips from the USAMU

USAMU Marksmanship Unit Velocity Chronograph Testing Sample Sizes

Each Wednesday, the U.S. Army Marksmanship Unit publishes a reloading “how-to” article on the USAMU Facebook page. This past week’s “Handloading Hump Day” article, the latest in a 7-part series, relates to chronograph testing and statistical samples. We highly recommend you read this article, which offers some important tips that can benefit any hand-loader. Visit the USAMU Facebook page next Wednesday for the next installment.

Chronograph Testing — Set-Up, Sample Sizes, and Velocity Factors

Initial Chronograph Setup
A chronograph is an instrument designed to measure bullet velocity. Typically, the bullet casts a shadow as it passes over two electronic sensors placed a given distance apart. The first screen is the “start” screen, and it triggers an internal, high-speed counter. As the bullet passes the second, or “stop” screen, the counter is stopped. Then, appropriate math of time vs. distance traveled reveals the bullet’s velocity. Most home chronographs use either 2- or 4-foot spacing between sensors. Longer spacing can add some accuracy to the system, but with high-quality chronographs, 4-foot spacing is certainly adequate.

Laboratory chronographs usually have six feet or more between sensors. Depending upon the make and model of ones chronograph, it should come with instructions on how far the “start” screen should be placed from one’s muzzle. Other details include adequate light (indoors or outdoors), light diffusers over the sensors as needed, and protecting the start screen from blast and debris such as shotgun wads, etc. When assembling a sky-screen system, the spacing between sensors must be extremely accurate to allow correct velocity readings.

Statistics: Group Sizes, Distances and Sample Sizes
How many groups should we fire, and how many shots per group? These questions are matters of judgment, to a degree. First, to best assess how ones ammunition will perform in competition, it should be test-fired at the actual distance for which it will be used. [That means] 600-yard or 1000-yard ammo should be tested at 600 and 1000 yards, respectively, if possible. It is possible to work up very accurate ammunition at 100 or 200 yards that does not perform well as ranges increase. Sometimes, a change in powder type can correct this and produce a load that really shines at longer range.

The number of shots fired per group should be realistic for the course of fire. That is, if one will be firing 10-shot strings in competition then final accuracy testing, at least, should involve 10-shot strings. These will reflect the rifles’ true capability. Knowing this will help the shooter better decide in competition whether a shot requires a sight adjustment, or if it merely struck within the normal accuracy radius of his rifle.

How many groups are needed for a valid test? Here, much depends on the precision with which one can gather the accuracy data. If shooting from a machine rest in good weather conditions, two or three 10-shot groups at full distance may be very adequate. If it’s windy, the rifle or ammunition are marginal, or the shooter is not confident in his ability to consistently fire every shot accurately, then a few more groups may give a better picture of the rifle’s true average.

Preliminary Load Development and Velocities
When developing a load for ones firearm, a chronograph is a very useful tool. Naturally, it tells the bullet speed, allowing ballistic calculations for wind deflection and trajectory, as well as velocity variation. It can also be used, in conjunction with recent handloading manuals, as an indirect indicator of pressure.

Differences between individual barrels, chamber throats, and powder lots, plus many other variables, can cause results to differ from those cited in the manuals. Thus, beware the notion of a “magical high-speed barrel.”

When Velocities Raise Pressure Concerns — Suppose the manual states that their 26-inch .260 barrel achieved 2900 fps with X bullet, Y powder, Z case, and W primer. If you achieve that speed with identical components in your 26-inch barrel while using five (5) grains less powder, that should raise a red flag. Pressures may be at or near maximum in your rifle, despite the higher “maximum” charge cited in the manual. Observe for pressure indicators as discussed in your manuals, and never exceed published maximum powder charges.

When working up a potential match load for your rifle, it is wise to survey at least 2-3 current factory sources of data for your powder/bullet combination. This will give you a sense of the variations possible due to random factors. Then, beginning at a safe, listed “starting” powder charge, work your way up in increasing powder increments while shooting over the chronograph. Also, assess your brass and rifle for signs of increasing pressure.

What size powder increments should be used? This depends on the case volume and powder chosen. A 0.3 grain or 0.5 grain increase in powder charge may be significant in a .223, but of little consequence in a .300 Magnum. Faster burning powders are more sensitive to small changes in powder charge, increasing pressures more rapidly than slow-burning powders.

Chronograph Sample Sizes — Factors to Consider
How many shots should one fire to obtain an accurate velocity for each powder charge increment when loading? That depends in part on the uniformity of velocities given by your particular powder/bullet/barrel combination.

