Sierra Bullets asked a few hand-loaders to reveal their favorite reloading tool or accessory: “What is your favorite ‘don’t know how you ever lived without it’ piece of reloading equipment?” Some of the answers are listed below. We were interested to see some high-tech, micro-processor items mentioned, such as the AMP Annealer, and the AutoTrickler powder dispenser. Old standbys, such as the rugged RCBS Rockchucker and Dillon 650, also made the favorites list. You can nominate your own favorite reloading hardware in the comments section of the Sierra Bullets Blog.
Sierra Bullets Ballistic Technician Philip Mahin answered: “A comparator gauge to measure from the base of a case to the ogive of the bullet. This bypasses the tip of the bullet, so I can repeat the same seating depth the next time I visit a specific combination.”
Bill, Editor of Rifleshooter.com, answered: “I have so many favorite reloading tools, it’s hard to pick one. But if I had to, it would be my Forster Co-Ax press. I like the ease [with which] you can change dies and that it doesn’t require traditional shell holders. It’s a great tool to have!”
Sierra Bullets Ballistic Technician Duane Siercks answered: “I don’t know that you would actually call this equipment, but the item that comes to mind would be my reloading room/shoot house. I had always had to squeeze everything into a corner or even an unheated shed. After we bought our current house, I built a garage and placed it so that I had a window looking down a 250-yard range. I built a dedicated room with heat and A/C. It contains my reloading bench and a shooting bench. The shooting bench lets me slide open the window and shoot down the range. It is very handy to not have to load everything up to go to the range. It also makes load development a lot simpler and efficient. I don’t know how I ever got along without it.
I also wonder what I did before I acquired the Lyman 1200 DPS Powder Dispenser. This has made the process so much simpler and much easier. I also have a Lee Precison Universal Decapping Die that I would gladly spend the money on again. This may be a small thing, but it certainly is handy. The Lee would accommodate some very large cases that some of the others were too small for.”
Jon Addis answered: “Putting an A&D FX-120i scale with AutoTrickler and Auto-Throw on the bench has changed the way I reload. It’s kernel accurate in about 15 seconds. Saves time and reduces a variable. And of course, the system is made better by the Area 419 Billet Adjustable base for the trickler and Billet Powder Cup.”
This video shows the AutoTrickler V2 and Auto-Throw Combo:
Sierra Bullets Chief Ballistician Tommy Todd answered: “A brass annealing machine and a RCBS Chargemaster complimented with a Sartorious scale.”
Sierra Bullets Ballistician Gary Prisendorf answered: “RCBS Rock Chucker Press, it’s built like a tank, and it will last me a lifetime.”
Sierra Bullets Production Manager Chris Hatfield also answered: “RCBS Rock Chucker single-stage reloading press.”
Jeremy Kisner answered: “My Giraud trimmer has taken [three operations] and combined them into one easy task. I can now size my brass and then sit down and trim, chamfer, and debur to a 0.001″ tolerance in one motion.”
Dan Blake answered: “My Annealing Made Perfect (AMP) annealer. With consistent neck tension being one of the largest contributions to small Extreme Spread on muzzle velocities, I believe this induction annealer is truly the best on the market.”
This manufacturer-produced video shows how the AMP annealing machine operates:
Trevor Aldinger answered: “Area 419 Master Funnel Kit. In the past I’ve used plastic funnels and even other metal ones. This system fits case necks and flows much better than any others I’ve used, and there is no static since it’s metal. We spend a lot of time and money to get precise charges, I don’t want to lose or miss a kernel because of a cheap funnel.”
Tyler Riley answered: “My RCBS bench primer (priming tool). It has a lot more leverage than a hand primer and still has a good feel to how tight primer pockets are. Makes it much easier on my hands to prime large runs, especially new brass with tight pockets.”
Craig Arnzen answered: “My Annealeez [annealing machine] is one of the best tools in my reloading room. Neck tension is SO important, and annealing every firing really helps with that. This is an inexpensive tool that can anneal a lot of cases at once, and help me produce more consistent ammo.”
Josh Temmen answered: “Time is critical for me so my RCBS Chargemasters are indispensable (pun intended.) They cut down on time at my reloading bench while maintaining the weight tolerances required for long range shooting.”
Josh Bartlett answered: “I have my Dillon 650 set up with Whidden floating tool heads to do decapping and sizing on my match ammo. The case feeder and progressive function of the press save me a TON of time when doing lots of several hundred rounds.”
Ryan Brandt answered: “… A quality set of calipers. My reloading room is full of very nice equipment but little does more to satisfy my perfectionism than a good check with the calipers.”
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Our friend Gavin Gear has just released an excellent video showing how to make a threaded Modified Case for use with the Hornady Lock-N-Load Overall Length Gauge. You can watch Gavin make a Modified Case start to finish in the video below:
Video Shows How to Drill and Tap Modified Case
Gavin has some clever tricks. First he uses a sizing die to hold the cartridge case during the threading process. Second he uses two drill bits in sequence — a smaller bit to ream out the primer pocket, and then a larger “M” bit to increase the hole diameter before threading the brass. Finally he leaves the threading tap IN the brass, locks the tailstock, and then “gently pulls on the quill” to remove the brass from the die held in his lathe (See 5:46 timemark).
