If you wonder how ammo is made, starting with raw metal, check out this video from Hornady. It shows how bullet jackets are formed from copper, followed by insertion of a lead core. The jacket is then closed up over the core with the bullet taking its final shape in a die (a cannelure is applied on some bullet types). Next the video shows how cartridge brass is formed, starting with small cups of brass. The last part of the video shows how cases are primed and filled with powder, and how bullets are seated into the cases, using an automated process on a giant assembly-line. CLICK Link below to watch video:
Hornady’s New 150,000-sq-ft Ammo Production Center
One year ago Hornady opened a new, state-of-the-art factory. The 150,000-sq-ft Hornady West Facility, featured in the video below, handles ammunition production and product distribution — Hornady produces millions of rounds annually. Hornady cartridge brass and bullets will continue to be produced at Hornady’s 100,000+ square foot factory in Grand Island, Nebraska. The Grand Island factory is open for tours Monday through Thursday. Hornady Manufacturing was founded by Joyce Hornady in 1949, so this year (2019) marks the company’s 70th anniversary.
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When shooting at long range, two heads (and two sets of eyes) can be better than one. Teaming up with a buddy who acts as a spotter can speed up your long-range learning process. You can focus 100% on the shot, while your buddy calls the wind and spots your hits and misses.
The NSSF has created a short video that shows how shooter and spotter can work as a team. In the video, the NSSF’s Dave Miles works with Rod Ryan, owner of Storm Mountain Training Center in Elk Garden, WV. As the video shows, team-work can pay off — both during target training sessions and when you’re attempting a long shot on a hunt. Working as a two-person team divides the responsibilities, allowing the shooter to concentrate fully on breaking the perfect shot.
The spotter’s job is to watch the conditions and inform the shooter of needed wind corrections. The shooter can dial windage into his scope, or hold off if he has a suitable reticle. As Rod Ryan explains: “The most important part is for the shooter to be relaxed and… pay attention to nothing more than the shot itself.” The spotter calls the wind, gives the information to the shooter, thus allowing the shooter to concentrate on proper aim, gun handling, and trigger squeeze. Rod says: “The concept is that the spotter does all the looking, seeing and the calculations for [the shooter].”
Spotter Can Call Corrections After Missed Shots
The spotter’s ability to see misses can be as important as his role as a wind-caller. Rod explains: “If you shoot and hit, that’s great. But if you shoot and miss, since the recoil pulse of the firearm is hitting your shoulder pretty good, you’re not going to be able to see where you missed the target. The spotter [can] see exactly where you missed, so I’ll have exactly an idea of how many [inches/mils it takes] to give you a quick secondary call so you can get [back on target].”
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If you load pistol ammo you should have a case gauge (aka “gage”) for each cartridge type you reload. Caliber-specific, precision-machined cylindrical gauges perform many important functions. They will instantly reveal if your rounds are too long or have excessive headspace. They will also show if your case is bulged or otherwise too fat to chamber easily. You can use the gauge with sized brass as well as loaded rounds.
Case gauges are a “must-have” for anyone loading handgun ammunition, particularly if you crank out large quantities of pistol ammo with a progressive press. An oversize round can cause a misfeed, jam, or other problem. That can ruin your day if you are in the middle of a shooting match. If you are relying on your handgun for self-defense, the last thing you want is a malfunction of any kind. This Editor personally runs every pistol round through a gauge before it goes into the ammo box.
UltimateReloader.com Video Shows How to Use Pistol Case Gauges:
Our friend Gavin Gear of UltimateReloader.com has prepared an excellent video that explains the benefits of pistol case gauges and shows how to use them. Gavin uses the quality gages produced by L.E. Wilson. These are available for the most popular handgun cartridges, both autoloader cartridges, and rimmed revolver cartridges. Gavin demonstrates gage use with .40 SW and .44 magnum cases.
Gavin states: “Using a case gage is very simple, and I would recommend that you add one of these gages to your reloader’s tool chest for each of the pistol cartridge types you reload. It may just save you a lot of time and hassle. Peace of mind is hard to put a price on!”
Who wouldn’t like a look inside the Accuracy International (AI) factory in England? Thanks to The Telegraph, a British media outlet, you can do just that. The Telegraph got its cameras inside AI’s production facility “at a discreet location on the outskirts of Portsmouth”.
