Ever wonder how rifles, actions, stocks, optics, suppressors, and ammo components are produced in factories around the world? Today’s Saturday at the Movies installment features fascinating videos filmed inside major firearms industry factories including BAT Machine, ZEISS, Norma, SAKO, Nosler, CCI and Federal.
BAT Custom Rifle Actions — Factory Tour and Owner Interview
BAT Machine Co. makes some of the finest custom actions you can buy. Numerous national and world records have been set with BAT actions. To create this video, Ultimate Reloader’s Gavin Gear visited the BAT Machine production center in Post Falls, Idaho. Gavin talked with BAT’s founder Bruce Thom. The video features extensive footage of advanced CNC machines used to produce the superb BAT actions. If you own a BAT action, or hope to acquire one some day, definitely watch this video. CLICK HERE for Full Story.
Norma Ammunition Factory — Cartridge Creation Start to Finish
Norma has released a fascinating video showing how bullet, brass, and ammunition are produced at the Norma Precision AB factory which first opened in 1902. You can see how cartridges are made starting with brass disks, then formed into shape through a series of processes, including “hitting [the cup] with a 30-ton hammer”. After annealing (shown at 0:08″), samples from every batch of brass are analyzed (at multiple points along the case length) to check metal grain structure and hardness. Before packing, each case is visually inspected by a factory worker.
The video also shows how bullets are made from jackets and lead cores. Finally, you can watch the loading machines that fill cases with powder, seat the bullets, and then transport loaded rounds to the packing system. Guys, watch this video! You won’t be disappointed. The camera work and editing are excellent — there are many close-ups revealing key processes such as annealing and head-stamping.
SAKO Factory Tour in Finland
SAKO produces some of the best hunting rifles you can buy. SAKO, along with its sister company Tikka, operates sophisticated production facilities in Finland. In the video below, Canadian journalists visit the SAKO factory where rifles are made. It is interesting to see how stocks are made and barrels are bored and contoured. SEE More HERE.
Nosler Bullet Manufacturing
Ever wanted to see how Nosler bullets and cartridges are made? Here’s your opportunity. The Rocky Mountain Elk Foundation (RMEF) has produced a video (“Quality First”) that offers a behind-the-scenes look inside Nosler’s Oregon factory that produces bullets, brass, and ammunition. RMEF representatives visited Nosler’s famously-guarded manufacturing plant to show the technology used by Nosler to produce bullets and ammunition. After the intro, this video illustrates Nosler’s bullet construction techniques with a cool animation sequence. The video then showcases the Nosler ballistics lab, inspection room, and packaging line. SEE more HERE.
Video Showcases Nosler Production Facility and Ballistics Lab
ZEISS Sport Optics
ZEISS is a world leader in lens and optics technology. Along with ultra-high quality lenses used in production of computer chips and special optics for high-tech medical equipment, ZEISS produces great optics for hunters and shooters. ZEISS lenses are renowned for their sharpness, clarity, and high light transmission. ZEISS has a new series of LRP S3 and LRP S5 First Focal Plane scopes which promise to be favorites among PRS/NRL competitors and long-range hunters.
Silencerco Suppressor Fabrication Start to Finish
Here’s a cool video that shows the entire production process for a SilencerCo Octane pistol suppressor start to finish. Beginning with the raw materials, this video shows a wide variety of cutting, milling, drilling, burnishing, fitting, metal bathing, surface finishing, and laser etching processes. If you have any interest in production methods you’ll want to watch this video all the way through, and maybe a second time.
Rimfire Ammo Production at CCI/Speer and Federal Factories
YouTube host 22Plinkster got a chance to tour the CCI/Speer production facility in Lewiston, Idaho. This large plant produces both rimfire and centerfire ammunition. While touring the plant, 22Plinkster was allowed to capture video showing the creation of .22 LR rounds from start to finish. This is a fascinating video, well worth watching.
This revealing video shows all phases of .22 LR ammo production including cupping, drawing, annealing, washing, drying, head-stamping, priming, powder charging, bullet seating, crimping, waxing, inspection, and final packaging.
