December 28th, 2020

Save Time and Barrel Life — Let DJ’s Hydro-Form Your Brass

Darrell Jones DJ's Brass hydraulic hydro-forming cartridge brass 6 Dasher 6mmBR 6BR BRX BRDX
Along with these popular cartridge types, DJ’s Brass can hydro-form 6 PPC, 30 PPC, 6 BRA, 30 BR, .260 AI, .284 Shehane and other wildcats.

Do you shoot a popular wildcat (such as the 6 BRA), but hate the hassle of fire-forming all your own cartridge brass? That takes time, costs money (in bullets and powder), and consumes precious barrel life. Well there IS a better solution — you can have your new brass hydro-formed to your exact specifications for a reasonable cost.

DJ’s Brass Service now offers custom case hydro-forming to your exact specs. Darrell Jones offers this service for a variety of popular cartridges: 6 PPC, 30 PPC, 30 BR, 6 BRA (BR Ackley), 6mm Grinch, 6 BRDX, 6 BRX, .260 Ackley, .284 Shehane and of course the very popular 6mm Dasher. After hydro-forming your brass, Darrell can also neck-up or neck-down the cases to meet your needs. For example, if you shoot a 22 Dasher, Darrell can hydro-form the cases to a 6 Dasher and then neck them down to .22 caliber. He can also turn the necks to your specs (for an additional charge).

» CLICK HERE for MORE INFO on Hydro-Forming Cartridge Brass

Darrell Jones DJ's Brass hydraultic hydro-forming cartridge brass 6 PPC 6PPC 6 Dasher 6mmBR 6BR BRX BRDXDarrell is a hydro-forming wizard who has perfected the process over the last couple of years. He has learned a few special techniques along the way to ensure uniform case-forming.

Without revealing any trade secrets, we can say the Darrell has very special dies and Darrell doesn’t use a mallet or hammer — he has a system that is much more consistent. Darrell tells us: “Many of my customers take this brass and load it ‘as is’ and go straight to a match and shoot some very nice groups.”

With Darrell’s hydro-forming service you don’t have to buy any special dies or other equipment. Darrell says: “Simply send me the brass you need or have it dropped-shipped to me along with a fired case that has not been sized. If you need formed brass for a new build (gun not yet fired), let me know and I will size the brass to fit within .001 of a PT&G GO gauge.”

Hydro-forming by Darrell costs $0.60 (sixty cents) per case with a minimum order of $60. Neck-turning is an additional $0.60 (sixty cents) per case (or $0.75 for magnums) plus actual return shipping. The turnaround is usually less than five days.

NOTE: After cases are hydro-formed by Darrell, every case is washed, cleaned and re-annealed. This cleaning and annealing process is included in the $0.60 (sixty cents) per case price — that’s all part of the Hydro-forming service.

For more information, visit DJsBrass.com, or call Darrell at (205) 461-4680. IMPORTANT: Contact Darrell for shipping instructions BEFORE sending brass for processing. In a hurry, don’t have time? Just call Darrell and he’ll make something work for you.

DJs Brass hydro-forming

Hydro-Forming Customer Reports

Here are testimonials from recent customers.

“Recently had Darrell Jones of DJ’s Brass Service hydro-form 6 BRX brass for me. The turn around time was very fast and the brass was to the exact specification I ask for. I actually shot the hydro-formed brass in a match [without further fire-forming]. It shot a 3.597″ — pretty amazing. Let DJ do the work for you!” — Mike Wilson (3 Time IBS Record Holder; 2013 and 2014 1000-yard IBS Shooter of the Year.)

“Darrell Jones of DJ’s Brass Service went far beyond the call of duty, to assist me [with my first] IBS match. I have had an interest in 1000-yard competition for many years and finally got the opportunity to try it. After researching the winning competitors, rifles, and rounds I ordered a Panda action with Krieger barrel in 6mm Dasher from Kelby’s. It was one week before the match and I had a rifle and no rounds. I contacted Darrell to hydraulically form 6mm Dasher from Lapua 6mm BR brass. He formed the brass and had it in the mail the next day[.] Since I have only reloaded for hunting or magazine fed rifles I was not familiar with proper seating to allow land engagement of the bullets for 1000-yard accuracy. Darrell took the time to advised me every step of the way to allow me to shoot a 3.158″ (5) shot group to win my first round of my first competitive match ever.” — Mike Youngblood

