Progressive reloading presses offer shooters speed and efficiency in producing custom-tailored rifle and pistol ammunition. However, there is a wide choice of Progressive Presses and a bewildering array of options to consider. In this video, the 6.5 Guys and UltimateReloader.com’s Gavin Gear provide an overview of the leading Progressive Presses on the market along with key considerations for precision rifle shooters. If you are considering getting a Progressive for rifle ammo reloading, you should watch this informative, 25-minute video.
10 Tips for Reloading Rifle Ammo on a Progressive Press:
1. Make sure the brass is very clean. Don’t mix old range pick-up brass with newer brass.
2. Apply a thin, spray lube to all cases before the sizing/loading cycle.
3. Consider priming your brass separately (with a hand or bench tool) before the operation. Then inspect the primers before loading powder and bullets.
4. Always wear eye protection when loading with the Progressive, particularly if you are priming cases.
5. With masking tape, mark the powder measure/dropper with the powder type and cartridge charge weight. Check the charge mass multiple times (see below).
6. Cycle a few cases, sizing and adding powder but NOT seating bullets. Weigh the powder charges to ensure the powder measure is dispensing the correct charge. Sometimes this will change a couple tenths as it “settles down” after the first few charges.
7. Check the brass for shoulder bump and bullet seating depth carefully for the first few rounds, then check again periodically.
8. Try to maintain a steady pace and operate the handle the same way every time.
9. Visually inspect the powder charge in each case (before bullet seating), and use a lock-out die if your Progressive Press has enough stations.
10. Never, ever mix pistol and rifle powders! If you have previously loaded pistol ammo with your Progressive, make sure ALL the powder (every flake and kernel) is removed from all parts of the powder-dropping system before you add rifle powder.
Visit these sites for more Reloading and Precision Shooting Videos:
If you are considering purchasing a progressive reloading press, definitely watch this 79-minute video covering a dozen presses from six leading manufacturers: Dillon, Frankford Arsenal, Hornady, Lee, Mark 7 (Lyman), and RCBS. Along with the big comparison video, Gavin Gear has prepared a detailed, 17-page online article which covers all of the presses in the shootout.
In this Ultimate Reloader Progressive Shootout video reviewer Gavin Gear demonstrates how each press works and provides data on costs, output rates, capabilities, and accessories.
Before you load that new cartridge brass for the first time, run an expander mandrel down the case necks. This will iron out dents and provide more uniform neck tension. Chose a mandrel diameter that provides appropriate neck tension.
Lapua brass is so good that you’ll be tempted to just load and shoot, if you have a “no-turn” chamber. However, some minimal case prep will ensure more uniform neck tension. Keeping your neck tension very uniform allows more consistent bullet seating. That, in turn, usually yields better accuracy, and lower Extreme Spread and Standard Deviation (ES/SD). Lapua brass, particularly 6mmBR, 6.5×47, 6.5 Creedmoor, and .308 Win comes from the factory with tighter-than-optimal necks.
Before you seat bullets, at a minimum, you should inside chamfer the case mouths, after running an expander mandrel down the necks. The expander mandrels from both Sinclair Int’l (Brownells, $14.99 stainless, $24.99 Titanium Nitride coated) and K&M will both leave the necks with enough neck tension (more than .001″) so you can then seat bullets without another operation. We suggest putting a bit of lube on the mandrel before running it down the necks — but remove any lube that gets inside the necks before seating bullets. If you do a lot of loading you may benefit from a Titanium Nitride-coated mandrel.
Both Sinclair and K&M Tools make a die body specifically to hold expander mandrels. The $61.99 Sinclair version fits caliber-specific expander mandrels which measure approximately .001″ less than bullet diameter for each caliber. This is an updated “Gen II” design that completely captures the mandrel within the die so the mandrel cannot pull out. It also has an O-ring in the die cap that allows the mandrel to self-center within the case neck. Brownells offers two sizes of Sinclair die bodies for expander mandrels: .17 -.338 caliber (#749011715 $61.99); and .357 – .50 caliber (#749008843, $49.99). All Generation II dies are machined from stainless steel and the standard diameter 7/8-14 dies include the Sinclair Stainless Steel Split Lock Ring.
Once you run the expander mandrel down the necks of Lapua brass, after you account for brass spring-back, you’ll have about .002″ neck tension*. This will make the process of seating bullets go much more smoothly, and you will also iron out any dents in the case mouths. Once the case mouths are all expanded, and uniformly round, then do your inside neck chamfering/deburring. The same expander mandrels can be used to “neck-up” smaller diameter brass, or prepare brass for neck-turning.
