When developing loads, it is important to know the true internal capacity of your cases, both fired and “as FL-sized”. In particular, when using the QuickLOAD program, it is vital to determine true case capacity. The default case capacity values listed by QuickLOAD may be off half a grain (or more) because brass from different manufacturers can vary considerably in capacity. Case capacity is a very important variable that will affect the pressure of a load and the velocity of your bullets.
To determine the true internal capacity of your cases, first weigh an empty cartridge case, then fill the case with water (all the way to the top of the neck) and weigh the case again. The difference in weight is your H20 capacity in grains. But how do you keep the H20 from flowing out the bottom? When measuring fired, unsized cases, you can simply leave the spent primer in the pocket. However, if you want to measure new brass or “as-FL sized” cases that have been deprimed, you’d have to insert a spent primer to “stem the tide”. Until now that is… 21st Century Shooting sells a great little $5.50 tool that plugs the bottom of the case so you can measure H20 capacity with ease.
When we saw 21st Century’s Primer Pocket Plug we thought “That’s smart — why didn’t someone think about that a long time ago?”. This handy “end-cap” lets you quickly measure multiple new brass cases or deprimed FL-sized cases so you can get an average H20 capacity. The primer pocket plugs are NOT case-specific (they feature an O-ring that fits the pocket). One version will work with all small-primer-pocket cases, while another works with all large-primer-pocket cartridge types. Price is $11.99 for either small-pocket or large-pocket version.
ALTERNATIVE: >If you want to measure H20 capacity on fired, sized brass, but don’t want to shell out the money for the tool (or re-insert a spent primer), here’s a simple suggestion. When you size your case, first remove the decapping rod from the die. Then you can FL-size the case without removing the primer. Of course, you will eventually have to knock the primer out, and that requires putting the decapping rod back in the die and running the case through a second time. To avoid that hassle, the Primer Pocket Plug may be worth the $5.50 over the long haul.
Product Find by ELR Reseacher. We welcome reader submissions.
by Sierra Bullets Ballistic Technician Paul Box
One thing that plays a major role in building an accuracy load is neck tension. I think a lot of reloaders pretty much take this for granted and don’t give that enough thought.
So, how much neck tension is enough?
Thru the years and shooting both a wide variety of calibers and burn rates of powder, I’ve had the best accuracy overall with .002″ of neck tension. Naturally you will run into a rifle now and then that will do its best with something different like .001″ or even .003″, but .002″ has worked very well for me. So how do we control the neck tension? Let’s take a look at that.
First of all, if you’re running a standard sizing die with an expander ball, just pull your decapping rod assembly out of your die and measure the expander ball. What I prefer is to have an expander ball that [can give] you .002″ in neck tension [meaning the inside neck diameter is about .002″ smaller than the bullet diameter after passing the expander through]. If you want to take the expander ball down in diameter, just chuck up your decapping rod assembly in a drill and turn it down with some emery cloth. When you have the diameter you need, polish it with three ought or four ought steel wool. This will give it a mirror finish and less drag coming through your case neck after sizing.
Tips for Dies With Interchangeable Neck Bushings
If you’re using a bushing die, I measure across the neck of eight or ten loaded rounds, then take an average on these and go .003″ under that measurement. There are other methods to determine bushing size, but this system has worked well for me.
Proper Annealing Can Deliver More Uniform Neck Tension
Another thing I want to mention is annealing. When brass is the correct softness, it will take a “set” coming out of the sizing die far better than brass that has become to hard. When brass has been work hardened to a point, it will be more springy when it comes out of a sizing die and neck tension will vary. Have you ever noticed how some bullets seated harder than others? That is why.
Paying closer attention to neck tension will give you both better accuracy and more consistent groups.
The U.S. Army Marksmanship Unit (USAMU) has published a great series of reloading “how-to” articles on its Facebook Page. This post covers key factors to consider when loading ammunition for Match Rifles and Service Rifles, with a particular focus on self-loading “gas guns”. Visit the USAMU Facebook Page regularly for other, helpful reloading and marksmanship tips.
We offer some “cardinal rules” to help new gas-gun handloaders with safety and efficiency. These address both Match Rifle and Service Rifle versions of the AR15, M1 Garand, M1A, and M110. However, they can also improve safe reloading for many other auto-loaders such as M1 Carbines, FALs, SIGs, etc. The author distilled these principles many years ago to help focus on the essential aspects of these rifles.