Get the Correct 5/16″-36 RH Tap
Unfortunately, Hornady has selected an uncommon thread type for OAL Gauges. You probably won’t be able to buy the correct 5/16″ – 36 RH HSS Tap at your local hardware store. However you CAN order this special tap from Amazon for $9.99.
Modified Case Q & A — TECH TIPS
Why do I need a Modified Case?
Every serious reloader should have a Modified Case for each cartridge type they shoot. The reason is that this allows you to get very precise measurements of the length-to-lands in your chamber. When used with the Hornady OAL Gauge, with some practice, you should be able to get repeatable length-to-lands measurements within about 0.015″. We generally do 4-5 measurements with the OAL Gauge and usually 3 or 4 will be “on the money”. NOTE: We recommend a gentle, easy pressure on the plastic pusher rod. Don’t push too hard or you will jam the bullet hard into the lands, which produces inconsistent results.
Can’t I Just Buy a Modified Case?
Hornady makes a variety of Modified Cases sold on Amazon and through retailers such as Midsouth. While Hornady makes modified cases for many standard cartridges, if you shoot a wildcat such as the 6mm Dasher or .284 Shehane, you’ll need to create a custom modified case. And even if you shoot a standard cartridge such as the .308 Win, you can get more consistent measurements with a custom Modified Case.
If you do decide to make your own modified case, you’ll want to start with a case that’s been fired in your rifle. That way you get the best fit to YOUR chamber. Also, you won’t need to expand the neck to provide bullet clearance. Then you need to drill out the primer pocket and tap the base of the case to match the threads on the Hornady OAL Gauge tool. Make at least two modified cases, as you’ll probably misplace one at some point.
Erik Cortina Makes a Modified Case
If you want to learn more about making Modified Cases, top F-Class shooter Erik Cortina has also created a helpful video showing the process he uses to make modified cases. In Erik’s video, he shows how he taps a case to work with the Hornady Lock-N-Load Overall Length Gauge (formerly the Stoney Point Tool). Erik also explains how to get the best results when using the Modified Case to measure length to lands.
MORE INFORMATION: Want to learn more? We published a much longer story in which Erik explains in greater detail how to made the Modified Case. That article illustrates the 5/16″ – 36 RH HSS Tap required and shows how to set up the lathe to drill and tap your case. If you are serious about making your own Modified Cases, you should Read the Full Article.
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Bullet sorting station — quilted Maple with marble tile inlay, created by JVW2008.
We have a master woodworker in our Shooters’ Forum, Jerry from Colorado (aka JVW2008). In a Shooters’ Forum thread, Jerry showcases multiple examples of his handiwork — various wood projects for the reloading room. Beautifully made, these one-of-a-kind custom cabinets and tool stands deserve to be on display in a museum.
Jerry’s creations exhibit exquisite craftsmanship and some very clever design features. What is your favorite item among the Jerry’s wood wonders shown here? You can reveal your favorites in the comment section below.
Throne for a Sartorius Analytical Balance
Jerry built this “Throne” for his ultra-precise Sartorius Entris force restoration scale, which is linked to a V2 Auto-Trickler. This is a true state-of-the-art powder measuring system on a beautiful base unit.
Cabinet for Balance Beam Scale
Here is an oak balance beam scale cabinet and weighing surface. Note the mulitiple tiers, side wings, and other smart design features.
Custom Arbor Press Base
Below is a handsome, well-designed base for K&M Arbor Press and Wilson dies. Look at the fitted recesses for the hand dies — very nice!
Jumbo Walnut/Maple Loading Block
And here is a beautiful 100-cartridge reloading block, crafted from Walnut over Maple. It’s impressive to see 100 cartridges all lined up like that!
To see more impressive wood projects by our Shooters’ Forum members, visit the Wood Working Ideas Forum Thread. Along with Jerry’s reloading toom wonders, you’ll see cleaning cradles, shooting benches, transport boxes, and much more. Check out this amazing inlaid rifle case crafted by Forum member Nando-AS for his son.
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OK guys — check your powder stashes. Here’s an important notice regarding Accurate 2520 powder. There is one lot of Accurate 2520 that is dangerous, so you should not load with it. If you have some of this powder from Lot 0913192116, stop using it, and contact Western Powders at 406-234-0422. Western Powders issued this notice on 7/1/2020:
ACCURATE 2520 RECALL — 2520 Powder — LOT 0913192116
Western Powders is issuing a recall of Accurate 2520 1 lb. bottles with lot number 0913192116. The lot number is stamped on the back of the bottle. This is a limited recall and ONLY applies to this lot number of Accurate 2520. USE OF THIS POWDER MAY RESULT IN HIGH PRESSURE LOADS AND SUBSEQUENT GUN DAMAGE OR SERIOUS PERSONAL INJURY. If you are in possession of this propellant, please discontinue use immediately and contact Western Powders at 406-234-0422. We will replace your powder and instruct you how to dispose of this powder.
Date of Notice: July 1, 2020
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Product innovation is all about “building a better mousetrap”, or in this case, building a better bore-cleaning patch. A real smart guy, Shane Smith, has invented a triangular patch that earned a patent. The U.S. Patent Office has awarded a utility patent for BoreSmith’s Triangle Patch™. This unique cleaning patch was designed by Shane Smith, a mathematician/physicist who employed his scientific and firearms knowledge to create innovative bore-cleaning products.
