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October 29th, 2026

Bullet Sorting: Overall Length vs. Base-to-Ogive vs. Weight

Bullet, Sort, Jacket, Sierra, USAMU, Sort, Bell Curve, Distribution, OAL

The USAMU has published a “how-to” article about bullet sorting. While many of us may sort bullets by base-to-ogive length (and/or weight), the USAMU story explores the “how and why” of sorting bullets by Overall Length (OAL). Read the article highlights below, and make your own decision as to whether OAL sorting is worth the time and effort. Bryan Litz of Applied Ballistics says that sorting by OAL is not a bad idea, but base-to-ogive bullet sorting probably represents a better investment of your time.

USAMU bullet sorting tips

Bullet Sorting by Overall Length

We’d like to share a specialized handloading technique which we’ve long found beneficial to our long-range (600 yards and beyond) accuracy. Sorting of bullets for extreme long range (LR) accuracy is not difficult to do, but some background in theory is needed.

Here at USAMU’s Handloading Shop, we only sort individual bullets for the most demanding Long-Range applications and important competitions. Only the most accurate rifles and shooters can fully exploit the benefits of this technique. The basic sorting process involves measuring the Overall Length (OAL) of the bullets, and grouping them in 0.001″ increments. It’s not unusual to find lots of match bullets that vary as much as 0.015″-0.020″ in length throughout the lot, although lots with much less variation are seen as well. Even in bullet lots with 0.015″ OAL variation, the bullet base-to-ogive length will show much less variation. Hence, our basic sort is by bullet OAL. One obvious benefit of sorting is easily seen in the attached photo. The few bullets that are VERY different from the average are culled out, reducing probable fliers.

How does one know what OAL increments to use when sorting? The answer is simple. As each lot of bullets is unique in its OAL distribution, it’s best to sample your bullet lot and see how they are distributed. In the attached photo, you will see a set of loading trays with a strip of masking tape running along the bottom. Each vertical row of holes is numbered in 0.001″ increments corresponding to the bullets’ OAL. A digital caliper makes this task much easier. As each bullet is measured, it is placed in the line of holes for its’ OAL, and gradually, a roughly bell-shaped curve begins to form.

Note that near the center, bullets are much more plentiful than near the edges. At the extreme edges, there are a few that differ markedly from the average, and these make great chronograph or sighting-in fodder. We recommend using a sample of 200 bullets from your lot, and 300 is even better. Some bullet lots are very consistent, with a tall, narrow band of highly-uniform bullets clustered together over just a few thousandths spread. Other lots will show a long, relatively flat curve (less uniform), and you may also see curves with 2 or more “spikes” separated by several 0.001″ OAL increments.

Bryan Litz Applied Ballistics Bullet Sorting AccurateShooter.com

Bullet Sorting — OAL vs. Base-to-Ogive vs. Weight

Expert advice from Bryan Litz, Applied Ballistics
I’m often asked what is a the best measure to sort bullets by, and the answer (to this and many other questions in ballistics) is: it depends.

Choosing to sort by overall length (OAL), base to ogive (BTO), bearing surface, weight, etc. can get overwhelming. Shooters typically look for something they can measure, which shows a variation and sort by that. It’s common for dimensional variations to correlate. For example, bullets which are longer in OAL are typically also shorter in BTO, and have longer noses. All these are symptoms of a bullet that was pushed a little further into the pointing die, or possibly had more than average lube while being swaged. So in essence, if you sort by BTO, you’re measuring one symptom which can indicate a pattern in the bullets shape.

So, the question still stands — what should you measure? You’ll always see more variation in OAL than BTO, so it’s easier to sort by OAL. But sometimes the bullet tips can be jagged and have small burrs which can be misleading. Measuring BTO will result in a lower spread, but is a more direct measure of bullet uniformity.

