With barrels, one wonders “Can a little more length provide a meaningful velocity gain?” To answer that question, Rifleshooter.com performed an interesting test, cutting a .308 Win barrel from 28″ all the way down to 16.5″. The cuts were made in one-inch intervals with a rotary saw. At each cut length, velocity was measured with a Magnetospeed chronograph. To make the test even more interesting, four different types of .308 Win factory ammunition were chronographed at each barrel length.
This is a very useful test is you’re thinking about building a .308 Win hunting rifle, or perhaps thinking of going shorter for your F-TR rifle to save weight.
Test Barrel Lost 22.7 FPS Per Inch (.308 Win Chambering)
How much velocity do you think was lost, on average, for each 1″ reduction in barrel length? The answer may surprise you. With a barrel reduction from 28″ to 16.5″, the average speed loss of the four types of .308 ammo was 261 fps total. That works out to an average loss of 22.7 fps per inch. This chart shows velocity changes for all four ammo varieties:
Summary of Findings:
The average velocity loss per inch, for all four ammo types combined, was 22.7 FPS. By ammo type, the average FPS loss per inch was: 24.6 (Win 147 FMJ), 22.8 (IMI 150 FMJ), 20.9 (Fed GMM 168gr), and 22.5 (Win 180PP).
Interestingly, these numbers jive pretty well with estimates found in reloading manuals. The testers observed: “The Berger Reloading manual says for the 308 Winchester, ‘muzzle velocity will increase (or decrease) by approximately 20 fps per inch from a standard 24″ barrel’.”
How the Test Was Done
The testers described their procedure as follows: “Ballistic data was gathered using a Magnetospeed barrel mounted ballistic chronograph. At each barrel length, the rifle was fired from a front rest with rear bags, with five rounds of each type of ammunition. Average velocity and standard deviation were logged for each round. Since we would be gathering data on 52 different barrel length and ammunition combinations and would not be crowning the barrel after each cut, we decided to eliminate gathering data on group sizes. Once data was gathered for each cartridge at a given barrel length, the rifle was cleared and the bolt was removed. The barrel was cut off using a cold saw. The test protocol was repeated for the next length. Temperature was 47° F.”
CLICK HERE to Read the Rifleshooter.com Test. This includes detailed charts with inch-by-inch velocity numbers, multiple line charts, and complete data sets for each type of ammo. Rifleshooter.com also offers ballistics graphs showing trajectories with different barrel lengths. All in all, this was a very thorough test by the folks at RifleShooter.com.
Much Different Results with 6mmBR and a Longer Barrel
The results from Rifleshooter.com’s .308 barrel cut-down test are quite different than the results we recorded some years ago with a barrel chambered for the 6mmBR cartridge. When we cut our 6mmBR barrel down from 33″ to 28″, we only lost about 8 FPS per inch. Obviously this is a different cartridge type, but also our 6mmBR barrel start length was 5″ longer than Rifleshooter.com’s .308 Win start length (and we ended where Rifleshooter’s .308 started — at 28″). Velocity loss can be more extreme with shorter barrel lengths (and bigger cartridges). Powder burn rates can also make a difference.
AR-platform rifles can be maintenance-intensive beasts. But some AR owners make the situation worse by not regularly cleaning important small parts, or by using too much oily/greasy lubricants in the wrong places. A properly maintained and lubricated AR15 can shoot hundreds of rounds (between cleanings) without a problem. If you learn where (and where not) to apply lubricant, you’ll find that your AR will run more reliably and the task of cleaning the bolt and bolt carrier will be less of a burden.
Here is a good video that explains AR-15 Cleaning and Maintenance. In this 30-minute NSSF video, Gunsite Academy instructor and gunsmith Cory Trapp discusses the proper way to clean and maintain the AR-15 carbine. Very knowledgeable, Trapp provides rock-solid advice for AR owners. Along with cleaning procedures, this video explains how to inspect key components and how to function-test your AR before each shooting session.