Field & Stream Tours Federal Ammo Plant in Minnesota
A while back Field & Stream toured the Federal ammunition production facility in Anoka, Minnesota. This large plant produces both rimfire and centerfire ammunition. While touring the plant, the reporter was allowed to capture video showing the creation of .22 LR rounds from start to finish. This is a fascinating video, well worth watching. Click speaker icon for sound.
Note to Viewers — After Starting Video, Click Speaker Icon to HEAR audio!
The Manufacturing Process for .22 LR Rimfire Ammunition Shooting Sports USA explains: “Rimfire cartridge cases are the oldest self-contained cartridge in existence, having been in continuous production since the mid-1850s. Rimfire cases are drawn from a thin piece of brass and formed with a hollow rim. A priming compound is then forced into the case using centrifugal force, where it is charged with powder and a bullet is seated in the mouth of the case. The case is then crimped around the bullet to ensure sufficient push and pull when the round is fired. When the firing pin strikes the thin brass rim of the case, the hollow rim is crushed and the primer is ignited.” Source: SSUSA.org 9/2/2017.
There are many products used successfully for case lubrication for case sizing. And for neck-turning a variety of lubricants are favored. The video above explains the basics of case lubrication with die wax, and spray lubricants. Below we mention three products that have proven very effective. For cases that have a close fit to your chamber via custom FL dies, Ballistol works well and is easy to apply and remove. For neck-turning, some of our Forum members have had great success with some automotive lubricants.
Three Good Lubricants You May Not Have Tried Before If you’re using a body die or a full-length sizing die, try using Ballistol (in the aerosol can) as a lube. It works GREAT without the tacky or gooey residue left by most case lubes. It will also clean off carbon residues on the neck as you lube the case. Just spray a little on a cotton patch (or your fingertips) and wipe each case before you run it up into the die. If you are using a steel neck bushing, be sure to wipe the neck as well. You can usually do a half-dozen BR-sized cases before you need to re-apply Ballistol on the patch. Ballistol is non-toxic, bio-degradeable, and will not harm your skin. It is very slippery, but can easily be removed with a rag or paper towel. Try it–you may retire your One-Shot. Ballistol can also be used to protect wood stocks.
Note, for heavy case-forming or necking up case necks, we still recommend a thicker lubricant, such as Imperial Die Wax. But for normal case sizing, after your neck has been expanded, Ballistol will do the job, and you won’t need to tumble the brass afterwards. All you need is a very thin layer of Ballistol, and this easily wipes off with a paper towel.
For Neck-Turning, Try STP Blend or Assembly Lube
For lubing the neck-turning tool mandrel while turning case necks, many folks use a blend of STP® Oil Treatment and Mobil 1 lube. Chuckw2 reports: “Try STP and Mobile 1 Synthetic oil in a 50/50 mixture. Very slick, you will need to tumble your cases after turning.” STP is a very thick lubricant, that flows and clings almost like honey. Jason reports the STP blend comes off easily in an ultra-sound bath, using a bit of detergent. At many retailers, STP is also available in a convenient 7-ounce tube, so you don’t have to buy a large bottle.
Another even cheaper option is assembly lubricant. For turning his case necks, RStreich uses assembly lube from an auto parts store. He notes: “The brand I have is reddish in color and kind of sticky like honey. It’s far better than the Imperial die wax I was using before.” There are a variety of types, both with and without moly additive, and you can select the viscosity you prefer if you sample a few brands. Be sure to clean out any lube residue from the inside of your necks when you have completed your neck-turning.
The LEE Breech Lock Hand Press is a useful addition to any reloader’s tool collection. This Hand Press allows you to resize brass or seat bullets while at the range or away from your loading room. No it won’t replace your Co-Ax or Rockchucker, but this is a handy piece of gear. And it’s VERY affordable. The LEE Breech Lock Hand Press (by itself) is $52.99 at MidwayUSA — a great deal. Or, for $73.99 at Midsouth you can get a complete Lee Hand Press Kit including Breech Lock Hand Press, Reloading Die Set, Lock Ring Wrench, Breach Lock Ram Prime, and Storage Box. Choose one of four cartridge types for the provided dies: .223 Remington, 9mm Luger, .38 SPL/.357 Mag, and .45 ACP.
