Guys — honestly, if you do anything today on this site, watch this video. You won’t be disappointed. Guaranteed. This is a very informative (and surprisingly entertaining) video. Every serious hand-loader should watch this video to see how cartridge cases are made. Your Editor has watched the video 5 times now and I still find it fascinating. The camera work and editing are excellent — there are many close-ups revealing key processes such as annealing and head-stamping.
VERY Informative Video Show Cartridge Brass and Ammunition Production:
Norma has released a fascinating video showing how bullet, brass, and ammunition are produced at the Norma Precision AB factory which first opened in 1902. You can see how cartridges are made starting with brass disks, then formed into shape through a series of processes, including “hitting [the cup] with a 30-ton hammer”. After annealing (shown at 0:08″), samples from every batch of brass are analyzed (at multiple points along the case length) to check metal grain structure and hardness. Before packing, each case is visually inspected by a human being (3:27″ time-mark).
The video also shows how bullets are made from jackets and lead cores. Finally, you can watch the loading machines that fill cases with powder, seat the bullets, and then transport the loaded rounds to the packing system. In his enthusiasm, the reporter/narrator does sometimes confuse the term “bullets” and “rounds” (5:00″), but you can figure out what he means. We definitely recommend watching this video. It’s fascinating to see 110-year-old sorting devices on the assembly line right next to state-of-the art, digitally-controlled production machinery.
Video tip by EdLongrange. We welcome reader submissions.
He who dies with the most toys wins — right? Well Sinclair has another interesting gadget you can add to your reloading bench. The Sinclair Case Neck Sorting Tool lets you quickly sort brass by neck-wall thickness. For those who shoot “no-turn” brass, this can improve neck-tension consistency. Large variances in neck-wall thickness can cause inconsistent neck “grip” on the bullet. Generally, we’ve found that more consistent neck tension will lower ES and (usually) improve accuracy. We know some guys who shoot no-turn 6mmBR brass in competition with considerable success — but their secret is pre-sorting their brass by neck-wall thickness. Cases that are out-of-spec are set aside for sighters (or are later skim-turned).
Watch Case Neck Sorting Tool Operation in Video
How the Case Neck Sorting Tool Works
Here’s how the Sinclair tool works. Cases are rotated under an indicator tip while they are supported on a case-neck pilot and a support pin through the flash hole. The unit has a nice, wide base and low profile so it is stable in use. The tool works for .22 through .45 caliber cases and can be used on .17- and .20-caliber cases with the optional carbide alignment rod. The MIC-4 pin fits both .060 (PPC size) and .080 (standard size) flash holes. Sinclair’s Case Neck Sorting Tool can be ordered with or without a dial indicator. The basic unit without dial indicator (item item 749006612) is priced at $59.99. With this standard tool you can use your own dial indicator with standard specifications. You can also buy the tool complete with dial indicator (item 749007129) for $89.99. IMPORTANT: This sorting tool requires caliber-specific Case Neck Pilots which must be ordered separately.
Editor’s Comment: The purpose of this Sinclair tool is rapid, high-quantity sorting of cartridge brass to ascertain significant case-neck-wall thickness variations. Consider this a rapid culling/sorting tool. If you are turning your necks, you will still need a quality ball micrometer tool to measure neck-wall thickness (to .0005) before and after neck-turning operations.
Tumblers and walnut/corncob media are old school. These days many shooters prefer processing brass rapidly with an ultrasonic cleaning machine. When used with the proper solution, a good ultrasonic cleaning machine can quickly remove remove dust, carbon, oil, and powder residue from your cartridge brass. The ultrasonic process will clean the inside of the cases, and even the primer pockets. Tumbling works well too, but for really dirty brass, ultrasonic cleaning may be a wise choice.
Our friend Gavin Gear has evaluated an RCBS Ultrasonic cleaning machine using RCBS Ultrasonic Case Cleaning Solution (RCBS #87058). To provide a real challenge, Gavin used some very dull and greasy milsurp brass: “I bought a huge lot of military once-fired 7.52x51mm brass (fired in a machine gun) that I’ve been slowly prepping for my DPMS LR-308B AR-10 style rifle. Some of this brass was fully prepped (sized/de-primed, trimmed, case mouths chamfered, primer pockets reamed) but it was gunked up with lube and looking dingy.”