Accuracy International has introduced a number of new models in the past couple of years, including the modular, multi-caliber AXMC Rifle System, and the ATAICS Chassis for the Remington M700. Like the AI PSR system, the AXMC can be user-configured to shoot three different calibers: .308/7.62 NATO, .300 Winchester Magnum and .338 Lapua Magnum.
Watch the video below. NOTE — because this video is hosted in the UK, it may take a while to load while the digital packets swim across the Atlantic ocean.
The AXMC is AI’s multi-caliber sniper rifle. Versatility is the name of the game…
Watch this video to see how a sound suppressor (aka “silencer”, “moderator”, or “can”) is constructed, start to finish. It’s more complicated than you might expect — there are quite a few stages in the process. The video below shows the fabrication of a SilencerCo Octane 45 suppressor:
SilencerCo writes: “What, exactly, goes into making a silencer? It may be more than you’d expect. From cutting metal to chemical baths, to extensive quality control every step of the way, our streamlined process is more than just a few steps. Watch our newest video, HOW IT’S MADE: Octane 45, to catch a glimpse behind SilencerCo’s doors.”
How Loud Are Unsuppressed Rifles?
Firearms Are Loud — 140 dB to 175 dB. ASHA explains: “Almost all firearms create noise that is over the 140-dB level. Exposure to noise greater than 140 dB can permanently damage hearing. A small .22-caliber rifle can produce noise around 140 dB, while big-bore rifles and pistols can produce sound over 175 dB. Firing guns in a place where sounds can reverberate, or bounce off walls and other structures, can make noises louder and increase the risk of hearing loss. Also, adding muzzle brakes or other modifications can make the firearm louder. People who do not wear hearing protection while shooting can suffer a severe hearing loss with as little as one shot[.]” Source: ASHA, Recreational Firearm Noise Exposure.
How Much Does a Good Suppressor Really Reduce Firearm Sound Levels?
That depends on the rifle, the cartridge, and the effectiveness of the suppressor. American Hunter explains: “Suppressors retard the speed of propellant gases from the cartridge that rapidly expand and rush out of the barrel. It’s these gases that produce the loud boom that’s heard for miles. A suppressor’s series of internal baffles slows these gases so they are not all released at once, thereby muffling the sound.” Many good commercial suppressors can achieve 30-35 dB sound suppression. However, Zak Smith of Thunder Beast Arms says: “There are a bunch of manufacturers who publish values that are not reproducible, or use an ad-hoc test instead of a mil-spec test. In many cases we’ve tested the exact same suppressors they’ve advertised with 30-40 dB reductions and found they are actually in the high 20s instead.”
Again, for this reason, we recommend that hunters use ear protection, such as electronic muffs, even when shooting suppressed.
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Ian Klemm, 2017 F-TR USA National Champion, is one of America’s top F-Class shooters, both shooting individually and in team competition. Ian is known for his consistency, smooth gun handling, and an uncanny ability to shoot well even in the toughest wind conditions. In this Vortex Video, Ian and fellow long-range shooter Niles Richardson, reveal some of their competitive secrets, and wind-reading techniques. This video focuses primarily on F-Class competition but Ian and Niles also talk more broadly about the myriad factors that contribute to rifle accuracy. Topics include: match strategies, wind and mirage reading, barrel harmonics, bipods, and optics.
Vortex Nation Podcast Episode 57 Summary
From Vortex: Our original intent was to have just a podcast about the sport of F-Class shooting, but when you get these brainiacs (Ian Klemm and Niles Richardson) talking about their obsession… er… “Hobby” you better believe it’s going to turn into a full on long range shooting information assault to the brain. Fact of the matter is, in F-Class, the only thing that matters is long range accuracy – and when we say “Accuracy”, we’re talking about sub-MOA groups on paper at 1000 yards with .308 Wins. Every single aspect of an F-Class competitor’s game is completely dialed in for long range accuracy.
We talk about the guns, their bipods, wind, mirage, barrel harmonics and the special scopes F-Class competitors need for their rifles. Ian even goes so far as to tell us how much his rifle has moved prior to the bullet leaving his 30-inch barrel. Just a simple equation involving acceleration, terminal velocity, moment of inertia of the rifle and coefficient of friction of the bipod and rifle on the ground.