Then there’s the question of how much variation is too much, or, how many bins should you sort into? Shooters who see 0.025” variation in BTO may choose to sort into 5 bins of 0.005”. But if you have only 0.005” variation in the box, you’ll still sort into 5 bins of 0.001”. What’s correct? You have to shoot to know. Live fire testing will answer more questions, and answer them more decisively than any amount of discussion on the subject. The test I recommend is to identify bullets on the extreme short end of the spectrum, and some on the extreme long end. Load at least 10 rounds of each, and take turns shooting 5-shot groups with them. If there is a difference, it will be evident. The results of the testing will answer your question of: should I sort based on X, Y, or Z?”

You can read more discussions on this and other similar subjects in our Accurateshooter.com Shooters’ Forum. Here’s a link to a thread discussing bullet sorting: Bullet Sorting Thread

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October 28th, 2026

How to Evaluate Pesky Fliers During Load Development

Sierra Bullets Reloading Flier Flyer load development groups

by Sierra Bullets Ballistic Technician Gary Prisendorf
Occasionally someone will ask, “Why did I get a flyer that didn’t go in with the rest of my group?” If I had an answer that would stop flyers from happening, I would be rich.

There are many reasons why this can happen. Everything from gripping a forearm differently to variations in the brass casing, the list goes on and on. Most of the time the flyer is usually shooter induced and sometimes what you may think is a flyer, is just part of your group. There are a lot of shooters, that go out and test a load and they may shoot a 3/8” group at 100 yards and think that load is good. But I have seen far too many times that you can shoot another group, same load, same rifle and the next time you may get a 1 ¼” group.

Sierra bullets load development flyer group measurement target

The total opposite can also occur. You may shoot a 1 ¼” group and turn around and follow it with a 1/2″ group without changing anything. If you only shot the one group, you might decide that load wasn’t any good and move on to something else without really knowing what that load was capable of.

To really determine how a particular load is performing we need to shoot multiple groups and take an average of the group sizes to really see what that rifle/load combination is really capable of.

I suggest shooting a minimum of three 5-shot groups and averaging the group sizes before deciding if the load is acceptable or not. Obviously the more rounds you shoot for a group and the more groups that you shoot, you will get a much better representation of what that particular combination can do.

Now I’m not saying to go out and shoot 30 groups with 50 rounds in each group to determine how well your load is shooting. That would be a bit pointless, in some cases it would be time to re-barrel your rifle before your load development was finished.

In most cases, I feel that three to five, 5-shot groups will give you a pretty good representation of how a load will perform in that specific firearm.

Sierra Bullets reloading advice tips information

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October 27th, 2026

Avoid Having a ‘Train Wreck’ at the 2026 F-Class Nationals

train wreck Bryan Litz shooting tips ballistics

The 2026 NRA F-Class National Championships for F-TR and F-Open classes are underway at the Ben Avery range in Phoenix, Arizona. The Mid-Range F-Class Nationals commenced Sunday, October 25 and run through October 28th. The 1000-yard Long Range F-Class Championships commence on October 29 and conclude on Sunday, November 1st.

2022 NRA F-Class Nationals Ben Avery AZ train wreck Bryan Litz shooting tips ballistics

How to Avoid “Train Wrecks” In Competition

In any shooting competition, you must try to avoid major screw-ups that can ruin your day (or your match). In this article, past F-TR National Mid-Range and Long Range Champion Bryan Litz talks about “Train Wrecks”, i.e. those big disasters (such as equipment failures) that can ruin a whole match. Bryan illustrates the types of “train wrecks” that commonly befall competitors, and he explains how to avoid these “unmitigated disasters”.

Urban Dictionary “Train Wreck” Definition: “A total @#$&! disaster … the kind that makes you want to shake your head.”

train wreck Bryan Litz shooting tips ballisticsTrain Wrecks (and How to Avoid Them)
by Bryan Litz of Applied Ballistics LLC.

Success in long range competition depends on many things. Those who aspire to be competitive are usually detail-oriented, and focused on all the small things that might give them an edge. Unfortunately it’s common for shooters lose sight of the big picture — missing the forest for the trees, so to speak.