If you want to keep your black rifle running smoothly and reliably, you must clean it regularly and follow the correct maintenance procedures. Here’s another good video that explains how to properly disassemble and clean AR-platform rifles.
Take-Down and Full Cleaning of AR15 by Jerry Miculek
Here ace shooter Jerry Miculek takes down and cleans an AR-platform rifle belonging to his daughter Lena. This is a good video because Lena’s rifle was “run hard and packed up dirty” so you can see where carbon and grease build up. This 35-minute video is very thorough. Jerry is one of the nation’s top action carbine shooters, so listen carefully to his advice on cleaning and lubrication.
This barrel’s shoulder was 0.025″ off the action because Red Locktite had been used on the threads.
Gunsmith Thomas ‘Speedy’ Gonzales offered this interesting report about how NOT to headspace a barrel. Hopefully you never discover something like this…
“A good friend and customer sent this rig in for repair after FedEx damaged the rifle during inbound transport from another smith. After repairing the stock and rebedding it, I decided to re-polish the barrel to make the repair perfect. Well this just added insult to injury as the barrel did not want to come off. After a few choice words, the barrel finally broke free only to reveal something very disturbing. It seems the barrel had been ‘headspaced’ by using RED Loctite to hold it in place.” [Editor: That’s definitely NOT how barrels should be fitted.]
Speedy was not happy: “I hope the smith that did this sees the photos and realized what jeopardy he put my customer in or anyone who shot the rifle for that matter. When cleaned up, the shoulder on the barrel was over 0.0250″ (25 thousandths) away from the face of the receiver.” [Editor: That’s a lot in this business]. Check out the images below to see how much the barrel rotated further inward when cleaned up. The barrel spun in nearly another eighth-turn or more. Not good.
Henry Rifle serial number 1, the first production Henry rifle, is now the most valuable long gun ever made. This historic rifle, Henry serial number 1, recently sold for $5.875 million, the highest price ever paid for a rifle. This wasn’t a rare prototype — Henry Rifle serial number 1 was the very first production Henry, built by New Haven Arms Company in the 1860s.
The Most Expensive Rifle Ever Sold | Henry Serial No. 1 | ($5.875 MILLION)
Technological Innovation — 16-round Lever-Action Rifle
Patented by Benjamin Tyler Henry in 1860, this lever-action rifle chambered in .44 rimfire was a massive breakthrough, allowing soldiers to rapidly fire 16 rounds without reloading one round at a time. This design directly paved the way for the Winchester dynasty. The auction description noted: “Serial number 1 is not merely an early production example but the genesis of an entire technological and cultural legacy. Every Winchester that followed traces its lineage to this [rifle] that launched a company and helped define an era. As the starting point of the Winchester story … this rifle stands at the beginning of a legend, where Oliver Winchester’s vision took form and the repeating rifle that would shape the American West was born.”
The Birth of America’s Lever Action Rifle
It can be argued that EVERY lever-action rifle built in the 160-plus years since Henry serial number 1 was crafted — every model, every maker, every variation on that under-barrel magazine and swinging lever — traces its lineage back to this one gun.
The 1860 Henry was the design that proved a repeating rifle could actually work in the field, and it set the template that the entire lever-action category has followed ever since. Since its creation a century and a half ago, the lever-action rifle has been the rifle of hunters, ranchers, and everyday Americans who needed a dependable repeater they could trust with their lives.
Henry Rifle serial number 1 was presented to President Abraham Lincoln’s Secretary of War, Edwin Stanton during the Civil War. This rifle is part of an exclusive trio of factory-engraved Henry rifles presented by Oliver Winchester to high-ranking Union officials to secure military contracts. The other two include Lincoln’s rifle (Serial No. 6, now in the Smithsonian National Museum of American History) and Secretary of the Navy Gideon Welles’ rifle (Serial No. 9, housed at the Autry Museum of the American West).
