Product Review by F-Class John
Case preparation is critical for precision reloading. One must trim cases, debur/chamfer case mouths, clean necks, spruce up primer pockets and do other important tasks. Complete case prep can involve many separate processes, each requiring its own tools. With each of those tools comes additional cost as well as the need for more storage and bench space. To make case prep easier, faster, and more convenient Lyman created the Case Prep Xpress. The Case Prep Xpress, introduced a few years back, combines up to five prep stages into one well-built, stable, versatile unit. Watch this video to see the machine in action:
The Case Prep Xpress features five (5) independently-turning spindles all with the common 8/32 thread. This allows you to attach multiple tools supplied with the unit PLUS many other screw-on prep tools. For our testing we started out using a variety of the 12 included tools and found they cover the majority of case prep tasks. Lyman supplies deburr and chamfer tools, pocket uniformers, reamers and cleaners, as well as an assortment of neck brushes.
The deburr and chamfer tools worked really well, creating beautiful bevels all while leaving a nice flat edge across the top of the neck which is critical for accuracy and brass life. We found the primer pocket cleaning tool did a good job, but for truly clean pockets we recommend using the primer pocket uniforming tool, which very efficiently removes even hard residues.
The benefit of having interchangeable heads is that you can add your own accessories. We like to use a bore brush with bronze wool wrapped around it for use inside our necks. This worked perfectly once we screwed it in. In fact, we couldn’t think of any 8/32-threaded accessory that wouldn’t work well on this machine. Another great design feature is how all the accessories are oriented straight up. This allows for perfect visual alignment of your cases onto the tools which is critical — especially when performing cutting operations such as primer pocket uniforming.
Along with the five power stations there are six female-threaded storage spots on the sides where tools can be placed to ensure they don’t get lost. We like this feature since there will be more than five accessories you want to use and having them easily available is a great feature. You can keep 11 tools right on the machine (5 on top, 6 on the sides). That way you don’t have to dig through storage bins.
The Case Prep Xpress has a removable front bin to hold brass shavings, and there are two circular trays on either side of the bin. In front is a long tray that holds the provided brush. This makes it relatively easy to clean off brass shavings and other debris from case prep processes.
SUMMARY — Versatile Case Prep Xpress Is A Good Value
For the money, Lyman’s Case Prep Xpress is tough to beat. It performs multiple tasks well while being stable and easy-to-use. Yes there are some multi-spindle prep centers that offer variable or fast/slow RPM spindles while the Lyman’s spindles are all fixed RPM. (See, e.g. the RCBS Brass Boss). However those other systems don’t include all the convenient on-board storage of the Case Prep Xpress, and are more expensive. The Lyman Case Prep Xpress sells for $150-$170 “street price”. It’s currently on sale for $146.99 on Amazon. This makes the Lyman Case Prep Xpress a fine value — it offers great versatility while saving space and saving money compared to buying five or more separate, powered tools.
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When neck-turning cases, it’s a good idea to extend the cut slightly below the neck-shoulder junction. This helps keep neck tension more uniform after repeated firings, by preventing a build-up of brass where the neck meets the shoulder. One of our Forum members, Craig from Ireland, a self-declared “neck-turning novice”, was having some problems turning brass for his 20 Tactical cases. He was correctly attempting to continue the cut slightly past the neck-shoulder junction, but he was concerned that brass was being removed too far down the shoulder.
Craig writes: “Everywhere I have read about neck turning, [it says] you need to cut slightly into the neck/shoulder junction to stop doughnutting. I completely understand this but I cant seem to get my neck-turning tool set-up to just touch the neck/shoulder junction. It either just doesn’t touch [the shoulder] or cuts nearly the whole shoulder and that just looks very messy. No matter how I adjust the mandrel to set how far down the neck it cuts, it either doesn’t touch it or it cuts far too much. I think it may relate to the bevel on the cutter in my neck-turning tool…”
Looking at Craig’s pictures, we’d agree that he didn’t need to cut so far down into the shoulder. There is a simple solution for this situation. Craig is using a neck-turning tool with a rather shallow cutter bevel angle. This 20-degree angle is set up as “universal geometry” that will work with any shoulder angle. Unfortunately, as you work the cutter down the neck, a shallow angled-cutter tip such as this will remove brass fairly far down. You only want to extend the cut about 1/32 of an inch past the neck-shoulder junction. This is enough to eliminate brass build-up at the base of the neck that can cause doughnuts to form.
The answer here is simply to use a cutter tip with a wider angle — 30 to 40 degrees. The cutter for the K&M neck-turning tool (above) has a shorter bevel that better matches a 30° shoulder. There is also a 40° tip available. PMA Tool and 21st Century Shooting also offer carbide cutters with a variety of bevel angles to exactly match your case shoulder angle*. WalkerTexasRanger reports: “I went to a 40-degree cutter head just to address this same issue, and I have been much happier with the results. The 40-degree heads are available from Sinclair Int’l for $15 or so.” Forum Member CBonner concurs: “I had the same problem with my 7WSM… The 40-degree cutter was the answer.” Below is Sinclair’s 40° Cutter for its NT-series neck-turning tools. Item NT3140, this 40° Cutter sells for $14.99. For the same price, Sinclair also sells the conventional 30° Cutter, item NT3100.
