The Making of MatchKings — How Sierra Produces SMKs
All Sierra bullets begin life as a strip of gilding metal, an alloy consisting of 95% copper and 5% zinc. To meet Sierra’s strict quality requirements, the gilding metal requires three times more dimensional and quality control standards than is considered standard in the copper manufacturing industry.

A blanking press stamps out a uniform disc and forms the cup that will be drawn into the MatchKing jacket. The cup is then polished and sent to a draw press to be drawn into a jacket that is longer than needed for the future MatchKing, thus allowing for the trim process. Press operators constantly check concentricity to ensures jacket quality. The jackets then go to a trimmer where they are visually inspected again.

After being polished a second time, the jacket travels to the bullet press. In the meantime, 80-pound lead billets are being extruded into lead wire for the cores where great care is taken so that the core wire is not stretched. The core wire is lightly oiled before continuing to the bullet press to be swaged.

The lead core wire and trimmed jacket meet at the bullet press where the first stage forms a boattail on the jacket. The lead core is then formed on top of the bullet press and fed down into the jacket. In one stroke of the press, the MatchKing is formed.

Quality control technicians pull samples from each lot of MatchKings to make sure they meet Sierra’s stringent standards. Samples are then sent to Sierra’s 300-meter underground test range (shown below) to be shot for accuracy on mechanical mounts referred to as “unrestricted return to battery rests” that Sierra designed and built in-house.

After inspection, the bullets are placed in the familiar green box along with reloading labels. They are then shrink-wrapped and shipped all over the world.

The Making of MatchKings — How Sierra Produces SMKs
All Sierra bullets begin life as a strip of gilding metal, an alloy consisting of 95% copper and 5% zinc. To meet Sierra’s strict quality requirements, the gilding metal requires three times more dimensional and quality control standards than is considered standard in the copper manufacturing industry.

A blanking press stamps out a uniform disc and forms the cup that will be drawn into the MatchKing jacket. The cup is then polished and sent to a draw press to be drawn into a jacket that is longer than needed for the future MatchKing, thus allowing for the trim process. Press operators constantly check concentricity to ensures jacket quality. The jackets then go to a trimmer where they are visually inspected again.

After being polished a second time, the jacket travels to the bullet press. In the meantime, 80-pound lead billets are being extruded into lead wire for the cores where great care is taken so that the core wire is not stretched. The core wire is lightly oiled before continuing to the bullet press to be swaged.

The lead core wire and trimmed jacket meet at the bullet press where the first stage forms a boattail on the jacket. The lead core is then formed on top of the bullet press and fed down into the jacket. In one stroke of the press, the MatchKing is formed.

Quality control technicians pull samples from each lot of MatchKings to make sure they meet Sierra’s stringent standards. Samples are then sent to Sierra’s 300-meter underground test range (shown below) to be shot for accuracy on mechanical mounts referred to as “unrestricted return to battery rests” that Sierra designed and built in-house.

After inspection, the bullets are placed in the familiar green box along with reloading labels. They are then shrink-wrapped and shipped all over the world.

The Making of MatchKings — How Sierra Produces SMKs
All Sierra bullets begin life as a strip of gilding metal, an alloy consisting of 95% copper and 5% zinc. To meet Sierra’s strict quality requirements, the gilding metal requires three times more dimensional and quality control standards than is considered standard in the copper manufacturing industry.

A blanking press stamps out a uniform disc and forms the cup that will be drawn into the MatchKing jacket. The cup is then polished and sent to a draw press to be drawn into a jacket that is longer than needed for the future MatchKing, thus allowing for the trim process. Press operators constantly check concentricity to make sure we have only quality jackets. The jackets then go to a trimmer where they are visually inspected again.

After being polished a second time, the jacket travels to the bullet press. In the meantime, 80-pound lead billets are being extruded into lead wire for the cores where great care is taken so that the core wire is not stretched. The core wire is lightly oiled before continuing to the bullet press to be swaged.

The lead core wire and trimmed jacket meet at the bullet press where the first stage forms a boattail on the jacket. The lead core is then formed on top of the bullet press and fed down into the jacket. In one stroke of the press, the MatchKing is formed.

Quality control technicians pull samples from each lot of MatchKings to make sure they meet Sierra’s stringent standards. Samples are then sent to Sierra’s 300-meter underground test range (shown below) to be shot for accuracy on mechanical mounts referred to as “unrestricted return to battery rests” that Sierra designed and built in-house.

After inspection, the bullets are placed in the familiar green box along with reloading labels. They are then shrink-wrapped and shipped all over the world.