Henry Rifle serial number 1 is not simply the first Henry rifle ever made — it is arguably the most important lever action rifle in existence. Manufactured during the American Civil War and presented to President Abraham Lincoln’s Secretary of War, Edwin Stanton, this historic Henry repeating rifle launched the era of metallic cartridge repeating long guns in America produced by Winchester Repeating Arms. Every legendary Winchester rifle that followed the Henry — from the Model 1866 to the famed Model 1873 — owes its existence to the Henry lever-action rifle.
This rifle features elaborate engraving and an inscription to Secretary Stanton.
Henry Rifle Serial Number 1 Henry Rifle serial number 1 was awarded a certificate of recognition from the National Rifle Association at the NRA annual meeting in New Orleans in 1970.
Presented alongside other famous “Lincoln Cabinet” Henry rifles gifted to Abraham Lincoln and Gideon Welles, this extraordinary Civil War firearm represents a pivotal turning point in American military and technological history. Featuring factory engraving by Samuel J. Hoggson, with early production features unique to the first Henry rifles, the Henry serial number 1 remains one of the most coveted and historically important American firearms ever made.
This video includes footage from the auction where Henry Rifle Serial Number 1 was sold.
Rifle Was Gift for Lincoln’s Right Hand Man — Secretary of War Stanton
In the 1860s, arms-makers often gave their finest work to key government leaders. After Benjamin Tyler Henry had introduced his lever-action repeating rifle that could fire 16 rounds without reloading, there was good reasons to showcase this for the government. This rifle represented a major breakthrough that could dramatically change how military operations could be conducted. So the company presented engraved Henry rifles to three men close to President Lincoln: Secretary of War Edwin Stanton received serial no. 1, Lincoln himself received serial no. 6, and Secretary of the Navy Gideon Welles received serial no. 9.
Engraved brass rifle shown with portraits of Edwin Stanton and Abraham Lincoln.
Today, collectors know these three rifles as the Lincoln Cabinet Guns. Lincoln’s rifle now sits in the Smithsonian, while the Welles rfle is at the Autry Museum of the American West. The Stanton rifle, Henry serial no. 1, was the last of the three still in private hands, and the only one anyone could actually buy. Stanton is best remembered for the words he spoke at Lincoln’s deathbed: “Now he belongs to the ages.”
Henry No. 1 Is Highest Priced Rifle, But NOT the Most Expensive Gun Ever Sold
Is Henry serial number 1 the most valuable gun ever sold? Actually not. It is the most expensive rifle, but a famous handgun, a Colt revolver, represents the most expensive gun ever sold. Sheriff Pat Garrett’s Colt Single Action Army revolver, which he seized from gang member Billy Wilson in 1880 and used to kill Billy the Kid (William Bonney) in 1881, sold at a Bonham’s Auction on August 27, 2021, for a record-breaking $6,030,313 (including buyer’s premium).
Details of Rifle (from Auction Description):
Condition: Extremely fine overall with crisp original barrel address and serial number “1” on the barrel. The engraving and historic inscription are all crisp and of extraordinary detail. 85% plus original vibrant case colors remain on the hammer. 40% of the original blue finish mixed with attractive even brown patina remains on the barrel. Significant patches of original silver plating are found in the protected areas of the frame such as the lower tang as well as on the heel extension of the buttplate, attractively aged patina on the exceedingly attractive brass, a mostly even brown patina on the lever, and generally minimal overall wear consistent with the rifle’s age[.] The stock is also fine and has attractive natural grain and color, with an overcoat of protective varnish, faint flakes at the edges of the wrist, a tight hairline crack follows the grain in the butt, and slight storage dings and scratches. Mechanically excellent.
