When you make a reloading mistake, you may need to “pull down” assembled ammo. The embedded UltimateReloader.com video demonstrates how to use the Hornady Cam-Lock bullet pulling system.
When Reloading Goes Bad — The Danger of Over-Charging
Our friend Gavin Gear of UltimateReloader.com was recently reloading some 9mm pistol ammo with his Hornady progressive press. As part of his reloading procedure, he visually checks the cases — and he noticed that the charges seemed high. Sure enough, his most recently-produced rounds were about two grains over spec. He diagnosed the issue: “I was using a powder measure without a baffle. What happened was, over the course of the loading session, things settled in, and the charge level increased.”
Not knowing just when his powder measure started delivering too much powder, Gavin decided, for safety’s sake, to pull down all the ammo he had just reloaded. Yes that’s time-consuming, but it’s better than the alternative — having a dangerous Kaboom while shooting. With fast-burning pistol powders, a two-grain over-charge could cause a blown case, damaged firearm, and/or serious injury.
Watch Cam-Lock Bullet Puller Used to Remove Bullets from Loaded Ammo:
Use of Bullet Puller starts 4:00 minutes into video.
Gavin says it is vitally important to perform safety checks during the reloading process: “You’ve got to do it — check every single round to make sure there IS powder, and that there’s not too MUCH powder. Double, Triple, Quadruple check your components… and your powder charges. You can’t be too careful.”
To pull down a loaded round, first place the cartridge in the shellholder on your press ram. Then raise the round up into the bullet puller device installed where a die would go. The Hornady Cam-lock bullet puller works by clamping the bullet in a collet when you flip down the red-coated lever. Then, with the case held by the rim in the shell-holder, the bullet exits the cartridge as the press ram is lowered. It takes time, but it’s pretty fool-proof once you get the hang of it. This entire process is illustrated in Gavin’s video, starting near the four-minute mark.
The Hornady Cam Lock Bullet Puller has four (4) key components: 1. Cam-Lock die body; 2. Cam-Lock lever; 3. Stem; and 4. Collet (Caliber-specific).
NOTE: In order to use this tool, you’ll need the appropriate collet for each diameter range of bullets you intend to pull. For example use collet #3 for 6mm, collect #6 for 7mm, and collet #7 for .308 Caliber.
RCBS Lock-Out Die
A good safety option for users with progressive presses is the RCBS Lock-Out Die. This has a charge detection rod that dips into each case after powder has dropped. You adjust the die to the proper charge height for your desired load. If the actual dispensed charge is too high or too low, the Lock-Out Die senses the problem and stops the press from advancing to the next case (it does this by preventing the ram/shellplate from fully elevating). We’ve used the Lock-out die with success for both pistol and rifle cartridges. It’s sensitive to about one-half grain with pistol powders.
This Lock-Out Die works with Hornady and Dillon progressives as well as with RCBS progressives. It does take up one die station on the press.
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Do you have some ammo that got loaded incorrectly, perhaps with the wrong powder? Then you’ll want to disassemble the ammo for safety’s sake. You can use an impact puller to do this task, but if you have more than a dozen rounds or so, you may prefer to use a collet-style bullet puller. These work very quickly and positively, making quick work of big jobs. The efficiency of the collet-style puller is worth the investment if you frequently disassemble ammo. These devices retail for under $35.00 (collets sold separately). Normally, you’ll need a specific collet for each bullet diameter. But collets are not that costly, so this isn’t a big deal, particularly if you only load a few calibers, such as .223, 6mm, and .308.
