RCBS has a good successor to the venerable RCBS Trim Mate. The RCBS Brass Boss features six rotating stations that handle all your brass neck-brushing, chamfering, deburring, and pocket uniforming chores. The RCBS Brass Boss includes tools for all six stations: inside VLD chamfering tool, outside deburring tool, primer pocket cleaners (small/large), military crimp removers (small/large), primer pocket uniformers (small/large), case neck brushes (four diameters), and a tub of dry case neck lubricant. MSRP for the Brass Boss, RCBS Item 90390, is $219.99. The best price we found is $169.99 at Natchez — a very good deal.
This machine has two different rotation speeds for the toolheads. Four stations run at 350 rpm, while the two other stations run 57% faster, at 550 rpm. That give you a choice of spin speeds. You can work fast for tougher chores like military crimp removal, and slow down for inside-neck chamfering, which should be done carefully.
Larger and taller than the older RCBS Trim Mate, the Brass Boss has one more station (six vs. five), plus a more powerful motor. This should make the Brass Boss more competitive with the popular Lyman Case Prep Express, $168.59 on Amazon.
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On our main AccurateShooter.com site, you’ll find a good article by GS Arizona on the Basics of Neck Turning. If you’re new to the neck-turning game, or are just looking for good tips on improving your neck-turning procedures, you should read that article. Below we offer some highlights and photos from the article, but you’ll need to read the whole story to view all the illustrations and follow all the procedures step by step.
Why Should You Consider Neck Turning?
Let’s assume that your rifle doesn’t have a tight neck chamber that requires neck turning; if you have a tight neck chamber, of course, the answer to the question is “because you have to”. For the rest of us, and that includes the vast majority of Highpower shooters, neck turning isn’t a requirement, but it can be a useful way to bring your ammunition a small but meaningful step closer to that pot of gold at the end of the rainbow: perfection. I’m not talking about a theoretical improvement, but a real one, an improvement that lies in equalizing and optimizing the neck tension of your loaded rounds. Inconsistent neck tension is a real contributor to increased muzzle velocity variance which itself is a significant factor in increased elevation dispersion at long range. So there’s our basic reason for neck turning: to equalize and optimize neck tension in order to reduce elevation dispersion.
The Tools of the Trade
Here you see everything I use and a bit more. The press, a cordless screwdriver (always plugged in, turning is tough on the old battery), a couple of K&M neck turners (one set up for 6mm, the other for .30 caliber) an expander for each size, some Imperial lube, an old toothbrush or two to keep the cutter clean, a handle with a caseholder (for those emergencies when the screwdriver dies and there’s just one more case to go!), steel wool and a tubing micrometer finish the list of tools. Hey, I left the dial calipers out of the picture! They’re always handy, keep them around, but they are useless for measuring neck thickness, so don’t try. I usually use an Optivisor magnifier while I turn necks, very handy for a clear view of what’s happening on the neck.
Expanding the Neck
Put some lube on the inside of the case neck and run it into the expander. Really, this isn’t hard. I prefer to expand each case immediately before turning it as opposed to expanding all the cases and then turning them. Brass is somewhat springy and will tend to go back toward its original size; therefore, by expanding and turning immediately, you are more likely to have all cases fit the mandrel with the same degree of tightness and to get a more consistent depth of cut.
Cutter Adjustment for Cut Depth and Length
All the tools I’ve seen have pretty good adjustment instructions. The only thing they don’t tell you is that you should have five to ten spare cases to get it right initially. Anything of the right diameter will do while you learn, for instance, just use that cheap surplus .308 brass to do initial setup and save the precious .30-06 for when you know what you’re doing. Be patient and make your adjustments slowly; you’ll need to set the cutter for thickness as well as length of cut (just into the shoulder). The depth of cut (brass thickness) takes a bit of fiddling, the length of the cut is generally easy to set.