Permalink Bullets, Brass, Ammo, Reloading, Tech Tip No Comments »
June 21st, 2020

eBook Edition of Zeglin’s ‘Wildcat Cartridges’ Now Available

Zegline Wildcat Cartridges ManualFred Zeglin has released a Kindle eBook edition of his popular book Wildcat Cartridges — Reloader’s Handbook of Wildcat Cartridge Design. Gunsmith/author Zeglin explains: “The print edition of Wildcat Cartridges has gone out of print. We have plans to produce a second edition, but that is currently on the back burner. Demand of this book has remained strong so the decision to offer the first edition in a e-book format was made.” The Kindle eBook edition retails for $9.99 on Amazon.com. You can preview a FREE SAMPLE of the book to “try before you buy”.

CLICK HERE to Read FREE eBook Sample from Zeglin’s Wildcat Cartridges

This is more than just a history of cartridges. Dimensional drawings and loading data accompany many of the cartridge descriptions. More recent and popular designs are included as well as the “classic” older wildcats. There are chapters about important cartridge designers like P.O. Ackley, Jerry Gebby, Rocky Gibbs, and Charles Newton. (The hardback edition of the book contains 288 pages of stories, illustrations, instructions, and data.)

Gunwriter Wayne Van Zwoll says Zeglin’s book is a valuable resource: “Fred has illustrated his book well, with neat line drawings and photos you probably won’t find anywhere else. It’s a rare technical treatise that draws you in with illustration, or that keeps you with an easy flow of chat that, were it lifted from print, might pop up at any gun counter or handloading bench. Fred Zeglin has done well with this book, giving wildcatters – indeed, all rifle enthusiasts – an overview of a culture often mentioned but little explored on the page.”

Writing about the 2005 Print Edition of Wildcat Cartridges, Big Bore Journal declared: “This is a fantastic book on American wildcats, US loads and much more. A must have for wildcatters and gunsmiths.”

About the Author
An award-winning writer, Fred Zeglin operates Z-Hat Custom, and Hawk Cartridges. Fred has taught classes for the NRA Gunsmithing Schools in Colorado and Oklahoma. He served as production manager for McGowen Precision Barrels for a time, and was a tech advisor for 4D Reamer Rentals. To learn more about Z-Hat and Fred’s Wildcat Cartridges eBook, contact:

Z-Hat Custom Inc.
Fred Zeglin
432 E. Idaho St., Suite C420
Kalispell, MT 59901

Permalink - Articles, New Product, Reloading 1 Comment »
January 2nd, 2016

Ken Howell’s Custom Cartridges Book Now Back in Print

Designing and Forming Custom Cartridges For Rifles and Handguns, by Ken Howell, is widely considered the leading book on the subject. The great resource has been out of print since 2002. But here’s good news — Howell’s book is now available again on the Huntington Die Specialties webstore.

Ken Howell Cartridge bookYou can now purchase an exact reprint of Howell’s classic book for $59.98. This 600-page hardcover (8 1/2″ x 11″) resource features 450 pages of diagrams, all drawn to the same 1.5x scale. The collection of cartridge diagrams includes many “cartridge blueprints” available nowhere else, including many obscure wildcats. Howell’s book includes sections on: case specs, use of forming dies, fire forming, cartridge annealing, case capacity variables, chamber pressure variables, and powder selection. CLICK to ORDER.

Here are reviews from two book purchasers:

“This is an absolutely incredible [book] for wildcatters, ballistic students and serious cartridge handloaders. It provides the critical dimensions (imperial and metric as well as displacement) for about 1840 cartridges[.] The first 100 pages explain the mechanics of cartridge forming. The cartridge drawings are in B&W, very legible and easy to copy or scan[.] Especially on the metric side there are a few notable cartridge ommissions… but it does not detract from the overall importance of this magnificent work, which I consider the best of the genre. A great buy for serious cartridge students at any price.” — Pierre Van W.

“This book has earned the reputation of being THE authority in the field of reliable dimensions for small arms cartridges. The author [lists] which cases are useful in making other cases which may not be available. This is the bedrock technical book for this subject area and is a necessity for any hardcore reloader. It is worth more than the price asked.” — Gene C.

Editor’s Note: A couple of guys who had the original edition of this book said they found a few errors in dimensions when comparing Howell’s diagrams with SAAMI specs. Before you spec a reamer or invest in dies, you may want to double-check dimensions found in this book.

Book tip from EdLongrange. We welcome reader submissions.

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