BoreSmith’s clever Triangle Patch™ (aka Pyramid Patch) presents more cleaning surface area to the bore wall than does a conventional square or round patch (of equivalent size). At the same time, the unique geometry makes Triangle Patches much less likely to jam in the barrel. This is because the notches in the sides of the triangle allow the patch to sit more uniformly on the jag (without bunching up). In addition, the Pyramid patch is must less likely to jam due to pleating. One reason conventional patches get stuck is unwanted 5-layer pleating. The special notches in the Pyramid patch remove all or most 5-layer pleating. As a result the patch does not bunch up and this also reduces rod bowing. SEE Triangle Patches HERE.
Triangle Patch Function and Geometry Explained (See 1:18 time-mark):
NOTE: Despite what you may see in this video, you should ALWAYS insert brushes and patches from the chamber end first, using a fitted cleaning rod bore guide. With bolt-action rifles, NEVER insert a cleaning rod (with brush or jag) in through the muzzle. This may damage the delicate crown of your barrel.
The Triangle Patches work great with Boresmith’s patented dual-diameter bore brushes:
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Harrell’s Precision sells “semi-custom” full-length bushing dies for the PPC and 6BR chamberings. While the Harrell brothers do not cut the die to spec, they carry a large selection of dies made with slightly different internal dimensions. When you send in your fired brass, the Harrells choose a die from inventory with just the right amount of sizing (diameter reduction) at the top and bottom of the case. Given the quality, and precise fit, Harrell’s full-length dies are a good value at $85.00 plus shipping.
Bump Measuring Collar
The Harrell brothers provide a nice bonus item with each full-length die — a neat, little shoulder bump measuring device as shown in the photo at right. Hornady Point sells a stand-alone tool that does the same job, but the Harrell’s bump collar is simpler and faster. To measure your shoulder bump, simply place the Harrell’s bump collar over the front of your deprimed case (before sizing) and measure the OAL with your calipers. Then size the case in your full-length die, replace the collar and repeat the measurement. You want to set your die so the shoulder moves back about .001″ to .0015″ for most applications. (With semi-auto guns you may want more bump.)
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It’s July 4th, that means fireworks displays. What better time to order up some gunpowder? We’re pleased to report that Midsouth Shooters Supply has received some big shipments from the major powder makers. In stock now at Midsouth are many of the most popular accuracy powders, including: Hodgdon H4350, Hodgdon 4831/4831SC, IMR 4166, Vihtavuori N133, Accurate LT30 and LT32, Norma 203B, CFE223 and many more. Powder Valley also has Hodgdon H4350 right now.
Meanwhile at Precision Reloading you will find Alliant Reloder 16, Reloder 23, Reloder 17, IMR 4166, IMR 8208 XBR, Vihtavuori N133, Accurate LT30 and LT32, Norma 203B, and many more.
H4350 and Reloder 16 are superb, temp-stable powders for medium-sized cartridges. Reloder 23 is a slower version of RL16 that works great in magnum cartridges. LT30 is great for the 30BR, CFE 223 is excellent for Service Rifle shooters, and VV N133 is a top choice for the 6PPC. Norma 203B (nearly identical to Reloder 15) works well in the 6mmBR, 6BRA and Dasher. And Hodgdon H4831SC is an excellent choice for the .284 Winchester and 7mm WSM.
Sorry we could not find Hodgdon Varget at these two vendors. However, Bruno Shooters Supply does have Varget in stock today in both 1-lb and 8-lb sizes. Varget fans may also want to try IMR 8208 XBR. It has a slightly faster burn rate, but our tests found it worked very well in the .308 Win with medium-weight bullets, offering excellent accuracy and good velocity.
All these popular Powders (and many more) are in stock:
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Hodgdon Powder Company (Hodgdon) offers a series of professionally-produced, “how-to” instructional videos through its online Reloading Data Center. These 3.5-minute videos present rifle, pistol, and shotshell reloading basics in an easy-to-understand,step-by-step format. These mobile-friendly, informative videos can also be viewed on a smart phone or tablet.
To watch the reloading videos go to the Reloading Data Center at hodgdon.com. Click to the right/left of the displayed video to switch between pistol, rifle, and shotgun videos. Or, for your convenience, we have embedded the Rifle and Pistol videos here. Just click to watch!
Click to Watch Hodgdon Rifle Reloading Video:
Click to Watch Hodgdon Pistol Reloading Video:
In addition to these videos, Hodgdon’s Reloading Data Center (RDC) provides a wealth of information on Hodgdon®, IMR®, and Winchester® propellants. Along with reliable load data, you’ll find explanations of reloading basics, safety procedures, plus answers to frequently asked questions (FAQ).
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We are re-publishing this article at the request of Forum members who found the information very valuable. If you haven’t read this Safety Tip before, take a moment to learn how you can inspect your fired brass to determine if there may be a potential for case separation. A case separation can be dangerous, potentially causing serious injury.
On the respected Riflemans’ Journal blog there was an excellent article about Cartridge Case-Head Separation. In this important article, Journal Editor GS Arizona examined the causes of this serious problem and explained the ways you can inspect your brass to minimize the risk of a case-head separation. As cases get fired multiple times and then resized during reloading, the cases can stretch. Typically, there is a point in the lower section of the case where the case-walls thin out. This is your “danger zone” and you need to watch for tell-tale signs of weakening.
The photo below shows a case sectioned so that you can see where the case wall becomes thinner near the web. You can see a little arrow into the soot inside the case pointing to the thinned area. This case hadn’t split yet, but it most likely would do so after one or two more firings.