The Finished Product — A Perfectly Uniform Neck
If you read the whole article, and follow the procedures using quality tools, you should get very good results — with a little practice. To demonstrate, here’s an example of my finished, neck-turned brass. You’ll see there is a perfect, 0.0125″ thick neck. It’s very uniform around the circumference, usually I only see 1 or 2 ten-thousandths variance. Now, with the necks uniformed like this, we can select the bushing size that will give us our preferred neck tension and experiment with various levels of tension, secure in the knowledge that all of the cases will actually have the desired neck tension.
About the author — “GS Arizona” was the writing handle for German Salazar, a top-tier rifleman and gun writer. Sadly, German passed from a medical condition in 2022. German was instrumental in helping this website and our Forum get started, and we remember him as a very dear, valued friend.
German was a great individual, and a great asset to the sport. An attorney by trade, with an engineering background, German was one of the very best gun writers, who had high master shooting skills to match his writing abilities.
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He who dies with the most toys wins — right? Well Sinclair has another interesting gadget you can add to your reloading bench. The Sinclair Case Neck Sorting Tool lets you quickly sort brass by neck-wall thickness. For those who shoot “no-turn” brass, this can improve neck-tension consistency. Large variances in neck-wall thickness can cause inconsistent neck “grip” on the bullet. Generally, we’ve found that more consistent neck tension will lower ES and (usually) improve accuracy. We know some guys who shoot no-turn 6mmBR brass in competition with considerable success — but their secret is pre-sorting their brass by neck-wall thickness. Cases that are out-of-spec are set aside for sighters (or are later skim-turned).
Watch Case Neck Sorting Tool Operation in Video
How the Case Neck Sorting Tool Works
Here’s how the Sinclair tool works. Cases are rotated under an indicator tip while they are supported on a case-neck pilot and a support pin through the flash hole. The unit has a nice, wide base and low profile so it is stable in use. The tool works for .22 through .45 caliber cases and can be used on .17- and .20-caliber cases with the optional carbide alignment rod. The MIC-4 pin fits both .060 (PPC size) and .080 (standard size) flash holes. Sinclair’s Case Neck Sorting Tool can be ordered with or without a dial indicator. The basic unit without dial indicator (item item 749006612) is priced at $59.99. You can also buy the tool complete with dial indicator (item 749007129) for $89.99. IMPORTANT: This sorting tool requires caliber-specific Case Neck Pilots which must be ordered separately.
Editor’s Comment: The purpose of this Sinclair tool is rapid, high-quantity sorting of cartridge brass to ascertain significant case-neck-wall thickness variations. Consider this a rapid culling/sorting tool. If you are turning your necks, you will still need a quality ball micrometer tool to measure neck-wall thickness (to .0005) before and after neck-turning operations.
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Shown is the Redding Model 15-P Competition Piloted Inside Chamfering Tool with pilot rod that centers in the case flash hole. Also shown is a Forster 45° Rocket Tool.
There are a wide variety of reloading tools designed to cut a slight chamfer in case necks and deburr the edge of the case mouth. You don’t need to spend a lot of money for an effective tool. A basic “rocket-style” 45° chamfering tool, such as the Forster, actually does a pretty good job taking the sharp edge off case mouths, particularly if you use a little scotch-pad (or steel wool) to smooth the edge of the cut. The Forster chamfer tool, shown below, is a nicely-made product, with sharper cutting blades than you’ll find on most other 45° chamferers. It costs $26.99 at Brownells.com.
Redding sells a handy piloted chamfering tool with a 15° inside cutting angle and removable accessory handle. This Redding Model 15-P chamferer works really well, so long as you have consistent case OALs. The pilot rod (which indexes in the flash hole) is adjustable for different cartridge types (from very short to very long). This ensures the concentricity of the inside neck chamfer to the case mouth. This quality tool works with cases from .22 to .45 Caliber, and retails for $37.19 at MidwayUSA.
Sinclair International offers a 28° carbide chamferer with many handy features (and sharp blades). The $28.99 Sinclair Carbide VLD Case Mouth Chamfering Tool will chamfer cases from .14 through .45 caliber. This tool features a removable 28° carbide cutter mounted in the green plastic Sinclair handle. NOTE: A hex-shaft cutter head power adapter can be purchased separately for $19.99 (Sinclair item 749002690). This can be chucked in a power screwdriver or used with dedicated power drives when doing large volumes of cases.