Consistency is one of the universal principles of successful shooting. The tournament champion is the shooter with the highest average performance over several days, often times not winning a single match. While you can win tournaments without an isolated stellar performance, you cannot win tournaments if you have a single train wreck performance. And this is why it’s important for the detail-oriented shooter to keep an eye out for potential “big picture” problems that can derail the train of success!

Train wrecks can be defined differently by shooters of various skill levels and categories. Anything from problems causing a miss, to problems causing a 3/4-MOA shift in wind zero can manifest as a train wreck, depending on the kind of shooting you’re doing.

Below is a list of common Shooting Match Train Wrecks, and suggestions for avoiding them.

1. Cross-Firing. The fastest and most common way to destroy your score (and any hopes of winning a tournament) is to cross-fire. The cure is obviously basic awareness of your target number on each shot, but you can stack the odds in your favor if you’re smart. For sling shooters, establish your Natural Point of Aim (NPA) and monitor that it doesn’t shift during your course of fire. If you’re doing this right, you’ll always come back on your target naturally, without deliberately checking each time. You should be doing this anyway, but avoiding cross-fires is another incentive for monitoring this important fundamental. In F-Class shooting, pay attention to how the rifle recoils, and where the crosshairs settle. If the crosshairs always settle to the right, either make an adjustment to your bipod, hold, or simply make sure to move back each shot. Also consider your scope. Running super high magnification can leave the number board out of the scope’s field view. That can really increase the risk of cross-firing.

2. Equipment Failure. There are a wide variety of equipment failures you may encounter at a match, from loose sight fasteners, to broken bipods, to high-round-count barrels that that suddenly “go south” (just to mention a few possibilities). Mechanical components can and do fail. The best policy is to put some thought into what the critical failure points are, monitor wear of these parts, and have spares ready. This is where an ounce of prevention can prevent a ton of train wreck. On this note, if you like running hot loads, consider whether that extra 20 fps is worth blowing up a bullet (10 points), sticking a bolt (DNF), or worse yet, causing injury to yourself or someone nearby.

train wreck Bryan Litz shooting tips ballistics

[Editor’s Note: The 2016 F-Class Nationals will employ electronic targets so conventional pit duties won’t be required. However, the following advice does apply for matches with conventional targets.]

3. Scoring/Pit Malfunction. Although not related to your shooting technique, doing things to insure you get at least fair treatment from your scorer and pit puller is a good idea. Try to meet the others on your target so they can associate a face with the shooter for whom they’re pulling. If you learn your scorer is a Democrat, it’s probably best not to tell Obama jokes before you go for record. If your pit puller is elderly, it may be unwise to shoot very rapidly and risk a shot being missed (by the pit worker), or having to call for a mark. Slowing down a second or two between shots might prevent a 5-minute delay and possibly an undeserved miss.

train wreck Bryan Litz shooting tips ballistics4. Wind Issues. Tricky winds derail many trains. A lot can be written about wind strategies, but here’s a simple tip about how to take the edge off a worse case scenario. You don’t have to start blazing away on the command of “Commence fire”. If the wind is blowing like a bastard when your time starts, just wait! You’re allotted 30 minutes to fire your string in long range slow fire. With average pit service, it might take you 10 minutes if you hustle, less in F-Class. Point being, you have about three times longer than you need. So let everyone else shoot through the storm and look for a window (or windows) of time which are not so adverse. Of course this is a risk, conditions might get worse if you wait. This is where judgment comes in. Just know you have options for managing time and keep an eye on the clock. Saving rounds in a slow fire match is a costly and embarrassing train wreck.