Hornady and RCBS use different mechanisms to tighten the collet around the bullet. On the red lever Hornady Cam-Lock Bullet Puller, a lever-arm on the top of the bullet puller serves to tighten the collet around the bullet. Simply rotate the lever from the vertical to the horizontal position to grab the bullet. Lower the ram to remove the case. The bullet will drop out when you return the lever arm to the vertical position. This is demonstrated in the video below:
Hornady Cam-Lock Bullet Puller Demonstrated
Collet bullet-pullers resemble a loading die with a lever or handle on the top. They screw into a standard reloading press. Hornady and RCBS both make collet-style bullet pullers. They use the same basic principle — the device tightens a collet around the bullet, and then the bullet is separated from the case by lowering the press ram. NOTE: Collet pullers may leave small marks on your bullets, unlike impact (kinetic) pullers.*
Like the Hornady tool, the RCBS Bullet Puller employs a collet to grab the bullet. However, the RCBS tool tightens the collet in a different way. The head of the RCBS tool is threaded internally. By rotating the lever arm clockwise in a horizontal circle you squeeze the collet around the bullet. To remove the bullet, after lowering the press ram, simply spin the lever arm back in the opposite direction. The use of the RCBS tool is demonstrated in these two videos:
RCBS Collet Bullet Puller Demonstrated:
WARNING: When removing bullets from loaded cartridges, always make sure there are no obstructions or debris in your shell-holder or under the loaded round. NEVER engage a primer seating accessory on your press when working with loaded rounds. You can cause a round to discharge by contacting the primer! Also, we recommend you keep your head and torso away from the bullet puller tool at all times.
*By contrast, impact pullers rarely mark bullets, particularly if you put a little bit of foam or paper wadding in the closed end of your impact puller. When dismantling loaded rounds, powder kernels can get trapped in the wadding, so you should remove and replace the wadding before changing to cartridges loaded with a different powder type (assuming you intend to save the powder).
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Many of our readers have been interested in learning how modern bullets are made. While a “boutique” bullet-maker, supplied with appropriate cores and jackets, can craft bullets using relatively simple hand dies and manual presses, factory production is different. The major bullet-makers, such as Barnes, employ huge, complex machines to craft their projectiles on an assembly line.
Modern hunting bullets are made with a variety of sophisticated (and expensive) machines, such as Computer Numerical Control (CNC) lathes, giant multi-stage presses, and hydraulic extruding machines that draw lead ingots into lead wire. Barnes offers an “inside look” at the bullet production process in a series of videos filmed at its Mona, UT factory. We’ve embedded four videos from the series here. These videos can also be viewed on the Barnes Bullets YouTube Channel.
Milling Slots in TSX All-Copper Bullet
This video shows how the slots (between the drive bands) in the TSX all-copper bullet are cut. The slots reduce the bearing surface that contacts the rifling. This helps reduce friction and heat, extending the life of barrels used with all-metal, drive-band bullets:
Varminator Bullets Produced in Jumbo Transfer Press
Here is the transfer press used in the production of Varminator and MPG Bullets. The process begins with a giant spool of flat copper material. The copper is stamped into jackets and eventually the formed Varminator bullets are ejected one by one into a bucket.
CNC Lathe Turns Bullets Automatically
In the video below, a Bar-Feed CNC crafts mono-bloc bullets from metal bar stock. Barnes uses a small CNC lathe to turn .50-caliber bullets from brass bar stock. We’re not sure which bullet is being made in this video. The material looks to be sintered metal. In the close-ups you can gold-colored shavings from when the machine was previously used for CNC-turned brass bullets.
Accuracy Testing in 100-yard Tunnel
Barnes regularly tests bullet samples for accuracy. In the video below, a Barnes technician loads sample rounds and tests them for accuracy in a 100-yard tunnel. The rounds are shot through a special fixture — basically a barreled action connected to parallel rods on either side. This allows the testing fixture to slide straight back on recoil (see it move back at 1:07-08 minute mark).
Upside-Down Trigger — Application for Unlimited Benchrest Competition?
Note how the tester actuates the trigger, which points UPWARDS, just the opposite of a normal rifle. The technician lightly taps the upward-pointing trigger shoe with a metal rod. Could this upside-down trigger work in benchrest shooting — perhaps with railguns? It could make for an interesting experiment.
Story suggestion by EdLongrange. We welcome reader submissions.