Need bullets for your 2018 High Power Campaign, F-Class Matches, PRS Comps, or Varmint Safaris? Check out this deal at Midsouth Shooters Supply. Now through March 18, 2018 at 11:59 pm, Midsouth has knocked ten percent (10%) off the price off all Sierra Bullets in stock. And Midsouth’s prices were already very competitive. The sale applies to all Sierra projectiles for rifles and pistols: match bullets, hunting bullets, varmint bullets, self-defense bullets.

This is your opportunity to grab some of Sierra’s great new generation MatchKing bullets. Many of these new SMKs come with the bullets “tipped” at the factory for more uniform BC. We have hear very positive comments from shooters running the tipped SMKs in .30 Caliber, 7mm, 6.5 mm, and 6mm. If you are shooting F-Open, you should definitely try the new 197gr MatchKing, with its stellar 0.780 G1 BC. Likewise if you shoot PRS or mid-range benchrest, you should check out the new 110gr SMK. It boasts an impressive 0.617 G1 BC.

More High-BC MatchKings in All Your Favorite Calibers
Sierra now offers very slippery, heavy-for-caliber MatchKings that have raised the BC Bar for their respective calibers. For example, the 150gr 6.5mm bullet really “pushes the envelope”. In past years, 140-142 grains was considered “high end” for a 6.5mm match projectile. Here are Sierra’s BC Leaders for 6mm, 6.5mm, 7mm, and .308 calibers. Many of these New Generation MatchKings now come “tipped” from the factory for more uniform BC.

Looking for the highest ballistic performance for your benchrest, F-Class, or tactical rifle? Sierra now offers a wide selection of ultra-high-BC bullets in a wide range of popular calibers.

New Heavy .224 SMK – We just learned that Sierra will release a new-for-2018 95-grain MatchKing. This new .224 projectile, Sierra product #1396, has a claimed G1 BC of 0.600 — mighty impressive for a .22-caliber bullet. There are also two new .308-caliber MatchKings, a 200-grainer with 0.715 G1 BC, and a new 230-grainer with a stunning 0.800 G1 BC.

More High-BC MatchKings in All Your Favorite Calibers
Sierra previously released four other very slippery, heavy-for-caliber MatchKings that have raised the BC Bar for their respective calibers. For example, the 150gr 6.5mm bullet really “pushes the envelope”. In past years, 140-142 grains was considered “high end” for a 6.5mm match projectile. Here are Sierra’s BC Leaders for 6mm, 6.5mm, 7mm, and .308 calibers. Many of these New Generation MatchKings now come “tipped” from the factory for more uniform BC.

SPY PHOTO Reveals New High-BC Sierra MatchKings
One of our Forum members captured a spy photo with all the new-generation High-BC Sierra MatchKings in a line-up. This includes the new 95gr .224 SMK right at the top. The new 200gr and 230gr 30-cal SMKs are near the bottom. NOTE: Sierra already had a 30-Cal 200 grainer, #2230, in its line-up. This is a NEW 200 grain MatchKing, #2231, with a much higher BC — 0.715 vs. 0.565 for the older 200gr bullet. That’s a huge difference in BC, a 26% improvement.

Up until now, 147 grains was the high end of 6.5 mm (.264 diameter) match bullets offered by major bullet-makers. Now Sierra has “raised the bar” — releasing a 150-grainer with a killer 0.713 G1 Ballistic Coefficent (BC). You read that right — 0.713! Compare that to the 0.626 G1 BC for Sierra’s well-known 142gr MatchKing, 0.697 for the Hornady 147gr ELD Match, and 0.607 for the Berger 140gr Hybrid Target. To increase (and uniform) the BC, Sierra’s new 150-grainer is pointed at the factory. Recommended barrel twist rate is 1:7.5″.

CLICK HERE for 6.5 Creedmoor LOAD DATA for this new 150gr Matchking.

Sierras’ product announcement states: “Shooters … will appreciate the accuracy and extreme long range performance of our new 6.5 mm 150 grain HPBT (#1755). A sleek 27-caliber elongated ogive and a final meplat reducing operation (pointing) provide an increased ballistic coefficient for [reduced wind drift] and velocity retention. To ensure precise bullet-to-bore alignment, a unique bearing surface-to-ogive junction uses the same 1.5-degree angle commonly found in many match rifle chamber throats. This bullet requires a twist rate of 1:7.5″ or faster to stabilize.”