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“22 Plinkster” is an avid shooter who has produced a number of entertaining videos for his YouTube Channel. In the video below, he tackles the question “Why Do Misfires Occur in .22 LR Rimfire Ammunition?” This is the most common question posed to 22 Plinkster by his many viewers. He identifies four main issues that can cause .22 LR misfires or faulty ignition:
1. Damaged Firing Pin — The dry firing process can actually blunt or shorten the firing pin, particularly with older rimfire firearms. Use of snap caps is recommended.
2. Poor Ammunition — Some cheap brands have poor quality control. 22 Plinkster recommends using ammo from a manufacturer with high quality control standards, such as CCI and Federal.
3. Age of Ammunition — Rimfire ammo can function well for a decade or more. However the “shelf life” of rimfire ammunition is not infinite. You ammo’s “lifespan” will be shortened by heat, moisture, and humidity. You should store your rimfire ammo in a cool, dry place.
4. Mishandling of Ammunition — Tossing around ammunition can cause problems. Rough handling can cause the priming compound to be dislodged from the rim. This causes misfires.
Want to see a bullet hit a target in ultra-ultra-slow motion? Watch this video to witness some amazing things — such as a bullet jacket peeling back like a banana-skin (at time-mark 7:30). A while back, Werner Mehl of Kurzzeit.com produced a 10-minute video for the SHOT Show. This video has has been watched over 10.6 million times, making it one of the most popular shooting-related videos in history. Employing cameras recording at up to 1,000,000 (one million) frames per second, Mehl’s bullet flight video has been called “astounding” and “mesmerizing”. If you haven’t seen it yet, sit back and enjoy!
Watch This Video! It’s Really Something Special…
LINK: Kurzzeit.com Video System and PVM-21 Chronograph
Click the link above to learn more about Werner Mehl and his super-sophisticated camera systems that can record at 1,000,000 frames per second. On the same linked page you can learn about the advanced PVM-21 chronograph (now sold as the BMC-19) designed by Werner. Operating “all-infrared, all the time”, the PVM-21/BMC-19 is the best optical chronograph we have tested for very low light conditions, or very tricky light conditions.
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How well can the little 6mm Dasher perform at 1000 yards when the conditions are good, and the shooter is riding a hot streak? Well here’s a shot-by-shot record of Scott Nix’s 4.554″ ten-shot group shot at Missoula, Montana at the Northwest 1000-yard Championship a few years back. All 10 shots were centered for a 100-6X score. That’s about as good as it gets. If Scott had stopped after 5 shots, his group would have been under three inches.
Video Demonstrates Amazing 1000-Yard Accuracy
Watch the video. You can see the group form up, shot by shot. It’s pretty amazing. Scott’s first shot (at the 45-second mark of the video) was right in the X-Ring, and four of Scott’s first five shots were Xs. That’s drilling them! This video was recorded from the pits at the 1000-yard line, during record fire.
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How is a modern, metal-chassis rifle built? This very cool video from Masterpiece Arms answers that question. The nicely-edited video shows the creation of a Masterpiece Arms tactical rifle from start to finish. All aspects of the manufacturing process are illustrated: 3D CAD modeling, CNC milling of the chassis, barrel threading/contouring, chamber-reaming, barrel lapping, laser engraving, and stock coating. If you love to see machines at work, you will enjoy this video…
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Hunting season is here — and we know many of our readers will soon head to the woods in pursuit of deer, elk, or other game. To make a good shot, it’s wise to rest your rifle when possible. In this video, methods for stabilizing a rifle in the field are demonstrated by Forum member Thomas Haugland, who hails from Norway. Thomas focuses on practical field shooting skills for hunters. In this video, Thomas (aka ‘Roe’ on Forum and Sierra645 on YouTube) shows how to verify his zeros from bipod and then he demonstrates improvised field rests from the prone, kneeling, and sitting positions.
Thomas explains: “In this video I focus on basic marksmanship techniques and making ready for this year’s hunt. As a last check before my hunting season, I got to verify everything for one last time. My trajectory is verified again, the practical precision of the rifle is verified. I also practice making do with the best [improvised] rest possible when an opportunity presents itself. After getting knocked in the face by a 338LM rifle during a previous filming session, I had to go back to basics to stop [flinching]. I include some details from bipod shooting that hopefully some hunters will find useful. Fingers crossed for this years season, good luck!”