Paper Clip Hack for Detecting Problems
The article provided a great, easy tip for detecting potential problems. You can use a bent paper clip to detect potential case wall problems. Slide the paper clip inside your case to check for thin spots. GS Arizona explains: “This simple little tool (bent paper clip) will let you check the inside of cases before you reload them. The thin spot will be immediately apparent as you run the clip up the inside of the case. If you’re seeing a shiny line on the outside and the clip is really hitting a thin spot inside, it’s time to retire the case. If you do this every time you reload, on at least 15% of your cases, you’ll develop a good feel for what the thin spot feels like and how it gets worse as the case is reloaded more times. And if you’re loading the night before a match and feel pressured for time — don’t skip this step!”
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Each Wednesday, the U.S. Army Marksmanship Unit publishes a reloading “how-to” article on the USAMU Facebook page. A while back, the USAMU’s reloading gurus looked at the subject of case lubrication. Tasked with producing thousands of rounds of ammo for team members, the USAMU’s reloading staff has developed very efficient procedures for lubricating large quantities of cases. This article reveals the USAMU’s clever “big-batch” lube methods. For other helpful hand-loading tips, visit the USAMU Facebook page on upcoming Wednesdays.
Rapid, High-Volume Case Lubrication
Today’s topic covers methods for quickly applying spray lube to cartridge cases prior to sizing. A typical order for this shop may be 25,000 rounds, so [speeding up] the lubrication process can be a real time-saver. While your ammunition lots probably aren’t this large, the efficient methods discussed here may help save a considerable amount of time over your handloading career. Our case lubrication rates range from 1500-1600 cases per hour, to 2400-2500 cases per hour, depending on caliber.
This shop uses virgin brass, whereas most home handloaders use fired brass, which necessitates some small changes at times. These will be discussed as they arise. Begin with fired brass that has been tumbled clean.
Ensure as much tumbling media as possible is removed from the brass, as when it gets into a size die, it can dent cases significantly. This is a good time to round out dents in the case mouths using a tapered tool to prevent damage from the decapping stem.
First, dump the clean cases into a large box or reloading bin. Shake the bin back and forth so that many cases are oriented with the mouths up. Next, pick up as many cases as is convenient with the mouths “up”, from natural clusters of correctly-oriented cases. With 7.62mm-size cases, this is usually 3-4, and with 5.56mm cases, this can be up to 8-10. Place the cases into the rack slots, mouth-up. Doing this in groups rather than singly saves considerable time. Once these clusters have been depleted, it will be time to re-shake the bin to orient more cases “up.”.
This photo shows a case lubrication rack made by a USAMU staffer.
Naturally, adjust the spacing to best fit the calibers you reload. We have found this size … convenient for handling through the various phases of case lubrication/transfer to progressive case feeders for processing. Note that the 1/2-inch angle does not cover much of the critical case area at the base, just forward of the extractor groove, where most re-sizing force will be exerted. As the USAMU uses virgin brass, less lubrication is required for our brass than would be needed for Full Length (FL) sizing of previously-fired brass.
NOTE: The amount applied using our rack is easily enough for our purpose. If using fired brass, be sure to adequately lube this base area to avoid having cases stick in the full-length sizing die.
Using a spray lube, coat the cases adequately, but not excessively, from all sides. Be sure to get some lube into the case mouths/necks, in order to reduce expander ball drag and case stretching/headspace changes. The spray lube this shop uses does not harm primers or powder, and does not require tumbling to remove after lubing.*
Take a close look at the photo above. The USAMU shop uses a common kitchen turntable, which allows the rack to be rotated easily. We place this in a custom-made box which prevents over-spray on to floors and walls.
Angled Box Method for Smaller Cases to be Neck-Sized
A refinement of the above method which especially speeds processing of 5.56x45mm cases is as follows. A small cardboard box which holds about 100 cases is fitted with an angled “floor” secured by tape. With the smaller 5.56mm cases, usually about 8-10 cases per handful can be picked up, already correctly-oriented, and placed into the box together. This prevents having to place them into the rack slots, saving time.
HOWEVER, note that this does not allow nearly as much lube access to the case bodies as does the rack. For our purposes — neck-sizing and setting neck tension on new brass, this works well. If using this procedure with fired brass, take steps to ensure adequate lube to prevent stuck cases.
As always, we hope this will help our fellow handloaders. Good luck, and good shooting!
*A two-part test performed here involved spraying primed cases heavily, while getting more lube into the case mouth/body than even a careless handloader would likely apply. The second part of the test involved literally spraying considerable quantities of the lube directly into the cases, drenching the primers. After a several-day wait to allow the lube to penetrate the primers, they were then fired in a test barrel. All fired normally; no unusual reports were noted. This bolstered confidence that normal amounts of the lube would not adversely affect our ammunition, and we have been pleased with the results over several years.
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In the ELR game, particularly the King of 2 Miles (KO2M), it’s “go big or go home”. The top shooters run large-capacity cartridges that push large-caliber, ultra-high BC bullets at very high velocities. Bullets launched by cartridges such as the .416 Barrett can sustain supersonic velocities at Extreme Long Ranges — and that’s what it takes to win. The .416 Barrett can launch a 550-grain solid bullet at 3000+ FPS.
Photo from ELR Competitor Corbin Shell.