Many folks feel they can get smoother bullet seating by using a tool that cuts at a steeper angle. We like the 22° cutter sold by Lyman. It has a comfortable handle, and costs $17.49 on Amazon. The Lyman tool is an excellent value, though we’ve seen examples that needed sharpening even when new. Blade-sharpening is easily done, however.
K&M makes a depth-adjustable, inside-neck chamferer (“Controlled Depth Tapered Reaper”) with ultra-sharp cutting flutes. The latest version, which costs $62.95 at KMShooting.com, features a central pin that indexes via the flash hole to keep the cutter centered. In addition, the tool has a newly-designed handle, improved depth-stop fingers, plus a new set-screw adjustment for precise cutter depth control. We caution, even with all the depth-control features, if you are not careful, it is easy to over-cut, slicing away too much brass and basically ruining your neck. We think that most reloaders will get better results using a more conventional chamfer tool, such as the Forster or Redding 15-P.
One last thing to note — tools like the K&M and the Sinclair chamferer are often described as VLD chamferers. That is really a misnomer, as bullets with long boat-tails actually seat easily with very minimal chamfering. In reality, these high-angle chamferers may be most valuable when preparing brass for flat-base bullets and bullets with pressure rings. Using a 22° or 28° chamferer can reduce the risk of cutting a jacket when using VLD bullets though — so long as you make a smooth cut.
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Even with the very best cartridge brass, you can achieve the most consistent neck-wall thickness with precision case-neck turning. This can be done slowly with hand-tools (such as a K&M Tool), but powered neck turning can produce superb results in a fraction of the time. For today’s Saturday Showcase we feature the excellent 21st Century Power Neck-Turning Lathe and the state-of-the-art AUTODOD machine from F-Class Products. In addition, we show how neck turning can be done using a vertical milling machine fitted with a neck-turner. And to start off, we offer a Keith Glasscock video that analyzes when it makes sense to turn necks, considering the demands of your particular shooting disciplines.
To Turn or NOT to Turn — Wisdom from Keith Glasscock
In this video, top F-Class Shooter and Wind Coach Keith Glasscock discusses the process of turning case necks. Neck-turning may be mandatory if you have a chamber with reduced-diameter neck dimensions. With a standard chamber you may still want to do a minimal neck-turn to make your brass more consistent or to increase clearance. On the other hand, high-quality brass, such as Lapua, may perform exceptionally well right out of the box. Keith explains how to determine whether you need to turn your brass for your discipline, and explains procedures that help you achieve great results.
21st Century Innovation Powered Neck-Turning Lathe
The 21st Century Innovation Power Neck-Turning Lathe is a superb system for quickly and precisely uniforming the neckwall thickness of cartridge brass. With this powered system you can turn necks faster and more efficiently, with less effort. The cases feed very smoothly and the results are beautiful. Power is activated by the red button on the end of the blue, horizontal feed handle
The Powered Neck-Turning Lathe is a modular system. Swing the bar from right to left to feed the case. The power head (with case holder) glides on stainless steel rails for smooth movement. This allows very precise feed rate. Power is supplied via a button that is built into the end of the feed handle. Push the red button to make the case spin. It’s as simple as that. NOTE: The 21st Century Power Neck-Turning Lathe has been updated — the frame and motor are now flat black in color.
Here is another video that shows how the lathe system operates:
AUTODOD Power Neck-Turner from Black Machine
Bryan Blake of F-Class Products has created an ultra-precise and speedy neck-turning machine, the AUTODOD. This employs twin precision cutter tips to turn case necks inside and out quickly and efficiently, with superior precision. The advanced AUTODOD Neck Turning Machine holds cases securely in a precision-machined spindle attached to an electric motor. Twin blades move precisely during the cutting process, milling the necks inside and out. The turned necks come out perfect every time, with the shoulders trimmed exactly (with doughnut removed) as well. If you turn hundreds of cases during a shooting season, you may want to consider getting an AUTODOD from F-Class Products. Below is a video from F-Class John Showing the AUTODOD Machine in action.
