by Sierra Bullets Ballistic Technician Philip Mahin for Sierra Bullets Blog
A lot of calls that come into the Sierra Customer Service Center are made by shooters [of retirement age]. Most of the time the shooter used to reload back when they were [younger] and stopped in order to raise a family, pursue a career, or both. Maybe their father or grandfather taught them back in the day and they are looking for an answer to the new whatchamacallit they found on the internet. The point is they are coming back to it because it was fun.
Reloading Can Provide Stress Relief
As a father of three, a husband, a brother, a son and son-in-law, and a friend and neighbor, I get pulled in a lot of directions. In all honesty, reloading and shooting has become a stress relief for me even though I work in the shooting industry.
Sometimes, the shooting gets put on hold for other more important things but there will always be another project or repair to accomplish. There are a lot out there that have found a way to balance the work life, the family life, and the play life. I would like to applaud you on your efforts because it is a hard thing to accomplish.
Remember to take time and relieve that stress. Do something fun, especially if it is shooting that special hand-load you just made.
AccurateShooter Comment — Hand-Loading and the Creative Process
Reloading your own precise ammo can be rewarding in many ways. First it allows you a temporary escape from work pressures, “Honey-Dos”, filing your taxes — whatever. It’s just you and Mr. Rockchucker spending quality time in the loading room. Second, hand-loading is a creative process that engages the mind. During load development, you are like an inventor, selecting a powder charge, choosing the bushing size, experimenting with seating depths, working to perfect your load.
Lastly, the process of hand-loading is rewarding because you are building something start to finish. You begin with components — bullets, brass, and powder, and end up with a finished product that (hopefully) is better than the best factory ammo you could buy. It is enormously satisfying to start with piles of bullets and brass and end up with beautiful hand-loads that can deliver great accuracy.
Larry Medler has come up with a smart little invention — a simple, inexpensive Empty Chamber Indicator for rimfire rifles. It is made from a section of plastic “weed-wacker” line and a wooden ball from a hobby shop. Larry says he was inspired by Juniors who used something similar for their 17-Caliber Air Rifles.
How to Make the Empty Chamber Indicator
Construction Method: First, drill a 7/64″ diameter hole all the way through the 1″-diameter wooden ball. Then enlarge half of that 1″-long hole using a 13/64” diameter drill. Next insert an 8″ piece of heavy duty (0.095″ diameter) weed wacker line through the ball, leaving about 2″ on the side with the bigger-diameter hole. Then, with the short end of the line, fold over the last half-inch so the line is doubled-over on itself. Then slide the line into the ball, stuffing the doubled-over section through the 13/64″ (large) hole. Finally, pull the longer end of the line until the doubled-over section is flush with the outside of the ball. This gives you a sturdy line attachment without messy adhesives. When the assembly’s complete, hold the ECI by the tail and dip the ball in yellow paint. If you’re making more than one ECI, you can drill horizontal holes in a spare block of wood and use that as a drying rack.
At a Rimfire Sporter match like this, all shooters must have an Empty Chamber Indicator.
The Empty Chamber Indicator for Smallbore Rifles
Larry explains: “At all Highpower rifle matches, silhouette matches, and other shooting events I have attended, Open Bore Indicators (OBI), or what are now called Empty Chamber Indicators (ECI) have been mandatory. The NRA’s yellow ECI for Highpower rifles is easy to use and has been well-received by the shooters. However, I had not seen a truly workable ECI for 22 rimfire rifles — until I visited Michigan’s Washtenaw Sportsman’s Club where I saw juniors using ECIs for their 17 Caliber Air Rifles. Someone at the club made the empty chamber indicators by attaching an 8″ piece of weed wacker line to a 1″-diameter wooden ball, painted bright yellow. I now make similar ECIs for the 22 rimfire silhouette matches I run.”
Vihtavuori offers an updated, user-friendly reloading data center on its website. This data page works well with all formats — smartphones, tablets, and desktop computers. On this page you can find recommended loads for 80+ cartridge types all in one place. You don’t have to click through multiple web pages.