For example: a 3- or 5-shot sample gives an extreme spread (ES) of 140 fps between the high and low velocities recorded. The lack of uniformity indicates that firing 1 or 2 shots over the chronograph to check a powder charge is likely to give a wide margin of error. In such a case, larger sample sizes will give a better idea of the true, average velocity. While approaching the loading manual’s listed maximum charge, track the ascending velocities per charge increment. One may well see that as charges approach maximum, velocities may become much more uniform. Moreover, velocity gains per increment of increase often become smaller. Ideally, one won’t encounter velocity variations this large. Changing primers and/or neck tension may increase uniformity. If wide variations persist, however, a different powder may offer great improvement.

Consider this: A 2-shot scan gives double the data of a one-shot sample. A 4-shot sample gives twice the data of a 2-shot scan. Larger samples are particularly useful if there is much velocity variation in the population.

On the other hand, one might already be familiar with a particular powder/bullet combination in one’s barrel. If it is known to have little variation, a 1 or 2-shot scan in the early stages while working up toward the maximum can be useful, while saving expensive bullets. As powder charges approach their maximum, some like to test accuracy while shooting over the chronograph. Although it’s a bit trickier to set up the bench, chronograph and target, this does yield more data per bullets expended. In such an instance, 5-shot or even 10-shot groups may be desirable at times.

Consider 20-Shot Sample for Long-Range Match Loads
Once one arrives at a load combination intended for competition use, one should chronograph at least a 10-shot sample. This gives a reasonable picture both of the load’s uniformity and its average velocity. For long range use, a 20-shot sample of ones finalized match load is even better. This accurately shows the uniformity of one’s velocities over time. It is more likely to reveal any rare shots that develop velocities significantly different from the average.

Thus ends Part 7 in our series on Accuracy Testing and Chronographing. Next week, we’ll conclude our section on Chronograph Testing. Until then, stay safe and enjoy the shooting sports!

Permalink Reloading, Tech Tip No Comments »
December 31st, 2015

SFC McPhail Aims for Olympic Gold in 50m Prone Rifle

Shooting Olympics prone smallbore 50 meter 50m ISSF World Cup Team USA
SFC Michael McPhail, shown above, is currently ranked #1 in the world in the smallbore 50m prone rifle discipline. He’s one of the favorites to win Gold in 2016.

Shooting Olympics prone smallbore 50 meter 50m ISSF World Cup Team USAAs the 2015 international shooting season comes to a close, the USAMU shooting teams are preparing for the 2016 Olympic trials and a chance to compete in the Olympic Games in Rio de Janeiro next summer. One USAMU marksman who has already secured a berth for the 2016 Olympics is SFC Michael McPhail of Darlington, Wisconsin.

SFC Michael McPhail, ranked number one in the world in men’s 50-meter rifle prone, already won his spot on the U.S. Olympic team by virtue of his performances in 2015 ISSF World Cup events. McPhail, of Darlington, Wisconsin, won the ISSF World Cup Finals in Munich this September. McPhail also won back-to-back gold medals at the ISSF World Cup events at Fort Benning, GA and Munich, Germany, held in May and early June of 2015.

Michael McPhail Secures Olympic Team Nomination with World Cup Finals Triumph
Shooting Olympics prone smallbore 50 meter 50m ISSF World Cup Team USA

McPhail said for anyone who wants to participate in the Olympics, the Army provides superior coaching, training, equipment and ammunition. “For a kid who shoots and their goal is to make the Olympics, the Army Marksmanship Unit is the place to go,” McPhail said.

SFC Jason Parker, International Rifle and Pistol Teams coach noted that: “Sergeant First Class McPhail has had a fantastic year. He has a great potential for medaling in the Olympic Games.”

With one seat already taken by McPhail for men’s 50-meter rifle prone, two other USAMU Soldiers are Parker’s top picks for the second and final seat. They are SFC Eric Uptagrafft and SSG George Norton. “Sergeant First Class Uptagrafft is another top contender for making the United States Olympic Team,” Parker said. “In the past, he has won multiple world class medals, he has been to two Olympics already, and he is one of our top shooters. He will be trying to get that last spot in the prone, and I wouldn’t count him out of anything.”

For more information on the U.S. Army Marksmanship Unit, visit www.USAMU.com.

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December 19th, 2015

Hand-Loading for Semi-Auto Service Rifles — Six Key Rules

Reloading for Service Rifles
SFC Lance Dement as featured in CMP’s First Shot Online.