5. Mind Your Physical Health. While traveling for shooting matches, most shooters break their normal patterns of diet, sleep, alcohol consumption, etc. These disruptions to the norm can have detrimental effects on your body and your ability to shoot and even think clearly. If you’re used to an indoor job and eating salads in air-conditioned break rooms and you travel to a week-long rifle match which keeps you on your feet all day in 90-degree heat and high humidity, while eating greasy restaurant food, drinking beer and getting little sleep, then you might as well plan on daily train wrecks. If the match is four hours away, rather than leaving at 3:00 am and drinking five cups of coffee on the morning drive, arrive the night before and get a good night’s sleep.”

Keep focused on the important stuff. You never want to lose sight of the big picture. Keep the important, common sense things in mind as well as the minutia of meplat trimming, weighing powder to the kernel, and cleaning your barrel ’til it’s squeaky clean. Remember, all the little enhancements can’t make up for one big train wreck!

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October 18th, 2026

Reduce Run-Out by Rotating Cases During Bullet Seating

Bullet Seating Reloading rotate cartridge Run-out TIR

Here is a simple technique that can potentially help you load straighter ammo, with less run-out (as measured on the bullet). This procedure costs nothing and adds only a few seconds to the time needed to load a cartridge. Next time you’re loading ammo with a threaded (screw-in) seating die, try seating the bullet in two stages. Run the cartridge up in the seating die just enough to seat the bullet half way. Then lower the cartridge and rotate it 180° in the shell-holder. Now raise the cartridge up into the die again and finish seating the bullet.

Steve, aka “Short Range”, one of our Forum members, recently inquired about run-out apparently caused by his bullet-seating process. Steve’s 30BR cases were coming out of his neck-sizer with good concentricity, but the run-out nearly doubled after he seated the bullets. At the suggestion of other Forum members, Steve tried the process of rotating his cartridge while seating his bullet. Steve then measured run-out on his loaded rounds. To his surprise there was a noticeable reduction in run-out on the cases which had been rotated during seating. Steve explains: “For the rounds that I loaded yesterday, I seated the bullet half-way, and turned the round 180 degrees, and finished seating the bullet. That reduced the bullet runout by almost half on most rounds compared to the measurements from the first test.”

READ Bullet Seating Forum Thread »

run-out bullet

run-out bullet

Steve recorded run-out measurements on his 30 BR brass using both the conventional (one-pass) seating procedure, as well as the two-stage (with 180° rotation) method. Steve’s measurements are collected in the two charts above. As you can see, the run-out was less for the rounds which were rotated during seating. Note, the change is pretty small (less than .001″ on average), but every little bit helps in the accuracy game. If you use a threaded (screw-in) seating die, you might try this two-stage bullet-seating method. Rotating your case in the middle of the seating process won’t cost you a penny, and it just might produce straighter ammo (nothing is guaranteed). If you do NOT see any improvement on the target, you can always go back to seating your bullets in one pass. READ Forum Thread.

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October 7th, 2026

LEE Breech Lock Hand Press — Versatile, Portable, Affordable

Lee breech lock hand press kit

Lee breech lock hand press kitThe LEE Breech Lock Hand Press is a useful addition to any reloader’s tool collection. This Hand Press allows you to resize brass or seat bullets while at the range or away from your loading room. No it won’t replace your Co-Ax or Rockchucker, but this is a handy piece of gear. And it’s VERY affordable. The LEE Breech Lock Hand Press (by itself) is $52.99 at MidwayUSA — a great deal. Or, for $73.99 at Midsouth you can get a complete Lee Hand Press Kit including Breech Lock Hand Press, Reloading Die Set, Lock Ring Wrench, Breach Lock Ram Prime, and Storage Box. Choose one of four cartridge types for the provided dies: .223 Remington, 9mm Luger, .38 SPL/.357 Mag, and .45 ACP.

Lee breech lock hand press kitLEE Hand Press Quick-Change Die Functionality
This LEE Press includes the Breech Lock Quick-Change Die Feature, so you can instantly change dies with just a twist of the wrist. One Breech Lock Quick Change Bushing is included. The Breech Lock Hand Press is light and compact. It tips the scale at a mere 1 3/4 pounds and overall product length is 11.5″. Note: the maximum overall length cartridge the LEE Hand Press can accept is 3.650 inches.