Al Nyhus has another clever solution: “The best way I’ve found to get around this problem is to get an extra shell holder and face it off .020-.025 and then run the cases into the sizing die. This will push the shoulder back .020-.025. Then you neck turn down to the ‘new’ neck/shoulder junction and simply stop there. Fireforming the cases by seating the bullets hard into the lands will blow the shoulder forward and the extra neck length you turned by having the shoulder set back will now be blended perfectly into the shoulder. The results are a case that perfectly fits the chamber and zero donuts.”
* 21st Century sells carbide cutters in: 15, 17, 20, 21.5, 23, 25, 28, 30, 35, 40, 46 and 50 degrees. PMA Tool sells carbide cutters in: 20, 23, 30, and 40 degrees, plus other angles by special order.
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Widener’s Reloading & Shooting Supply recently published a helpful introduction to reloading powders. Widener’s online Guide to Smokeless Powders shows the various types of powders, and explains how the differences in powder kernel/flake size and shape, and burn rate affect performance. We recommend you visit Widener’s website and read the Powder Guide in full.
Take a close look at these illustrations which show the key differences between the four main powder types: extruded (stick) powder, ball (spherical) powder, flattened ball powder, and flake powder.
Burn Rate Basics
Widener’s Guide to Smokeless Powders also has a useful discussion of Burn Rate (a confusing topic for many hand-loaders). Wideners explains: “While a gun powder explosion in the cartridge seems instantaneous, if you slow it down you will actually find that each powder has a different ‘burn rate’, or speed at which it ignites.” This video shows powders with two very different burn rates. Watch closely.
Different burn rates suit different cartridge types notes Widener’s: “In general a fast-burning powder is used for light bullets and low-speed pistols and shotguns. Medium-rate powders are used for magnum pistols, while high-velocity, large bore rifle cartridges will need slow powders[.]
It should be noted that burn rate does not have a standardized unit of measurement. In fact, burn rate is really only discussed in comparison to other powders; there is no universal yardstick. Specifics will change by cartridge and bullet types[.]”
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There’s an interesting thread in our Shooters Forum right now — all about good choices for a .45 ACP handgun. If you’re considering getting your first .45 ACP pistol, you should read that thread. If you already own one or more .45 ACP handguns, this article offers some good tips on handloading options.
Good Powder Choices for the .45 ACP
We know that many of our readers own .45 ACP handguns and load for this extremely accurate “classic” cartridge. When selecting a powder for the .45 ACP, there are many good options. All the major powder manufacturers make propellants with appropriate density and burn rate characteristics for the .45 ACP. Popular choices include: AA #5 (Accurate Powder); Bullseye (Alliant); Clays, HP-38, and Titegroup (Hodgdon); VV N310 and N320 (Vihtavuori); and WW 231 and WST (Winchester). We’ve tried all those powders in a variety of .45 ACP handguns. When we consider all the factors that make for a good pistol powder, we think Vihtavuori N320 is one of the best available propellants for the .45 ACP.
Vihtavuori N320 is very accurate, it meters well, and it burns clean, with minimal smoke and flash. If you haven’t tried VV N320 yet, you should.
Pros and Cons of Different Powders for the .45 ACP
This Editor has personally tried out eight or more different powders for the .45 ACP. Bullseye works but it is very dirty (both smoke out the barrel and sooty powder fouling on case). Though it otherwise burns clean, Titegroup leaves a singular (and nasty) high-temp flame streak on your brass that is hard to remove. AA #5 is a good choice for progressive press newbies as you use more powder so a double charge will (usually) be obvious. I like AA #5 but N320 was more accurate. Clays burns clean but some powder measures struggle with flake powders like this. WW 231 offered excellent accuracy and metered well, but it kicked out sparks with little pieces of debris that would hit me in the face. Who wants that?
I personally tried all the powders listed above with lead, plated, and jacketed bullets. After testing for accuracy, consistency, and ease of metering, I selected VV N320 as the best overall performer.
Vihtavuori N320
No powder tested was more accurate (WW 231 was equally accurate).
Meters very well in all kinds of powder measures.
Produces very little smoke from muzzle.
Does not put nasty burn streak on brass like Tite-Group does.
Low Flash — you don’t get particles and sparks flying out like WW 231.
Cases come out from gun very clean — so you can tumble less often.
Forum member and gunsmith Michael Ezell agrees that N320 is a good choice for the .45 ACP. Mike has also found that WW 231, while accurate, produces sparks and a large flash. Mike writes: “I first started using N320 after my first night shoot, while shooting IDPA/IPSC matches. It was astonishing how much of a fireball the WW 231 created. I was literally blinded by the flash while trying to shoot a match. As you can imagine, that didn’t work out very well. I went from WW 231 to N320 and never looked back…and the flash from it was a fraction of what a kid’s sparkler would give off. I have nothing but good things to say about [N320] after using both. Night shoots are a real eye-opener! When it comes to a personal protection… there is, statistically, a very high chance that if you ever have to use a gun to protect yourself or your family, it’ll be in the darkness[.] Being blinded by muzzle flash (and deafened by the noise) are things that should be considered, IMO.”