The U.S. Army Marksmanship Unit (USAMU) has published a great series of reloading “how-to” articles on its Facebook Page. This post covers key factors to consider when loading ammunition for Match Rifles and Service Rifles, with a particular focus on self-loading “gas guns”. Visit the USAMU Facebook Page each Wednesday for other, helpful “Handloading Hump-Day” tips.

We offer some “cardinal rules” to help new gas-gun handloaders with safety and efficiency. These address both Match Rifle and Service Rifle versions of the AR15, M1 Garand, M1A, and M110. However, they can also improve safe reloading for many other auto-loaders such as M1 Carbines, FALs, SIGs, etc. The author distilled these principles many years ago to help focus on the essential aspects of these rifles.

RULE ONE: Service Rifles Are Not Benchrest Rifles
Gas-guns require a relatively loose fit between ammunition and chamber (vs. bolt actions) for safe, smooth operation. Many techniques, such as neck sizing and keeping cartridge headspace quite tight, are popular in the extreme bolt gun accuracy realm. However, they are of little value with Service Rifles, and some could even be hazardous. Before adopting a specialized technique, seriously consider whether it is appropriate and beneficial in a gas-gun.

RULE TWO: Never Compromise Safety to Obtain Accuracy
Example: If choosing a brand of great, but ultra-sensitive match primers offers possibly better accuracy at the risk of slam-fires in your design of rifle, don’t do it! You are issued exactly two eyes and ten fingers (best-case scenario). Risking them trying to squeeze 0.25 MOA better accuracy out of an M1A, etc. simply isn’t worth it.

Reloading for Service Rifles

RULE THREE: Tailor the Precision to Your Individual Skill and Your Rifle’s Potential
This has been addressed here before, but bears repeating for newcomers. If you are struggling to break out of the Marksman Class, or using a CMP M1 “As-Issued,” then laboriously turning the necks of your 600-yard brass is a waste of time. Your scores will improve much faster by practicing or dry-firing. On the other hand, if the reigning champions anxiously check your scores each time you fire an event, a little neck-turning might not be so far-fetched.

Verifying Load Improvements — Accuracy hand-loading involves a wide variety of techniques, ranging from basic to rather precise. Carefully select those which offer a good return on investment for your time and labor. In doubt? Do a classic pilot study. Prepare ammo for at least three or four ten-shot groups with your new technique, vs. the same with your standard ammo. Then, pick a calm day and test the ammo as carefully as possible at its full distance (e.g. 200, 300, or 600 yards) to verify a significant improvement. A little testing can save much labor!

RULE FOUR: Be Your Own Efficiency Expert
Serious Service Rifle shooters generally think of ammunition in terms of thousands of rounds, not “boxes”, or even “hundreds”. Analyze, and WRITE DOWN each step in your reloading process. Count the number of times each case is handled. Then, see if any operations can be dropped or changed without reducing safety or accuracy. Eliminating just two operations saves 2000 steps per 1000 rounds loaded. Conversely, carefully consider any measurable benefits before adding a step to your routine.

RULE FIVE: In Searching for Greater Accuracy with Efficiency, Look for System Changes
For example, instead of marking your 300-yard rounds individually to differentiate them from your 200-yard ammo, would a simple change in primers work? If accuracy is maintained, using brass-colored primers for 200 and silver for 300 provides an indelible indicator and eliminates a step! Similarly, rather than spending hours selecting GI surplus brass for weight and neck uniformity, consider splurging on some known, high-quality imported match brass for your 600-yard loads. Results should be excellent, time is saved, and given limited shooting at 600 yards, brass life should be long.

RULE SIX: Check All Your Primers Before Packaging Your Loaded Ammo
This seems simple and even intuitive. However, many slam-fires (which were much more common when M1s and M1As were the standard) are due, at least in part, to “high” primers. Primers should be seated below flush with the case head. The USAMU has addressed this at length in a previous column, but each round should be checked for properly-seated primers before they are packaged for use.

Reloading for Service Rifles

Permalink Competition, Reloading 1 Comment »
October 23rd, 2015

Cartridge Efficiency Basics from the USAMU

USAMU Handloading Guide Facebook cartridge efficiency

Efficient cartridges make excellent use of their available powder and case/bore capacity. They yield good ballistic performance with relatively little recoil and throat erosion.

USAMU Handloading Guide Facebook cartridge efficiency

Cartridge Efficiency: A Primer (pun intended!) by USAMU Staff

Each week, the U.S. Army Marksmanship Unit (USAMU) publishes a reloading article on its Facebook Page. In this week’s article, the USAMU discusses cartridge case efficiency and its benefits. While this is oriented primarily toward NRA High Power Rifle and Long Range (1000-yard) competition, these factors also apply to medium/big game hunters. Assuming one’s rifle and ammunition are accurate, key considerations include ballistic performance (i.e., resistance to wind effects, plus trajectory), recoil, and throat erosion/barrel life.