LEE Hand Press Quick-Change Die Functionality
This LEE Press includes the Breech Lock Quick-Change Die Feature, so you can instantly change dies with just a twist of the wrist. One Breech Lock Quick Change Bushing is included. The Breech Lock Hand Press is light and compact. It tips the scale at a mere 1 3/4 pounds and overall product length is 11.5″. Note: the maximum overall length cartridge the LEE Hand Press can accept is 3.650 inches.
While we don’t recommend the Hand Press for major full-length sizing chores, it does a good job seating bullets. This makes it a handy “field expedient” tool when doing load development at the range. For example you can experiment with seating depth by loading a batch of cartridges at home with the bullets deliberately seated long. Then, at the range, you can re-seat the bullets progressively shorter (in a series of rounds), until you find the optimal Cartridge OAL.
LEE’s Hand Press is also great for decapping operations. One verified buyer reports: “I mostly use it for decapping while watching TV, with a universal decapper die. Of course it is also useful for other operations. I wouldn’t love sizing large rifle cases with it, but if you’ve prepped your cases on a bigger press you could comfortably take it to the range for load development, one round at a time, working right there at the line instead of making a bunch of loads at home that you’ll have to disassemble later. It’s smaller and more lightweight than it looks[.]”
Using LEE Hand Press to Load at the Range
To learn more about using the LEE Hand Press in the field with a compact scale, read Reloading Without a Bench on GunsAmerica.com. Author Christopher Mace explains: “Whether you want a better way to do load development, the capability to reload out of your ‘bugout bag’, or you’re short of space but wanting to get into reloading, the LEE Loaders and the LEE Hand Press offer you some options.”
Readers who have just recently discovered the Daily Bulletin may not realize that AccurateShooter.com has hundreds of reference articles in our archives. These authoritative articles are divided into multiple categories, so you can easily view stories by topic (such as competition, tactical, rimfire, optics, shooting skills etc.). One of the most popular categories is our Technical Articles Collection. On a handy index page (with thumbnails for every story), you’ll find over 120 articles covering technical and gunsmithing topics. These articles can help you with major projects (such as stock painting), and they can also help you build more accurate ammo. Here are five popular selections from our Technical Articles archive.
Stress-Free Pillar Bedding. Richard Franklin explains how to do a top-quality bedding job, start to finish.
OnTarget Software Review. Our Editors test free software that measures shot groups with great precision. We explain how to use the program and configure advanced features.
Savage Action Tuning. Top F-TR shooter Stan Pate explains how to enhance the performance of your Savage rifle by optimizing the torque settings of the action screws.
Complete Precision Case Prep. Jake Gottfredson covers the complete case prep process, including brass weight sorting, case trimming, primer pocket uniforming, neck-sizing, and, case-neck turning.
Stock Painting Instructions. Step-by-step guide for stock painting by expert Mike Ricklefs. Mike shows both simple coverage and fancy effects.
With the Whidden Click-Adjustable Sizer Dies, you can change shoulder bump by .001″ (one-thousandth) with a simple click. Fast. Easy. Precise.
As handloaders have become more aware of shoulder bump and proper adjustment of the sizer die in recent years, there has become a need for an easier way to adjust the sizer die properly. For most folks, with their conventional dies, it takes lengthy trial trial and error to get the shoulder setback correct. Anyone who has done this can attest that it can be a slow and annoying job.
Whidden Gunworks has solved the problem with the innovative Click Adjustable Sizer Die. Patent No: 10,393,488. This die and lock ring work together to give the user a clicking feel to the adjustment just like a high end rifle scope. Each click moves the shoulder bump exactly .001″ so you can easily find the exact shoulder bump that you desire.
The Click Adjustable option is available on Whidden Custom Sizer dies as well (7/8”-14 format dies only)! Included with the Click Adjustable Sizer Die is a Shoulder Bump Gauge. This gauge attaches to standard calipers and allows measurement from the case shoulder to the base. Using the Shoulder Bump Gauge with the Click Adjustable Sizer Die will make the proper sizer die setup easier than ever before.