In addition, the Vihtavuori reloading website has a very handy Burn Rate Chart (see below). While you can get all the load info you need through the website, Vihtavuori also offers a very good FREE reloading Mobile App. Vihtavuori’s online Reloading Center has links to the handy Vihtavuori Reloading App for both Apple and Android devices.
Burn Rate Chart is Online
CLICK HERE to view full-screen Vihtavuori Burn Rate Table.
Vihtavuori offers a comprehensive burn rate chart that lists all Vihtavuori powders for rifles and pistols. This includes Vihtavuori powders in the left column and ranks them with powders from other brands: Norma, RWS, VECTAN, Reload Swiss, IMR, Hodgdon, Accurate, W-W Alliant, and Ramshot. CLICK HERE to see the full-size chart, which can be downloaded in PDF format.
NOTE: The listed powders are displayed in order of approximate burning rate. Vihtavuori cautions: “This list is for reference only and NOT to be used for developing loads.”
Find Optimal Loads with Reloading Data Tool
Example of Vihtavuori Load Data for Popular Cartridge
Here are the load results for the 6mm BR Norma (aka “6BR”) cartridge. Vihtavuori has full PDF tables like this for over 80 cartridge types. With the most popular cartridge types, such as .223 Rem, 6.5 Creedmoor, and .308 Winchester, the PDF tables have over 350 entries. In fact the .308 Win table has 641 loads!
Vihtavuori Procedures and Methods for Generating Load Data
Vihtavuori generates hundreds of new reloading data entries every year. But how is the load data actually produced? This video provides insight into how Vihtavuori professionals work with advanced equipment to provide reliable load data for handloaders.
Many shooters prefer to deprime their brass before resizing. That way they can tumble cases or keep primer debris off their main press. To deprime cases before sizing or cleaning you can use a Decapping Die. This pushes out the spent primer without changing the neck or body of a case. Such decapping dies work fine, but they do require the use of a press. Here is a handy alternative — a cool tool that allows you to deprime brass anywhere — no press needed.
Handheld Primer Removal Tool From Frankford Arsenal
This cleverly-designed Hand Deprimer Tool allows you to deprime cartridge cases without a press. This hand-tool from Frankford Arsenal will deprime brass and capture primers conveniently. You can deprime your cases while watching TV or relaxing in your favorite chair.
This device lets you remove spent primers anywhere — no press needed and all the mess (cups/anvils/residue) stays in the capture chamber. This tool comes works with nearly all common case types up to .338 Lapua Magnum. With good leverage, this tool does the job quickly and efficiently. Forum members have praised this handy tool, but recommend wearing a thick glove if doing more than 100 cases in a session.
How to Adapt Tool for Small Flash Hole Brass
The Frankford Arsenal Deprimer Tool was designed for LARGE flash-hole brass. To deprime brass with small (1.5mm/0.59″) small flash-holes, as found on Lapua .220 Russian and 6mmBR cases, you will need to reduce the pin diameter. Frankford Arsenal currently recommends purchasing a replacement pin and “sanding it down” to the smaller diameter. NOTE: This is NOT difficult — simply spin the stock pin in some sandpaper.
This handy depriming tool is very versatile. With a universal, cylinder-style cartridge-holder, the tool can deprime a wide variety of cartridge types from .20 caliber up to .338 caliber. Three different plastic collets are provided to handle for different diameter cases. Spent primers are captured in a removable spent primer catch tube. Simply twist off the clear catch tube to dump the spent primers. With die-cast metal construction, this tool should last through many thousands of depriming cycles. MSRP is $65.99. Right now it is $47.99 on Amazon with 82% 5-star ratings.
Long-term User Review
One owner of this depriming tool has posted: “I have owned one of these for about eight years and deprimed over 10,000 cases with this tool. I have never had to replace a single part on it. You will have to adjust the return spring every so often, but that is a very easy task. If you are depriming a LOT of brass, the handle can tear up your hand a bit. Solution: Wear a Mechanics Glove. Easy Peasy! You will NOT regret this purchase.”