RULE ONE: Service Rifles Are Not Benchrest Rifles
Gas-guns require a relatively loose fit between ammunition and chamber (vs. bolt actions) for safe, smooth operation. Many techniques, such as neck sizing and keeping cartridge headspace quite tight, are popular in the extreme bolt gun accuracy realm. However, they are of little value with Service Rifles, and some could even be hazardous. Before adopting a specialized technique, seriously consider whether it is appropriate and beneficial in a gas-gun.
RULE TWO: Never Compromise Safety to Obtain Accuracy
Example: If choosing a brand of great, but ultra-sensitive match primers offers possibly better accuracy at the risk of slam-fires in your design of rifle, don’t do it! You are issued exactly two eyes and ten fingers (best-case scenario). Risking them trying to squeeze 0.25 MOA better accuracy out of an M1A, etc. simply isn’t worth it.
RULE THREE: Tailor the Precision to Your Individual Skill and Your Rifle’s Potential
This has been addressed here before, but bears repeating for newcomers. If you are struggling to break out of the Marksman Class, or using a CMP M1 “As-Issued,” then laboriously turning the necks of your 600-yard brass is a waste of time. Your scores will improve much faster by practicing or dry-firing. On the other hand, if the reigning champions anxiously check your scores each time you fire an event, a little neck-turning might not be so far-fetched.
Verifying Load Improvements — Accuracy hand-loading involves a wide variety of techniques, ranging from basic to rather precise. Carefully select those which offer a good return on investment for your time and labor. In doubt? Do a classic pilot study. Prepare ammo for at least three or four ten-shot groups with your new technique, vs. the same with your standard ammo. Then, pick a calm day and test the ammo as carefully as possible at its full distance (e.g. 200, 300, or 600 yards) to verify a significant improvement. A little testing can save much labor!
This video explains the procedure for ordering an M1 Garand from the CMP.
RULE FOUR: Be Your Own Efficiency Expert
Serious Service Rifle shooters generally think of ammunition in terms of thousands of rounds, not “boxes”, or even “hundreds”. Analyze, and WRITE DOWN each step in your reloading process. Count the number of times each case is handled. Then, see if any operations can be dropped or changed without reducing safety or accuracy. Eliminating just two operations saves 2000 steps per 1000 rounds loaded. Conversely, carefully consider any measurable benefits before adding a step to your routine.
RULE FIVE: In Searching for Greater Accuracy with Efficiency, Look for System Changes
For example, instead of marking your 300-yard rounds individually to differentiate them from your 200-yard ammo, would a simple change in primers work? If accuracy is maintained, using brass-colored primers for 200 and silver for 300 provides an indelible indicator and eliminates a step! Similarly, rather than spending hours selecting GI surplus brass for weight and neck uniformity, consider splurging on some known, high-quality imported match brass for your 600-yard loads. Results should be excellent, time is saved, and given limited shooting at 600 yards, brass life should be long.
RULE SIX: Check All Your Primers Before Packaging Your Loaded Ammo
This seems simple and even intuitive. However, many slam-fires (which were much more common when M1s and M1As were the standard) are due, at least in part, to “high” primers. Primers should be seated below flush with the case head. The USAMU has addressed this at length in a previous column, but each round should be checked for properly-seated primers before they are packaged for use.
by Sierra Bullets Ballistic Technician Philip Mahin for Sierra Bullets Blog
A lot of calls that come into the Sierra Customer Service Center are made by shooters [of retirement age]. Most of the time the shooter used to reload back when they were [younger] and stopped in order to raise a family, pursue a career, or both. Maybe their father or grandfather taught them back in the day and they are looking for an answer to the new whatchamacallit they found on the internet. The point is they are coming back to it because it was fun.
Reloading Can Provide Stress Relief
As a father of three, a husband, a brother, a son and son-in-law, and a friend and neighbor, I get pulled in a lot of directions. In all honesty, reloading and shooting has become a stress relief for me even though I work in the shooting industry.
Sometimes, the shooting gets put on hold for other more important things but there will always be another project or repair to accomplish. There are a lot out there that have found a way to balance the work life, the family life, and the play life. I would like to applaud you on your efforts because it is a hard thing to accomplish.
Remember to take time and relieve that stress. Do something fun, especially if it is shooting that special hand-load you just made.