This Editor owns a full-size, all-stainless S&W 1911. After trying numerous powders, I found VV N320 delivered the best combination of accuracy, easy metering, consistency, clean burning qualities, and low muzzle flash. My gun has proven exceptionally accurate using N320 with bullets from 180 grains to 230 grains — it will shoot as accurately as some expensive customs I’ve tried. At right is 5-round group I shot offhand at 10 yards with my 5″ S&W 1911.
NOTE: The bullet hole edges are sharp because I was using semi-wad-cutters, and the target paper is thick. Rounds were loaded with Vihtavuori N320 and 200-grain SWCs from Precision Bullets in Texas. We shoot Precision’s coated bullets in many of our pistols. These projectiles are accurate and they seem to reduce fouling in our pistol barrels. You can learn about them in this video:
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Tech Tip by Doc Beech, Applied Ballistics Support Team
I am going to hit on some key points when it comes to bullet pointing. How much pointing and trimming needed is going to depend on the bullet itself. Specifically how bad the bullets are to begin with. Starting out with better-quality projectiles such as Bergers is going to mean two things. First that you don’t need to do as much correction to the meplat, but also that the improvement is going to be less. NOTE: We recommend you DO NOT POINT hunting bullets. Pointing can affect terminal performance in a bad way.
NOTE the change in the bullet tip shape and hollowpoint size after pointing:
Don’t Over-Point Your Bullets
What is important here is that you never want to over-point. It is far better to be safe, and under-point, rather than over-point and crush the tips even the slightest bit. To quote Bryan Litz exactly: “Best practice is to leave a tiny air gap in the tip so you’re sure not to compress the metal together which will result in crushing. Most of the gain in pointing is taking the bullet tip down to this point. Going a little further doesn’t show on target”. So in essence you are only bringing the tip down a small amount… and you want to make sure you leave an air gap at the tip.
Also keep in mind, bullet pointing is one of those procedures with variable returns. If you only shoot at 100-200 yards, bullet pointing will likely not benefit you. To see the benefits, which can run from 2 to 10% (possibly more with poorly designed bullets), you need be shooting at long range. Bryan says: “Typically, with pointing, you’ll see 3-4% increase in BC on average. If the nose is long and pointy (VLD shape) with a large meplat, that’s where pointing has the biggest effect; up to 8% or 10%. If the meplat is tight on a short tangent nose, the increase can be as small as 1 or 2%.” For example, If you point a Berger .308-caliber 185gr Juggernaut expect to only get a 2% increase in BC.
Should You Trim after Pointing?
Sometimes you can see tiny imperfections after pointing, but to say you “need” to trim after pointing is to say that the small imperfections make a difference. Bryan Litz advises: “If your goal is to make bullets that fly uniformly at the highest levels, it may not be necessary to trim them.” In fact Bryan states: “I’ve never trimmed a bullet tip, before or after pointing”. So in the end it is up to you to decide.
Pointing is Easy with the Right Tools
The process of pointing in itself is very simple. It takes about as much effort to point bullets as it does to seat bullets. We are simply making the air gap on the tip of the bullet ever-so smaller. Don’t rush the job — go slow. Use smooth and steady pressure on the press when pointing bullets. You don’t want to trap air in the die and damage the bullet tip. You can use most any press, with a caliber-specific sleeve and correct die insert. The Whidden pointing die has a micrometer top so making adjustments is very easy.
Bryan Litz actually helped design the Whidden Bullet Pointing Die System, so you can order the Pointing Die and Inserts directly from Applied Ballistics. Just make sure that you pick up the correct caliber sleeve(s) and appropriate insert(s). As sold by Applied Ballistics, the Whidden Bullet Pointing Die System comes with the die, one tipping insert, and one caliber-specific sleeve. To see which insert(s) you need for your bullet type(s), click this link:
Readers who have just recently discovered the Daily Bulletin may not realize that AccurateShooter.com has hundreds of reference articles in our archives. These authoritative articles are divided into multiple categories, so you can easily view stories by topic (such as competition, tactical, rimfire, optics, shooting skills etc.). One of the most popular categories is our Technical Articles Collection. On a handy index page (with thumbnails for every story), you’ll find over 120 articles covering technical and gunsmithing topics. These articles can help you with major projects (such as stock painting), and they can also help you build more accurate ammo. Here are six popular selections from our Technical Articles archive.
Stress-Free Pillar Bedding. Richard Franklin explains how to do a top-quality bedding job, start to finish.
Gun Safe Buyers Guide. Our comprehensive Safe Buyers Guide examines the key features to consider in a safe — Wall Thickness, Volume, Shelving, Fire Rating, Lighting, Weight and more. We also explain the Pros/Cons of Dial vs. Digital (Keypad) locking systems.