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“22 Plinkster” is an avid shooter who has produced a number of entertaining videos for his YouTube Channel. In the video below, he tackles the question “Why Do Misfires Occur in .22 LR Rimfire Ammunition?” This is the most common question posed to 22 Plinkster by his many viewers. He identifies four main issues that can cause .22 LR misfires or faulty ignition:
1. Damaged Firing Pin — The dry firing process can actually blunt or shorten the firing pin, particularly with older rimfire firearms. Use of snap caps is recommended.
2. Poor Ammunition — Some cheap brands have poor quality control. 22 Plinkster recommends using ammo from a manufacturer with high quality control standards, such as CCI and Federal.
3. Age of Ammunition — Rimfire ammo can function well for a decade or more. However the “shelf life” of rimfire ammunition is not infinite. You ammo’s “lifespan” will be shortened by heat, moisture, and humidity. You should store your rimfire ammo in a cool, dry place.
4. Mishandling of Ammunition — Tossing around ammunition can cause problems. Rough handling can cause the priming compound to be dislodged from the rim. This causes misfires.
Preventing misfires is essential if you want to succeed in NRL22 competition and other rimfire competition disciplines run “on the clock”.
Watch this video to see how a sound suppressor (aka “silencer”, “moderator”, or “can”) is constructed, start to finish. It’s more complicated than you might expect — there are quite a few stages in the process. The video below shows the fabrication of a SilencerCo Octane 45 suppressor:
SilencerCo writes: “What, exactly, goes into making a silencer? It may be more than you’d expect. From cutting metal to chemical baths, to extensive quality control every step of the way, our streamlined process is more than just a few steps. Watch our newest video, HOW IT’S MADE: Octane 45, to catch a glimpse behind SilencerCo’s doors.”
How Loud Are Unsuppressed Rifles?
Firearms Are Loud — 140 dB to 175 dB. ASHA explains: “Almost all firearms create noise that is over the 140-dB level. Exposure to noise greater than 140 dB can permanently damage hearing. A small .22-caliber rifle can produce noise around 140 dB, while big-bore rifles and pistols can produce sound over 175 dB. Firing guns in a place where sounds can reverberate, or bounce off walls and other structures, can make noises louder and increase the risk of hearing loss. Also, adding muzzle brakes or other modifications can make the firearm louder. People who do not wear hearing protection while shooting can suffer a severe hearing loss with as little as one shot[.]” Source: ASHA, Recreational Firearm Noise Exposure.
How Much Does a Good Suppressor Really Reduce Firearm Sound Levels?
That depends on the rifle, the cartridge, and the effectiveness of the suppressor. American Hunter explains: “Suppressors retard the speed of propellant gases from the cartridge that rapidly expand and rush out of the barrel. It’s these gases that produce the loud boom that’s heard for miles. A suppressor’s series of internal baffles slows these gases so they are not all released at once, thereby muffling the sound.” Many good commercial suppressors can achieve 30-35 dB sound suppression. However, Zak Smith of Thunder Beast Arms says: “There are a bunch of manufacturers who publish values that are not reproducible, or use an ad-hoc test instead of a mil-spec test. In many cases we’ve tested the exact same suppressors they’ve advertised with 30-40 dB reductions and found they are actually in the high 20s instead.”
Again, for this reason, we recommend that hunters use ear protection, such as electronic muffs, even when shooting suppressed.
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Want to learn more about Long Range Shooting? Check out the NSFF “Elements of Long Range Shooting” videos hosted by ballistics guru Bryan Litz of Applied Ballistics. In this multi-part series, Bryan covers a variety of topics of interest to precision shooters. For today’s Saturday at the Movies special, we feature seven of Bryan’s videos. Watch other informative Long Range Shooting and Ballistics videos with Bryan Litz on the NSSF YouTube Channel.