UltimateReloader.com Case Cleaning Video (7.5 minutes):
Gavin describes the cleaning exercise step-by-step on UltimateReloader.com. Read Gavin’s Cartridge Cleaning Article to learn how he mixed the solution, activated the heater, and cycled the machine for 30 minutes. As you can see in the video above, the results were impressive. If you have never cleaned brass with ultrasound before, you should definitely watch Gavin’s 7.5-minute video — it provides many useful tips and shows the cleaning operation in progress from start to finish.
Ultra Dry Necks After Ultrasonic Cleaning — Some Suggestions
The Ultrasonic cleaning process gets cartridge brass so “squeaky clean” that increased force may be required to seat your bullets, or they may “grab” as they go in the necks. To reduce bullet-seating effort, you may benefit from adding a little dry case lube inside the case-neck before loading (use a nylon brush). Another trick is adding a teaspoon of Ballistol lube to the cleaning solution. That provides a trace lubricant inside the necks, but does not interfere with powder ignition in any way.
The latest Gen2 RCBS ultrasonic cleaning machine has a large 6.3-quart capacity. That’s nearly 100% larger than the first generation machine in Gavin’s video. The Gen2 machine, $434.52 on Amazon, features a second ceramic heater and transducer to better clean brass cases and firearm parts. The LED is easily programmable, and the timer can be set for up to 30 minutes of cleaning. The original 3.2 quart-capacity RCBS ultrasonic machine, as shown in Gavin’s video, is still available for $213.99 at Midsouth Shooters.
Tumblers and walnut/corncob media are old school. These days many shooters prefer processing brass rapidly with an ultrasonic cleaning machine. When used with the proper solution, a good ultrasonic cleaning machine can quickly remove remove dust, carbon, oil, and powder residue from your cartridge brass. The ultrasonic process will clean the inside of the cases, and even the primer pockets. Tumbling works well too, but for really dirty brass, ultrasonic cleaning may be a wise choice.
Our friend Gavin Gear has evaluated an RCBS Ultrasonic cleaning machine using RCBS Ultrasonic Case Cleaning Solution (RCBS #87058). To provide a real challenge, Gavin used some very dull and greasy milsurp brass: “I bought a huge lot of military once-fired 7.52x51mm brass (fired in a machine gun) that I’ve been slowly prepping for my DPMS LR-308B AR-10 style rifle. Some of this brass was fully prepped (sized/de-primed, trimmed, case mouths chamfered, primer pockets reamed) but it was gunked up with lube and looking dingy.”
UltimateReloader.com Case Cleaning Video (7.5 minutes):
Gavin describes the cleaning exercise step-by-step on UltimateReloader.com. Read Gavin’s Cartridge Cleaning Article to learn how he mixed the solution, activated the heater, and cycled the machine for 30 minutes. As you can see in the video above, the results were impressive. If you have never cleaned brass with ultrasound before, you should definitely watch Gavin’s 7.5-minute video — it provides many useful tips and shows the cleaning operation in progress from start to finish.
Ultra Dry Necks After Ultrasonic Cleaning — Some Suggestions
The Ultrasonic cleaning process gets cartridge brass so “squeaky clean” that increased force may be required to seat your bullets, or they may “grab” as they go in the necks. To reduce bullet-seating effort, you may benefit from adding a little dry case lube inside the case-neck before loading (use a nylon brush). Another trick is adding a teaspoon of Ballistol lube to the cleaning solution. That provides a trace lubricant inside the necks, but does not interfere with powder ignition in any way.
The latest Gen2 RCBS ultrasonic cleaning machine has a large 6.3-quart capacity. That’s nearly 100% larger than the first generation machine in Gavin’s video. The bigger Gen2 machine, $419.99 at Precision Reloading (with FREE shipping), features a second ceramic heater and transducer to better clean brass cases and firearm parts. The LED is easily programmable, and the timer can be set for up to 30 minutes of cleaning. The original 3.2 quart-capacity RCBS ultrasonic machine, as shown in Gavin’s video, is still available for $197.99 at Midsouth Shooters. There is also another good 6-liter multi-mode ultrasonic cleaning machine, with stainless steel tank, available for $199.99 on Amazon.
Guys — honestly, if you do anything today on this site, watch this video. You won’t be disappointed. Guaranteed. This is a very informative (and surprisingly entertaining) video. Every serious hand-loader should watch this video to see how cartridge cases are made. Your Editor has watched the video 5 times now and I still find it fascinating. The camera work and editing are excellent — there are many close-ups revealing key processes such as annealing and head-stamping.