2018 and 2019 Kings of 2 Miles Loaded on RCBS Presses
So how do you load jumbo cartridges such as the .416 Barrett? It takes a big, heavy, super-strong reloading press. We’ve learned that the last two Kings of 2 Miles, Paul Phillips (2019) and Robert Brantley (2019) both loaded their KO2M ammo on RCBS AmmoMaster .50 BMG presses. Phillips loaded .416 Barrett ammo, while Brantley loaded custom .416 MCS rounds.
In 2018, Robert Brantley topped the field using his custom .416 MCS loads perfected on the AmmoMaster .50 BMG Press. This year, Brantley took a close second to 2019 KO2M winner Paul Phillips. Both Phillips and Brantley use the AmmoMaster .50 BMG single stage press kit and RCBS .416 Barrett dies to hand-load for extreme long-range. “My ammo has been much more consistent after switching to the RCBS press and dies,” remarked Phillips, who runs the Global Precision Group. Brantley said he uses RCBS products for most of his reloading needs — from the dies and AmmoMaster, to the ChargeMaster and Brass Boss. His custom .416 MCS loads launch a 550-grain bullet more than 3,100 fps.
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The 30 BR is an amazing little cartridge. However, 30 BR shooters do have to neck-up 6mmBR or 7mmBR brass and then deal with some issues that can arise from the expansion process. One of our Forum members was concerned about the donut that can form at the new (expanded) neck-shoulder junction. Respected bullet-maker Randy Robinett offers tips on how to deal with the “dreaded donut”.
The Forum member was concerned about thinning the brass if he turned his 30 BR necks after expansion: “Everything I have found on 30 BR case-forming says to simply turn off the bulge at the base of the neck caused by the old 6BR shoulder. I expanded my first case and measured the neck at 0.329″ except on the donut, where it measures 0.335″. Looking inside the case… reveals a groove inside the case under the donut. Now, it is a fact that when I turn that neck and remove the donut, the groove is still going to be there on the inside? That means there is now a thin-spot ring at the base of the neck that is .005 thinner than the rest of the neck. Has anyone experienced a neck cracking on this ring?”
Randy Robinett, who runs BIB Bullet Co., is one of the “founding fathers” of the 30 BR who help prove and popularize the 30 BR for benchrest score shooting. Randy offers this advice on 30 BR case-forming:
While the thinner neck-base was one of our original concerns, unless one cuts too deeply INTO the shoulder, it is not a problem. For my original 30BR chamber, thirty (30) cases were used to fire 6,400 rounds through the barrel. The cases were never annealed, yet there were ZERO case failures, neck separations, or splits. The case-necks were turned for a loaded-round neck diameter of .328″, and, from the beginning, sized with a .324″ neck-bushing.
The best method for avoiding the ‘bulge’ is to fire-form prior to neck-turning (several methods are successfully employed). Cutting too deeply into the shoulder can result in case-neck separations. I have witnessed this, but, with several barrels and thousands to shots fired, have not [personally] experienced it. The last registered BR event fired using that original barrel produced a 500-27x score and a second-place finish. [That’s] not bad for 6K plus shots, at something over 200 firings per case.
Check out the 30 BR Cartridge Guide on AccurateShooter.com
You’ll find more information on 30 BR Case-forming in our 30 BR Cartridge Guide. Here’s a short excerpt from that page — some tips provided by benchrest for score and HBR shooter Al Nyhus:
30 BR Case-Forming Procedure by Al Nyhus
The 30 BR cartridge is formed by necking-up 6mmBR or 7mmBR brass. You can do this in multiple stages or in one pass. You can use either an expander mandrel (like Joe Entrekin does), or a tapered button in a regular dies. Personally, I use a Redding tapered expander button, part number 16307. This expands the necks from 6mm to .30 cal in one pass. It works well as long as you lube the mandrel and the inside of the necks. I’ve also used the Sinclair expander body with a succession of larger mandrels, but this is a lot more work and the necks stay straighter with the Redding tapered button. This button can be used in any Redding die that has a large enough inside diameter to accept the BR case without any case-to-die contact.
Don’t be concerned about how straight the necks are before firing them the first time. When you whap them with around 50,000 psi, they will straighten out just fine! I recommend not seating the bullets into the lands for the first firing, provided there is an adequate light crush-fit of the case in the chamber. The Lapua cases will shorten from approx. 1.550″ to around 1.520″ after being necked up to 30-caliber I trim to 1.500″ with the (suggested) 1.520 length chambers. I don’t deburr the flash holes or uniform the primer pockets until after the first firing. I use a Ron Hoehn flash hole deburring tool that indexes on the primer pocket, not through the case mouth. — Al Nyhus
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You can never be too safe when hand-loading your own ammunition. This helpful Brownells video outlines the Seven Fundamental Reloading Safety Tips. This is important information for novice hand-loaders and a good refresher for those with reloading experience!
Summary of the Seven Safety Tips:
1. Store your reloading supplies in a safe and dry location, away from children and away from any possible source of ignition. It is also smart to keep your powder and primers separate.
2. Get and use respected reloading manuals, especially for new cartridges. Start low and work up slowly while watching for warning signs of pressure and/or case fatigue.
3. Locate your reloading activity where you will not be distracted. If you get interrupted, stop. (Distractions will eventually lead to mistakes.)
4. Do NOT mix powders. Keep your powders clearly marked and dated. You can use masking tape to write the date on the container.