User Modifications — Grip Padding and High-Volume Capture
Many users recommended putting some kind of padding on the grip and front lever to reduce pressure on the fingers. This can be done with a wrap or a rubber covering. In addition, users have adapted the unit with an attached hose and large primer capture jug. If you depriming hundreds of cases at a time, this hose conversion may make sense.
If you load pistol ammo you should have a case gauge (aka “gage”) for each cartridge type you reload. Caliber-specific, precision-machined cylindrical gauges perform many important functions. They will instantly reveal if your rounds are too long or have excessive headspace. They will also show if your case is bulged or otherwise too fat to chamber easily. You can use the gauge with sized brass as well as loaded rounds.
Case gauges are a “must-have” for anyone loading handgun ammunition, particularly if you crank out large quantities of pistol ammo with a progressive press. An oversize round can cause a misfeed, jam, or other problem. That can ruin your day if you are in the middle of a shooting match. If you are relying on your handgun for self-defense, the last thing you want is a malfunction of any kind. This Editor personally runs every pistol round through a gauge before it goes into the ammo box.
UltimateReloader.com Video Shows How to Use Pistol Case Gauges:
Our friend Gavin Gear of UltimateReloader.com has prepared an excellent video that explains the benefits of pistol case gauges and shows how to use them. Gavin uses the quality gages produced by L.E. Wilson. These are available for the most popular handgun cartridges, both autoloader cartridges, and rimmed revolver cartridges. Gavin demonstrates gage use with .40 SW and .44 magnum cases.
Gavin states: “Using a case gage is very simple, and I would recommend that you add one of these gages to your reloader’s tool chest for each of the pistol cartridge types you reload. It may just save you a lot of time and hassle. Peace of mind is hard to put a price on!”
When you make a reloading mistake, you may need to “pull down” assembled ammo. The embedded UltimateReloader.com video demonstrates how to use the Hornady Cam-Lock bullet pulling system.
When Reloading Goes Bad — The Danger of Over-Charging
Our friend Gavin Gear of UltimateReloader.com was recently reloading some 9mm pistol ammo with his Hornady progressive press. As part of his reloading procedure, he visually checks the cases — and he noticed that the charges seemed high. Sure enough, his most recently-produced rounds were about two grains over spec. He diagnosed the issue: “I was using a powder measure without a baffle. What happened was, over the course of the loading session, things settled in, and the charge level increased.”
Not knowing just when his powder measure started delivering too much powder, Gavin decided, for safety’s sake, to pull down all the ammo he had just reloaded. Yes that’s time-consuming, but it’s better than the alternative — having a dangerous Kaboom while shooting. With fast-burning pistol powders, a two-grain over-charge could cause a blown case, damaged firearm, and/or serious injury.
Watch Cam-Lock Bullet Puller Used to Remove Bullets from Loaded Ammo:
Use of Bullet Puller starts 4:00 minutes into video.
Gavin says it is vitally important to perform safety checks during the reloading process: “You’ve got to do it — check every single round to make sure there IS powder, and that there’s not too MUCH powder. Double, Triple, Quadruple check your components… and your powder charges. You can’t be too careful.”
To pull down a loaded round, first place the cartridge in the shellholder on your press ram. Then raise the round up into the bullet puller device installed where a die would go. The Hornady Cam-lock bullet puller works by clamping the bullet in a collet when you flip down the red-coated lever. Then, with the case held by the rim in the shell-holder, the bullet exits the cartridge as the press ram is lowered. It takes time, but it’s pretty fool-proof once you get the hang of it. This entire process is illustrated in Gavin’s video, starting near the four-minute mark.
The Hornady Cam Lock Bullet Puller has four (4) key components: 1. Cam-Lock die body; 2. Cam-Lock lever; 3. Stem; and 4. Collet (Caliber-specific).