Savage Action Tuning. Top F-TR shooter Stan Pate explains how to enhance the performance of your Savage rifle by optimizing the torque settings of the action screws.
Complete Precision Case Prep. Jake Gottfredson covers the complete case prep process, including brass weight sorting, case trimming, primer pocket uniforming, neck-sizing, and, case-neck turning.
Stock Painting Instructions. Step-by-step guide for stock painting by expert Mike Ricklefs. Mike shows both simple coverage and fancy effects.
Ultrasonic Case Cleaning. This article reviews the recommended process for cleaning cartridge brass with ultrasonic cleaning machine. We cover the right liquid solutions, processing times, and case drying options.
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This article originally appeared in the Sierra Bullets Blog.
Sierra Bullets asked a few hand-loaders to reveal their favorite reloading tool or accessory: “What is your favorite ‘don’t know how you ever lived without it’ piece of reloading equipment?” Some of the answers are listed below. We were interested to see some high-tech, micro-processor items mentioned, such as the AMP Annealer, and the AutoTrickler powder dispenser. Old standbys, such as the rugged RCBS Rockchucker and Dillon 650, also made the favorites list.
What Is Your Favorite Piece of Reloading Equipment?
Bill, Editor of Rifleshooter.com, answered: “I have so many favorite reloading tools, it’s hard to pick one. But if I had to, it would be my Forster Co-Ax press. I like the ease [with which] you can change dies and that it doesn’t require traditional shell holders. It’s a great tool to have!”
Sierra Bullets Ballistic Technician Philip Mahin answered: “A comparator gauge to measure from the base of a case to the ogive of the bullet. This bypasses the tip of the bullet, so I can repeat the same seating depth the next time I visit a specific combination.”
Ballistic Technician Carroll Pilant answered: “Dillon 550 and 650 presses.”
Ballistic Technician Rich Machholz answered: “My universal decapping die is as handy as a pocket on a shirt.”
Ballistic Technician Philip Mahin answered: “A comparator gauge to measure from the base of a case to the ogive of the bullet. This bypasses the tip of the bullet, so I can repeat the same seating depth the next time I visit a specific combination.”
Jon Addis answered: “Putting an A&D FX-120i scale with AutoTrickler and Auto-Throw on the bench has changed the way I reload. It’s kernel accurate in about 15 seconds. Saves time and reduces a variable. And of course, the system is made better by the Area 419 Billet Adjustable base for the trickler and Billet Powder Cup.”
This video shows the AutoTrickler V3 System
Ballistic Technician Paul Box answered: “The Lee hand priming tool.”
Former Ballistic Technician Robert Treece answered “My homemade dental pick. I use it to check incipient case-head separations. We all see the ‘bright ring’ down close to the case head, that’s natural, but after several firings could be starting to split apart. If the pick hooks into a crevice — DON’T TRY TO SIZE THE CASE. It will pull apart in your die.”
Dan Blake answered: “My Annealing Made Perfect (AMP) annealer. With consistent neck tension being one of the largest contributions to small Extreme Spread on muzzle velocities, I believe this induction annealer is truly the best on the market.”
This manufacturer-produced video shows how the AMP annealing machine operates:
Process Engineer David Palm answered: “Homemade case lube.”
Plant Engineer Darren Leskiw answered: “Beyond the normal equipment, I’d say my electronic scale. Using the beam balance for the past 9 years was ok, but nowhere as easy as using an electronic scale.”
There were many votes for the classic RCBS Rock Chucker single-stage press:
Ballistician Gary Prisendorf answered “RCBS Rockchucker Press, it’s built like a tank, and it will last me a lifetime.”
Production Manager Chris Hatfield answered: “RCBS single stage reloading press.”
Maintenance & Machine Shop Lead Craig Westermier answered: “RCBS Rock Chucker.”
Production Resource Manager Dan Mahnken answered “RCBS Rock Chucker! Buy one and it lasts a lifetime.”
Sierra Bullets Ballistic Technician Duane Siercks answered: “I don’t know that you would actually call this equipment, but the item that comes to mind would be my reloading room/shoot house. I had always had to squeeze everything into a corner or even an unheated shed. After we bought our current house, I built a garage and placed it so that I had a window looking down a 250-yard range. I built a dedicated room with heat and A/C. It contains my reloading bench and a shooting bench. The shooting bench lets me slide open the window and shoot down the range. It is very handy to not have to load everything up to go to the range. It also makes load development a lot simpler and efficient. I don’t know how I ever got along without it.
I also wonder what I did before I acquired the Lyman 1200 DPS Powder Dispenser. This has made the process so much simpler and much easier. I also have a Lee Precison Universal Decapping Die that I would gladly spend the money on again. This may be a small thing, but it certainly is handy. The Lee would accommodate some very large cases that some of the others were too small for.”