Sierra’s new 6.5 mm 150 grain HPBT MatchKing bullet is available in 100-count boxes (#1755) for $50.98 MSRP, and 500-count boxes (#1755C) for $226.45 MSRP.

Get ready for a revolution in the F-Open, ELR, and Long-Range Benchrest games. Sierra just introduced a new 7mm bullet with a stunning 0.780 G1 BC. This new 197-grain HPBT MatchKing is one of the highest-BC, jacketed .284-caliber projectiles ever offered to the public. By comparison, Sierra’s own advanced 183-grain 7mm Matchking has a .707 G1 BC. That means the new 197-grainer has a 10% higher BC than the already slippery 183-grainer. That’s an impressive achievement by Sierra.

We expect top F-Open and long-range shooters will be trying the new 197-grainer as soon as they can get their hands on this new projectile. They may need new barrels however, as Sierra states: “This bullet requires a barrel twist rate of 1:7.5″ or faster”. Sierra expects to start shipping these slippery 7mm 197s very soon. You can order directly from Sierra’s website, stock code #1997, $54.20 for 100 bullets.

Factory Uniformed Bullet Tips
Sierra has officially announced that the 197gr SMK will come “pointed” from the factory. These impressive new 197s will have a “final meplat reducing operation” (pointing). This creates a higher BC (for less drag) and also makes the BC more uniform (reducing vertical spread at long range). Our tests of other factory-pointed Sierra MKs have demonstrated that Sierra does a very good job with this pointing operation. The “pointed” MatchKings we’ve shot recently had very nice tips, and did hold extremely “tight waterline” at 1000 yards, indicating that the pointing process does seem to enhance BC uniformity. Morever, radar-derived “real-world” BCs have been impressively uniform with the latest generation of pointed Sierra MKs (such as the new 110gr 6mm MatchKing).

Here is the statement from Sierra about the new bullets:

Shooters around the world will appreciate the accuracy and extreme long range performance of our new 7mm 197 grain HPBT (#1997). A sleek 27-caliber elongated ogive and a final meplat reducing operation (pointing) provide an increased ballistic coefficient for optimal wind resistance and velocity retention. To ensure precise bullet to bore alignment, a unique bearing surface to ogive junction uses the same 1.5 degree angle commonly found in many match rifle chamber throats.

While they are recognized around the world for record-setting accuracy, MatchKing® and Tipped MatchKing® bullets are not recommended for most hunting applications. Although MatchKing® and Tipped MatchKing® bullets are commonly used for varmint hunting, their design will not provide the same reliable explosive expansion at equivalent velocities in varmints compared to their lightly jacketed Hornet, Blitz BlitzKing, or Varminter counterparts.

Sierra Bullets — How It Got Started

Report Based on Story by Carroll Pilant, Sierra Bullets Media Relations Manager
What became Sierra Bullets started in the late 1940s in a Quonset hut in California. In 1947, three aircraft machinists, Frank Snow, Jim Spivey, and Loren Harbor, rented machine space to produce rivets for the aircraft industry along with fishing rod guides and rifle front sight ramps. In the post-WWII years, sport shooting was becoming hugely popular, but quality ammunition was in short supply. For shooting enthusiasts, reloading was the solution to the ammo supply shortage. Snow, Spivey, and Harbor recognized this, creating Sierra Bullets to help fill the void. Before long, they were selling a 53-grain match bullet to the Hollywood Gun Shop. These bullets are still in production today as the Sierra #1400 53-grain MatchKing.

A few years later, an accomplished competitive shooter named Martin Hull joined Sierra. Hull helped develop new bullet types and served as manager of Sierra’s ballistics laboratory for nearly 20 years. With Hull’s help, Sierra’s output grew rapidly. The California company outgrew several locations before it moved to a large facility in Santa Fe Springs, CA, in 1963.

New Owners and New President in the Late Sixties
In 1968, the Leisure Group bought Sierra Bullets. Other Leisure Group companies included Lyman Reloading, High Standard Manufacturing Company, Yard Man, Thompson Sprinkler Systems, Flexible Flyer Sleds, and Dodge Trophies (Which made the Oscar and Rose Bowl Game trophies).

Soon after purchasing Sierra, the Leisure Group hired Robert Hayden as President and General Manager. Hayden was a mechanical engineer who had worked for Remington Arms. Hayden remained the president of Sierra for 42 years, retiring in 2012 when Pat Daly became president.

Sierra Moves to Missouri
In 1990, Sierra relocated to Sedalia, Missouri, where the company remains today. Sierra Bullets now employs over 100 people including five full-time ballistic technicians who answer daily reloading and firearms questions by both phone and e-mail.