On this 4th of July, 2026, the 250th Anniversary of American Independence Day, we thought it would be good to feature lever-action rifles. Lever-action rifles have been an important element of American history. These were truly the rifles that “Won the West”. Today, lever-action rifles remain popular with hunters and cowboy-action shooters. And rimfire lever guns are fun for short-range shooting at reactive targets. Easy to carry, lever guns can also be very effective on varmints.
For this Saturday-at-the-Movies installment, we feature seven videos about lever-action rifles. These videos review modern lever guns as well as historic 19th-century lever-action rifles. Two of these videos features sophisticated 3D computer animation so you can look inside the rifles to see how the internal mechanisms function to feed, fire, and eject cartridges.
How a Lever-Action Rifle Functions
This video shows the inner mechanisms of a classic lever-action rifle. It shows how the lever actuates case-feeding from the under-barrel tube, then how the hammer is cocked/fired, and finally how the ejection works after the shot is fired. This video also covers lever-action rifle history, looking at the Winchester 1873 as well as popular modern lever-action firearms.
Classic American Lever-Action Rifles — Hickok45’s Insights
Hickok45 is one of the more knowledgeable YouTube gun reviewers, and he personally owns a number of lever guns. In this video, which has over 2.5 million views, Hickok45 first showcases the original Henry Rifle, and the brass-receiver model 1866 (aka “Yellowboy”). Then he reviews Winchester’s model 1873 and model 1876 (Centennial). Next comes Winchester designs by J.M. Browning — the model 1886, model 1892, model 1894, and lastly the distinctive model 1895 with vertical magazine. The Model 1895 was a favorite of President Theodore Roosevelt.
This insightful Hickok45 video has garnered 2.5 million YouTube views. If you can take the time to watch the entire 37-minute video, this is a great history lesson for 19th-century lever guns. In the video, Hickok45 also shows cartridges used in the various rifles.
Top Five Lever-Action Rifle for Hunting and Home Defense
This video combines reviews from multiple YouTube hosts, including .22 Plinkster. It is a good starting point if you are considering purchase of a modern, lever-action rifle for hunting or home defense. We recommend, prior to purchase, that you go to a gun store to inspect the rifles and work the actions. Some lever guns are significantly smoother in operation than others. You’ll also want to check the triggers, and see the options for mounting optics. This video provides a quick look at a variety of lever guns including: Henry Side Gate Lever Rifle; Winchester Model 1866 Short Rifle (replica); Browning BLR Lever Rifle; Marlin Dark Model 336; and Marlin 1895 Custom Shop 45-70.
Seven Reasons to Own a Lever-Action Rifle
We own a variety of lever-action rifles, including Marlins well as handsome replica Uberti 1866 and 1873 rifles. There is much to be said about the lever gun design. Compared to typical modern bolt-actions, lever guns are narrower and lighter. With a little tuning, the replica 19th-century lever-action rifles cycle very quickly and smoothly. And the modern lever guns are good choices for hunters, with their ability to mount scopes and fire modern high-velocity cartridges. This video reveals the reasons every serious shooter should have at least one lever-action rifle in his or her collection.
How a Winchester 1873 Works
This video has over 15 million views on YouTube. The Model 1873 was one of the most successful Winchester rifles of its day, with Winchester marketing it as “The Gun that Won the West”. The original Model 1873 was manufactured between 1873 and 1923, and it is still available today in replica versions. The 1873 was originally chambered for the .44-40 cartridge, the first significant centerfire cartridge. The 1873 was later produced in .38-40 and .32-20, all of which later became popular handgun cartridges of the day. The Model 1873 was produced in four variations: a 24-inch barrel rifle, a 20-inch barrel carbine, and a “musket”—which was aimed at military contracts and only made up less than 5% of production. The standard rifle-length version was most popular in the 19th century, although Winchester would make rifles to order in any configuration the customer wished, including longer barrels or baby carbines with barrels as short as 12 inches, octagonal-shaped barrels, color case-hardened receivers and fancy engraving.