Efficient cartridges make excellent use of their available powder and case/bore capacity. They yield good ballistic performance with relatively little recoil and throat erosion. A classic example in the author’s experience involved a featherweight 7x57mm hunting/silhouette rifle. When loaded to modern-rifle pressures, just 43-44 grains of powder pushed a 139gr bullet at 2900 fps from its 22” barrel. Recoil in this light rifle was mild; it was very easy to shoot well, and its performance was superb.

An acquaintance chose a “do everything” 7mm Remington Magnum for use on medium game at short ranges. A larger, heavier rifle, it used ~65 grains of powder to achieve ~3200 fps with similar bullets — from its 26″ barrel. Recoil was higher, and he was sensitive to it, which hampered his shooting ability.

Similarly efficient calibers include the 6mm BR [Norma], and others. Today’s highly-efficient calibers, such as 6mm BR and a host of newer developments might use 28-30 grains of powder to launch a 105-107gr match bullet at speeds approaching the .243 Winchester. The .243 Win needs 40-45 grain charges at the same velocity.

Champion-level Long Range shooters need every ballistic edge feasible. They compete at a level where 1″ more or less drift in a wind change could make the difference between winning and losing. Shooters recognized this early on — the then-new .300 H&H Magnum quickly supplanted the .30-06 at the Wimbledon winner’s circle in the early days.

The .300 Winchester Magnum became popular, but its 190-220gr bullets had their work cut out for them once the 6.5-284 and its streamlined 140-142gr bullets arrived on the scene. The 6.5-284 gives superb accuracy and wind performance with about half the recoil of the big .30 magnums – albeit it is a known barrel-burner.

Currently, the 7mm Remington Short Action Ultra-Magnum (aka 7mm RSAUM), is giving stellar accuracy with cutting-edge, ~180 grain bullets, powder charges in the mid-50 grain range and velocities about 2800+ fps in long barrels. Beyond pure efficiency, the RSAUM’s modern, “short and fat” design helps ensure fine accuracy relative to older, longer cartridge designs of similar performance.

Recent design advances are yielding bullets with here-to-fore unheard-of ballistic efficiency; depending on the cartridge, they can make or break ones decision. Ballistic coefficients (“BC” — a numerical expression of a bullet’s ballistic efficiency) are soaring to new heights, and there are many exciting new avenues to explore.

The ideal choice [involves a careful] balancing act between bullet BCs, case capacity, velocity, barrel life, and recoil. But, as with new-car decisions, choosing can be half the fun!

Factors to Consider When Evaluating Cartridges
For competitive shooters… pristine accuracy and ballistic performance in the wind are critical. Flat trajectory benefits the hunter who may shoot at long, unknown distances (nowadays, range-finders help). However, this is of much less importance to competitors firing at known distances.

Recoil is an issue, particularly when one fires long strings during competition, and/or multiple strings in a day. Its effects are cumulative; cartridges with medium/heavy recoil can lead to shooter fatigue, disturbance of the shooting position and lower scores.

For hunters, who may only fire a few shots a year, recoil that does not induce flinching during sight-in, practice and hunting is a deciding factor. Depending on their game and ranges, etc., they may accept more recoil than the high-volume High Power or Long Range competitor.

Likewise, throat erosion/barrel life is important to competitive shooters, who fire thousands of rounds in practice and matches, vs. the medium/big game hunter. A cartridge that performs well ballistically with great accuracy, has long barrel life and low recoil is the competitive shooter’s ideal. For the hunter, other factors may weigh more heavily.

Cartridge Efficiency and Energy — Another Perspective
Lapua staffer Kevin Thomas explains that efficiency can be evaluated in terms of energy:

“Cartridge efficiency is pretty straight forward — energy in vs. energy out. Most modern single-based propellants run around 178-215 ft/lbs of energy per grain. These figures give the energy potential that you’re loading into the rifle. The resulting kinetic energy transferred to the bullet will give you the efficiency of the round. Most cases operate at around 20-25% efficiency. This is just another way to evaluate the potential of a given cartridge. There’s a big difference between this and simply looking at max velocities produced by various cartridges.”