Click-adjustable die sets are available with both bushing and non-bushing configurations. Along with these complete die sets, Whidden Gunworks offers a separate click-adjustable ring to use with existing dies. Priced at $63.99, the Whidden Click-Adjust Lock Ring represents a modest investment for a major gain in die ease-of-use and precision adjustability.
The Whidden Universal Click Adjustable Lock Ring you can instantly turn your sizer die into a Click Adjustable Die. This ring works with any 7/8 OD sizer of any brand with adjustable shoulder bump. Simple in design, the inner and outer ring can rotate independently of each other. Each click is metered in true 1 thousandths adjustment and has 0.100″ total available travel. These work great with nearly all sizing 7/8 OD sizing dies, and one verified purchaser noted: “Not only are they useful on reloading dies, but it’s the cat’s meow on the Giraud Power Trimmer Case Holders.”
Dillon Users Take Note: The Whidden Click Adjustable Sizing Die will not work with the Dillon 550 or 650 progressive reloading press systems. The Universal Click Adjustable Lock Ring is not compatible with the Dillon floating toolhead.
One side of this gauge is the “go” side which quickly tells you the depth of a primer pocket, whether any crimp is properly removed, and whether the primer pocket is loose. If it feels loose on the “go” side, use the other end of the tool, the “no go” side, to test to see if the primer pocket is too loose to hold a primer. If the no-go slides into the pocket, then you know to junk that brass.
Primer Pocket Growth and Useful Case Life
Repeated firings at stout pressures can cause primer pockets to grow in diameter. This can create an unsafe condition if your primers are not seating properly. Are your primer pockets “good to go”, or have they been pushed to the point of no return? Do you really know? Many guys try to gauge primer pocket tightness by “feel”, as they seat the primer. But that method isn’t precise. Now there’s a better way…
The folks at Ballistictools.com have created a handy set of precision-machined gauges that let you quickly and accurately check your primer pockets. These gauges (aka “gages”) are offered in two sizes — for large and small primer pockets. A two-piece set of both large and small gauges costs just $25.99. These gauges let you quickly measure the depth of a primer pocket, and check if the crimp has been removed properly. Most importantly, the gauge tells you if the primer pocket has opened up too much. One side of the gauge has an enlarged diameter plug. If that “No-Go” side fits in the primer pocket, you should ditch the case — it’s toast.
Precision ground from O-1 tool steel, The Ballistic Tools primer pocket gauges serve multiple functions. The inventor of these tools explains: “I created the prototype of this tool for my own use in brass processing. I needed a way to quickly and easily measure primer pockets that was reliable and did not require wasting a primer. This tool has been indispensable for me and I would never go back to the old method of uncertainty and guessing.”
Product tip from Boyd Allen. We welcome reader submissions.
Progressive reloading presses offer shooters speed and efficiency in producing custom-tailored rifle and pistol ammunition. However, there is a wide choice of Progressive Presses and a bewildering array of options to consider. In this video, the 6.5 Guys and UltimateReloader.com’s Gavin Gear provide an overview of the leading Progressive Presses on the market along with key considerations for precision rifle shooters. If you are considering getting a Progressive for rifle ammo reloading, you should watch this informative, 25-minute video.
10 Tips for Reloading Rifle Ammo on a Progressive Press:
1. Make sure the brass is very clean. Don’t mix old range pick-up brass with newer brass.
2. Apply a thin, spray lube to all cases before the sizing/loading cycle.
3. Consider priming your brass separately (with a hand or bench tool) before the operation. Then inspect the primers before loading powder and bullets.
4. Always wear eye protection when loading with the Progressive, particularly if you are priming cases.
5. With masking tape, mark the powder measure/dropper with the powder type and cartridge charge weight. Check the charge mass multiple times (see below).
6. Cycle a few cases, sizing and adding powder but NOT seating bullets. Weigh the powder charges to ensure the powder measure is dispensing the correct charge. Sometimes this will change a couple tenths as it “settles down” after the first few charges.
7. Check the brass for shoulder bump and bullet seating depth carefully for the first few rounds, then check again periodically.
8. Try to maintain a steady pace and operate the handle the same way every time.
9. Visually inspect the powder charge in each case (before bullet seating), and use a lock-out die if your Progressive Press has enough stations.