Neck-Turning Cases with a Milling Machine
Our friend Erik Cortina figured out how to turn his match cartridge case-necks using his milling machine. Erik told us: “While in Raton [a while back], Mid Tompkins told me that he turns his brass on milling machine. He said he could do about 500 in two hours, so I decided to try it.” Erik fitted a Don Nielson “Pumpkin” neck-turner to the mill, and he used a modified 21st Century case holder to secure the brass. As you can see from this video, Erik was very successful with the process. The tool spins at 1500 rpm, turning Lapua 6.5-284 cases that have been necked up to 7mm.
It’s hard to argue with Erik’s results. Here are his turned Lapua cases, which have neck-wall thickness consistent to two ten-thousandths of an inch.
Neck-Turning Lubricants for Turner Mandrels
For Neck-Turning, Try STP Blend or Assembly Lube
For hand neck-turning, a variety of lubricants can work well on the outside of the necks. You will also want to lube the mandrel which runs inside the case. There are many options for lubing the neck-turning tool mandrel while turning case necks. Some folks use a blend of STP® Oil Treatment and Mobil 1 lube. Chuckw2 reports: “Try STP and Mobile 1 Synthetic oil in a 50/50 mixture. Very slick, you will need to tumble your cases after turning.” STP is a very thick lubricant, that flows and clings almost like honey. Jason reports the STP blend comes off easily in an ultra-sound bath, using a bit of detergent. At many retailers, STP is also available in a convenient 7-ounce tube, so you don’t have to buy a large bottle.
Another even cheaper option is assembly lubricant. For turning his case necks, RStreich uses assembly lube from an auto parts store. He notes: “The brand I have is reddish in color and kind of sticky like honey. It’s far better than the Imperial die wax I was using before.” There are a variety of types, both with and without moly additive, and you can select the viscosity you prefer if you sample a few brands. Be sure to clean out any lube residue from the inside of your necks when you have completed your neck-turning.
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On our main AccurateShooter.com site, you’ll find a good article by GS Arizona on the Basics of Neck Turning. If you’re new to the neck-turning game, or are just looking for good tips on improving your neck-turning procedures, you should read that article. Below we offer some highlights and photos from the article, but you’ll need to read the whole story to view all the illustrations and follow all the procedures step by step.
Why Should You Consider Neck Turning?
Let’s assume that your rifle doesn’t have a tight neck chamber that requires neck turning; if you have a tight neck chamber, of course, the answer to the question is “because you have to”. For the rest of us, and that includes the vast majority of Highpower shooters, neck turning isn’t a requirement, but it can be a useful way to bring your ammunition a small but meaningful step closer to that pot of gold at the end of the rainbow: perfection. I’m not talking about a theoretical improvement, but a real one, an improvement that lies in equalizing and optimizing the neck tension of your loaded rounds. Inconsistent neck tension is a real contributor to increased muzzle velocity variance which itself is a significant factor in increased elevation dispersion at long range. So there’s our basic reason for neck turning: to equalize and optimize neck tension in order to reduce elevation dispersion.
The Tools of the Trade
Here you see everything I use and a bit more. The press, a cordless screwdriver (always plugged in, turning is tough on the old battery), a couple of K&M neck turners (one set up for 6mm, the other for .30 caliber) an expander for each size, some Imperial lube, an old toothbrush or two to keep the cutter clean, a handle with a caseholder (for those emergencies when the screwdriver dies and there’s just one more case to go!), steel wool and a tubing micrometer finish the list of tools. Hey, I left the dial calipers out of the picture! They’re always handy, keep them around, but they are useless for measuring neck thickness, so don’t try. I usually use an Optivisor magnifier while I turn necks, very handy for a clear view of what’s happening on the neck.