The Making of MatchKings — How Sierra Produces SMKs

All Sierra bullets begin life as a strip of gilding metal, an alloy consisting of 95% copper and 5% zinc. To meet Sierra’s strict quality requirements, the gilding metal requires three times more dimensional and quality control standards than is considered standard in the copper manufacturing industry.

A blanking press stamps out a uniform disc and forms the cup that will be drawn into the MatchKing jacket. The cup is then polished and sent to a draw press to be drawn into a jacket that is longer than needed for the future MatchKing, thus allowing for the trim process. Press operators constantly check concentricity to make sure we have only quality jackets. The jackets then go to a trimmer where they are visually inspected again.

After being polished a second time, the jacket travels to the bullet press. In the meantime, 80-pound lead billets are being extruded into lead wire for the cores where great care is taken so that the core wire is not stretched. The core wire is lightly oiled before continuing to the bullet press to be swaged.

The lead core wire and trimmed jacket meet at the bullet press where the first stage forms a boattail on the jacket. The lead core is then formed on top of the bullet press and fed down into the jacket. In one stroke of the press, the MatchKing is formed.

Quality control technicians pull samples from each lot of MatchKings to make sure they meet Sierra’s stringent standards. Samples are then sent to Sierra’s 300-meter underground test range (shown below) to be shot for accuracy on mechanical mounts referred to as “unrestricted return to battery rests” that Sierra designed and built in-house.

After inspection, the bullets are placed in the familiar green box along with reloading labels. They are then shrink-wrapped and shipped all over the world.

We know our readers are curious about the new Tipped MatchKings (TMKs) introduced by Sierra Bullets this year. Our friend Bill at Rifleshooter.com got hold of some of the .30-Cal 175-grain TMKs and tested them in his .308 Win rifle. He found the bullets were very consistent in weight. As for bearing surface, the SD was fairly low (.002″), but measurements varied from 0.400″ to 0.407″. Seven-thousandths extreme spread is more than we like to see, as it may affect accuracy. Therefore we recommend you sort by bearing surface length before loading these in match rounds.

READ Full Sierra 175gr TMK Bullet REVIEW in Rifleshooter.com »

The new 175gr TMKs have a better BC* than the older-design 175gr BTHP MatchKings. The improved BC is a combination of a different shape and the plastic tip. Unfortunately, that tip increases the bullet’s overall length. Rifleshooter.com notes that this may be a factor those who are already loading SMKs to max mag length. With the new, longer TMKs you’ll need to put more bullet shank in the cartridge to maintain the same Cartridge OAL.

Bill explains: “The 175 TMK has an overall length of 1.380″, compared to 1.239″ of the SMK. The additional .141″ in length effects the OAL of the complete cartridge. In my .308 Winchester rifle, chambered with a Manson .308 Match reamer, the 175 TMK measured 2.950″ to the lands with the TMK, .070″ longer than 2.880″ capacity of a AICS magazine. While this isn’t a big deal for a shooter single loading his rifle, such as in F-Class … it is problematic with guns using a detachable magazine system.”

Measured weights of the Sierra 175gr TMK bullets were very consistent.

Bill tested for accuracy, but found the results somewhat disappointing, both with mag-length and single-shot-length loads. He believes more load development was in order. Keep in mind that Bill was NOT testing with a benchrest-grade rifle. On the plus side, Bill was pleased that he picked up some speed with the TMK: “Velocities were approximately 50 FPS faster than the 175 SMK with the same powder charge. This matches some reports I have read about the TMK being slightly faster than the SMK. However, my 175 SMK data was gathered during the winter when temperature were significantly cooler, I would not predict higher velocities with certainty.”

*Sierra advertises a G1 ballistic coefficient (BC) of .545 for speeds over 2400 FPS. This is an improvement over the 175 SMK, with an advertised G1 BC of .486 between 1800 and 2800 FPS and .505 over 2800 FPS. Bryan Litz of Applied Ballistics tested the 175 TMK and recorded a G7 BC of .267. That’s nearly 10% higher than the .243-value G7 BC of the 175gr SMK.

How to Decipher Sierra Bullets Barcodes
The Lot Number (indicated in green below) identifies a specific batch of bullets. The lot number remains the same for bullets made at the same time from the same material.

The Packaging Code (indicated in blue below) is an internal number representing the number assigned to the persons who inspected and packed the box of bullets.

The Serial Number (indicated in yellow below) is a computer generated number sequentially added to each box of bullets made.