AccurateShooter Comment — Hand-Loading and the Creative Process
Reloading your own precise ammo can be rewarding in many ways. First it allows you a temporary escape from work pressures, “Honey-Dos”, filing your taxes — whatever. It’s just you and Mr. Rockchucker spending quality time in the loading room. Second, hand-loading is a creative process that engages the mind. During load development, you are like an inventor, selecting a powder charge, choosing the bushing size, experimenting with seating depths, working to perfect your load.
Lastly, the process of hand-loading is rewarding because you are building something start to finish. You begin with components — bullets, brass, and powder, and end up with a finished product that (hopefully) is better than the best factory ammo you could buy. It is enormously satisfying to start with piles of bullets and brass and end up with beautiful hand-loads that can deliver great accuracy.
Larry Medler has come up with a smart little invention — a simple, inexpensive Empty Chamber Indicator for rimfire rifles. It is made from a section of plastic “weed-wacker” line and a wooden ball from a hobby shop. Larry says he was inspired by Juniors who used something similar for their 17-Caliber Air Rifles.
How to Make the Empty Chamber Indicator
Construction Method: First, drill a 7/64″ diameter hole all the way through the 1″-diameter wooden ball. Then enlarge half of that 1″-long hole using a 13/64” diameter drill. Next insert an 8″ piece of heavy duty (0.095″ diameter) weed wacker line through the ball, leaving about 2″ on the side with the bigger-diameter hole. Then, with the short end of the line, fold over the last half-inch so the line is doubled-over on itself. Then slide the line into the ball, stuffing the doubled-over section through the 13/64″ (large) hole. Finally, pull the longer end of the line until the doubled-over section is flush with the outside of the ball. This gives you a sturdy line attachment without messy adhesives. When the assembly’s complete, hold the ECI by the tail and dip the ball in yellow paint. If you’re making more than one ECI, you can drill horizontal holes in a spare block of wood and use that as a drying rack.
At a Rimfire Sporter match like this, all shooters must have an Empty Chamber Indicator.
The Empty Chamber Indicator for Smallbore Rifles
Larry explains: “At all Highpower rifle matches, silhouette matches, and other shooting events I have attended, Open Bore Indicators (OBI), or what are now called Empty Chamber Indicators (ECI) have been mandatory. The NRA’s yellow ECI for Highpower rifles is easy to use and has been well-received by the shooters. However, I had not seen a truly workable ECI for 22 rimfire rifles — until I visited Michigan’s Washtenaw Sportsman’s Club where I saw juniors using ECIs for their 17 Caliber Air Rifles. Someone at the club made the empty chamber indicators by attaching an 8″ piece of weed wacker line to a 1″-diameter wooden ball, painted bright yellow. I now make similar ECIs for the 22 rimfire silhouette matches I run.”
Vihtavuori offers an updated, user-friendly reloading data center on its website. This data page works well with all formats — smartphones, tablets, and desktop computers. On this page you can find recommended loads for 80+ cartridge types all in one place. You don’t have to click through multiple web pages.
In addition, the Vihtavuori reloading website has a very handy Burn Rate Chart (see below). While you can get all the load info you need through the website, Vihtavuori also offers a very good FREE reloading Mobile App. Vihtavuori’s online Reloading Center has links to the handy Vihtavuori Reloading App for both Apple and Android devices.
Burn Rate Chart is Online
CLICK HERE to view full-screen Vihtavuori Burn Rate Table.
Vihtavuori offers a comprehensive burn rate chart that lists all Vihtavuori powders for rifles and pistols. This includes Vihtavuori powders in the left column and ranks them with powders from other brands: Norma, RWS, VECTAN, Reload Swiss, IMR, Hodgdon, Accurate, W-W Alliant, and Ramshot. CLICK HERE to see the full-size chart, which can be downloaded in PDF format.
NOTE: The listed powders are displayed in order of approximate burning rate. Vihtavuori cautions: “This list is for reference only and NOT to be used for developing loads.”
Find Optimal Loads with Reloading Data Tool
Example of Vihtavuori Load Data for Popular Cartridge
Here are the load results for the 6mm BR Norma (aka “6BR”) cartridge. Vihtavuori has full PDF tables like this for over 80 cartridge types. With the most popular cartridge types, such as .223 Rem, 6.5 Creedmoor, and .308 Winchester, the PDF tables have over 350 entries. In fact the .308 Win table has 641 loads!