Expanding the Neck
Put some lube on the inside of the case neck and run it into the expander. Really, this isn’t hard. I prefer to expand each case immediately before turning it as opposed to expanding all the cases and then turning them. Brass is somewhat springy and will tend to go back toward its original size; therefore, by expanding and turning immediately, you are more likely to have all cases fit the mandrel with the same degree of tightness and to get a more consistent depth of cut.
Cutter Adjustment for Cut Depth and Length
All the tools I’ve seen have pretty good adjustment instructions. The only thing they don’t tell you is that you should have five to ten spare cases to get it right initially. Anything of the right diameter will do while you learn, for instance, just use that cheap surplus .308 brass to do initial setup and save the precious .30-06 for when you know what you’re doing. Be patient and make your adjustments slowly; you’ll need to set the cutter for thickness as well as length of cut (just into the shoulder). The depth of cut (brass thickness) takes a bit of fiddling, the length of the cut is generally easy to set.
The Finished Product — A Perfectly Uniform Neck
If you read the whole article, and follow the procedures using quality tools, you should get very good results — with a little practice. To demonstrate, here’s an example of my finished, neck-turned brass. You’ll see there is a perfect, 0.0125″ thick neck. It’s very uniform around the circumference, usually I only see 1 or 2 ten-thousandths variance. Now, with the necks uniformed like this, we can select the bushing size that will give us our preferred neck tension and experiment with various levels of tension, secure in the knowledge that all of the cases will actually have the desired neck tension.
About the author — “GS Arizona” was the writing handle for German Salazar, a top-tier rifleman and gun writer. Sadly, German passed from a medical condition in 2022. German was instrumental in helping this website and our Forum get started, and we remember him as a very dear, valued friend.
German was a great individual, and a great asset to the sport. An attorney by trade, with an engineering background, German was one of the very best gun writers, who had high master shooting skills to match his writing abilities.
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Before you load that new cartridge brass for the first time, run an expander mandrel down the case necks. This will iron out dents and provide more uniform neck tension. Chose a mandrel diameter that provides appropriate neck tension.
Lapua brass is so good that you’ll be tempted to just load and shoot, if you have a “no-turn” chamber. However, some minimal case prep will ensure more uniform neck tension. Keeping your neck tension very uniform allows more consistent bullet seating. That, in turn, usually yields better accuracy, and lower Extreme Spread and Standard Deviation (ES/SD). Lapua brass, particularly 6mmBR, 6.5×47, 6.5 Creedmoor, and .308 Win comes from the factory with tighter-than-optimal necks. Before you seat bullets, at a minimum, you should inside chamfer the case mouths, after running an expander mandrel down the necks. The expander mandrels from both Sinclair Int’l (Brownells) and K&M will both leave the necks with enough neck tension (more than .001″) so you can then seat bullets without another operation. We suggest putting a bit of lube on the mandrel before running it down the necks — but remove any lube that gets inside the necks before seating bullets.
Both Sinclair and K&\M Tools make a die body specifically to hold expander mandrels. The Sinclair version, is shown above. This $37.99 unit fits caliber-specific expander mandrels which measure approximately .001″ less than bullet diameter for each caliber. This is an updated “Gen II” design that completely captures the mandrel within the die so the mandrel cannot pull out. It also has an O-ring in the die cap that allows the mandrel to self-center within the case neck. Sinclair now offers three sizes of die bodies for expander mandrels: .17 -.338 Caliber (#749-011-715WS, $53.99); .357 – .50 caliber (#749-008-843WS, $37.99), and a special .50 Cal die body for large-diameter 50 BMG presses (#749-009-163WS, $51.99). All Generation II dies are machined from stainless steel and the standard diameter 7/8-14 dies include the Sinclair Stainless Steel Split Lock Ring.
Once you run the Sinclair expander mandrel down the necks of Lapua brass, after you account for brass spring-back, you’ll have about .002″ neck tension*. This will make the process of seating bullets go much more smoothly, and you will also iron out any dents in the case mouths. Once the case mouths are all expanded, and uniformly round, then do your inside neck chamfering/deburring. The same expander mandrels can be used to “neck-up” smaller diameter brass, or prepare brass for neck-turning.