5. If you load the same cartridge type for different firearms, make sure your ammo headspaces properly in each gun.
6. Check cases frequently. Look for split necks, case head separation or other signs of fatigue and excessive pressure.
7. If reloading military brass, be aware that case capacity is usually reduced, and initial loads should be at least 10-15% lower than published data.
Here are some other tips that will help your avoid making costly mistakes (such as using the wrong powder, or undercharging a case):
Powder Type — Always double-check the label on your powder containers. After placing powder in the powder measure, put a piece of tape on the measure with the powder type written on it. Some guys write the powder type on a card and place that right in the hopper.
Scale Drift — Electronic balances can drift. If you are using a digital powder scale, calibrate the scale with a test weight every 50 rounds or so.
Case Fill — If you throw more than one charge at a time, look INSIDE every case before seating a bullet. Squib charges can be dangerous if you don’t notice them before firing the next round.
Progressive Presses — When using a progressive press, consider using an RCBS Lock-Out Die. This will detect a low charge and stop the machine. These dies will work with RCBS, Hornady, and Dillon progressives.
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What you see above is what happens when you shoot the wrong powder in a muzzle-loader. Specifically, a charge of smokeless powder was used instead of black powder or black powder substitute. The difference in energy (by weight and volume) between black powder and modern smokeless powder is huge. You should never, ever run smokeless powder in a black powder recipe. The result can be catastrophic. In this case the hapless shooter lost a couple fingers. So he got a free twin-digit amputation, thanks to his reloading mistake. The lesson to learn here is to always double-check your propellant before loading. And never “re-bottle” smokeless powder into a different container with a different label (or worse yet, no label at all).
This incident happened in Indiana a couple years back. As reported by the Indiana Dept. of Natural Resources (DNR), this was a classic case of “user error”: “Corporal Eric Doane worked a firearm accident last night in Martin County that resulted in the shooter losing a couple fingers. This is what can happen when you shoot smokeless powder out of a muzzle-loader designed for black powder.”
Fred Zeglin has released a Kindle eBook edition of his popular book Wildcat Cartridges — Reloader’s Handbook of Wildcat Cartridge Design. Gunsmith/author Zeglin explains: “The print edition of Wildcat Cartridges has gone out of print. We have plans to produce a second edition, but that is currently on the back burner. Demand of this book has remained strong so the decision to offer the first edition in a e-book format was made.” The Kindle eBook edition retails for $9.99 on Amazon.com. You can preview a FREE SAMPLE of the book to “try before you buy”.
This is more than just a history of cartridges. Dimensional drawings and loading data accompany many of the cartridge descriptions. More recent and popular designs are included as well as the “classic” older wildcats. There are chapters about important cartridge designers like P.O. Ackley, Jerry Gebby, Rocky Gibbs, and Charles Newton. (The hardback edition of the book contains 288 pages of stories, illustrations, instructions, and data.)
Gunwriter Wayne Van Zwoll says Zeglin’s book is a valuable resource: “Fred has illustrated his book well, with neat line drawings and photos you probably won’t find anywhere else. It’s a rare technical treatise that draws you in with illustration, or that keeps you with an easy flow of chat that, were it lifted from print, might pop up at any gun counter or handloading bench. Fred Zeglin has done well with this book, giving wildcatters – indeed, all rifle enthusiasts – an overview of a culture often mentioned but little explored on the page.”
Writing about the 2005 Print Edition of Wildcat Cartridges, Big Bore Journal declared: “This is a fantastic book on American wildcats, US loads and much more. A must have for wildcatters and gunsmiths.”
About the Author
An award-winning writer, Fred Zeglin operates Z-Hat Custom, and Hawk Cartridges. Fred has taught classes for the NRA Gunsmithing Schools in Colorado and Oklahoma. He served as production manager for McGowen Precision Barrels for a time, and was a tech advisor for 4D Reamer Rentals. To learn more about Z-Hat and Fred’s Wildcat Cartridges eBook, contact:
Z-Hat Custom Inc.
Fred Zeglin
432 E. Idaho St., Suite C420
Kalispell, MT 59901
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Have you tried IMR Enduron powders yet (IMR 4166, 4451, 4955, and 7977)? We’ve been impressed with what we’ve seen. IMR’s line of Enduron extruded powders offer excellent temp stability, reduced copper fouling, and good load density for many popular cartridges (such as .223 Rem, 6mmBR, .308 Win, .30-06, 300 WSM to name a few). Some of our Forum members have reported excellent results with IMR 4166 in the 6mmBR, Dasher, 6.5×47 Lapua and .308 Win. One member wrote: “in my 6.5×47… 4166 gives speeds and accuracy pretty much exactly the same as Varget.” And other shooters have observed reduced copper fouling with Enduron series powders, so IMR’s Enduron anti-fouling chemistry does seem to work.
Varmint hunters, big game hunters, match shooters and military snipers all seek powders that are insensitive to temperature changes. These powders all have it. This translates to point of impact and group size remaining the same, no matter what temperature conditions prevail. Another huge benefit is an additive that prevents copper fouling from building during dozens of rounds being fired. Here the advantage is top accuracy for longer periods of time, and less cleaning time.