Permalink Bullets, Brass, Ammo, Reloading 5 Comments »
October 18th, 2015

SSG Sherri Gallagher — How to Read the Wind Video

Reading Wind Sherri Gallagher

Sgt Sherri GallagherThe ability to read the wind is what separates good shooters from great shooters. If you want to learn wind-doping from one of the best, watch this video with 2010 National High Power Champion (and U.S. Army 2010 Soldier of the Year) Sherri Gallagher. Part of the USAMU’s Pro Tips Video Series, this video covers the basics of wind reading including: Determining wind direction and speed, Bracketing Wind, Reading Mirage, and Adjusting to cross-winds using both sight/scope adjustments and hold-off methods. Correctly determining wind angle is vital, Sheri explains, because a wind at a 90-degree angle has much more of an effect on bullet lateral movement than a headwind or tailwind. Wind speed, of course, is just as important as wind angle. To calculate wind speed, Sherri recommends “Wind Bracketing”: [This] is where you take the estimate of the highest possible condition and the lowest possible condition and [then] take the average of the two.”

It is also important to understand mirage. Sheri explains that “Mirage is the reflection of light through layers of air, based off the temperature of the ground. These layers … are blown by the wind, and can be monitored through a spotting scope to detect direction and speed. You can see what appears to be waves running across the range — this is mirage.” To best evaluate mirage, you need to set your spotting scope correctly. First get the target in sharp focus, then (on most scopes), Sheri advises that you turn your adjustment knob “a quarter-turn counter-clockwise. That will make the mirage your primary focus.”

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September 30th, 2015

Bruce Piatt, “Mr. Versatile”, Wins World Shooting Championship

AccurateShooter Bruce Piatt WSC NRA2015 WSC Champion Bruce Piatt with $25,000 check. At right is Diana Muller, WSC women’s champion.

Bruce Piatt out-gunned 218 competitors to win the 2015 NRA World Shooting Championship (WSC), a 12-stage event that required mastery of all types of firearms. How did Piatt manage the win? Versatility. Unlike many top competitors who shoot one or two disciplines, over the past 30 years Piatt has shot anything (and everything) he could fit into his schedule. Piatt told reporters: “If it goes bang, you can count me in — whether it’s Sportsman’s Team Challenge, SOF Tactical, Precision Long Range, and Bianchi Cup — I’ll shoot anything.”

Piatt’s WSC performance earned him a $25,000 check from the NRA. Piatt has been noted for his ability to “break down” stages, creating a “plan of attack” that caters to his strengths. That ability gave Piatt a “winning edge” in the complex WSC match. Piatt out-shot many of the best action shooters in the world, including 2014 WSC champion SFC Daniel Horner of the USAMU, who finished second this year. Here are the Top 20 final standings. Note that Nightforce Optics Marketing Manager Sean Murphy finished eighth overall, pretty impressive for a fellow with a full-time job in the business world.

AccurateShooter Bruce Piatt WSC NRA

Bruce Piatt has won multiple world and national shooting titles. He is a 5-time Bianchi Cup National Champion and 5-time winner of the SOF World Tactical 3-Gun Championship. A former law enforcement officer, Piatt has won the USPSA Law Enforcement Division National Championship 20 times. Piatt is the founder of Bruce Piatt Training Concepts LLC, which offers Police, Military, and Civilian shooting instruction and pistol-smithing classes. For more information, visit www.BrucePiatt.com.

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September 20th, 2015

How to Make Angled Shots — USAMU Pro Tips with Praslick

On its YouTube Channel, the USAMU offers “Pro Tips” videos providing expert instruction on rifle marksmanship. One helpful video covers up/down angle shooting. In the video, SFC Emil Praslick III, one of America’s best long-range shooting coaches, explains how to determine up/down angle, and how to compensate for the angle using scope clicks. Praslick explains how gravity always works as a constant relative to the flat-ground distance to the target (which is distinct from the actual straight-line distance to target.)

The flat-ground distance is the actual distance over which the bullet will be affected by gravity. Use this as the basis for your elevation corrections. As Praslick explains, “this [flat-ground] distance will get less and less as the angle to the target increases [either up or down].” Once you know the straight-line distance to the target AND the exact angle of your shot, simple math lets you calculate the flat-ground distance to the target. Basically, to determine your flat-ground distance to target, you multiply the cosine of the shot angle by the measured straight-line distance to the target.

Application to Long-Range Hunting
Since the effects of angles increase with distance, Praslick explains that: “Unless the angle is extremely severe, [a hunter] really won’t notice these effects at ranges of 200 yards or less.” However, for long shots, hunters definitely need to compensate when taking angled shots. Praslick recommends that hunters print out a small chart with the cosines of common angles (20°, 25°, 30° etc.). In addition, hunters need an accurate ballistic table for their rifle and particular ammo. This should show the elevation corrections (in MOA or clicks), for 200 yards to the maximum range at which you may take a shot.