The Henry Big Boy Lever-Action .44 Magnum
Here’s good, thorough 16-minute review of a modern Henry Big Boy side-gate lever-action rifle chambered for the potent .44 Magnum round. This rifle shows the benefits of modern manufacturing methods, and shows good fit and finish. The review puts the rifle through its paces, show how quickly a modern lever gun can be cycled. We think this would be a good choice for a home defense rifle that could share ammunition with a defensive revolver.
Marlin 336 XLR Tactical-Style Lever-Action Rifle
And now for something a bit different… Here a Marlin 336 XLR lever-action rifle has been updated with a tactical-style forearm, rail-mounted optic, and suppressor. The reviewer noted how well the rifle functioned: “Recently I got my hands on this 336 XLR from Marlin and all of my preconceptions of tactical lever action rifles has now changed. What I found was a very modern and capable twist to an old school platform.”
More Information on Lever-Action Rifles
Want to learn more about lever-action rifles? RifleShooter magazine has published an interesting article, the 10 Greatest Lever-Action Rifles of All Time. Writing for RifleShooter, Brad Fitzpatrick examined a wide selection of lever guns produced in the past 150 years, and came up with this list of ten “all-star” lever-action rifles:
Savage Model 99
Winchester Model 1873/73
Winchester Model 1888/88
Winchester Model 1892/92
Winchester Model 1894/94
As with all “Top 10″ lists, this will be controversial. Where is the Winchester model 1866 “Yellowboy”, the favorite of Native Americans? Where is the iconic Winchester model 1895, the beloved gun Teddy Roosevelt called “Big Medicine”? But other choices are hard to fault. The classic 1860 Henry Rifle surely belongs on the list. And, believe it or not, the Winchester Model 94 is the best-selling sporting rifle of all time in the USA, according to RifleShooter.
Forum member Evan K. (aka “Katokoch”) has crafted a nice rimfire benchrest rig using a Suhl action fitted into a handsome home-built cedar and carbon fiber stock. This shows what a skilled hobbyist wood-worker can create in his garage.
When the rifle was crafted some years ago, Evan told us: “Here is my Suhl 150-1 with a factory 1:19″ twist barrel, Leupold 36X scope, Harrell tuner, and my handmade cedar/carbon fiber stock. I started working on the laminate blank a couple years ago and finally finished it earlier this year. I’ve been using it in my IR 50/50 matches this summer. I haven’t shot a 250 with it yet but I know the rifle is very capable — as usual, I am the weak link!”
We think Evan did a great job on his stock, though he has limited stock-building experience. Evan explained: “The stock is my first attempt at making a very lightweight laminate and also gluing both vertical and horizontal seams in a blank. The wood is Spanish and Red Cedar and I made the trigger guard and buttplate with carbon fiber too (great use for small scrap pieces). The finish is hand-rubbed spar urethane and the action is semi-glued-in with Devcon 10110 and stainless pillars.”
USRA-IR50/50 is a popular .22 rimfire benchrest discipline with three (3) classes: 13.5 lb., 10.5 lb., and 7.5 lb. (Sporter). The matches are shot at 50 yards and 50 meters.
Jonathan Ocab, a High Power shooter from California, had gunsmith Doan Trevor install a Sako-style extractor in the Rem 700 bolt in Ocab’s 6mmBR Eliseo R5 tubegun. Jonathan produced an excellent video showing how the Sako extractor improves the ejection of the short, fat 6mmBR cartridges in his rifle. Jonathan’s video demonstrates 6mmBR case ejection with an unmodified Rem 700 factory bolt versus a factory bolt fitted with a Sako-style extractor.
Johnathan explains: “Note how even when slowly operating the bolt, the bolt with the Sako extractor easily ‘kicks’ out the brass on ejection with minimal chance of operator error resulting in a failure to extract. While the unmodified bolt has issues ejecting brass on slow operation, it will eject if the operator pulls the bolt back quickly (fast and with some force).