While we don’t recommend the Hand Press for major full-length sizing chores, it does a good job seating bullets. This makes it a handy “field expedient” tool when doing load development at the range. For example you can experiment with seating depth by loading a batch of cartridges at home with the bullets deliberately seated long. Then, at the range, you can re-seat the bullets progressively shorter (in a series of rounds), until you find the optimal Cartridge OAL.

LEE’s Hand Press is also great for decapping operations. One verified buyer reports: “I mostly use it for decapping while watching TV, with a universal decapper die. Of course it is also useful for other operations. I wouldn’t love sizing large rifle cases with it, but if you’ve prepped your cases on a bigger press you could comfortably take it to the range for load development, one round at a time, working right there at the line instead of making a bunch of loads at home that you’ll have to disassemble later. It’s smaller and more lightweight than it looks[.]”

Using LEE Hand Press to Load at the Range
To learn more about using the LEE Hand Press in the field with a compact scale, read Reloading Without a Bench on GunsAmerica.com. Author Christopher Mace explains: “Whether you want a better way to do load development, the capability to reload out of your ‘bugout bag’, or you’re short of space but wanting to get into reloading, the LEE Loaders and the LEE Hand Press offer you some options.”

Reloading Lee hand press review GunsAmerica

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October 6th, 2026

Great Click-Adjustable FL Sizing Dies from Whidden Gunworks

Whidden click adjustable sizing die lock ring click
With the Whidden Click-Adjustable Sizer Dies, you can change shoulder bump by .001″ (one-thousandth) with a simple click. Fast. Easy. Precise.

As handloaders have become more aware of shoulder bump and proper adjustment of the sizer die in recent years, there has become a need for an easier way to adjust the sizer die properly. For most folks, with their conventional dies, it takes lengthy trial trial and error to get the shoulder setback correct. Anyone who has done this can attest that it can be a slow and annoying job.

Whidden Gunworks has solved the problem with the innovative Click Adjustable Sizer Die. Patent No: 10,393,488. This die and lock ring work together to give the user a clicking feel to the adjustment just like a high end rifle scope. Each click moves the shoulder bump exactly .001″ so you can easily find the exact shoulder bump that you desire.

The Click Adjustable option is available on Whidden Custom Sizer dies as well (7/8”-14 format dies only)! Included with the Click Adjustable Sizer Die is a Shoulder Bump Gauge. This gauge attaches to standard calipers and allows measurement from the case shoulder to the base. Using the Shoulder Bump Gauge with the Click Adjustable Sizer Die will make the proper sizer die setup easier than ever before.

Click-adjustable die sets are available with both bushing and non-bushing configurations. Along with these complete die sets, Whidden Gunworks offers a separate click-adjustable ring to use with existing dies. Priced at $63.99, the Whidden Click-Adjust Lock Ring represents a modest investment for a major gain in die ease-of-use and precision adjustability.

whidden adjustable click lock ring

The Whidden Universal Click Adjustable Lock Ring you can instantly turn your sizer die into a Click Adjustable Die. This ring works with any 7/8 OD sizer of any brand with adjustable shoulder bump. Simple in design, the inner and outer ring can rotate independently of each other. Each click is metered in true 1 thousandths adjustment and has 0.100″ total available travel. These work great with nearly all sizing 7/8 OD sizing dies, and one verified purchaser noted: “Not only are they useful on reloading dies, but it’s the cat’s meow on the Giraud Power Trimmer Case Holders.”

Dillon Users Take Note: The Whidden Click Adjustable Sizing Die will not work with the Dillon 550 or 650 progressive reloading press systems. The Universal Click Adjustable Lock Ring is not compatible with the Dillon floating toolhead.