SFC Emil Praslick III is an instructor/coach with the USAMU. He also has served as a coach and “wind guru” with numerous U.S. Teams in international competition, including the U.S. Palma Team, which recently participated in the World Long-Range Fullbore Rifle Championship in Australia. Praslick has also coached the U.S. F-Open Class Team.

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September 12th, 2015

Handloading Safety Tip — Bullet Bearing Surface and Pressure

Each Wednesday, the U.S. Army Marksmanship Unit publishes a reloading “how-to” article on the USAMU Facebook page. This week’s “Handloading Hump Day” post covers an important safety issue — why you should never assume that a stated “book” load for a particular bullet will be safe with an equal-weight bullet of different shape/design. The shape and bearing surface of the bullet will affect the pressure generated inside the barrel. Visit the USAMU Facebook page next Wednesday for the next installment.

Beginning Handloading, Part 13:
Extrapolating Beyond Your Data, or … “I Don’t Know, What I Don’t Know!”

Last week, we addressed several key facets of Service Rifle reloading. Today, we continue our Handloading Safety theme, focusing on not inadvertently exceeding the boundaries of known, safe data. Bullet manufacturers’ loading manuals often display three, four, or more similar-weight bullets grouped together with one set of load recipes. The manufacturer has tested these bullets and developed safe data for that group. However, seeing data in this format can tempt loaders — especially new ones — to think that ALL bullets of a given weight and caliber can interchangeably use the same load data. Actually, not so much.

The researchers ensure their data is safe with the bullet yielding the highest pressure. Thus, all others in that group should produce equal or less pressure, and they are safe using this data.

However, bullet designs include many variables such as different bearing surface lengths, hardness, and even slight variations in diameter. These can occasionally range up to 0.001” by design. Thus, choosing untested bullets of the same weight and caliber, and using them with data not developed for them can yield excess pressures.

This is only one of the countless reasons not to begin at or very near the highest pressure loads during load development. Always begin at the starting load and look for pressure signs as one increases powder charges.

Bullet bearing surface length (BSL) is often overlooked when considering maximum safe powder charges and pressures. In photo 1 (below), note the differences in the bullets’ appearance. All three are 7mm, and their maximum weight difference is just five grains. Yet, the traditional round nose, flat base design on the left appears to have much more BSL than the sleeker match bullets. All things being equal, based on appearance, the RN/FB bullet seems likely to reach maximum pressure with significantly less powder than the other two designs.

Photo 1: Three Near-Equal-Weight 7mm Bullets with Different Shapes
USAMU Bullet Ogive Comparision Safety Reloading

Due to time constraints, the writer used an approximate, direct measurement approach to assess the bullets’ different BSLs. While fairly repeatable, the results were far from ballistics engineer-grade. Still, they are adequate for this example.

Bullet 1 (L-R), the RN/FB, has a very slight taper and only reaches its full diameter (0.284”) very near the cannelure. This taper is often seen on similar bullets — it helps reduce pressures with good accuracy. The calculated BSL of Bullet 1 was ~0.324”. The BSL of Bullet 2, in the center, was ~0.430”, and Bullet 3’s was ~ 0.463”. Obviously, bullets can be visually deceiving as to BSL!

Some might be tempted to use a bullet ogive comparator (or two) to measure bullets’ true BSL for comparison’s sake. Unfortunately, comparators don’t typically measure maximum bullet diameter and this approach can be deceiving.

Photo 2: The Perils of Measuring Bearing Surface Length with Comparators
USAMU Bullet Ogive Comparision Safety Reloading

In Photo 2, two 7mm comparators have been installed on a dial caliper in an attempt to measure BSL. Using this approach, the BSLs differed sharply from the original [measurements]. The comparator-measured Bullet 1 BSL was 0.694” vs. 0.324” (original), Bullet 2 was 0.601” (comparator) vs. 0.430” (original), and Bullet 3 (shown in Photo 2) was 0.602” (comparator) vs. 0.463” (original). [Editor’s comment — Note the very large difference for Bullet 1, masking the fact that the true full diameter on this bullet starts very far back.]

Please join us again next week as we examine other lesser-discussed variables that affect pressure and velocity during handload development. In the meantime, stay safe, and favor center!