Forum member Mike Crawford adds: “These expanders can also reduce runout from offset seating. Prior to bullet seating, expand the sized necks to force thickness variance outward. With the Sinclair system, the necks will springback fine, and will not be pulled out of center. This leaves plenty of tension, and bullets seated more centered. I do this, even with turned necks, to get improved seating.”
Mandrels vs. Expander Balls on Decapping Rods
If you haven’t acquired an appropriate expander mandrel for your brass, but you DO have a full-length sizing die with an expander ball, this will also function to “iron out” the necks and reduce tension. However, using a die with an expander ball will work the necks more — since you first size them down, then the ball expands them up again. Typically (but not always), run-out is worse when using an expander ball vs. an expander mandrel.
* This .002″ tension is what we have observed with Lapua 6mmBR, 6.5×47, 6.5 Creedmoor, and .308 Win brass. This might vary with much smaller or larger cases, and of course a different brand of brass might yield different results. If you get too little tension with your current mandrel, you can get a smaller-diameter mandrel from 21st Century Innovation, with stainless, Black Nitride, or Titanium nitride versions. The Nitride models have less friction.
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Shown is the Redding Model 15-P Competition Piloted Inside Chamfering Tool with pilot rod that centers in the case flash hole. Also shown is a Forster 45° Rocket Tool.
There are a wide variety of reloading tools designed to cut a slight chamfer in case necks and deburr the edge of the case mouth. You don’t need to spend a lot of money for an effective tool. A basic “rocket-style” 45° chamfering tool, such as the Forster, actually does a pretty good job taking the sharp edge off case mouths, particularly if you use a little scotch-pad (or steel wool) to smooth the edge of the cut. The Forster chamfer tool, shown below, is a nicely-made product, with sharper cutting blades than you’ll find on most other 45° chamferers. It costs $24.99 at Brownells.com.
Redding sells a handy piloted chamfering tool with a 15° inside cutting angle and removable accessory handle. This Redding Model 15-P chamferer works really well, so long as you have consistent case OALs. The pilot rod (which indexes in the flash hole) is adjustable for different cartridge types (from very short to very long). This ensures the concentricity of the inside neck chamfer to the case mouth. This quality tool works with cases from .22 to .45 Caliber, and retails for $36.99.
Sinclair International offers a 28° carbide chamferer with many handy features (and sharp blades). The $28.99 Sinclair Carbide VLD Case Mouth Chamfering Tool will chamfer cases from .14 through .45 caliber. This tool features a removable 28° carbide cutter mounted in the green plastic Sinclair handle. NOTE: A hex-shaft cutter head power adapter can be purchased separately for $19.99 (Sinclair item 749002690). This can be chucked in a power screwdriver or used with dedicated power drives when doing large volumes of cases.
Many folks feel they can get smoother bullet seating by using a tool that cuts at a steeper angle. We like the 22° cutter sold by Lyman. It has a comfortable handle, and costs just $12.99 at MidsouthShooterssupply.com. The Lyman tool is an excellent value, though we’ve seen examples that needed sharpening even when new. Blade-sharpening is easily done, however.
K&M makes a depth-adjustable, inside-neck chamferer (“Controlled Depth Tapered Reaper”) with ultra-sharp cutting flutes. The latest version, which costs $59.95 at KMShooting.com, features a central pin that indexes via the flash hole to keep the cutter centered. In addition, the tool has a newly-designed handle, improved depth-stop fingers, plus a new set-screw adjustment for precise cutter depth control. We caution, even with all the depth-control features, if you are not careful, it is easy to over-cut, slicing away too much brass and basically ruining your neck. We think that most reloaders will get better results using a more conventional chamfer tool, such as the Forster or Redding 15-P.
One last thing to note — tools like the K&M and the Sinclair chamferer are often described as VLD chamferers. That is really a misnomer, as bullets with long boat-tails actually seat easily with very minimal chamfering. In reality, these high-angle chamferers may be most valuable when preparing brass for flat-base bullets and bullets with pressure rings. Using a 22° or 28° chamferer can reduce the risk of cutting a jacket when using VLD bullets though — so long as you make a smooth cut.