Vihtavuori Procedures and Methods for Generating Load Data
Vihtavuori generates hundreds of new reloading data entries every year. But how is the load data actually produced? This video provides insight into how Vihtavuori professionals work with advanced equipment to provide reliable load data for handloaders.
Many shooters prefer to deprime their brass before resizing. That way they can tumble cases or keep primer debris off their main press. To deprime cases before sizing or cleaning you can use a Decapping Die. This pushes out the spent primer without changing the neck or body of a case. Such decapping dies work fine, but they do require the use of a press. Here is a handy alternative — a cool tool that allows you to deprime brass anywhere — no press needed.
Handheld Primer Removal Tool From Frankford Arsenal
This cleverly-designed Hand Deprimer Tool allows you to deprime cartridge cases without a press. This hand-tool from Frankford Arsenal will deprime brass and capture primers conveniently. You can deprime your cases while watching TV or relaxing in your favorite chair.
This device lets you remove spent primers anywhere — no press needed and all the mess (cups/anvils/residue) stays in the capture chamber. This tool comes works with nearly all common case types up to .338 Lapua Magnum. With good leverage, this tool does the job quickly and efficiently. Forum members have praised this handy tool, but recommend wearing a thick glove if doing more than 100 cases in a session.
How to Adapt Tool for Small Flash Hole Brass
The Frankford Arsenal Deprimer Tool was designed for LARGE flash-hole brass. To deprime brass with small (1.5mm/0.59″) small flash-holes, as found on Lapua .220 Russian and 6mmBR cases, you will need to reduce the pin diameter. Frankford Arsenal currently recommends purchasing a replacement pin and “sanding it down” to the smaller diameter. NOTE: This is NOT difficult — simply spin the stock pin in some sandpaper.
This handy depriming tool is very versatile. With a universal, cylinder-style cartridge-holder, the tool can deprime a wide variety of cartridge types from .20 caliber up to .338 caliber. Three different plastic collets are provided to handle for different diameter cases. Spent primers are captured in a removable spent primer catch tube. Simply twist off the clear catch tube to dump the spent primers. With die-cast metal construction, this tool should last through many thousands of depriming cycles. MSRP is $65.99. Right now it is $47.99 on Amazon with 82% 5-star ratings.
Long-term User Review
One owner of this depriming tool has posted: “I have owned one of these for about eight years and deprimed over 10,000 cases with this tool. I have never had to replace a single part on it. You will have to adjust the return spring every so often, but that is a very easy task. If you are depriming a LOT of brass, the handle can tear up your hand a bit. Solution: Wear a Mechanics Glove. Easy Peasy! You will NOT regret this purchase.”
User Modifications — Grip Padding and High-Volume Capture
Many users recommended putting some kind of padding on the grip and front lever to reduce pressure on the fingers. This can be done with a wrap or a rubber covering. In addition, users have adapted the unit with an attached hose and large primer capture jug. If you depriming hundreds of cases at a time, this hose conversion may make sense.
If you load pistol ammo you should have a case gauge (aka “gage”) for each cartridge type you reload. Caliber-specific, precision-machined cylindrical gauges perform many important functions. They will instantly reveal if your rounds are too long or have excessive headspace. They will also show if your case is bulged or otherwise too fat to chamber easily. You can use the gauge with sized brass as well as loaded rounds.
Case gauges are a “must-have” for anyone loading handgun ammunition, particularly if you crank out large quantities of pistol ammo with a progressive press. An oversize round can cause a misfeed, jam, or other problem. That can ruin your day if you are in the middle of a shooting match. If you are relying on your handgun for self-defense, the last thing you want is a malfunction of any kind. This Editor personally runs every pistol round through a gauge before it goes into the ammo box.
UltimateReloader.com Video Shows How to Use Pistol Case Gauges:
Our friend Gavin Gear of UltimateReloader.com has prepared an excellent video that explains the benefits of pistol case gauges and shows how to use them. Gavin uses the quality gages produced by L.E. Wilson. These are available for the most popular handgun cartridges, both autoloader cartridges, and rimmed revolver cartridges. Gavin demonstrates gage use with .40 SW and .44 magnum cases.
Gavin states: “Using a case gage is very simple, and I would recommend that you add one of these gages to your reloader’s tool chest for each of the pistol cartridge types you reload. It may just save you a lot of time and hassle. Peace of mind is hard to put a price on!”
When you make a reloading mistake, you may need to “pull down” assembled ammo. The embedded UltimateReloader.com video demonstrates how to use the Hornady Cam-Lock bullet pulling system.