While a Sako-style extractor isn’t an absolute necessity, this video shows the definite improvement this modification provides. For short cartridges like the 6mmBR, this is very useful. This modification is highly recommended for competition shooters, especially High Power competitors who seek improved function in rapid-fire stages. This modification is fairly inexpensive and any competent gunsmith should be able to perform the work (usually under $100 with parts and labor).”
EDITOR’s NOTE: In his video, Jonathan deliberately worked the unmodified Remington bolt slowly to show how the standard Rem extractor can struggle with short fat cases like the 6mmBR. In fact, when you work a standard, unmodified bolt more quickly, the extraction can be much more positive. Cycling the bolt with more “snap” provides more energy to eject the cases. We have run an R5 Tubegun chambered in 6mmBR with an unmodified Rem 700 bolt (no SAKO extractor), and the extraction was reliable, provided the bolt was worked quickly.
How and Why to Create a Dummy Round
When you have a new custom rifle built, or a new barrel fitted to an existing rifle, it makes sense to create a dummy round. This should have your preferred brass and bullet types, with the bullet positioned at optimal seating depth. A proper dummy round helps the gunsmith set the freebore correctly for your cartridge, and also ensure the proper chamber dimensions.
Respected machinist, tool-maker, and gunsmith Greg Tannel of Gre-Tan Rifles explains: “I use the dummy round as a gauge to finish cut the neck diameter and throat length and diameter so you have [optimal] clearance on the loaded neck and the ogive of the bullet just touches the rifling.” He recommends setting bullet so the full diameter is just forward of the case’s neck-shoulder junction. “From there”, Greg says, “I can build you the chamber you want… with all the proper clearances”.
Greg Tannel has created a very helpful video showing how to create a dummy round. Greg explains how to measure and assemble the dummy and how it will be used during the barrel chambering process. Greg notes — the dummy round should have NO Primer and No powder. We strongly recommend that every rifle shooter watch this video. Even if you won’t need a new barrel any time soon, you can learn important things about freebore, leade, and chamber geometry.
Must Watch Video — This has been viewed over 810,000 times on YouTube:
This has been a very popular video, with over 810,000 views! Here are actual YouTube comments:
That is the best explanation I’ve ever seen. Thank you sir. — P. Pablo
Nice video. You do a very good job of making this easy for new reloaders to understand. I sure wish things like this were available when I started reloading and having custom rifles built. Once again, great job, and your work speaks for itself. — Brandon K.
Beautiful job explaining chambering clearances. — D. Giorgi
Another Cool Tool — The Stub Gauge
When you have your gunsmith chamber your barrel, you can also have him create a Stub Gauge, i.e. a cast-off barrel section chambered like your actual barrel. The stub gauge lets you measure the original length to lands and freebore when your barrel was new. This gives you a baseline to accurately assess how far your throat erodes with use. Of course, as the throat wears, to get true length-to-lands dimension, you need take your measurement using your actual barrel. The barrel stub gauge helps you set the initial bullet seating depth. Seating depth is then adjusted accordingly, based on observed throat erosion, or your preferred seating depth.
Get WAY Better Groups with New Criterion Pre-Fit Custom Barrel
In our Shooters’ Forum, you’ll find a lengthy thread about accuracy problems with a Savage LRPV, chambered in 6mmBR. The gun would repeatedly split groups at 100 yards, and at 300 yards, the “flyers” would open up the groups to 1.5 MOA or larger. Interestingly, the factory test target (at right) showed a split group — not a good sign.