Forum member Mike Crawford adds: “These expanders can also reduce runout from offset seating. Prior to bullet seating, expand the sized necks to force thickness variance outward. With the Sinclair system, the necks will springback fine, and will not be pulled out of center. This leaves plenty of tension, and bullets seated more centered. I do this, even with turned necks, to get improved seating.”
Mandrels vs. Expander Balls on Decapping Rods
If you haven’t acquired an appropriate expander mandrel for your brass, but you DO have a full-length sizing die with an expander ball, this will also function to “iron out” the necks and reduce tension. However, using a die with an expander ball will work the necks more — since you first size them down, then the ball expands them up again. Typically (but not always), run-out is worse when using an expander ball vs. an expander mandrel.
* This .002″ tension is what we have observed with Lapua 6mmBR, 6.5×47, 6.5 Creedmoor, and .308 Win brass. This might vary with much smaller or larger cases, and of course a different brand of brass might yield different results. If you get too little tension with your current mandrel, you can get a smaller-diameter mandrel from 21st Century Innovation, with stainless, Black Nitride, or Titanium nitride versions. The Nitride models have less friction.
The 18th Edition of the Cartridges of the World was released in spring 2026 so it is up-to-date. This massive 720-page reference contains illustrations and load data for over 1500 cartridge types. That makes it a unique, very valuable resource.
If you shoot a wide variety of cartridges, or are a cartridge collector, this book is a “must-have” resource. The latest 18th Edition includes many new cartridge types and 1500+ photos. The print version costs $37.71 at Amazon.com. Or you can get the print book from Amazon 3rd party sellers starting at $29.58 plus $3.99 shipping. The Kindle eBook version costs $21.99.
CLICK HERE for a large FREE Content Sample from the Kindle eBook version.
Updated 18th Edition with Feature Articles
The latest 18th Edition of Cartridges of the World includes cartridge specs, plus tech articles on Cartridge identification, SAAMI guidelines, wildcatting, and new cartridge design trends. Cartridges of the World, the most complete cartridge reference guide in print, includes a full-color section with feature articles on new 7mm Cartridges, PRC Cartridges, 9mm Cartrdige, and a special feature on Gun Safes.
View Free Book Sample Content
FREE STUFF for You: If you want to see what you are getting, there is a very large sample section of the 18th Edition available online with over 100 pages of content and dozens of photos and illustrations. To access all this FREE INFO, CLICK HERE, then look for the cover photo and click below the cover photos where it says “Read Sample”. It may take a few moments to fully load the sample pages. NOTE: This content is primarily from the Kindle digital 18th Edition.
Cartridges of the World 18th Ed. CHAPTERS:
Chapter 1: Current American Sporting Cartridges
Chapter 2: Obsolete American Rifle Cartridges
Chapter 3: Wildcat Cartridges
Chapter 4: Proprietary Cartridges
Chapter 5: Handgun Cartridges of the World
Chapter 6: Military Rifle Cartridges of the World
Chapter 7: British Sporting Rifle Cartridges
Chapter 8: European Sporting Rifle Cartridges
Chapter 9: American Rimfire Cartridges
Chapter 10: U.S. Military Ammunition 5.56 to 20mm
Chapter 11: Cartridge ID by Measurement
You can never be too safe when hand-loading your own ammunition. This article outlines the Seven Fundamental Reloading Safety Tips, as explained by Brownells. This is important information for novice hand-loaders and a good refresher for those with reloading experience! The Ulimate Reloader video below has some specific tips on loading hunting ammo, as it’s now hunting season throughout much of the nation.
Summary of the Seven Safety Tips:
1. Do NOT mix powders. Keep your powders clearly marked and dated. You can use masking tape to write the date on the container.
2. Check cases frequently. Look for split necks, case head separation or other signs of fatigue and excessive pressure.
3. Store your reloading supplies in a safe and dry location, away from children and away from any possible source of ignition. It is also smart to keep your powder and primers separate.
2. Get and use respected reloading manuals, especially for new cartridges. Start low and work up slowly while watching for warning signs of pressure and/or case fatigue.
5. Make sure you cannot be distracted when reloading. Turn off your phone. If you get interrupted, stop. (Distractions will eventually lead to mistakes.)
6. Make sure your ammo headspaces properly in each gun if you load the same cartridge type for different firearms. Even with the same cartridge, different guns may require different loads.