NOTE: In order to use this tool, you’ll need the appropriate collet for each diameter range of bullets you intend to pull. For example use collet #3 for 6mm, collect #6 for 7mm, and collet #7 for .308 Caliber.
RCBS Lock-Out Die
A good safety option for users with progressive presses is the RCBS Lock-Out Die. This has a charge detection rod that dips into each case after powder has dropped. You adjust the die to the proper charge height for your desired load. If the actual dispensed charge is too high or too low, the Lock-Out Die senses the problem and stops the press from advancing to the next case (it does this by preventing the ram/shellplate from fully elevating). We’ve used the Lock-out die with success for both pistol and rifle cartridges. It’s sensitive to about one-half grain with pistol powders.
This Lock-Out Die works with Hornady and Dillon progressives as well as with RCBS progressives. It does take up one die station on the press.
Forster Co-Ax® presses are very popular with owners because they are smooth-running, they produce very consistent ammo, and they allow quick and easy die changes. If you would like to add a Co-Ax to your loading room, now is a good time to buy — Grafs.com has Co-Ax presses in stock, at just $339.29 — that’s ten percent (10%) off the regular $376.99 price. This sale price includes a set of jaws, and includes ground shipping (in the lower 48), after a single $12.95 (per order) handling fee. If you’ve been hankering for a Co-Ax press, now is definitely a good time to buy.
If you are not yet familiar with the many unique features of the Forster Co-Ax, we recommend you watch the video embedded below. This shows how the press operates and highlights the design elements which set the Co-Ax apart from every other reloading press on the market.
Video Shows Special Features of Forster Co-Ax Reloading Press
Forster Co-Ax Press Video Review
This is a very thorough review of the Forster Co-Ax done by Rex Roach. This 14-minute video shows the key Co-Ax features, explaining how the floating case-holder jaws work (3:30 time-mark), how the dies are held in place (4:40 time-mark), how spent primers are captured (6:10 time-mark), and how to set the primer seating depth (10:00 time-mark). We’ve used a Co-Ax for years and we still learned a few new things by watching this detailed video. If you are considering purchasing a Co-Ax, definitely watch this video start to finish.
The Co-Ax case-holder features spring-loaded, floating jaws. These jaws have two sets of openings, small and large. This allows the system to adapt to various rim diameters. The jaw plates can simply be reversed to switch from small jaw to large jaw. In the photo above, the Co-Ax is configured with the large jaw openings in the center.
Many novice hand-loaders believe that neck bushing Inside Diameter (ID) size is the only important factor in neck tension. In fact, many different things will influence the grip on your bullet and its ability to release from the case neck. To learn more about neck tension and “case grip”, take the time to read this article carefully. We bet you’ll gain knowledge that will let you load more accurate ammo, with better ES/SD.
Editor: Guys, this is a VERY important article. You really should read it over carefully, twice. Variations in the force required to release a bullet can significantly affect accuracy and ES/SD. You really need to know how the grip on bullet can be altered by many different factors.
Neck Tension (i.e. Grip on Bullets) Is a Complex Phenomenon
While we certainly have considerable control over neck tension by using tighter or looser bushings (with smaller or bigger Inside Diameters), bushing size is only one factor at work. It’s important to understand the multiple factors that can increase or decrease the resistance to bullet release. Think in terms of overall brass-on-bullet “grip” instead of just bushing size (or the internal neck diameter in non-bushing full-length sizing dies).
Bullet grip is affected by many things, such as:
1. Neck-wall thickness.
2. Amount of bullet bearing surface (shank) in the neck.
3. Surface condition inside of neck (residual carbon can act as a lubricant; ultrasonic cleaning makes necks “grabby”).
4. Length of neck (e.g. 6mmBR neck vs. 6mm Dasher).
5. Whether or not the bullets have an anti-friction coating.
6. The springiness of the brass (which is related to degree of work-hardening; number of firings etc.)
7. The bullet jacket material.
8. The outside diameter of the bullet and whether it has a pressure ridge.
9. Time duration between bullet seating and firing (necks can stiffen with time).
10. How often the brass is annealed.
11. Amount (length) of neck sized (e.g. you can size only half the neck).
12. Interior diameter of bushing, or neck section of non-bushing die. – and there are others…
One needs to understand that bushing size isn’t the beginning and end of neck tension questions, because, even if bushing size is held constant, the amount of bullet “grip” can change dramatically as the condition of your brass changes. Bullet “grip” can also change if you alter your seating depth, and it can even change if you ultrasonically clean your cases.