The gun’s owner, forum member LR_Shooter, tried a variety of tweaks: “I did this, done that… [changed] torque, tang floated, bedded action, recut chamber, and [adjusted firing pin]”. But nothing really helped. Frustrated, LR_Shooter asked his fellow Forum members for help. Much advice was proffered, including the novel idea of removing the middle action screw in the Savage 3-screw target action. Some of the advice proved helpful, but none of the suggested remedies produced a major improvement. This rifle, out of the box, tossed flyers and no amount of tweaking (or changes in shooting technique) really cured the basic problem. That is, until, the factory barrel got replaced…
New Criterion Pre-Fit Barrel Works Wonders
LR_Shooter acquired a Criterion pre-fit barrel from Jim Briggs at Northland Shooters Supply (NSS). These pre-fits are designed for easy installation with the standard Savage barrel nut. Wouldn’t you know it, with a new 30″ heavy-contour barrel on the LRPV, the gun started shooting way better. No more crazy fliers, no more split groups, no more excessive vertical. And the improvement came without any other major modifications. LR_Shooter reports: “I got a replacement barrel from Jim at NSS. It is a 30″ bull Criterion barrel. So far, without playing with torque screws and having my old setup… I’m very satisfied with the barrel I got. Now I have no problem getting [groups] under 0.25 MOA. Finally this thing can shoot!” The targets below, shot with the new Criterion barrel, speak for themselves. The left target was shot at 100 yards, while the target on the right was shot at 300 yards (very impressive).
Targets Shot with Savage LRPV Fitted with Criterion Barrel
Moral of the Story — Sometimes A New Barrel Really Is the Right Solution
All of us have struggled at times with a rifle that won’t live up to expectations. This Editor personally struggled for over a year with a .260 Rem Savage with a factory tube. The gun tended to split groups and the POI walked as the barrel heated. I tried one powder/primer combination after another, working through a variety of seating depths over many months. I was persistent. Out of stubbornness, I just believed that sooner or later I’d find the magic load.
Well folks, sometimes there’s really nothing you can do about a sub-par barrel. It is what it is. To really improve a gun’s accuracy (particularly a gun with a factory tube), you may need to open your wallet and get a quality aftermarket barrel. Spending months trying one recipe after another may simply be an overwhelming waste of powder, bullets, and your precious time.
Albert Einstein supposedly said: “Insanity is defined as doing the same thing over and over again, and expecting different results.” Well that sort of describes my efforts with my .260 Rem. Once I had enough evidence that my barrel split groups no matter what load combo (and seating depth) I tried, it was time to pony up for a new barrel. When I did finally screw on a nice PacNor 3-groove SuperMatch, that Savage suddenly became a true tack-driver. As re-chambered in 6mmBR with the Pac-Nor, in calm conditions, my Savage will now consistently shoot in the twos with heavy bullets, and it can sometimes dip down into the ones with Berger 80gr flat-base bullets. The moral of the story here is simple — don’t waste weeks or months chasing your tail with a barrel that just won’t deliver (after a reasonable amount of testing). Save up for a custom barrel, get it chambered properly, and stop your cycle of frustration.
Editor: This story by Tommy C. (aka “dc.fireman”) comes from our Shooters’ Forum. It’s fascinating to see how a relatively inexpensive Savage M12 BVSS varmint rig was transformed into a sophisticated 300M match rifle with a modern chassis, Shilen barrel, and top-of-line sights. With some ingenuity, and careful parts selection, Tommy created a rifle that can compete with match rifles costing many thousands of dollars more. American ingenuity at work!
Savage Reborn — Old BVSS Transformed into 300M Match Rifle
by Tommy C. (aka “dc.fireman”)
So, I began the project of building a 300M International competition gun, about a year ago, intending to compete at the 300M Nationals this year in Minnesota at the Minneapolis Rifle Club. Realistically, I didn’t want to pay the price-tag demanded of the Bleikers, Grunig & Elmigers, Hammerlis, or Tanners that (infrequently) pop-up for sale from time to time. So I decided to build my own 300M Match rifle with an American action, barrel, chassis, and trigger.
Here is Tommy’s completed 300M Match rifle with Savage action in PDC Custom chassis.
