Neck Bushing Geometry — How Good Are YOUR Bushings?

Do you use bushings to size your case-necks? Are you assuming that your bushings are actually round on the inside, with a hole that’s centered-up properly? Well you may be in for an unpleasant surprise, based on what our friend Jim de Kort recently discovered. Jim was concerned about the run-out on his brass. His cases went into his bushing-equipped FL die pretty straight, but came out of the die with up to .004″ run-out. “What gives?”, Jim wondered. “Could the problem be the bushings themselves?”

To answer that question, Jim decided to examine his bushings. Using an Accuracy One Wheel-drive concentricity gauge, Jim checked out some of his neck bushings. What he discovered may surprise you…

Neck Bushing Flaws Revealed

Trust no one… — Jim de Kort

Jim writes: “I measured the concentricity of my 6BR rounds today. I noticed they went into the neck-bushing equipped full-length sizing die with <.001" deviation but came out with .003-.004". The culprit, it appears, was the bushing itself. Without it the cases stayed within .0005" to .001" deviation, so something was happening with the bushing. One bushing had .00025" deviation on the outside, yet almost .003" on the inside, so it is crooked. But even when using a bushing that is within .001" I still get .003" runout after sizing. I repeated the same procedure for my 6x47 and got the same results. When using the bushing, concentricity suffers a lot." Before we bash the bushing-makers, we must acknowledge that many different things can contribute to excessive run-out and/or mis-alignment of case-necks. We don’t have all the answers here, and Jim would be the first to say that some mysteries remain. Still, these are interesting results that give all precision hand-loaders something to think about.

Jim Borden also offers this tip: “Check the trueness of the face of the die cap. That has more to do with trueness than the bushing. Also check perpendicularity of hole in bushing to top surface. When I was making dies, the cap was made by threading and facing the threaded tenon in same setup.”

Editor’s Comment: Many people have great results with neck-bushing dies, but Jim isn’t the only fellow who has seen some very odd results. I personally employ honed, non-bushing dies for many of my chamberings. These non-bushing dies (with the necks honed for .002-.003″ neck tension) produce extremely straight ammo, with run-out consistently under .0015″.