7. If reloading military brass, be aware that case capacity is usually reduced, and initial loads should be at least 10-15% lower than published data.
Here are some other tips that will help your avoid making costly mistakes (such as using the wrong powder, or undercharging a case):
Powder Type — Always double-check the label on your powder containers. After placing powder in the powder measure, put a piece of tape on the measure with the powder type written on it. Some guys write the powder type on a card and place that right in the hopper.
Scale Drift — Electronic balances can drift. If you are using a digital powder scale, calibrate the scale with a test weight every 50 rounds or so.
Case Fill — If you throw more than one charge at a time, look INSIDE every case before seating a bullet. Squib charges can be dangerous if you don’t notice them before firing the next round.
Progressive Presses — When using a progressive press, consider using an RCBS Lock-Out Die. This will detect a low charge and stop the machine. These dies will work with RCBS, Hornady, and Dillon progressives.
Many short-range Benchresters have thought about converting their 6 PPC rig to shoot a 30BR for score matches, or a Dasher for mid-range (or even 1000-yard) games. That way you can have a rifle that does double (or triple) duty, giving you the most bang for your buck. Though an action with a PPC bolt won’t normally work with 30BR/6BR/Dasher cases with their larger .308-class rim (0.4728″ diameter), there is a pretty easy solution that allows you to cycle these bigger cartridges with a 6PPC-style bolt (designed to fit .220 Russian rims).
“Rebating case rims … lets you shoot a 30BR in score matches using your PPC action. All you need is a new barrel. This saves buying another bolt, receiver, or rifle.” — Butch Lambert
Butch Lambert of ShadeTree Engineering provided this tip. Butch notes that many 6 PPC benchrest group shooters also enjoy shooting in score matches. But to be really competitive in the BR for score game, that means shooting a 30BR, which has a wider, .308-class rim (0.4728″ diameter). Likewise, if you want to compete in 600-yard registered BR events or in varmint matches, you probably want to run a bigger case, such as the 6BR, 6mm Dasher, or 6-6.5×47. Those cartridges also have the larger 0.4728″ rims.
Rebate Your 30 BR Rims
To convert a PPC-boltface action to shoot bigger cases you can spend a ton of money to buy a new bolt. That can cost hundreds of dollars. The simpler solution is to turn down the diameter of the larger cases on a lathe. Butch explains: “We’ve seen plenty of interest in rebating case rims. This lets you shoot a 30BR in score matches using your PPC action. All you need is a new barrel. This saves buying another bolt, receiver, or rifle if you have a PPC boltface. Anyone who has access to a lathe can do this job pretty easily. Yesterday I turned 150 case in about an hour.”
At right is the lathe form tool Butch uses to rebate the case rims.
Starline Brass offers a series of videos with helpful reloading tips. Focused primarily on pistol cartridges, these short videos can help anyone get started with metallic cartridge reloading. If you load pistol rounds on a progressive, this video series is particularly helpful. The on-camera host is Hunter Pilant, son of Carroll Pilant of Sierra Bullets.
Preventing Double Charges
Tip: Use a bulky powder that fills your case more than half way with a correct charge. This will overfill the case if it is double-charged, making it very difficult to seat a bullet.
Tumble New Brass Before Loading the First Time
Tip: Tumble new pistol cartridge brass in used media for 30 minutes before loading for the first time. This will add enough graphite (carbon residue) to smooth case entry into dies. You can also lube the case mouths with graphite, or use spray lube.
Powder Through Expander — How to Eliminate Hang-ups
Tip: When loading pistol brass with a progressive press, sometime the powder-through expander is hard to remove, especially with short cases. There are two fixes — first, try deburring the inside of the case mouth on your cases. Second, the radius of the powder through expander plug can be modified to smooth entry and exit (see photo). Starline will do this modification for free.
Ever wondered what caused a particular bulge or marking on a case? And more importantly, does the issue make the case unsafe for further use? Sierra Bullets Ballistic Technician Duane Siercks offers some insight into various issues and their causes in two Case Diagnostic articles from the Sierra Blog.
Incipient Case-Head Separation
This is a Winchester .308 Win case that has a real issue. This case has a very obvious incipient case head separation in the process of becoming a complete failure.
This is most commonly caused by over-sizing the case causing there to be excess headspace on the case. After a few firings and subsequent re-sizing, this case is just about ready to come completely apart. Proper die adjustment is certainly a requirement here. Of course this case is not safe to reuse.