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As part of the NRA’s Tips & Tactics video series, Kristy Titus explains how to prepare for a hunt. Titus, co-host of the Team Elk TV show, is a certified instructor has hunted around the globe. She grew up in the outdoors, running pack mules in Oregon with her father. In this video, Kristy discusses fitness training and demonstrates field positions that can be employed during a hunt.
Kristy explains: “Hunting can lead you into some steep, rough country. It’s really important that you train both your body and your mind to handle the elements and the rigors of hunting. With no two hunting situations being the same, we must train to be adaptable and make the most of every opportunity. The most important aspect of hunting success, ultimately, is the person behind the rifle. So, if you plan on going on a mountain hunt, get out and train your body. Train with your firearm. Get off the bench and have some fun with this. Do some positional shooting or, if you want to add a stress dynamic… have someone put you under a time parameter.”
“When it comes to bolt-action rifle fit, there is no ‘one size fits all’,” says Titus. “When picking out your rifle [consider options] after the purchase to ensure you are as comfortable as possible.”
Story Tip from EdLongrange. We welcome reader submissions.
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Here is a video every shooter should watch. It reminds us that our sport demands 100% attention. Lose track of individuals down-range and the results could be tragic. This video will give you chills (starting at about the 0:25 mark). We need to remember to follow all the firearms safety rules, and apply them all the time. At the range, all it takes is one brief moment of inattention to create a life-threatening situation. Never assume the downrange area is safe. Use your own eyes and ears.
This video shows a competitor shooting a stage at an action pistol match. He starts when instructed by the Range Safety Officer (RSO). But unbeknownst to both RS0 and competitor, a volunteer is downrange working on targets. Watch carefully. At 0:27 the shooter sweeps left to right, engaging a paper silhouette target to his right. Then, at 0:30, as he begins a mag change, his head turns downrange. A few yards away is a white-shirted range worker! The shooter yells “Hey what’s going on?!”
What’s going on indeed… The RSO should have ensured that nobody was downrange before the shooter even stepped up to the firing line. If other competitors standing to the side had been alert, they might have seen the worker changing targets and called for a halt. And the target-worker himself — even if he was wearing earmuffs, he should have noticed that live fire had commenced just yards away…
We also have to wonder about the stage design. This set-up made it very difficult to see downrange. The white panels (see 0:10-0:20) definitely hid the target worker from view. In hindsight, given the way the stage was laid out, this was truly an “accident waiting to happen”. It’s fortunate that no one got injured in this incident. But this chilling video provides a lesson to all shooters — “Safety First”.
How could this “near-fatality” have been averted? Post your comments below.
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Want to see new-born Pandas? No, not the furry kind — rather Stolle Panda actions produced with state-of-the-art CNC machinery. If you’ve ever wondered how precision benchrest, long-range, and tactical rifles are built, check out video from Kelbly’s. You’ll see actions finished, barrels chambered and crowned, pillars installed in stocks, barreled actions bedded, plus a host of other services performed by Kelbly’s gunsmiths and machinists.
If you’re a fan of fine machine-work, this video should be both informative and entertaining. You can see how precision gun work is done with 21st-Century technology. Tip of the hat to Ian Kelbly and crew for producing this excellent video visit to the Kelbly’s production center.
Click Volume Control to Activate Sound for Kelbly’s Video:
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Here’s a really great video about firearms crafting produced by Beretta, a legendary Italian gun-maker. This movie, entitled “Human Technology”, is one of most impressive videos we’ve ever featured on this site. It’s that good. You’ll see an amazing blend of modern technology along with old-world artisanship — “a mesmerizing meld of the high-tech and the traditional”. (Daniel Xu, Outdoor Hub.)
“Human Technology is a singular and symbolic movie, its cast entirely made up of Beretta workmen, thus illustrating the perfect synthesis between craftsmanship and technology,” Beretta writes. This artistic movie by Ancarani Studio illustrates all the aspects of the manufacturing of a high-end Beretta shotgun. This video is a study in contrast. The movements of robotic assembly machines are juxtaposed with the centuries-old craftsmanship of stock carvers. Beautifully filmed and edited, this video should amaze and entertain anyone who loves fine firearms. (Full-screen HD Recommended.)