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September 23rd, 2026

Be Smart, Be Safe — Seven Key Tips for Reloading Safety

seven reloading safety tips powder primers brownells manual

You can never be too safe when hand-loading your own ammunition. This article outlines the Seven Fundamental Reloading Safety Tips, as explained by Brownells. This is important information for novice hand-loaders and a good refresher for those with reloading experience! The Ulimate Reloader video below has some specific tips on loading hunting ammo, as it’s now hunting season throughout much of the nation.

Summary of the Seven Safety Tips:


1. Do NOT mix powders. Keep your powders clearly marked and dated. You can use masking tape to write the date on the container.

2. Check cases frequently. Look for split necks, case head separation or other signs of fatigue and excessive pressure.

3. Store your reloading supplies in a safe and dry location, away from children and away from any possible source of ignition. It is also smart to keep your powder and primers separate.

2. Get and use respected reloading manuals, especially for new cartridges. Start low and work up slowly while watching for warning signs of pressure and/or case fatigue.

5. Make sure you cannot be distracted when reloading. Turn off your phone. If you get interrupted, stop. (Distractions will eventually lead to mistakes.)

6. Make sure your ammo headspaces properly in each gun if you load the same cartridge type for different firearms. Even with the same cartridge, different guns may require different loads.

7. If reloading military brass, be aware that case capacity is usually reduced, and initial loads should be at least 10-15% lower than published data.


Here are some other tips that will help your avoid making costly mistakes (such as using the wrong powder, or undercharging a case):

  • Powder Type — Always double-check the label on your powder containers. After placing powder in the powder measure, put a piece of tape on the measure with the powder type written on it. Some guys write the powder type on a card and place that right in the hopper.
  • Scale Drift — Electronic balances can drift. If you are using a digital powder scale, calibrate the scale with a test weight every 50 rounds or so.
  • Case Fill — If you throw more than one charge at a time, look INSIDE every case before seating a bullet. Squib charges can be dangerous if you don’t notice them before firing the next round.
  • Progressive Presses — When using a progressive press, consider using an RCBS Lock-Out Die. This will detect a low charge and stop the machine. These dies will work with RCBS, Hornady, and Dillon progressives.

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September 17th, 2026

How to Check Your Barrel Muzzle and Crown With a Q-Tip

The last half-inch or so of your barrel is absolutely critical. Any damage (or abnormal wear) near the crown will cause a significant drop-off in accuracy. Here are ways you can check the end of your barrel, using a common Q-Tip.

Use Q-Tip for Barrel Inspection
To find out if you have a burr or damage to your crown, you can use an ordinary Q-tip cotton swab. Check the edges of the crown by pulling the Q-tip gently out past the edge of the crown. If you have a burr, it will “grab” the cotton and leave strands behind.

Larry Willis has another way to use a Q-Tip: “Here’s a neat trick that will surprise you with how well it works.” Just insert a Q-Tip into your barrel (like the picture below), and it will reflect enough light so that you can get a real good look at the last half inch of rifling and the crown of your barrel. In most cases you’ll find that this works much better than a flashlight. Larry tells us: “I’ve used this method about a jillion times. Q-Tips are handy to keep in your cleaning supplies anyway. This is a good way to judge approximately how well you are cleaning your barrel when you’re at the range. It’s also the best way to examine your barrel when you’re in the field.”

Larry Willis is the inventor of Innovative Technologies’ Belted Magnum Collet Resizing Die. Larry explains how this die works, and offers other reloading tips on LarryWillis.com.

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September 2nd, 2026

Loading at the Range — How it Works for Benchrest Matches

Benchrest IBS Shooting Reloading Chargemaster tuning load
Shown are funnel with ultra-long drop tube (which helps get more kernels in the cases), RCBS Chargemaster (in wood box), and Hood Press (similar to Harrell’s Combo press).

Loading at the range remains important in the Benchrest for Group discipline. In a Special Report below, past IBS President Jeff Stover explains how loading methods (and hardware) have evolved over the years. The advent of accurate, affordable electronic powder dispensers, such as the RCBS ChargeMaster and Frankford’s new Intellidropper, have changed the game and made it easier to load efficiently at the range. And quality manual powder measures are fast and can be very consistent, with a little practice. Loading at the range permits competitors to tune their load to the conditions, change seating depths, or even choose different bullets to suit the barrel’s preferences on any given day.