Atmospherics and Density Altitude
Bryan Litz explains: “An important element in calculating an accurate firing solution for long-range shooting is understanding the effects of atmospherics on a projectile.” Atmospherics include air pressure, air temperature, and humidity. Bryan notes: “Temperature, pressure, and humidity all affect the air density… that the bullet is flying through. You can combine all those factors into one variable called ‘Density Altitude’.” Density Altitude is used by the ballistic solver to account for variables that affect bullet flight.
Bullet Ballistic Coefficients
A bullet’s ballistic coefficient (BC) basically expresses how well the bullet flies through the air. Higher BC bullets have less aerodynamic drag than lower BC projectiles. You will see BCs listed as either G1 and G7 numbers. These correspond to different bullet shape models. Generally speaking, the G7 model works better for the long, boat-tail bullets used for long-range shooting. Notably, a bullet’s drag is NOT constant in flight. The true BC can vary over the course of the trajectory as the bullet velocity degrades. In other words, “BC is dynamic”. That said, you can make very accurate drop charts using the BCs provided by major bullet-makers, as plugged into solvers. However, long-range competitors may want to record “real world” drop numbers at various distances. For example, we’ve seen trajectories be higher than predicted at 500 yards, yet lower than predicted at 1000.
Transonic Range
When considering your rifle’s long-range performance, you need to understand the limit of your bullet’s supersonic range. As the bullet slows below the speed of sound, it enters the transonic zone. This can be accompanied by variations in stability as well as BC changes. Bryan explains “once your bullet slows done below supersonic and you get into transonic effects, there are a lot more considerations that come into play. The drag of the bullet becomes less certain, the stability of the bullet can be challenged, and things related to long times of flight, such as Coriolis and Spin Drift, come into play. So whenever you are shooting long range you need to where your bullet slows down to about 1340 fps.”
Ballistics Solvers — Many Options
Bryan Litz observes: “When we talk about the elements of long range shooting, obviously a very important element is a getting a fire solution, using a ballistic solver. There are a lot of ballistic solvers out there… Applied Ballistics has smartphone Apps. Applied Ballistics has integrated the ballistic solver directly into a Kestral, and the same solver runs (manually) on the Accuracy Solutions Wiz-Wheel. The point is, if it is an Applied Ballistics device it is running the same solutions across the board.”
Bullet Stability and Twist Rates
In this video, Bryan Litz talks about bullet in-flight stability and how to calculate barrel twist-rate requirements for long-range bullets. Bryan explains that bullet stability (for conventional projectiles) is basically provided by the spinning of the bullet. But this spin rate is a function of BOTH the nominal twist rate of the barrel AND the velocity of the projectile. Thus, when shooting the same bullet, a very high-speed cartridge may work with a slower barrel twist rate than is required for a lower-speed (less powerful) cartridge. For match bullets, shot at ranges to 1000 yards and beyond, Bryan recommends a twist rate that offers good stability.
Scope Tracking — Tall Target Test
Have you recently purchased a new scope? Then you should verify the actual click value of the turrets before you use the optic in competition. While a scope may have listed click values of 1/4-MOA, 1/8-MOA or 0.1 Mils, the reality may be slightly different. Many scopes have actual click values that are slightly higher or lower than the value claimed by the manufacturer. The small variance adds up when you click through a wide range of elevation. In this video, Bryan Litz shows how to verify your true click values using a “Tall Target Test”. The idea is to start at the bottom end of a vertical line, and then click up 30 MOA or so. Multiply the number of clicked MOA by 1.047 to get the claimed value in inches. For example, at 100 yards, 30 MOA is exactly 31.41 inches. Then measure the difference in your actual point of impact.
Coriolis Effect
The Coriolis Effect comes into play with extreme long-range shots. The rotation of the earth actually moves the target a small distance (in space) during the long duration of the bullet’s flight. Bryan Litz notes that, in most common shooting situations inside 1K, Coriolis is not significant. At 1000 yards, the Effect represents less than one click (for most cartridge types). Even well past 1000 yards, in windy conditions, the Coriolis Effect may well be “lost in the noise”. But in very calm conditions, when shooting at extreme ranges, Bryan says you can benefit from adjusting your ballistics solution for Coriolis: “The Coriolis Effect… has to do with the spin of the earth. The consequence of that is that, if the flight time of the bullet gets significantly long, the bullet can have an apparent drift from its intended target. The amount [of apparent drift] is very small — it depends on your latitude and azimuth of fire on the planet.”