I had decided on the .260 Remington (aka 6.5-08) as the caliber choice. This beat out 6.5×47 Lapua simply due to the cost/availability of brass. The .260 Rem cartridge is based on the .308 Win parent. I made my first batch of brass by necking down some Federal .308, and it worked great. [Editor: We do recommend Lapua .260 Remington brass for match purposes for those who don’t have a supply of good .308 Win brass.]
I had an older Savage M12 stagger-feed action, originally from an old .22-250 BVSS. I contacted James at Northland Shooter Supply, and he walked me through the game plan and equipment I needed: Shilen Select Match 26″ barrel, NSS Stainless recoil lug and nut, a set of Forster headspace gauges, and the NSS action wrench.
Catalog photo of current Savage M12 BVSS in .22-250 Rem.
A few months later, I replaced the original Accu-trigger with a Rifle Basix SAV-II trigger, and immediately wondered why I waited so long to do that. The Rifle Basix is perfect for my application. Mind you the he safety DOES NOT work now, but, I don’t need it for my application.
Another member on the AccurateShooter Forum sold me a BVSS stock that has been re-worked by Alex Sitman of Masterclass Stocks, and it served as a placeholder, until I could find a maker who could nearly replicate my Feinwerkbau 2700 Alu stock in my smallbore match gun.
After scouring the AccurateShooter Forum, and multiple internet searches, I found PDC Custom in Michigan. I spoke with Craig Kierstadt a few times, before finally deciding to pull the proverbial trigger on his chassis. He had a few of the older chassis stocks with spacing for the Savage stagger-feed action. He machined an Anschutz rail into the fore-end for my hand stop and sling. Then he powder-coated the chassis black, and sent it to me sans grip and butt plate.
Photo of action/chassis. Tommy says: “It locks up really tightly, and you can tell Craig spent some time on the CNC work need to make this all fit.”
There are a few minor issues with the PDC chassis, but overall, I would rate this a 9.5 out of a possible 10. The price, and the features built into it, plus the ease of which everything fit together, far outweigh any minor issues. And two of the issues I quickly corrected with Teflon tape. I will need to make a walnut cheek piece — a curved one isn’t conducive to aperture iron sight shooting.
Savage Action .260 Rem 300M Match Rifle Components:
Action, Barrel, Stock, Grip
Savage M12 stagger-feed action, 4.27″ spacing
Shilen Select Match Barrel, 26″
Rifle Basix SAV-II Trigger
PDC Custom Chassis — tool-less adjustments
Bobsled SLED for single loading (required)
MEC Contact III Butt plate (German)
MEC handstop/sling swivel (German)
Walnut Target grip for AR-15 (eBay sourced)
Sight Components and Hardware
MEC Spy Long rear sight (German)
Centra front sight tunnel (German)
Centra adjustable aperture (German)
Medesha sight extension tube + collar
Champion’s Choice front sight base
Champion’s Choice mirage band
For his practice load, Tommy shot 123gr Hornady ELD-M bullets with H4831 powder and CCI BR2 primers. This load performed well — Tommy posted: “My 25-shot initial prone test today shows promise. There are five sighter shots, and 20 record shots. One of the 9s at 9 o’clock is my first sighter, the other one I own. The 8 out at 4 O’clock was a round that was difficult to chamber. My initial scoring puts me somewhere in the vicinity of 193-7X.”
The target used is the NRA C2, “300M International Rifle Target, reduced for 200 yards”. The 10 Ring is 2.40″ in diameter, while the Inner 10 (X-Ring) is 1.24″.
Match Load — Varget and Nosler Bullets
For his match load, Tommy switched to Varget and Nosler bullets: “My match load uses 37.9 grains Hodgdon Varget with a Nosler 123gr bullet. This was a recommendation by a gentleman with a lot of experience in 300M shooting.”
Tommy adds: “The amount of knowledge gained via the AccurateShooter Forum has made this all a reality, instead of just a passing thought.”
In our 
Match Load — Varget and Nosler Bullets