Excessive Pressure (Load Too Hot)
If you will notice in the picture of the case rim, there are two pressure signs to notice. First, look at the primer. It is basically flattened to about the max of what could be considered safe. If this was the only pressure sign noted, I would probably be fine with this load, but would constantly keep an eye on it especially if I was going to use this load in warmer temperatures. This load could easily cross into the “excess pressure” realm very quickly.
There is another sign of pressure that we cannot ignore. If you’ll notice, there is an ejector mark apparent that is located over the “R” of the R-P headstamp. This absolutely tells us that this load would not have been in the safe pressure range. If there were any of these rounds loaded, they should not be fired and should be dis-assembled. This case should not be reloaded.
Split Case-Neck
Here we have an R-P .22-250 case that has died the death. Everything looks fine with this case except the neck is split. This case must be tossed.
A split neck is a normal occurrence that you must watch for. It is caused by work-hardening of the brass. Brass cases get harder with age and use. Brand new cases that are stored for a period of time can become hard enough that they will split like this case within one to two firings. I have had new factory loads do the same thing. Then as we resize and fire these cases repeatedly, they tend to get harder and harder. Eventually they will split. The life of the case can be extended by careful annealing practices. This is an issue that would need to be addressed in an article by itself. Of course this case is no longer usable.
In the classes that I teach, I try to use examples like this to let the students see what they should be looking for. As always, if we can assist you, whether you are new to reloading or very experienced, contact us here at Sierra Bullets by phone at 1-800-223-8799 or by email at sierra@sierrabullets.com.
Dented Case Body
Here we have a Lake City 7.62×51 (.308 Win.) case with two heavy marks/dents in the case body.
This one may be a bit of a mystery. It appears as if this case may have been caught in the action of a semi-auto rifle when the firearm jammed or the case failed to clear during the cycling process. I probably would not reload this case just to prevent any feeding problems. This also appeared to be a factory loaded round and I don’t really see any pressure issues or damage to the case.
Multiple Problems — Lake City 5.56×45 unknown year.
This case has suffered multiple failures and cannot be re-used. First its has have a very rounded shoulder that is split. Upon first look it was obvious that this round had been a victim of excess pressure. The firearm (perhaps an AR?) was apparently not in full battery, or there was possibly a headspace issue also. While taking a closer look, the primer was very flat and the outside radius of the primer cup had been lost. High pressure! Then I also noticed that there was an ejector mark on the case rim. This is most certainly an incident of excessive pressure. This case is ruined and should be discarded.
It is very important to observe and inspect your cases before each reloading. After awhile it becomes second nature to notice the little things. Never get complacent as you become more familiar with the reloading process. If ever in doubt, call Sierra’s Techs at 1-800-223-8799.
At the request of our readers, we provide select “Deals of the Week”. Every Sunday afternoon or Monday morning we offer our Best Bargain selections. Here are some of the best deals on firearms, hardware, reloading components, optics, and shooting accessories. Be aware that sale prices are subject to change, and once clearance inventory is sold, it’s gone for good. You snooze you lose.
NOTE: All listed products are for sale to persons 18 years of age or older. No products are intended for use by minors.
MidwayUSA — RCBS Reloading Tools Sale
⏺️ » RCBS reloading equipment and tools with big savings
If you need a press, reloading scale, dies, or other loading tools, definitely check out the major RCBS Sale running now at MidwayUSA. They have everything RCBS on sale, including Presses, Combo Reloading Kits, ChargeMaster Electronic Scale/Dispensers, Priming tools, Mechanical scales, Dies and more — all priced to move. There are very significant savings, up to 25%. For example the innovative RCBS Summit Press is $75 off, a 20% savings while a RockChucker combo reloading kit is $125 off, also 20% discount.
Brownells — Labor Day Sale + 12% OFF with Code LABORDAY12
⏺️ » Deals on guns, ammo, optics and gear plus 12% OFF Code
Get big savings with the Brownells Labor Day Sale. Along with the already discounted prices, on select clearance items you can save an additional 12% by using Code LABORDAY12 during check-out. Sale items include rifle scopes, Howa barreled actions, Reloading equipment, Hunting packs, Ammo (rifle, pistol, shotgun), powder and primers. Definitely check out this Clearance Sale. There are exceptional deals plus there are ZERO HazMat Fees on Powder and/or Primer purchases with no minimum!