VERY Informative Video Show Cartridge Brass and Ammunition Production:
Norma has released a fascinating video showing how bullet, brass, and ammunition are produced at the Norma Precision AB factory which first opened in 1902. You can see how cartridges are made starting with brass disks, then formed into shape through a series of processes, including “hitting [the cup] with a 30-ton hammer”. After annealing (shown at 0:08″), samples from every batch of brass are analyzed (at multiple points along the case length) to check metal grain structure and hardness. Before packing, each case is visually inspected by a human being (3:27″ time-mark).
The video also shows how bullets are made from jackets and lead cores. Finally, you can watch the loading machines that fill cases with powder, seat the bullets, and then transport the loaded rounds to the packing system. In his enthusiasm, the reporter/narrator does sometimes confuse the term “bullets” and “rounds” (5:00″), but you can figure out what he means. We definitely recommend watching this video. It’s fascinating to see 110-year-old sorting devices on the assembly line right next to state-of-the art, digitally-controlled production machinery.
Video tip by EdLongrange. We welcome reader submissions.
Tumblers and walnut/corncob media are old school. These days many shooters prefer processing brass rapidly with an ultrasonic cleaning machine. When used with the proper solution, a good ultrasonic cleaning machine can quickly remove remove dust, carbon, oil, and powder residue from your cartridge brass. The ultrasonic process will clean the inside of the cases, and even the primer pockets. Tumbling works well too, but for really dirty brass, ultrasonic cleaning may be a wise choice.
Our friend Gavin Gear has evaluated an RCBS Ultrasonic cleaning machine using RCBS Ultrasonic Case Cleaning Solution (RCBS #87058). To provide a real challenge, Gavin used some very dull and greasy milsurp brass: “I bought a huge lot of military once-fired 7.52x51mm brass (fired in a machine gun) that I’ve been slowly prepping for my DPMS LR-308B AR-10 style rifle. Some of this brass was fully prepped (sized/de-primed, trimmed, case mouths chamfered, primer pockets reamed) but it was gunked up with lube and looking dingy.”
UltimateReloader.com Case Cleaning Video (7.5 minutes):
Gavin describes the cleaning exercise step-by-step on UltimateReloader.com. Read Gavin’s Cartridge Cleaning Article to learn how he mixed the solution, activated the heater, and cycled the machine for 30 minutes. As you can see in the video above, the results were impressive. If you have never cleaned brass with ultrasound before, you should definitely watch Gavin’s 7.5-minute video — it provides many useful tips and shows the cleaning operation in progress from start to finish.
Ultra Dry Necks After Ultrasonic Cleaning — Some Suggestions
The Ultrasonic cleaning process gets cartridge brass so “squeaky clean” that increased force may be required to seat your bullets, or they may “grab” as they go in the necks. To reduce bullet-seating effort, you may benefit from adding a little dry case lube inside the case-neck before loading (use a nylon brush). Another trick is adding a teaspoon of Ballistol lube to the cleaning solution. That provides a trace lubricant inside the necks, but does not interfere with powder ignition in any way.
The latest Gen2 RCBS ultrasonic cleaning machine has a large 6.3-quart capacity. That’s nearly 100% larger than the first generation machine in Gavin’s video. The Gen2 machine, $434.52 on Amazon, features a second ceramic heater and transducer to better clean brass cases and firearm parts. The LED is easily programmable, and the timer can be set for up to 30 minutes of cleaning. The original 3.2 quart-capacity RCBS ultrasonic machine, as shown in Gavin’s video, is still available for $213.99 at Midsouth Shooters.
He who dies with the most toys wins — right? Well Sinclair has another interesting gadget you can add to your reloading bench. The Sinclair Case Neck Sorting Tool lets you quickly sort brass by neck-wall thickness. For those who shoot “no-turn” brass, this can improve neck-tension consistency. Large variances in neck-wall thickness can cause inconsistent neck “grip” on the bullet. Generally, we’ve found that more consistent neck tension will lower ES and (usually) improve accuracy. We know some guys who shoot no-turn 6mmBR brass in competition with considerable success — but their secret is pre-sorting their brass by neck-wall thickness. Cases that are out-of-spec are set aside for sighters (or are later skim-turned).