IBS Benchrest

Although pre-loading is not uncommon, most 100/200-yard group shooters usually load at the match, often between relays. The goal is to shoot smaller groups by staying “in tune”. In a game where 5-shot groups “in the 1s and Zeros” is the goal, tuning loads for the conditions helps deliver match-winning accuracy. Nearly all competitors in this short-range discipline shoot the 6mm PPC cartridge, or a PPC variant.

IBS Benchrest loading at range Jeff Stover

Loading at the Range — Then and Now

IBS Benchrest Shooters International Memorial Match Weikert PA Jeff Stover

In benchrest shooting for group, loading at the range has been de rigueur for decades. In the Score discipline, preloading is usually the custom. The main reason is that, in Score competition, only one Aggregate (warm-up match and five record targets) per day is usually shot. That would be less than 50 shots, assuming a few sighter shots. Also, the 30BR, the dominant Benchrest-for-Score cartridge, is very amenable to pre-loading.

By contrast, the Group discipline includes 21 targets (two warm-ups and twenty record targets) over a weekend, usually shot with 6PPC-chambered rifles. Many times, the 6PPC shooters may tweak their loads through the day given changing atmospheric conditions or simply trying to find the correct tune to “dot up”. This term, “Dot up”, means the shots are essentially going through the same hole, or closely so.

IBS Benchrest Shooters International Memorial Match Weikert PA Jeff Stover

Loading at the range was a bit different when benchrest competition was in its infancy. The 1951 book, Modern Accuracy by Bob Wallack, is the best of the early benchrest books. Copies can be found, from time to time, on eBay or Alibris. It is a fascinating survey of benchrest as it existed more than six decades ago. There’s even coverage of a controversial target that was argued over at the time. In it, there is a photo of Wallack using the rear bumper of a car at the bench to clamp his reloading tools. Things have come a long way compared to the range loading set-ups of modern shooters. Here you can see Bob Wallack way back in 1950:

IBS Benchrest Shooters International Memorial Match Weikert PA Jeff Stover

Modern loading bench set-ups shown in this Special Report belong to top shooters Howie Levy, Bob Hamister, and Kent Harshman.
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September 1st, 2026

How Brass, Bullets, and Ammo Are Made — Norma Factory Video

Norma factory ammo production video

Guys — honestly, if you do anything today on this site, watch this video. You won’t be disappointed. Guaranteed. This is a very informative (and surprisingly entertaining) video. Every serious hand-loader should watch this video to see how cartridge cases are made. Your Editor has watched the video 5 times now and I still find it fascinating. The camera work and editing are excellent — there are many close-ups revealing key processes such as annealing and head-stamping.

VERY Informative Video Show Cartridge Brass and Ammunition Production:

Norma has released a fascinating video showing how bullet, brass, and ammunition are produced at the Norma Precision AB factory which first opened in 1902. You can see how cartridges are made starting with brass disks, then formed into shape through a series of processes, including “hitting [the cup] with a 30-ton hammer”. After annealing (shown at 0:08″), samples from every batch of brass are analyzed (at multiple points along the case length) to check metal grain structure and hardness. Before packing, each case is visually inspected by a human being (3:27″ time-mark).

The video also shows how bullets are made from jackets and lead cores. Finally, you can watch the loading machines that fill cases with powder, seat the bullets, and then transport the loaded rounds to the packing system. In his enthusiasm, the reporter/narrator does sometimes confuse the term “bullets” and “rounds” (5:00″), but you can figure out what he means. We definitely recommend watching this video. It’s fascinating to see 110-year-old sorting devices on the assembly line right next to state-of-the art, digitally-controlled production machinery.

Video tip by EdLongrange. We welcome reader submissions.
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