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Sierra Bullets has released extensive load data for the popular 6.5 Creedmoor cartridge. This medium-sized cartridge has become one of the most popular chamberings for tactical and PRS shooters. The 6.5 Creedmoor combines excellent accuracy, good mag-feeding, good barrel life, moderate recoil, and reasonable component cost. That’s why this cartridge has caught on quickly, and is now one of the most popular chamberings in factory rifles.
Developed in 2007 by Dennis DeMille and Dave Emary, the 6.5 Creedmoor is a shortened and improved 30 TC cartridge case that was inspired by the .308 Winchester design. This short action design was created to maximize case capacity and a wide range of loading lengths, while still fitting in standard short action magazines. With the correct twist barrel, the versatile 6.5 Creedmoor can take advantage of the wide range of bullet weights available in 6.5 mm (i.e. .264 caliber). Reloaders should keep in mind that the 6.5 Creedmoor works best with medium to medium-slow powders such as H4350, Varget, Win 760, and RE-17. The light recoil and adaptability of the efficient 6.5 Creedmoor cartridge has already proven itself in high power, precision rifle series and benchrest competitions. Couple that with respectable barrel life and its intrinsic accuracy potential and you have a recipe for success which should insure its legacy for decades to come.
Here are three tables from the Sierra Bullets Reloading Manual (5th Edition). IMPORTANT — This is just a sample!! Sierra has load data for many other 6.5mm bullet types, including FB, Spitzer, SBT, HPBT, and Tipped MK from 85 grains to 142 grains. To view ALL 6.5 Creedmoor DATA, CLICK HERE.
INDICATES MAXIMUM LOAD – USE CAUTION
LOADS LESS THAN MINIMUM CHARGES SHOWN ARE NOT RECOMMENDED.
INDICATES MAXIMUM LOAD – USE CAUTION
LOADS LESS THAN MINIMUM CHARGES SHOWN ARE NOT RECOMMENDED.
INDICATES MAXIMUM LOAD – USE CAUTION
LOADS LESS THAN MINIMUM CHARGES SHOWN ARE NOT RECOMMENDED.
Two More Great 6.5 Creedmoor Reloading Resouces
Want More 6.5 Creedmoor Load Info? View Starline’s 6.5 Creedmoor Guide by Gavin Gear:
PRB 6mm Creedmoor and 6.5 Creedmoor Load Survey
The Precision Rifle Blog compiled Load Data from PRS Competitors, for both 6mm Creedmoor and 6.5 Creedmoor. This is a good place to start. PRB surveyed the match loads for “173 of the top-ranked precision rifle shooters in the country”. CLICK HERE.
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After purchasing a new set of dies from Forster, Hornady, Redding, or Whidden Gunworks, you’ll want to disassemble the dies, inspect then, and then remove the internal grease and/or waxy coatings placed on the dies by the manufacturer. Below are two videos that show how to de-grease and clean dies as they come “out of the box” from the manufacturer. The videos also explain how to clean your dies after regular use. Cleaning your dies helps remove carbon, brass shavings, lube residues and other stuff that can get inside the dies.
In the first video, from Creedmoor Sports, Bill Gravatt (Creedmoor’s President) shows various methods for cleaning dies both when new and after they have accumulated carbon and lube after use. This video is definitely worth watching. In the second video, a Hornady technician shows the method for degreasing dies before first use. A convenient aerosol spray cleaner is used in the video. You can also use a liquid solvent with soft nylon brush, and cotton patches. NOTE: After cleaning you may want to apply a light grease to the external threads of your dies.
Creedmoor Sports Die Cleaning Video with Bill Gravatt
Hornady Video Showing Aerosol Cleaner
Clean Your Sizing Dies and Body Dies Regularly
These same techniques work for cleaning dies after they have been used for reloading. Many otherwise smart hand-loaders forget to clean the inside of their dies, allowing old case lube, gunk, carbon residue, and other contaminants to build up inside the die. You should clean your dies fairly often, particularly if you do not tumble or ultrasound your cases between loadings. It is most important to keep full-length sizing and body dies clean. These dies accumulate lube and carbon residue quickly.
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The Tactical Rifle Shooters Facebook Group recently showcased tools used to measure case headspace before and after “bumping” the shoulder. After a case is fired, hand-loaders who full-length size their cases will typically bump the shoulders back anywhere from .001″ to .0035″, depending on the rifle and application. With our 6mmBR and Dasher cases we like about .0015″ bump.
You want the amount of case sizing and bump to be the same for all your brass. To ensure uniformity, it makes sense to measure your cases before and after the FL sizing process. When we have time, we check every case. Other folks will simply check the first 3-4 cases coming out of the FL sizing die to ensure the FL die setting is correct and delivering desired headspace/bump.
1. Whidden Gunworks Shoulder Bump Gauge
There are a variety of tools that can be used to measure shoulder bump. Our favorite is a special cartridge-specific bushing made by Whidden Gunworks. The Whidden Shoulder Bump Gauge enables you to adjust your sizing die to the desired measurement. The bump gauge is attached to your calipers with a set screw and determines the measurement from the base to the shoulder of the case. The photo below, from Tactical Rifle Shooters, shows the Whidden Bump Gauge for the .375 CheyTac cartridge.