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Nightforce scopes are built tough. This was demonstrated in the latest Nightforce Torture Test. In this remarkable experiment, a Nightforce NXS 5-22x50mm scope was subjected to some truly brutal treatment — freezing, blasting, and pounding. During the course of the test, the NXS was:
— Encased in a block of ice for 24 hours.
— Blasted with a 12-gauge shotgun (while in the ice).
— Pounded on a block of wood to clear the ice.
— Used as a hammer to drive a spike into wood.
The test had two phases. After the ice-encased scope was blasted with a 12 gauge shotgun, the scope was mounted on a Barrett MRAD rifle (1:00 time-mark) and used to successfully hit a steel swinger target at 100 yards. Then the scope was removed from the Barrett and used to hammer a long steel spike into a block of wood (1:55 time-mark). Then, after the pounding, the NXS scope was reattached to the rifle, and used to hit a binary explosive target (2:25 time-mark).
WATCH Nightforce Torture Test Video:
The entire torture test process was filmed in a continuous shoot (with no “time-outs”) so there is no trickery. Watch the video to see the continuous time-line in the lower right.
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Want to learn more about Long Range Shooting? Check out the “Elements of Long Range Shooting” videos from the National Shooting Sport Foundation (NSSF). In this multi-part series, Bryan Litz of Applied Ballistics covers a variety of topics of interest to precision shooters. Today we feature three of these videos. There are five other videos in this series. Watch the entire 8-video “Elements of Long Range Shooting” series on the NSSF YouTube Channel.
Atmospherics and Density Altitude
Bryan Litz explains: “An important element in calculating an accurate firing solution for long-range shooting is understanding the effects of atmospherics on a projectile.” Atmospherics include air pressure, air temperature, and humidity. Bryan notes: “Temperature, pressure, and humidity all affect the air density… that the bullet is flying through. You can combine all those factors into one variable called ‘Density Altitude’.” Density Altitude is used by the ballistic solver to account for air density variables that affect bullet flight.
Bullet Ballistic Coefficients
A bullet’s ballistic coefficient (BC) basically expresses how well the bullet flies through the air. Higher BC bullets have less aerodynamic drag than lower BC projectiles. You will see BCs listed as either G1 and G7 numbers. These correspond to different bullet shape models. Generally speaking, the G7 model works better for the long, boat-tail bullets used for long-range shooting. Notably, a bullet’s drag is NOT constant in flight. The true BC can vary over the course of the trajectory as the bullet velocity degrades. In other words, “BC is dynamic”. That said, you can make very accurate drop charts using the BCs provided by major bullet-makers, as plugged into solvers. However, long-range competitors may want to record “real world” drop numbers at various distances. For example, we’ve seen trajectories be higher than predicted at 500 yards, yet lower than predicted at 1000.
Ballistics Solvers — Many Options
Bryan Litz observes: “When we talk about the elements of long range shooting, obviously a very important element is a getting a fire solution, using a ballistic solver. There are a lot of ballistic solvers out there… Applied Ballistics has smartphone Apps. Applied Ballistics has integrated the ballistic solver directly into a Kestral, and the same solver runs (manually) on the Accuracy Solutions Wiz-Wheel. The point is, if it is an Applied Ballistics device it is running the same solutions across the board.”
About Bryan Litz
Bryan began his career as a rocket scientist, quite literally. He then started Applied Ballistics, the leading company focusing on ballistics science for rifle shooting. A past F-TR Long-Range National Champion and Chief Ballistician for Berger Bullets, knows his stuff. His Applied Ballistics squad was the winning team at the 2017 King of 2 Miles event, and Applied Ballistics recently received a major U.S. defense contract to to execute Phase 1 of the Extreme Sniper Strike Operations (ESSO) project.
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Montana-based PROOF Research has released a revealing new video showcasing carbon fiber firearms technology and the company’s barrel-making process. Viewers will find the 8-minute film an intriguing introduction to composite barrel-making, which employs aerospace carbon fiber wrapped around a steel barrel core. The video showcases the high-tech machines used at PROOF’s production facilities.
PROOF’s CEO Larry Murphy explains that PROOF’s barrel technology is state-of-the-art: “What PROOF Research is doing is bringing disruption into our industry. We’re doing things that have never been done here before. That’s going to help the warfighter, and it’s going to help the average hunter … it’s going to do a lot of things.” The video shows how the company employs aerospace-grade, high-temperature composite materials to build match-grade carbon fiber-wrapped barrels, and composite rifle systems.