Natchez — Giant Ammo Sale
⏺️ » Great deals on major brand rimfire and centerfire ammo
If you need quality rimfire or centerfire ammo at great prices check out the Giant Ammo Sale at Natchez. There is regular and subsonic .22 LR rimfire ammo. For pistols, choose .380 ACP, 9mm Luger, or .45 ACP from CCI, Federal, and Remington. And there is Federal American Eagle 5.56 NATO (.223 Rem) rifle ammo. All these ammo types are heavily discounted. For example the 1000ct CCI Blazer 9mm ammo is $269.99, $50 off the regular $319.99 price. And along with the savings on the ammo, Natchez is offering $5 Flat Rate Shipping on $99+ Orders (use Code FR260903).
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When shooting groups at long range on paper it can be difficult to distinguish which bullet holes belong to a particular sequence of shots. If, for example, you shot three 5-shot groups at 600+ yards on a paper target, you would have 15 bullet holes on the target (assuming no misses). But at that distance it would be difficult to see the holes on target (even with a spotting scope). Accordingly, when you inspected the target up close, it would be hard to tell which shots belonged to which group. You might have a vague idea, but couldn’t be sure, without a target camera recording the shot sequence.
Here is a method to separate multiple shots into specific groups so you can better evaluate your load and shooting skills. The trick is pretty simple — mark your bullets with a color from a Sharpie or other felt marking pen. If you are shooting three 5-shot groups, mark five with red, five with green, and five with blue (or purple). Then, when you inspect the target, you can identify the group placements by the colors that appear on the paper.
Round Robin: Using colors you can shoot “Round-Robin” to evaluate seating depths, neck tension, or other variables without having the shot order (and barrel heating) affect group sizes unequally. For example you might have three different neck tensions, each marked with a different color on the bullets. Then shoot Red, Blue, Green in that sequence for five total shots per color.
Smart Tip to Show Colors More Vividly
If the bullet inks are not showing up on your target paper clearly, here is a simple trick that can make the colors “bleed” to be more visible. In your range kit, bring some alcohol solution along with some Q-tips. Then dab the shots on the paper target lightly with wet Q-Tips. Here is the front of a target before and after application of alcohol:
Forum Member NewbieShooter explains: “Dabbing a bit of alcohol on the bullet holes with Q-Tips makes the color pop a bit… especially on the back side.” See below:
In short order you will see the colors spread into the paper, clearly marking the shot holes by distinguishing colors. If you were shooting a dark bullseye, view the the BACK side of the target to see the colors on a light background.
Credits: Bullet Tips photo by Forum Member Dave Way; Target photos by Forum Member NewbieShooter; Story tip from Boyd Allen.
When shooting targets, the closer to the center the better the result. But this is not necessarily true when it comes to using jags and patches. There are some good reasons to try spiking your patches away from the center. This Creedmoor Sports Tech Tip explains why you may want to spike (puncture) your patch away from the center. CLICK HERE to order patches and Swab-Its cleaning bore tips from Creedmoor Sports.
You begin to push your first patch down the barrel and you notice it is extremely tight and then it jams! How can this be? A commonly overlooked solution to remedy the frustrating occurrences of overly tight or jammed patches is what we like to call “Side-Spiking”. Side-Spiking is super simple and works!
“Side-Spiking”, as the words suggest, refers to moving your patch spiking position from the center of the patch towards the corner of a square patch or the edge of a round patch.
Moving From Center-Spiking To Side-Spiking
The closer toward the edge of the patch you spike your jag, the looser the patch will be when pushed down the bore.
Important: Be careful to not go to the very edge of the patch. Leave enough patch material to fully cover the first set of rings on your jag as this insures your jag is properly centered in the bore and that no contact with the rifling will occur.
Proper Side-Spiking Location Creedmoor Sports recommends side spiking all wet patches. This allows for a looser patch in the bore which removes gross powder fouling and leaves more cleaning solution behind to start working on the remaining fouling.
When a tighter patch is needed, simply move your spike closer toward the center of the patch. The closer to the center of the patch you get, the tighter the patch will become in the bore. The objective is to have a snug-fitting patch that allows you to smoothly push your rod down the bore. Remember you do not need to end up in the center of the patch!
Bore-Tech Patch Size Selection Chart Recommends Patch Sizes by Caliber:
Both Sinclair and K&M Tools make a die body specifically to hold expander mandrels. The $61.99 
“Side-Spiking”, as the words suggest, refers to moving your patch spiking position from the center of the patch towards the corner of a square patch or the edge of a round patch.