About Bryan Litz
Bryan began his career as a rocket scientist, quite literally. He then started Applied Ballistics, the leading company focusing on ballistics science for rifle shooting. A past F-TR Long-Range National Champion and Chief Ballistician for Berger Bullets, knows his stuff. His Applied Ballistics squad was the winning team at the 2017 King of 2 Miles event, and Applied Ballistics has earned major U.S. defense contracts.
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If you hand-load pistol ammunition, you should definitely have a case gauge (aka “gage”) for each cartridge type you reload. Caliber-specific, precision-machined cylindrical gauges perform many important functions. They will instantly reveal if your rounds are too long or have excessive headspace. They will also show if your case is bulged or otherwise too fat to chamber easily. You can use the gauge with sized brass as well as loaded rounds.
Case gauges are a “must-have” for anyone loading handgun ammunition, particularly if you crank out large quantities of pistol ammo with a progressive press. An oversize round can cause a misfeed, jam, or other problem. That can ruin your day if you are in the middle of a shooting match. If you are relying on your handgun for self-defense, the last thing you want is a malfunction of any kind. This Editor personally runs every pistol round through a gauge before it goes into the ammo box.
UltimateReloader.com Video Shows How to Use Pistol Case Gauges:
Our friend Gavin Gear of UltimateReloader.com has prepared an excellent video that explains the benefits of pistol case gauges and shows how to use them. Gavin uses the quality gages produced by L.E. Wilson. These are available for the most popular handgun cartridges, both autoloader cartridges, and rimmed revolver cartridges. Gavin demonstrates gage use with .40 SW and .44 magnum cases.
Gavin states: “Using a case gage is very simple, and I would recommend that you add one of these gages to your reloader’s tool chest for each of the pistol cartridge types you reload. It may just save you a lot of time and hassle. Peace of mind is hard to put a price on!”
How well can the little 6mm Dasher perform at 1000 yards when the conditions are good, and the shooter is riding a hot streak? Well here’s a shot-by-shot record of Scott Nix’s 4.554″ ten-shot group shot at the Deep Creek Range outside Missoula, Montana at the Northwest 1000-yard Championship a few years back. All 10 shots were centered for a 100-6X score. That’s about as good as it gets. If Scott had stopped after 5 shots, his group would have been under three inches.
Video Demonstrates Amazing 1000-Yard Accuracy
Watch the video. You can see the group form up, shot by shot. It’s pretty amazing. Scott’s first shot (at the 45-second mark of the video) was right in the X-Ring, and four of Scott’s first five shots were Xs. That’s drilling them! This video was recorded from the pits at the 1000-yard line, during record fire.
Deep Creek Range
The Deep Creek Range in Missoula, MT is one of the nicest places to shoot in the Intermountain West region. The range is located in the mountains within a few minutes drive of Missoula, and there is camping on-site. When conditions are good at Deep Creek, records get broken. To learn more about shooting at Deep Creek, contact Jamey Williams at jameydan[at]gmail.com.
Here is an aerial view of the Deep Creek Range (Drone video by David Gosnell):
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Here’s a really great video about firearms crafting produced by Beretta, a legendary Italian gun-maker founded in 1526 — nearly 500 years ago. This movie, entitled “Human Technology”, is one of most impressive videos we’ve ever featured on this site. It’s that good. You’ll see an amazing blend of modern technology along with old-world artisanship — “a mesmerizing meld of the high-tech and the traditional”. (Daniel Xu, Outdoor Hub.)
Video set to auto-play. Click speaker icon to hear sound.