6-time U.S. National Long-Range Champion John Whidden adds: “Our tests show us that the condition of the necks in regards to lubed or not, carbon inside or not, squeaky clean or not, etc., matter even more than the size of the bushing used. An ultrasonically cleaned or brand new dry case neck make for some quite high seating force.”
In our Shooters’ Forum a reader asked: “How much neck tension should I use?” This prompted a lengthy Forum discussion in which other Forum members recommended a specific number based on their experience, such as .001″, .002″, or .003″. These numbers, as commonly used, correspond to the difference between case-neck OD after sizing and the neck OD of a loaded round, with bullet in place. In other words, the numbers refer to the nominal amount of interference fit (after sizing).
While these commonly-used “tension numbers” (of .001″, .002″ etc.) can be useful as starting points, neck tension is actually a fairly complex subject. The actual amount of “grip” on the bullet is a function of many factors, of which neck-OD reduction during sizing is just one. Understanding these many factors will help you maintain consistent neck tension as your brass “evolves” over the course of multiple reloadings.
Seating Depth Changes Can Increase or Decrease Grip on Bullet
You can do this simple experiment. Seat a boat-tail bullet in your sized neck with .150″ of bearing surface (shank) in the neck. Now remove the bullet with an impact hammer. Next, take another identical bullet and seat it with .300″ of bearing surface in another sized case (same bushing size/same nominal tension). You’ll find the deeper-seated bullet is gripped much harder.
Neck-Wall Thickness is Important Too
I have also found that thinner necks, particularly the very thin necks used by many 6mm PPC benchrest shooters, require more sizing to give equivalent “grip”. Again, do your own experiment. Seat a bullet in a case turned to .008″ neckwall thickness and sized down .003″. Now compare that to a case with .014″ neckwall thickness and sized down .0015″. You may find that the bullet in the thin necks actually pulls out easier, though it supposedly has more “neck tension”, if one were to consider bushing size alone.
In practical terms, because thick necks are less elastic than very thin necks, when you turn necks you may need to run tighter bushings to maintain the same amount of actual grip on the bullets (as compared to no-turn brass). Consequently, I suspect the guys using .0015″ “tension” on no-turn brass may be a lot closer to the guys using .003″ “tension” on turned necks than either group may realize.
Toward a Better Definition of Neck Tension
As a convenient short-cut, we tend to describe neck tension by bushing size alone. When a guy says, “I run .002 neck tension”, that normally means he is using a die/bushing that sizes the necks .002″ smaller than a loaded round. Well we know something about his post-sizing neck OD, but do we really have a reliable idea about how much force is required to release his bullets? Maybe not… This use of the term “neck tension” when we are really only describing the amount of neck diameter reduction with a die/bushing is really kind of incomplete.
My point here is that it is overly simplistic to ask, “should I load with .001 tension or .003?” In reality, an .001″ reduction (after springback) on a thick neck might provide MORE “grip” on a deep-seated bullet than an .003″ reduction on a very thin-walled neck holding a bullet with minimal bearing surface in the neck. Bushing ID is something we can easily measure and verify. We use bushing size as a descriptor of neck tension because it is convenient and because the other important factors are hard to quantify. But those factors shouldn’t be ignored if you want to maintain consistent neck tension for optimal accuracy.