Watch Case Neck Sorting Tool Operation in Video
How the Case Neck Sorting Tool Works
Here’s how the Sinclair tool works. Cases are rotated under an indicator tip while they are supported on a case-neck pilot and a support pin through the flash hole. The unit has a nice, wide base and low profile so it is stable in use. The tool works for .22 through .45 caliber cases and can be used on .17- and .20-caliber cases with the optional carbide alignment rod. The MIC-4 pin fits both .060 (PPC size) and .080 (standard size) flash holes. Sinclair’s Case Neck Sorting Tool can be ordered with or without a dial indicator. The basic unit without dial indicator (item item 749006612) is priced at $59.99. With this standard tool you can use your own dial indicator with standard specifications. You can also buy the tool complete with dial indicator (item 749007129) for $89.99 (but not currently in stock). IMPORTANT: This sorting tool requires caliber-specific Case Neck Pilots which must be ordered separately.
Editor’s Comment: The purpose of this Sinclair tool is rapid, high-quantity sorting of cartridge brass to ascertain significant case-neck-wall thickness variations. Consider this a rapid culling/sorting tool. If you are turning your necks, you will still need a quality ball micrometer tool to measure neck-wall thickness (to .0005) before and after neck-turning operations.
Tumblers and walnut/corncob media are old school. These days many shooters prefer processing brass rapidly with an ultrasonic cleaning machine. When used with the proper solution, a good ultrasonic cleaning machine can quickly remove remove dust, carbon, oil, and powder residue from your cartridge brass. The ultrasonic process will clean the inside of the cases, and even the primer pockets. Tumbling works well too, but for really dirty brass, ultrasonic cleaning may be a wise choice.
Our friend Gavin Gear has evaluated an RCBS Ultrasonic cleaning machine using RCBS Ultrasonic Case Cleaning Solution (RCBS #87058). To provide a real challenge, Gavin used some very dull and greasy milsurp brass: “I bought a huge lot of military once-fired 7.52x51mm brass (fired in a machine gun) that I’ve been slowly prepping for my DPMS LR-308B AR-10 style rifle. Some of this brass was fully prepped (sized/de-primed, trimmed, case mouths chamfered, primer pockets reamed) but it was gunked up with lube and looking dingy.”
UltimateReloader.com Case Cleaning Video (7.5 minutes):
Gavin describes the cleaning exercise step-by-step on UltimateReloader.com. Read Gavin’s Cartridge Cleaning Article to learn how he mixed the solution, activated the heater, and cycled the machine for 30 minutes. As you can see in the video above, the results were impressive. If you have never cleaned brass with ultrasound before, you should definitely watch Gavin’s 7.5-minute video — it provides many useful tips and shows the cleaning operation in progress from start to finish.
Ultra Dry Necks After Ultrasonic Cleaning — Some Suggestions
The Ultrasonic cleaning process gets cartridge brass so “squeaky clean” that increased force may be required to seat your bullets, or they may “grab” as they go in the necks. To reduce bullet-seating effort, you may benefit from adding a little dry case lube inside the case-neck before loading (use a nylon brush). Another trick is adding a teaspoon of Ballistol lube to the cleaning solution. That provides a trace lubricant inside the necks, but does not interfere with powder ignition in any way.
The latest Gen2 RCBS ultrasonic cleaning machine has a large 6.3-quart capacity. That’s nearly 100% larger than the first generation machine in Gavin’s video. The Gen2 machine, $399.99 on Amazon, features a second ceramic heater and transducer to better clean brass cases and firearm parts. The LED is easily programmable, and the timer can be set for up to 30 minutes of cleaning. The original 3.2 quart-capacity RCBS ultrasonic machine, as shown in Gavin’s video, is still available for $189.99 at Midsouth Shooters.
He who dies with the most toys wins — right? Well Sinclair has another interesting gadget you can add to your reloading bench. The Sinclair Case Neck Sorting Tool lets you quickly sort brass by neck-wall thickness. For those who shoot “no-turn” brass, this can improve neck-tension consistency. Large variances in neck-wall thickness can cause inconsistent neck “grip” on the bullet. Generally, we’ve found that more consistent neck tension will lower ES and (usually) improve accuracy. We know some guys who shoot no-turn 6mmBR brass in competition with considerable success — but their secret is pre-sorting their brass by neck-wall thickness. Cases that are out-of-spec are set aside for sighters (or are later skim-turned).