10. Never, ever mix pistol and rifle powders! If you have previously loaded pistol ammo with your Progressive, make sure ALL the powder (every flake and kernel) is removed from all parts of the powder-dropping system before you add rifle powder.
Visit these sites for more Reloading and Precision Shooting Videos:
If you are considering purchasing a progressive reloading press, definitely watch this 79-minute video covering a dozen presses from six leading manufacturers: Dillon, Frankford Arsenal, Hornady, Lee, Mark 7 (Lyman), and RCBS. Along with the big comparison video, Gavin Gear has prepared a detailed, 17-page online article which covers all of the presses in the shootout.
In this Ultimate Reloader Progressive Shootout video reviewer Gavin Gear demonstrates how each press works and provides data on costs, output rates, capabilities, and accessories.
Before you load that new cartridge brass for the first time, run an expander mandrel down the case necks. This will iron out dents and provide more uniform neck tension. Chose a mandrel diameter that provides appropriate neck tension.
Lapua brass is so good that you’ll be tempted to just load and shoot, if you have a “no-turn” chamber. However, some minimal case prep will ensure more uniform neck tension. Keeping your neck tension very uniform allows more consistent bullet seating. That, in turn, usually yields better accuracy, and lower Extreme Spread and Standard Deviation (ES/SD). Lapua brass, particularly 6mmBR, 6.5×47, 6.5 Creedmoor, and .308 Win comes from the factory with tighter-than-optimal necks.
Before you seat bullets, at a minimum, you should inside chamfer the case mouths, after running an expander mandrel down the necks. The expander mandrels from both Sinclair Int’l (Brownells, $14.99 stainless, $24.99 Titanium Nitride coated) and K&M will both leave the necks with enough neck tension (more than .001″) so you can then seat bullets without another operation. We suggest putting a bit of lube on the mandrel before running it down the necks — but remove any lube that gets inside the necks before seating bullets. If you do a lot of loading you may benefit from a Titanium Nitride-coated mandrel.
Both Sinclair and K&M Tools make a die body specifically to hold expander mandrels. The $61.99 Sinclair version fits caliber-specific expander mandrels which measure approximately .001″ less than bullet diameter for each caliber. This is an updated “Gen II” design that completely captures the mandrel within the die so the mandrel cannot pull out. It also has an O-ring in the die cap that allows the mandrel to self-center within the case neck. Brownells offers two sizes of Sinclair die bodies for expander mandrels: .17 -.338 caliber (#749011715 $61.99); and .357 – .50 caliber (#749008843, $49.99). All Generation II dies are machined from stainless steel and the standard diameter 7/8-14 dies include the Sinclair Stainless Steel Split Lock Ring.
Once you run the expander mandrel down the necks of Lapua brass, after you account for brass spring-back, you’ll have about .002″ neck tension*. This will make the process of seating bullets go much more smoothly, and you will also iron out any dents in the case mouths. Once the case mouths are all expanded, and uniformly round, then do your inside neck chamfering/deburring. The same expander mandrels can be used to “neck-up” smaller diameter brass, or prepare brass for neck-turning.
Forum member Mike Crawford adds: “These expanders can also reduce runout from offset seating. Prior to bullet seating, expand the sized necks to force thickness variance outward. With the Sinclair system, the necks will springback fine, and will not be pulled out of center. This leaves plenty of tension, and bullets seated more centered. I do this, even with turned necks, to get improved seating.”
Mandrels vs. Expander Balls on Decapping Rods
If you haven’t acquired an appropriate expander mandrel for your brass, but you DO have a full-length sizing die with an expander ball, this will also function to “iron out” the necks and reduce tension. However, using a die with an expander ball will work the necks more — since you first size them down, then the ball expands them up again. Typically (but not always), run-out is worse when using an expander ball vs. an expander mandrel.
* This .002″ tension is what we have observed with Lapua 6mmBR, 6.5×47, 6.5 Creedmoor, and .308 Win brass. This might vary with much smaller or larger cases, and of course a different brand of brass might yield different results. If you get too little tension with your current mandrel, you can get a smaller-diameter mandrel from 21st Century Innovation, with stainless, Black Nitride, or Titanium nitride versions. The Nitride models have less friction.