2. Dave Manson Vertical Comparator with Dial Read-Out
Dave Manson states: “This tool was designed to make life easier for the advanced shooter and re-loader by allowing precise measurement of ammunition, case, and chamber headspace. With this information, the re-loader will be able to fine-tune clearances and fits between his ammunition and chamber, with resultant improvements in accuracy and case life.” The functions of the Manson Comparator are:
1. Measure headspace of factory or reloaded ammunition
2. Quantify chamber headspace by measuring headspace of a fired case
3. Ensure minimal shoulder set-back when setting up re-loading dies
4. Compare base-to-ogive length to ensure consistent bullet-to-rifling relationship.
In addition to the Dial Indicator and Stand, the $130.00 Vertical Comparator is supplied with multiple Datum Blocks of precise length and inside diameter (.3300″/.3750″/.4000″/.4375″). MORE INFO HERE — Catalog page 20.
3. Hornady L-N-L Headspace Comparator System
Hornady’s Lock-N-Load Headspace Comparator system is easy-to-use and handy. You can get a kit with Red bushing-holder body and 5 bushings for $43.43 at Midsouth. Hornady explains: “The Lock-N-Load® Headspace Comparator… gauge measures variations in brass before and after firing or re-sizing. It allows for headspace comparison between fire-formed brass and re-sized brass.” IMPORTANT: Hornady states: “To determine the proper bushing diameter for your cartridge, simply add the neck diameter and the shoulder diameter and divide that number by two. Use the bushing closest to that number.” Hornady offers five: .330″, .350″, .375″, .400″, and .420″.
One tip — We have found the Hornady gauges may vary a little from unit to unit even with the same nominal size. If you have more than one gauge for the same cartridge, test each on your brass — you may then note a slight difference in your bump measurements. There is also an Anvil Base Kit that mounts to the opposite blade on the caliper. This provides a more stable surface for the base of your case.
4. L.E. Wilson Case Gage Depth Micrometer
If you are looking for precise “bump” measurements without having to mess with calipers and clamp-on gauge blocks, you may want to consider the L.E. Wilson Case Gage Depth Micrometer. This takes very precise, repeatable measurements, but you need to know your starting point. The manufacturer explains: “Every reloader should know exactly how much your Full Length Sizing Die is pushing back the shoulder. With the NEW Case Gage Depth Micrometer you can do just that! It has never been easier to measure you cases headspace before and after sizing. The Depth Mic allows you to slip the micrometer perfectly over the top of the Gage with your case inserted into the Gage and take a measurement. Micrometer has graduations of .001″. The Case Gage Depth Micrometer is set to a zero of .100″ on the scale at our factory. Because of differences in ‘feel’ and temperature, we include a the Gage Block for you to test Zero and to adjust if necessary.”
5. Pistol Brass Case DIY Bump Gauge
Last is a “field expedient” set-up if you do not have any of the comparator tools shown above. A sized .45 ACP case (or other suitable pistol case) can be used to measure shoulder bump. The mouth of the pistol case sits on the shoulder of your rifle cartridge brass.
Make sure the .45 ACP case is trimmed square and that it is round. We recommend you first run it through an expander, then size it, trim it and chamfer. Next, take the .45 ACP case and slip it over the neck of a fired, unsized rifle case with the primer removed. Align the two cases between the jaws of your calipers and note the length from rim to rim (See left photo below).
OK, now you have the length for a fired rifle case BEFORE sizing. Next, take a full-length sized rifle case (without primer) and do the same thing, placing the .45 ACP case over the neck of the FL-sized case (Right Photo). The difference between the two numbers is the amount of “bump” or set-back you are applying to the shoulder. Here the difference is .0015″. The amount of bump you need varies with your chamber and your load, but .0015-.002″ is a good initial setting.
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Have you ever expanded a .22 or 6mm cartridge all the way up to .30-caliber? If so, you know this can be a difficult procedure that stresses the case necks and neck-shoulder junction. A significant neck-size expansion done in one big jump can increase run-out, cause doughnuts, or worse yet, even split the brass. Therefore you want to proceed in increments, increasing the neck diameter in stages. One smart way to do that is to use a Progressive Press. This article explains how…
The most successful short-range benchrest-for-score cartridge is the 30 BR. That cartridge, as well as 30 BR variants such as the 30 BRX, all start with the 6mmBR Norma parent cartridge, typically with Lapua 6mmBR brass. To get a nice 30 BR case you want to expand in stages, increasing the inside neck diameter incrementally from .243 to .308.
Darrell Jones of DJ’s Brass Service creates thousands of 30 BR cases each year. He has found a clever way to speed up the process — Darrell uses a Progressive Press. He runs his 6BR brass through four (4) separate Hornady neck-sizing dies with expander mandrels. First there is a .257 die, followed by .264 (6.5mm), .284 (7mm), and then .308. Then a fifth and final K&M die provides one last, slight expansion so the newly-fashioned 30 BR cases perfectly fit the arbor of Darrell’s neck-turning tool.