A third major accomplishment with this technology is ideal load density. Experienced reloaders know that a case-filling load often delivers the most uniform velocities and best accuracy. We see this in popular match cartridges such as the 6PPC, 6mmBR, 6BRA, 6.5 Creedmoor and .308 Win. These new Enduron powders offer excellent “full case” load density for the most commonly used cartridges with popular bullets.
These three powders, IMR 4166, IMR 4451 and IMR 7977, are environmentally friendly by not having any ingredients harmful to the environment. Add to that, the three of them cover the most popular cartridges from .204 Ruger up to the mighty 500 Nitro Express, and the handloader “has it all”.
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The Gun Digest 2020 Annual, 74th Edition, is on sale now. This 560-page resource covers rifles, shotguns, handguns, muzzleloaders, airguns, optics and more. We like the print edition, but there will also be an eBook version releasing later in the year. Both provide hundreds of photos with new product roundups, in-depth product tests, and scores of articles and stories. The Gun Digest 2020, paperback edition, is now ON SALE for $21.37 at Amazon.com. That’s a 41% savings over the regular $35.99 price.
Articles by top writers cover long-range shooting, personal defense, hunting, gun-making, and collecting. Reports from the Field provide details on newest firearms and accessories. There is a cool photo essay showcasing fine custom and engraved guns. Among the many gun feature stories is “Finland’s Finest — Sako and Tikka”. There are also many historical gun articles.
Gun Digest 2020 also includes: Testfire reports, Firearms Catalog by Manufacturer, Optics Buying Guide, and Updated Ballistics Tables.
Other Good Books from Gun Digest Media
Gun Digest Media produces numerous other quality books for rifle, pistol, and shotgun owners. Here are four volumes we recommend. These are offered in both paperback and eBook versions:
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What can happen when the bottom-most primer in a primer feed tube goes off? A big bang, that’s what. Some or all of the primers in the vertical feeding tube can go off in a chain detonation. That’s exactly what happened to Dustin Ellermann, Top Shot Season 3 Champion. Scary experience, but thankfully Dustin was not injured. He writes: “Super thankful that I was wearing my Wiley X eye protection this weekend when I was reloading some .223 rounds. My press detonated nearly 100 small rifle primers. Shown here is the magazine feed tube. Not fun but it could have been much worse. Stay safe!”
When working with progressive reloading presses, you should definitely wear eye protection. Dustin’s chain detonation experience proves that — without a doubt. Remember you only have one set of eyes!
RCBS APS Strips — Alternative to Primer Tubes When you stack a column of primers in a single metal tube, you’re asking for trouble. As Dustin Ellermann learned, when one primer fires, the entire column can follow suit in a chain detonation. Thankfully, you do have options when it comes to primer feeding on a progressive press. RCBS developed an innovative, smart system with primers in horizontal plastic strips. Instead of being stored in a vertical tube, primers are placed in flat, plastic “APS” strips, with a ring of plastic separating each primer. Moving horizontally, primers are never stacked, so the chance of a chain detonation is reduced dramatically. The re-usable APS strips are color-coded for different primer types. You can buy CCI “pre-loaded” primer strips, or you can insert any brand of primers into strips using an RCBS strip-loader tool.
RCBS APS Strip Priming System This video shows how to use APS primer strips wiht a bench-mounted priming system.
AccurateShooter.com Editor Uses Strip Primers
This Editor owns an RCBS Pro-2000 progressive press. The RCBS strip-priming system was one key reason I selected the RCBS Pro-2000 over similar-priced progressives from Dillon and Hornady. I believe the strip primer system is safer, more positive, and easier to use. Before I purchased my RCBS progressive, I “road-tested” the competition. I loaded hundreds of rounds on each of four different progressives: Dillon 550B, Dillon 650, Hornady Lock-N-Load, and RCBS 2000. I was concerned about the primer feed tubes on the Dillons, and I found the RCBS rotary powder measure was much more precise (and easier to adjust) than the sliding bar system on the Dillon machines. The RCBS priming system was definitely more fool-proof than the system on the Hornady press (a first-generation L-N-L that had issues with primer feeding). After “test-driving” blue, red, and green brand progressives extensively, I settled on the RCBS Pro-2000. A decade later, I still think I made the right choice. I like the APS strips for big jobs, and I can also use them in the RCBS hand-priming tool (shown below). With the strips, it’s easy to prime 20 or 40 cases at a time, and then switch to another type of primer for comparison testing.
The APS priming system also works with press-mounted priming tool, bench-mounted tool, and APS hand-tool. EdLongRange uses the press-mounted tool: “I also like the APS approach but use the press-mounted unit (saves your hands/wrists — and I haven’t had a need for a progressive press in over 20 years). Loading the primers in the strips is a bit of a PITA but very manageable. As with all tools there is a learning curve.” CLICK HERE for video showing strip-loading tool and press-mounted APS tool. The RCBS press-mounted tool is no longer in production by RCBS, but you can still find it in some stores or via eBay.
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TEN Shots in 0.303″ (0.289 MOA) at 100 Yards
Look at that target showing TEN shots at 100 yards, with eight (8) shots in the main cluster at the top. The ten-shot group measures .303″ (0.289 MOA), as calculated with OnTarget Software. Not bad for a handgun — a very nice bolt-action XP-100 pistol! What do you think, can your best-shooting rifle match the 10-shot accuracy of this XP-100 pistol?