When Reloading Goes Bad — The Danger of Over-Charging
Our friend Gavin Gear of UltimateReloader.com was recently reloading some 9mm pistol ammo with his Hornady progressive press. As part of his reloading procedure, he visually checks the cases — and he noticed that the charges seemed high. Sure enough, his most recently-produced rounds were about two grains over spec. He diagnosed the issue: “I was using a powder measure without a baffle. What happened was, over the course of the loading session, things settled in, and the charge level increased.”
Not knowing just when his powder measure started delivering too much powder, Gavin decided, for safety’s sake, to pull down all the ammo he had just reloaded. Yes that’s time-consuming, but it’s better than the alternative — having a dangerous Kaboom while shooting. With fast-burning pistol powders, a two-grain over-charge could cause a blown case, damaged firearm, and/or serious injury.
Watch Cam-Lock Bullet Puller Used to Remove Bullets from Loaded Ammo:
Use of Bullet Puller starts 4:00 minutes into video.
Gavin says it is vitally important to perform safety checks during the reloading process: “You’ve got to do it — check every single round to make sure there IS powder, and that there’s not too MUCH powder. Double, Triple, Quadruple check your components… and your powder charges. You can’t be too careful.”
To pull down a loaded round, first place the cartridge in the shellholder on your press ram. Then raise the round up into the bullet puller device installed where a die would go. The Hornady Cam-lock bullet puller works by clamping the bullet in a collet when you flip down the red-coated lever. Then, with the case held by the rim in the shell-holder, the bullet exits the cartridge as the press ram is lowered. It takes time, but it’s pretty fool-proof once you get the hang of it. This entire process is illustrated in Gavin’s video, starting near the four-minute mark.
The Hornady Cam Lock Bullet Puller has four (4) key components: 1. Cam-Lock die body; 2. Cam-Lock lever; 3. Stem; and 4. Collet (Caliber-specific).
NOTE: In order to use this tool, you’ll need the appropriate collet for each diameter range of bullets you intend to pull. For example use collet #3 for 6mm, collect #6 for 7mm, and collet #7 for .308 Caliber.
RCBS Lock-Out Die
A good safety option for users with progressive presses is the RCBS Lock-Out Die. This has a charge detection rod that dips into each case after powder has dropped. You adjust the die to the proper charge height for your desired load. If the actual dispensed charge is too high or too low, the Lock-Out Die senses the problem and stops the press from advancing to the next case (it does this by preventing the ram/shellplate from fully elevating). We’ve used the Lock-out die with success for both pistol and rifle cartridges. It’s sensitive to about one-half grain with pistol powders.
This Lock-Out Die works with Hornady and Dillon progressives as well as with RCBS progressives. It does take up one die station on the press.
Forster Co-Ax® presses are very popular with owners because they are smooth-running, they produce very consistent ammo, and they allow quick and easy die changes. If you would like to add a Co-Ax to your loading room, now is a good time to buy — Grafs.com has Co-Ax presses in stock, at just $339.29 — that’s ten percent (10%) off the regular $376.99 price. This sale price includes a set of jaws, and includes ground shipping (in the lower 48), after a single $12.95 (per order) handling fee. If you’ve been hankering for a Co-Ax press, now is definitely a good time to buy.
If you are not yet familiar with the many unique features of the Forster Co-Ax, we recommend you watch the video embedded below. This shows how the press operates and highlights the design elements which set the Co-Ax apart from every other reloading press on the market.
Video Shows Special Features of Forster Co-Ax Reloading Press
Forster Co-Ax Press Video Review
This is a very thorough review of the Forster Co-Ax done by Rex Roach. This 14-minute video shows the key Co-Ax features, explaining how the floating case-holder jaws work (3:30 time-mark), how the dies are held in place (4:40 time-mark), how spent primers are captured (6:10 time-mark), and how to set the primer seating depth (10:00 time-mark). We’ve used a Co-Ax for years and we still learned a few new things by watching this detailed video. If you are considering purchasing a Co-Ax, definitely watch this video start to finish.
The Co-Ax case-holder features spring-loaded, floating jaws. These jaws have two sets of openings, small and large. This allows the system to adapt to various rim diameters. The jaw plates can simply be reversed to switch from small jaw to large jaw. In the photo above, the Co-Ax is configured with the large jaw openings in the center.
RCBS Lock-Out Die