Watch Case Neck Sorting Tool Operation in Video
How the Case Neck Sorting Tool Works
Here’s how the Sinclair tool works. Cases are rotated under an indicator tip while they are supported on a case-neck pilot and a support pin through the flash hole. The unit has a nice, wide base and low profile so it is stable in use. The tool works for .22 through .45 caliber cases and can be used on .17- and .20-caliber cases with the optional carbide alignment rod. The MIC-4 pin fits both .060 (PPC size) and .080 (standard size) flash holes. Sinclair’s Case Neck Sorting Tool can be ordered with or without a dial indicator. The basic unit without dial indicator (item item 749006612) is priced at $59.99. You can also buy the tool complete with dial indicator (item 749007129) for $89.99. IMPORTANT: This sorting tool requires caliber-specific Case Neck Pilots which must be ordered separately.
Editor’s Comment: The purpose of this Sinclair tool is rapid, high-quantity sorting of cartridge brass to ascertain significant case-neck-wall thickness variations. Consider this a rapid culling/sorting tool. If you are turning your necks, you will still need a quality ball micrometer tool to measure neck-wall thickness (to .0005) before and after neck-turning operations.
Tumblers and walnut/corncob media are old school. These days many shooters prefer processing brass rapidly with an ultrasonic cleaning machine. When used with the proper solution, a good ultrasonic cleaning machine can quickly remove remove dust, carbon, oil, and powder residue from your cartridge brass. The ultrasonic process will clean the inside of the cases, and even the primer pockets. Tumbling works well too, but for really dirty brass, ultrasonic cleaning may be a wise choice.
Our friend Gavin Gear has evaluated an RCBS Ultrasonic cleaning machine using RCBS Ultrasonic Case Cleaning Solution (RCBS #87058). To provide a real challenge, Gavin used some very dull and greasy milsurp brass: “I bought a huge lot of military once-fired 7.52x51mm brass (fired in a machine gun) that I’ve been slowly prepping for my DPMS LR-308B AR-10 style rifle. Some of this brass was fully prepped (sized/de-primed, trimmed, case mouths chamfered, primer pockets reamed) but it was gunked up with lube and looking dingy.”
UltimateReloader.com Case Cleaning Video (7.5 minutes):
Gavin describes the cleaning exercise step-by-step on UltimateReloader.com. Read Gavin’s Cartridge Cleaning Article to learn how he mixed the solution, activated the heater, and cycled the machine for 30 minutes. As you can see in the video above, the results were impressive. If you have never cleaned brass with ultrasound before, you should definitely watch Gavin’s 7.5-minute video — it provides many useful tips and shows the cleaning operation in progress from start to finish.
Ultra Dry Necks After Ultrasonic Cleaning — Some Suggestions
The Ultrasonic cleaning process gets cartridge brass so “squeaky clean” that increased force may be required to seat your bullets, or they may “grab” as they go in the necks. To reduce bullet-seating effort, you may benefit from adding a little dry case lube inside the case-neck before loading (use a nylon brush). Another trick is adding a teaspoon of Ballistol lube to the cleaning solution. That provides a trace lubricant inside the necks, but does not interfere with powder ignition in any way.
The latest Gen2 RCBS ultrasonic cleaning machine has a large 6.3-quart capacity. That’s nearly 100% larger than the first generation machine in Gavin’s video. The Gen2 machine, $406.99 on Amazon, features a second ceramic heater and transducer to better clean brass cases and firearm parts. The LED is easily programmable, and the timer can be set for up to 30 minutes of cleaning. The original 3.2 quart-capacity RCBS ultrasonic machine, as shown in Gavin’s video, is still available for $180.72 at Midsouth Shooters.
Norma has released a fascinating video showing how bullet, brass, and ammunition are produced at the Norma Precision AB factory which first opened in 1902. You can see how cartridges are made starting with brass disks, then formed into shape through a series of processes, including “hitting [the cup] with a 30-ton hammer”. After annealing (shown at 0:08″), samples from every batch of brass are analyzed (at multiple points along the case length) to check metal grain structure and hardness. Before packing, each case is visually inspected by a human being (3:27″ time-mark).
He who dies with the most toys wins — right? Well Sinclair has another interesting gadget you can add to your reloading bench. The Sinclair 