“Human Technology is a singular and symbolic movie, its cast entirely made up of Beretta workmen, thus illustrating the perfect synthesis between craftsmanship and technology,” Beretta writes. This artistic movie by Ancarani Studio illustrates all the aspects of the manufacturing of a high-end Beretta shotgun. This video is a study in contrast. The movements of robotic assembly machines are juxtaposed with the centuries-old craftsmanship of stock carvers. Beautifully filmed and edited, this video should amaze and entertain anyone who loves fine firearms. (Full-screen HD Recommended.)
Beretta — Incredible history. Beretta was founded in 1526, almost five centuries ago. Remarkably, the enterprise is still owned by the Beretta family.
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Want to see a bullet hit a target in ultra-slow motion? Watch this video to witness some amazing things — such as a bullet jacket peeling back like a banana-skin (at time-mark 7:30). A while back, Werner Mehl of Kurzzeit.com produced a 10-minute video for the SHOT Show. This video has has been watched over 10.6 million times, making it one of the most popular shooting-related videos in history. Employing cameras recording at up to 1,000,000 (one million) frames per second, Mehl’s bullet flight video has been called “astounding” and “mesmerizing”. If you haven’t seen it yet, sit back and enjoy!
Watch This Video! It’s Really Something Special…
LINK: Kurzzeit.com Video System and PVM-21 Chronograph
Click the link above to learn more about Werner Mehl and his super-sophisticated camera systems that can record at 1,000,000 frames per second. On the same linked page you can learn about the advanced PVM-21 chronograph (now sold as the BMC-19) designed by Werner. Operating “all-infrared, all the time”, the PVM-21/BMC-19 is the best optical chronograph we have tested for very low light conditions, or very tricky light conditions.
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Want to see new-born Pandas? No, not the furry kind — rather Stolle Panda actions produced with state-of-the-art CNC machinery. If you’ve ever wondered how precision benchrest, long-range, and tactical rifles are built, check out video from Kelbly’s. You’ll see actions finished, barrels chambered and crowned, pillars installed in stocks, barreled actions bedded, plus a host of other services performed by Kelbly’s gunsmiths and machinists.
If you’re a fan of fine machine-work, this video should be both informative and entertaining. You can see how precision gun work is done with 21st-Century technology. Tip of the hat to Ian Kelbly and crew for producing this excellent video visit to the Kelbly’s production center.
Click Volume Control to Activate Sound for Kelbly’s Video:
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A while back our Aussie friend Stuart Elliot of BRT Shooters Supply recently filmed some interesting videos at the QTS range in Brisbane, Australia. Stuart told us: “I was shooting in an Air Gun Benchrest match here in Brisbane, Australia. I finished my target early and was awaiting the cease fire and took a short, slow-motion video of windflag behavior.” You may be surprised by the velocity changes and angle swings that occur, even over a relatively short distance (just 25 meters from bench to target).
Here are windflags in slow motion:
The flags show in the videos are Aussie Wind Flags, developed by Stuart Elliot. These are sold through the Bench Rest Tactical (BRT) Precision Shooting Products website, along with many other fine products.
Here is a video in real time:
Stuart says this video may surprise some shooters who don’t use windflags: “Many people say the wind doesn’t matter. Well it sure does — whether for an airgun at 25 meters or a long range centerfire at 1,000.” This video illustrates how much the wind can change direction and velocity even in a small area.
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RCBS Lock-Out Die
Like the Hornady tool, the 
Many of our readers have been interested in learning how modern bullets are made. While a “boutique” bullet-maker, supplied with appropriate cores and jackets, can craft bullets using relatively simple hand dies and manual presses, factory production is different. The major bullet-makers, such as 
How well can the little 6mm Dasher perform at 1000 yards when the conditions are good, and the shooter is riding a hot streak? Well here’s a shot-by-shot record of Scott Nix’s 4.554″ ten-shot group shot at the Deep Creek Range outside Missoula, Montana at the Northwest 1000-yard Championship a few years back. All 10 shots were centered for a 100-6X score. That’s about as good as it gets. If Scott had stopped after 5 shots, his group would have been under three inches.