Report by Boyd Allen
This story goes back a few seasons… this remarkable XP-100 pistol belongs to Dan Lutke, a Bay Area benchrest shooter who publishes the results for the Visalia matches to the competitors and the NBRSA. He has been an enthusiastic competitor for an number of years, at various ranges, notably Visalia and Sacramento. The action is a Remington XP-100, to which a Kelbly 2 oz. trigger has been fitted. On top is an old Japanese-made Tasco 36X scope (these were actually pretty darn good). The Hart barrel (a cast-off from Dan’s Unlimited rail gun) was shortened and re-chambered for the 6x45mm, a wildcat made by necking-up the .223 Remington parent case. The custom stock/chassis was CNC-machined by Joe Updike from 6061 Billet Aluminum to fit the XP-100 action and mount a target-style AR grip with bottom hand rest. The gun was bedded and assembled by Mel Iwatsubu. In his XP-100 pistol, Dan shoots 65gr custom boat-tails with Benchmark powder.
This diagram shows the most common 6x45mm wildcat, which is a necked-up version of the .223 Remington parent cartridge. NOTE: The dimensions for Dan Lutke’s benchrest version of this cartridge may be slightly different.
ACAD drawing by Peter Gnanapragasam CC by SA 3.0, via Wikimedia Commons. Title Added.
Story tip from Boyd Allen. We welcome reader submissions.
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The anvil is the tripod-shaped thin metal piece protruding above the bottom of the primer cup. Getting the primer sitting fully flush on the bottom of the case primer pocket, without crunching it too much, requires some keen feel for the progress of primer seating.
In two informative Midsouth Blog articles, Glen Zediker offers helpful advice on priming. First he examines what happens to the primer itself as it is seated in the cup. Glen explains why some “crush” is important, and why you never want to leave a high primer. Glen also reviews a variety of priming tools, including his favorite — the Forster Co-Ax Bench Primer Seater. Then he offers some key safety tips. Glen provides some “rock-solid” advice about the priming operation. You’ll find more great reloading tips in Glen’s newest book, Top-Grade Ammo, which we recommend.
Priming Precision vs. Speed
Glen writes: “The better priming tools have less leverage. That is so we can feel the progress of that relatively very small span of depth between start and finish. There is also a balance between precision and speed in tool choices, as there so often is.”
Benchtop Priming Tools — The Forster Co-Ax
Glen thinks that the best choice among priming options, considering both “feel” and productivity, may be the benchtop stand-alone priming stations: “They are faster than hand tools, and can be had with more or less leverage engineered into them. I like the one shown below the best because its feeding is reliable and its feel is more than good enough to do a ‘perfect’ primer seat. It’s the best balance I’ve found between speed and precision.”
Load Tuning and Primers
Glen cautions that you should always reduce your load when you switch to a new, not-yet-tested primer type: “The primer is, in my experience, the greatest variable that can change the performance of a load combination, which is mostly to say ‘pressure’. Never (never ever) switch primer brands without backing off the propellant charge and proving to yourself how far to take it back up, or to even back it off more. I back off one full grain of propellant [when I] try a different primer brand.”
Priming Safety Tips by Zediker
1. Get a good primer “flip” tray for use in filling the feeding magazine tubes associated with some systems. Make double-damn sure each primer is fed right side up (or down, depending on your perspective). A common cause of unintentional detonation is attempting to overfill a stuffed feeding tube magazine, so count and watch your progress.
2. Don’t attempt to seat a high primer more deeply on a finished round. The pressure needed to overcome the inertia to re-initiate movement may be enough to detonate it.
3. Don’t punch out a live primer! That can result in an impressive fright. To kill a primer, squirt or spray a little light oil into its open end. That renders the compound inert.
4. Keep the priming tool cup clean. That’s the little piece that the primer sits down into. Any little shard of brass can become a firing pin! It’s happened!
Sierra Bullets Ballistician Gary Prisendorf answered: “RCBS Rock Chucker Press, it’s built like a tank, and it will last me a lifetime.”
Bump Measuring Collar
On the respected Riflemans’ Journal blog there was an excellent article about Cartridge Case-Head Separation. In this important article, Journal Editor GS Arizona examined the causes of this serious problem and explained the ways you can inspect your brass to minimize the risk of a case-head separation. As cases get fired multiple times and then resized during reloading, the cases can stretch. Typically, there is a point in the lower section of the case where the case-walls thin out. This is your “danger zone” and you need to watch for tell-tale signs of weakening.
The 30 BR is an amazing little cartridge. However, 30 BR shooters do have to neck-up 6mmBR or 7mmBR brass and then deal with some issues that can arise from the expansion process. One of our Forum members was concerned about the donut that can form at the new (expanded) neck-shoulder junction. Respected bullet-maker Randy Robinett offers tips on how to deal with the “dreaded donut”.
When you stack a column of primers in a single metal tube, you’re asking for trouble. As Dustin Ellermann learned, when one primer fires, the entire column can follow suit in a chain detonation. Thankfully, you do have options when it comes to primer feeding on a progressive press. RCBS developed an innovative, smart system with primers in horizontal plastic strips. Instead of being stored in a vertical tube, primers are placed in flat, plastic “APS” strips, with a ring of plastic separating each primer. Moving horizontally, primers are never stacked, so the chance of a chain detonation is reduced dramatically. The re-usable APS strips are color-coded for different primer types. You can buy CCI “pre-loaded” primer strips, or you can insert any brand of primers into strips using an RCBS strip-loader tool.