The 18th Edition of the Cartridges of the World was released in spring 2026 so it is up-to-date. This massive 720-page reference contains illustrations and load data for over 1500 cartridge types. That makes it a unique, very valuable resource.
If you shoot a wide variety of cartridges, or are a cartridge collector, this book is a “must-have” resource. The latest 18th Edition includes many new cartridge types and 1500+ photos. The print version costs $37.71 at Amazon.com. Or you can get the print book from Amazon 3rd party sellers starting at $29.58 plus $3.99 shipping. The Kindle eBook version costs $21.99.
CLICK HERE for a large FREE Content Sample from the Kindle eBook version.
Updated 18th Edition with Feature Articles
The latest 18th Edition of Cartridges of the World includes cartridge specs, plus tech articles on Cartridge identification, SAAMI guidelines, wildcatting, and new cartridge design trends. Cartridges of the World, the most complete cartridge reference guide in print, includes a full-color section with feature articles on new 7mm Cartridges, PRC Cartridges, 9mm Cartrdige, and a special feature on Gun Safes.
View Free Book Sample Content
FREE STUFF for You: If you want to see what you are getting, there is a very large sample section of the 18th Edition available online with over 100 pages of content and dozens of photos and illustrations. To access all this FREE INFO, CLICK HERE, then look for the cover photo and click below the cover photos where it says “Read Sample”. It may take a few moments to fully load the sample pages. NOTE: This content is primarily from the Kindle digital 18th Edition.
Cartridges of the World 18th Ed. CHAPTERS:
Chapter 1: Current American Sporting Cartridges
Chapter 2: Obsolete American Rifle Cartridges
Chapter 3: Wildcat Cartridges
Chapter 4: Proprietary Cartridges
Chapter 5: Handgun Cartridges of the World
Chapter 6: Military Rifle Cartridges of the World
Chapter 7: British Sporting Rifle Cartridges
Chapter 8: European Sporting Rifle Cartridges
Chapter 9: American Rimfire Cartridges
Chapter 10: U.S. Military Ammunition 5.56 to 20mm
Chapter 11: Cartridge ID by Measurement
You can never be too safe when hand-loading your own ammunition. This article outlines the Seven Fundamental Reloading Safety Tips, as explained by Brownells. This is important information for novice hand-loaders and a good refresher for those with reloading experience! The Ulimate Reloader video below has some specific tips on loading hunting ammo, as it’s now hunting season throughout much of the nation.
Summary of the Seven Safety Tips:
1. Do NOT mix powders. Keep your powders clearly marked and dated. You can use masking tape to write the date on the container.
2. Check cases frequently. Look for split necks, case head separation or other signs of fatigue and excessive pressure.
3. Store your reloading supplies in a safe and dry location, away from children and away from any possible source of ignition. It is also smart to keep your powder and primers separate.
2. Get and use respected reloading manuals, especially for new cartridges. Start low and work up slowly while watching for warning signs of pressure and/or case fatigue.
5. Make sure you cannot be distracted when reloading. Turn off your phone. If you get interrupted, stop. (Distractions will eventually lead to mistakes.)
6. Make sure your ammo headspaces properly in each gun if you load the same cartridge type for different firearms. Even with the same cartridge, different guns may require different loads.
7. If reloading military brass, be aware that case capacity is usually reduced, and initial loads should be at least 10-15% lower than published data.
Here are some other tips that will help your avoid making costly mistakes (such as using the wrong powder, or undercharging a case):
Powder Type — Always double-check the label on your powder containers. After placing powder in the powder measure, put a piece of tape on the measure with the powder type written on it. Some guys write the powder type on a card and place that right in the hopper.
Scale Drift — Electronic balances can drift. If you are using a digital powder scale, calibrate the scale with a test weight every 50 rounds or so.
Case Fill — If you throw more than one charge at a time, look INSIDE every case before seating a bullet. Squib charges can be dangerous if you don’t notice them before firing the next round.
Progressive Presses — When using a progressive press, consider using an RCBS Lock-Out Die. This will detect a low charge and stop the machine. These dies will work with RCBS, Hornady, and Dillon progressives.