Consistency and accuracy — that’s really what this all about isn’t it? We want to find the best neck tension for accuracy, and then maintain that amount of grip-on-bullet over time. To do that you need to look not only at your bushing size, but also at how your brass has changed (work-hardened) with time, and whether other variables (such as the amount of carbon in the neck) have changed. Ultimately, optimal neck tension must be ascertained experimentally. You have to go out and test empirically to see what works, in YOUR rifle, with YOUR bullets and YOUR brass. And you may have to change the nominal tension setting (i.e. bushing size) as your brass work-hardens or IF YOU CHANGE SEATING DEPTHS.
Remember that bushing size alone does not tell us all we need to know about the neck’s true “holding power” on a bullet, or the energy required for bullet release. True bullet grip is a more complicated phenomenon, one that is affected by numerous factors, some of which are very hard to quantify.
A few months ago, Forster Products released a limited run of a new prototype Primer Pocket Swaging Tool for the Co-Ax press. This is a metal shaft that attaches to the base of the press. After receiving very positive feedback from initial testers, Forster has determined to offer the product again, priced at $30.00 for a set of two (2) swage tools (for both small and large primer pockets). CLICK HERE to order.
Intial Testing Feedback on Forster’s Swaging Tool:
Several reloaders told us the tool required less force than expected and preferred using it over other swaging methods. Setup was straightforward, and overall performance removing military crimps from .223/5.56 brass was consistent and effective.
One customer ran over 270 cases through the tool across multiple headstamps and reported solid results removing 3- and 4-point crimps. Others noted that once properly adjusted, it did a clean job swaging primer pockets and allowed primers to seat properly afterward.
A few important observations also came through:
• Brass varies — even cases with the same headstamp can behave differently.
• Heavily crimped brass may require more care during operation.
• As with any swaging operation, excessive force can damage rims if the operator overpowers the case.
In other words — the tool works well, but like most case prep operations, proper setup and feel matter. Overall, Forster reports that user reports have been very positive given the good performance on real benches. Because of that response, Forster has made another limited quantity available.
If you process crimped military brass on your Co-Ax press and want to streamline primer pocket prep without adding another expensive, standalone tool to your bench, the new swaging tool for the Co-Ax is now available for $30.00. This include both small and large swaging units. CLICK HERE to order.
In the ELR game, particularly the King of 2 Miles (KO2M), it’s “go big or go home”. The top shooters run large-capacity cartridges that push large-caliber, ultra-high BC bullets at very high velocities. Bullets launched by cartridges such as the .416 Barrett can sustain supersonic velocities at Extreme Long Ranges — and that’s what it takes to win. The .416 Barrett can launch a 550-grain solid bullet at 3000+ FPS.
Photo from ELR Competitor Corbin Shell.
2018 and 2019 Kings of 2 Miles Loaded on RCBS Presses
So how do you load jumbo cartridges such as the .416 Barrett? It takes a big, heavy, super-strong reloading press. We’ve learned that two recent King of 2 Miles champions, Paul Phillips (2019) and Robert Brantley (2018) both loaded their KO2M ammo on RCBS AmmoMaster .50 BMG presses. Phillips loaded .416 Barrett ammo, while Brantley loaded a similar .416 MCS cartridge.
In 2018, Robert Brantley topped the field using his custom .416 MCS cartridge. Then in 2019, Paul Phillips won the K02M competition shooting a .416 Barrett, with Brantley a close second. Both Phillips and Brantley use the RCBS AmmoMaster .50 BMG single stage press kit and RCBS .416 Barrett dies to hand-load for extreme long-range. “My ammo has been much more consistent after switching to the RCBS press and dies,” remarked Phillips, who runs the Global Precision Group. Brantley said he uses RCBS products for most of his reloading needs — from the dies and AmmoMaster, to the ChargeMaster and Brass Boss. His custom .416 MCS loads launch a 550-grain bullet more than 3,100 fps.
Loading with RCBS AmmoMaster .50 BMG Press
This video shows reloading with the RCBS AmmoMaster .50 BMG press. While this video shows .50 BMG cases being loaded, the principles are the same for loading the .416 Barrett cartridge or other big rounds. Big cases need big presses!
RCBS Lock-Out Die
In our 
Neck-Wall Thickness is Important Too