Dr. David Curliss, General Manager of PROOF Research’s Advanced Composite Division, and former head of the U.S. Air Force High Temperature Composites Laboratory, explains how aerospace expertise helps in the development of PROOF’s firearms-related products: “We are able to provide premier materials for PROOF Research for firearms barrels applications as well as the aerospace market. We’re probably the only firearms technology company that has composite materials in orbit around the earth.”
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OK, admit it — you’ve always wondered how they get those color swirls and camo patterns in McMillan stocks. (You’ll be surprised at the answer). And how does McMillan manage to inlet stocks so precisely for so many different action types?
McMillan Stocks is one of the leading fiberglass stock producers, cranking out 8,000-10,000 stocks every year for hunters, target shooters, and members of the military. McMillan employs state-of-the-art, high-tech machinery. At the same time, many processes are still done by hand — such as applying colors to the stocks.
In the videos below, Kelly McMillan hosts Bob Beck of Extreme Outer Limits TV in a tour of the McMillan stock-making facility. We think all avid “gun guys” will be fascinated by these high-quality videos.
McMillan Custom Stock Production
The first video shows the stock-building operation from start to finish — You’ll see the lay-up, color application, molding, and “stuffing”. Watch carefully at 0:16 to see colors being applied.
Sinclair International has created a series of instructional videos illustrating the basics of metallic cartridge reloading. The 8-part series starts with reloading basics and provides step-by-step, how-to instructions that will help new reloaders get started. Detailed, animated illustrations show you what happens inside the chamber when shooting, and inside the dies during each step of reloading. The videos can be viewed on Sinclair Int’l’s YouTube page. Shown below is the first video in the series:
Each of the eight videos is hosted by Sinclair Int’l President Bill Gravatt. Bill doesn’t just show you “how”, he tells you “why”. The how-to segments cover case inspection, proper die set up, case sizing, primer installation, powder measuring, bullet seating, crimping, and even goes into the record keeping needed for the handloader. “We wanted to give shooters who haven’t reloaded a look at all the advantages of creating your own ammo and how easy it is to get started,” said Gravatt, “without telling them they had to have any certain brand or type of equipment to do the job.” The eight videos are:
Part 1 — Intro to Video Series
Part 2 — Intro to Reloading Safety
Part 3 — Metallic Cartridge Components
Part 4 — The Firing Sequence
Part 5 — Tools for Reloading
Part 6 — Loading Bottle-Neck Cartridges
Part 7 — Loading Straight Wall Cartridges
Part 8 — Reloading Series Conclusion
Reloading Tools
Shown below is Part 5 of the video series, covering the tools used for precision reloading.
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If you wonder how ammo is made, starting with raw metal, check out this video from Hornady. It shows how bullet jackets are formed from copper, followed by insertion of a lead core. The jacket is then closed up over the core with the bullet taking its final shape in a die (a cannelure is applied on some bullet types). Next the video shows how cartridge brass is formed, starting with small cups of brass. The last part of the video shows how cases are primed and filled with powder, and how bullets are seated into the cases, using an automated process on a giant assembly-line. CLICK Link below to watch video:
Who wouldn’t like a look inside the 
How well can the little 6mm Dasher perform at 1000 yards when the conditions are good, and the shooter is riding a hot streak? Well here’s a shot-by-shot record of Scott Nix’s 4.554″ ten-shot group shot at Missoula, Montana at the Northwest 1000-yard Championship a few years back. All 10 shots were centered for a 100-6X score. That’s about as good as it gets. If Scott had stopped after 5 shots, his group would have been under three inches.
Hunting season is here — and we know many of our readers will soon head to the woods in pursuit of deer, elk, or other game. To make a good shot, it’s wise to rest your rifle when possible. In this video, methods for stabilizing a rifle in the field are demonstrated by Forum member Thomas Haugland, who hails from Norway. Thomas focuses on practical field shooting skills for hunters. In this video, Thomas (aka ‘Roe’ on Forum and 
OK, admit it — you’ve always wondered how they get those color swirls and camo patterns in McMillan stocks. (You’ll be surprised at the answer). And how does McMillan manage to inlet stocks so precisely for so many different action types?