Permalink - Articles, Reloading 3 Comments »
September 2nd, 2015

How to Improve Case Concentricity with Standard Seating Dies

USAMU Handloading Hump Day Seating Die Adjustment Stem TIR Concentricity Run-out

Each Wednesday, the U.S. Army Marksmanship Unit publishes a reloading “how-to” article on the USAMU Facebook page. This USAMU “Handloading Hump Day” article, the second in a series on improving concentricity, has many useful tips. If you use standard (non-micrometer) seating dies when loading some cartridge types, this article is worth reading. And visit the USAMU Facebook page next Wednesday for the next installment.

Once again, it’s time for USAMU’s “Handloading Hump-Day!” Last week, we addressed achieving very good loaded-cartridge concentricity (AKA “TIR”, or Total Indicator Runout) using standard, “hunting grade” reloading dies.

We explained how to set up the Full-Length Size die to float slightly when correctly adjusted for desired case headspace. We also cited a study in which this method loaded ammunition straighter than a set of [higher grade] match dies from the same maker. [One of the keys to reducing TIR with both sets of dies was using a rubber O-ring below the locking ring to allow the die to float slightly. READ Full-Length Sizing Die TIP HERE.]

Now, we’ll set up a standard seating die to minimize TIR — the other half of the two-die equation. As before, we’ll use a single-stage press since most new handloaders will have one. A high-quality runout gauge is essential for obtaining consistent, accurate results.

Having sized, primed and charged our brass, the next step is bullet seating. Many approaches are possible; one that works well follows. When setting up a standard seating die, insert a sized, trimmed case into the shell-holder and fully raise the press ram. Next, back the seating stem out and screw the die down until the internal crimping shoulder touches the case mouth.

Back the die out one-quarter turn from this setting to prevent cartridge crimping. Next, lower the press ram and remove the case. Place a piece of flat steel on the shellholder and carefully raise the ram. Place tension on the die bottom with the flat steel on the shellholder. This helps center the die in the press threads. Check this by gently moving the die until it is well-centered. Keeping light tension on the die via the press ram, secure the die lock ring.

USAMU Handloading Hump Day Seating Die Adjustment Stem TIR Concentricity Run-out

If one were using a micrometer-type seating die, the next step would be simple: run a charged case with bullet on top into the die and screw the seating stem down to obtain correct cartridge OAL.

However, with standard dies, an additional step can be helpful. When the die has a loosely-threaded seating stem, set the correct seating depth but don’t tighten the stem’s lock nut. Leave a loaded cartridge fully raised into the die to center the seating stem. Then, secure the stem’s lock nut. Next, load sample cartridges and check them to verify good concentricity.

One can also experiment with variations such as letting the seating stem float slightly in the die to self-center, while keeping correct OAL. The runout gauge will show any effects of changes upon concentricity. However, the first method has produced excellent, practical results as evidenced by the experiment cited previously. These results (TIR Study 2) will reproduced below for the reader’s convenience.

TIR Study 2: Standard vs. Match Seating Dies

50 rds of .308 Match Ammo loaded using carefully-adjusted standard dies, vs. 50 using expensive “Match” dies from the same maker.

Standard dies, TIR:
0.000” — 0.001” = 52%;
0.001”– 0.002” = 40%;
0.002”– 0.003” = 8%. None greater than 0.003”.

“Match” dies, TIR:
0.000”– 0.001” = 46%;
0.001” — 0.002” = 30%;
0.002” — 0.003” = 20%;
0.003” — 0.004” = 4%.

AccurateShooter Comment: This shows that, with careful adjustment, the cheaper, standard dies achieved results that were as good (or better) than the more expensive “Match” Dies.

These tips are intended to help shooters obtain the best results from inexpensive, standard loading dies. Especially when using cases previously fired in a concentric chamber, as was done above, top-quality match dies and brass can easily yield ammo with virtually *no* runout, given careful handloading.

Permalink Reloading, Tech Tip 3 Comments »
July 29th, 2015

SFC Brandon Green Wins National High Power Championship

Brandon Green NRA High Power Championship 2015

Congratulations to SFC Brandon Green on winning the 2015 NRA National High Power Championship. Green shot an impressive 2387-140X to earn his second High Power title, finishing ahead of past Champion Norman Houle (2380-126X) and USAMU team-mate SFC Shane Barnhart (2379-127X). Brandon told AccurateShooter.com: “It’s a great honor and privilege to shoot and compete with such great people here at camp Perry. We had a great match this year and I already look forward to seeing everyone next year.”

Over 260 shooters competed in this year’s High Power Championship events. CLICK HERE to view complete match results, with overall rankings, as well as category-specific results.

It was a well-deserved win for Green, who had to over-come the effects of a nasty spider bite on his right arm (see photo). Joe Caley observed: “Our man Brandon Green and his new-found Spiderman powers pulled off another great Championship. Years from now, no one will remember the 2015 Championship [scores], but they will remember Brandon Green’s Spider Bite!”