So to repeat, the case starts as .243 (6mm), then moves in up stages .257, .264, .284, and .308, with a final “finishing” step prior to neck-turning. You can see the expansion in this video, which starts with 6mmBR brass that was first hydro-formed to 6 BRX:
Watch 6mm Cases Expanded to 30-Caliber (6BRX to 30 BRX)
For this demo video, Darrell expands just one case at a time. However, he can also put multiple cases in the progressive — one per station. This takes a little more effort, Darrell says, but the results are still excellent. Darrell tells us: “I do put multiple cases in the progressive to save time. The results are the same — I just wanted to show a single-step process and how it reduces run-out by not stressing the shoulder with one big expansion from 6mm straight to 30 caliber. Doing the operation in multiple stages avoids binds and helps keep the shoulders concentric.”
This same multi-stage procedure can be use to expand other cartridge types. For example you could take .221 Fireball brass in stages up to .308 to create 300 Blackout brass.
Darrell uses caliber-specific, Hornady neck-sizing-only dies with elliptical expanders. Darrell tells us: “The Hornady elliptical expander has a reduced bearing surface that puts less strain on the brass when expanding the necks to the next size.” The fitting at the bottom of the die is the Lock-N-Load die bushing that allows fast die changes.
These particular cases used in the video were first hydro-formed to 6BRX then expanded to 30 BRX before neck turning. DJ’s Brass offers hydro-forming for many popular wildcat cartridges such as 6 PPC, 6mm Dasher, and .284 Shehane.
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It’s summer time. That means many of our readers are on the road (attending major shooting matches or enjoying summer vacations). How do you do your reloading chores while living like a gypsy for a few weeks? Here’s a solution from Forum member Dave Gray (U.S. Army Retired).
Dave is a self-declared “full-time RVer” who spends most of his time on the road. Behind his Ram 3500 pickup, Dave tows a huge 41-foot Heartland Cyclone toy hauler featuring a 12X8 foot garage in the rear. In the rear garage area, which holds a compact Smart Car, Dave has set up a removable reloading bench complete with RCBS Rockchucker single stage press and Dillon progressive press.
Reloading Bench Mounts to RV Wall with Brackets
Dave explains: “I used a 2″X6″X5′ board for the bench. It’s perfect for my needs, and is easy to disassemble. I made it this small so that I can park my Smart Car in the garage during travel to my destinations. The bench, attached to the wall frames, is very solid. The presses’ centers are 3″ and 6.5″ from the brackets. [There are] four bolts on the wall into aluminum wall frame and 3 bolts in the bench. If I ever have to replace the current board, I’ll do so with oak or birch or hickory. When I’m not reloading, I remove the presses and store them in a protected space. I can easily attach other equipment to the bench by using C-Clamps.” Dave’s “rolling reloading room” looks very well thought-out. We commend Dave for his inventiveness.
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The shape of powder grains has a profound effect on the performance of the powder charge, as it concerns both pressure and velocity. There are multiple powder shapes including flake, ball, and extruded or “stick” (both solid and perforated).
So how does powder grain shape affect pressure and muzzle velocity?
In general, it can be said that powder that burns progressively achieves a desired muzzle velocity at lower maximum pressure than a powder that burns neutrally, not to mention a degressive powder. As grain size increases, the maximum pressure moves towards the muzzle, also increasing muzzle blast. Muzzle velocity and pressure can be adjusted by means of the amount of powder or loading density, i.e. the relationship between the powder mass and the volume available to it. As the loading density increases, maximum pressure grows.
All Vihtavuori reloading powders are of the cylindrical, single-perforated extruded stick type. The differences in burning rate between the powders depend on the size of the grain, the wall thickness of the cylinder, the surface coating and the composition. Cylindrical extruded powders can also have multi-perforated grains. The most common types are the 7- and 19-perforated varieties. A multi-perforated powder grain is naturally of a much larger size than one with a single perforation, and is typically used for large caliber ammunition.
Other types of powder grain shapes include sphere or ball, and flake. The ball grains are typically used in automatic firearms but also in rifles and handguns. The ball grain is less costly to produce, as it is not pressed into shape like cylindrical grains. Flake shaped grains are typically used in shotgun loadings.
Web thickness in gunpowder terminology means the minimum distance that the combustion zones can travel within the powder grain without encountering each other. In spherical powders, this distance is the diameter of the “ball”; in flake powder it is the thickness of the flake; and in multi-perforated extruded powders it is the minimum distance (i.e. wall thickness) between the perforations.
The burning rate of powder composed of grains without any perforations or surface treatment is related to the surface area of the grain available for burning at any given pressure level. The change in the surface area that is burning during combustion is described by a so-called form function. If the surface area increases, the form function does likewise and its behavior is termed progressive. If the form function decreases, its behavior is said to be degressive. If the flame area remains constant throughout the combustion process, we describe it as “neutral” behavior.