Brandon Green NRA High Power Championship 2015

SFC Green expressed gratitude to all those who assisted his efforts: “I just want to say thank you to all of my friends and family who support and help us do what we love to do. Thank you for all of the hard work, congratulations, and encouraging words. From the USAMU support team to the friends on the range and back home, I feel blessed to be surrounded by such wonderful people. THANK YOU!”

Here are the Top Ten Finishers, ranked by score for all Classifications:

1. SFC Brandon Green (HM) 2387-140X U.S. Army, Service Match Rifle
2. Norman Houle (HM) 2380-126X Civilian Match Rifle
3. SFC Shane Barnhart (HM) 2379-127X U.S. Army, Service Match Rifle
4. Rodrigo Rosa (HM) 2374-106X Civilian Match Rifle
5. MSG Robert Mango (HM) 2372-104X U.S. Army Reserve, Service Rifle (NRA Rule 3.1)
6. SGT Lee Bahten (HM) 2370-116X U.S. Army, Service Rifle (NRA Rule 3.1)
7. Joseph Hendricks (HM) 2369-82X Civilian Match Rifle
8. Ronald Zerr (HM) 2367-112X Civilian Match Rifle
9. CPT Samuel Freeman (HM) 2367-96X U.S Army Reserve, Service Rifle (NRA Rule 3.1)
10. Kenneth Lankford (HM) 2367-95X Civilian Match Rifle

CLICK HERE for Complete Results from NRA 2015 High Power National Championships.

2015 NRA High Power National Championships

2015 NRA High Power National Championships

Bernosky Forced to Withdraw Due to Medical Issues
Report by NRABlog.com
This is the second championship for SFC Green, whose first win came two years ago in 2013 after a tie with legendary shooter Carl Bernosky at 2384-126X each. Although both possessed the same point total and X-Count, Green was ultimately awarded the championship after a rulebook-mandated comparison of Xs at each distance gave him the advantage.

Bernosky, a ten-time NRA High Power Rifle champion, withdrew from this year’s competition after the first day (while in sole possession of first place) due to medical complications.

“This win is kind of bittersweet because Carl wasn’t able to be out here. We are pretty good friends and we’re both super competitive people so I wanted to shoot against him,” Green said. “Carl is one of the best competitors I’ve ever seen in this sport, Norm too, and it’s nice to be able to shoot with these guys every year.”

Range photos from 2015 HP Nat’l Championships courtesy NRABlog.com.

Permalink Competition, News No Comments »
July 7th, 2015

USAMU Advice for Progressive Press Users

Accurateshooter.com USAMU progressive press reloading

Each Wednesday, the U.S. Army Marksmanship Unit (USAMU) publishes a reloading “how-to” article on the USAMU Facebook page. In this article, the USAMU’s reloading gurus address a question frequently asked by prospective handloaders: “Should I buy a single-stage press, or a progressive?” The USAMU says the best answer is Solomon-esque in both its wisdom and simplicity: “Get BOTH!” However, there is definitely more to the issue, as the USAMU explains below.

USAMU Reloading

Progressive Press Safety Considerations by USAMU Staff
Many are the beginning handloaders who have asked a friend about their “setting up” a progressive press for them. The idea is that the newbie could then just feed in components and crank out buckets of practice ammo without needing to really learn much about handloading. Tempting though this might be, that’s simply not how it works. Such an approach might be ok if there were never a malfunction with either press or operator, but that’s unrealistic. Our hypothetical newbie would then lack the knowledge to problem-solve most situations.

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June 17th, 2015

Competition Tips from 3-Gun Wizard Daniel Horner

There’s no denying that 3-Gun competition is growing in popularity nationwide. Using a pistol, rifle and shotgun to shoot multiple targets at varying distances is exciting and challenging. Here are some pointers for performing better on the 3-Gun range by the USAMU’s SSG Daniel Horner, a two-time winner of Crimson Trace’s Midnight 3-Gun Invitational (M3GI) match.

Competing in Night-Time Stages
“I use the same gear all year long, so when it comes time for this match (the M3GI), I just adapt the guns, so they will work for the night time,” stated Daniel Horner. “I attach the Crimson Trace lasers and lights to the guns in whatever is the easiest way possible. Last year I just screwed a rail to my shotgun with wood screws. So, people can compete with pretty much whatever they have available and make it work.” Horner also recommends using a pair of head-mounted lamps. One can illuminate your firearms’ iron sights while the other headlamp is aimed at the targets.

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