The cylindrical, perforated powders are progressive; the burning rate increases as the surface area increases, and the pressure builds up slower, increasing until it reaches its peak and then collapses. Flake and ball grains are degressive; the total powder surface area and pressure are at their peak at ignition, decreasing as the combustion progresses.
We’re pleased to confirm that Vihtavuori remains 100% committed to producing powders for handloaders around the globe. In fact, Vihtavuori is INCREASING production dramatically, with output nearly double what it was 3-4 years ago. That is a great news for all handloaders, hunters, and competitive shooters.
On June 28, 2022, Vihtavuori published this message on its Facebook Page:
We would like to address a rumor in the market. Some [misinformed] sources have suggested that we are planning to withdraw from the consumer reloading market. This rumor is false. We have no intentions whatsoever to quit selling reloading powders or turn our backs on the reloading community. On the contrary, this year we will be producing almost double the amount of reloading powder compared to 3-4 years back. That is a massive increase in capacity.
… The demand for powder has increased enormously on a global scale in the last two years. However, we know that in many areas where the powder demand has doubled, the actual consumption has not increased as much. This means that some shooters are buying powder more than they actually need, probably partly because they believe rumors like the one we’re addressing here. But no need to worry — we are not going anywhere! We are working very hard on meeting the demand on the market and will continue to do so in the future as well — hopefully, for the next 100 years to come!
Vihtavuori Reloading Data Update
Vihtavuori has been busy producing new reloading data. Earlier this summer Vihtavuori released a major update with new load data for .223 Remington and 7.62×39, plus many new loads for .308 Win with new bullets from Berger, Barnes, Nosler, Hornady and more. CLICK HERE for new Reloading Data.
All updated load data is now available on the Vihtavuori website and in the FREE Vihtavuori Reload App. NOTE: In the Vihtavuori Reload App, new reloading data is highlighted in orange.
Download the FREE Vihtavuori Reload App (and get updates) via Google Play Store or Apple App Store:
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Hodgdon Powder Company (Hodgdon) offers a series of professionally-produced, “how-to” instructional videos through its online Reloading Data Center. These 3.5-minute videos present rifle, pistol, and shotshell reloading basics in an easy-to-understand, step-by-step format. These mobile-friendly, informative videos can also be viewed on a smart phone or tablet.
To watch the reloading videos go to the Reloading Data Center at hodgdon.com. With your cursor placed to the right/left of the displayed video, click to switch between pistol, rifle, and shotgun videos. Or, for your convenience, we have embedded the Rifle and Pistol videos here. Just click to watch!
Click to Watch Hodgdon Rifle Reloading Video:
Click to Watch Hodgdon Pistol Reloading Video:
In addition to these videos, Hodgdon’s Reloading Data Center (RDC) provides a wealth of information on Hodgdon®, IMR®, and Winchester® propellants. Along with reliable load data, you’ll find explanations of reloading basics, safety procedures, plus answers to frequently asked questions (FAQ).
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When neck-turning cases, it’s a good idea to extend the cut slightly below the neck-shoulder junction. This helps keep neck tension more uniform after repeated firings, by preventing a build-up of brass where the neck meets the shoulder. One of our Forum members, Craig from Ireland, a self-declared “neck-turning novice”, was having some problems turning brass for his 20 Tactical cases. He was correctly attempting to continue the cut slightly past the neck-shoulder junction, but he was concerned that brass was being removed too far down the shoulder.
Good Powder Choices for the .45 ACP
This Editor owns a full-size, all-stainless S&W 1911. After trying numerous powders, I found VV N320 delivered the best combination of accuracy, easy metering, consistency, clean burning qualities, and low muzzle flash. My gun has proven exceptionally accurate using N320 with bullets from 180 grains to 230 grains — it will shoot as accurately as some expensive customs I’ve tried. At right is 5-round group I shot offhand at 10 yards with my 5″ S&W 1911.
Plant Engineer Darren Leskiw answered: “Beyond the normal equipment, I’d say my electronic scale. Using the beam balance for the past 9 years was ok, but nowhere as easy as using an electronic scale.”
Developed in 2007 by Dennis DeMille and Dave Emary, the 6.5 Creedmoor is a shortened and improved 30 TC cartridge case that was inspired by the .308 Winchester design. This short action design was created to maximize case capacity and a wide range of loading lengths, while still fitting in standard short action magazines. With the correct twist barrel, the versatile 6.5 Creedmoor can take advantage of the wide range of bullet weights available in 6.5 mm (i.e. .264 caliber). Reloaders should keep in mind that the 6.5 Creedmoor works best with medium to medium-slow powders such as H4350, Varget, Win 760, and RE-17. The light recoil and adaptability of the efficient 6.5 Creedmoor cartridge has already proven itself in high power, precision rifle series and benchrest competitions. Couple that with respectable barrel life and its intrinsic accuracy potential and you have a recipe for success which should insure its legacy for decades to come.
Reloading Bench Mounts to RV Wall with Brackets