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He who dies with the most toys wins — right? Well Sinclair has another interesting gadget you can add to your reloading bench. The Sinclair Case Neck Sorting Tool lets you quickly sort brass by neck-wall thickness. For those who shoot “no-turn” brass, this can improve neck-tension consistency. Large variances in neck-wall thickness can cause inconsistent neck “grip” on the bullet. Generally, we’ve found that more consistent neck tension will lower ES and (usually) improve accuracy. We know some guys who shoot no-turn 6mmBR brass in competition with considerable success — but their secret is pre-sorting their brass by neck-wall thickness. Cases that are out-of-spec are set aside for sighters (or are later skim-turned).
Watch Case Neck Sorting Tool Operation in Video
How the Case Neck Sorting Tool Works
Here’s how the Sinclair tool works. Cases are rotated under an indicator tip while they are supported on a case-neck pilot and a support pin through the flash hole. The unit has a nice, wide base and low profile so it is stable in use. The tool works for .22 through .45 caliber cases and can be used on .17- and .20-caliber cases with the optional carbide alignment rod. The MIC-4 pin fits both .060 (PPC size) and .080 (standard size) flash holes. Sinclair’s Case Neck Sorting Tool can be ordered with or without a dial indicator. The basic unit without dial indicator (item item 749006612) is priced at $59.99. You can also buy the tool complete with dial indicator (item 749007129) for $89.99. IMPORTANT: This sorting tool requires caliber-specific Case Neck Pilots which must be ordered separately.
Editor’s Comment: The purpose of this Sinclair tool is rapid, high-quantity sorting of cartridge brass to ascertain significant case-neck-wall thickness variations. Consider this a rapid culling/sorting tool. If you are turning your necks, you will still need a quality ball micrometer tool to measure neck-wall thickness (to .0005) before and after neck-turning operations.
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Before you load that nice new cartridge brass for the first time, run an expander mandrel down the case necks. This will iron out dents and provide more uniform neck tension. Chose a mandrel diameter that provides appropriate neck tension.
Lapua brass is so good that you’ll be tempted to just load and shoot, if you have a “no-turn” chamber. However, some minimal case prep will ensure more uniform neck tension. Keeping your neck tension very uniform allows more consistent bullet seating. That, in turn, usually yields better accuracy, and lower Extreme Spread and Standard Deviation (ES/SD). Lapua brass, particularly 6mmBR, 6.5×47, 6.5 Creedmoor, and .308 Win comes from the factory with tighter-than-optimal necks. Before you seat bullets, at a minimum, you should inside chamfer the case mouths, after running an expander mandrel down the necks. The expander mandrels from both Sinclair Int’l and K&M will both leave the necks with enough neck tension (more than .001″) so you can then seat bullets without another operation. We suggest putting a bit of lube on the mandrel before running it down the necks — but remove any lube that gets inside the necks before seating bullets.
Both Sinclair and K&M Tools make a die body specifically to hold expander mandrels. The Sinclair version, is shown above. This $32.99 unit fits caliber-specific expander mandrels ($9.99) which measure approximately .001″ less than bullet diameter for each caliber. This is an updated “Gen II” design that completely captures the mandrel within the die so the mandrel cannot pull out. It also has an O-ring in the die cap that allows the mandrel to self-center within the case neck. Sinclair now offers three sizes of die bodies for expander mandrels: .17 -.338 Caliber (#749-011-715WS); .357 – .50 caliber (#749-008-843WS), and a special .50 Cal die body for large-diameter 50 BMG presses (#749-009-163WS, $39.99). All Generation II dies are machined from stainless steel and the standard diameter 7/8-14 dies include the Sinclair Stainless Steel Split Lock Ring.
Once you run the Sinclair expander mandrel down the necks of Lapua brass, after you account for brass spring-back, you’ll have about .002″ neck tension*. This will make the process of seating bullets go much more smoothly, and you will also iron out any dents in the case mouths. Once the case mouths are all expanded, and uniformly round, then do your inside neck chamfering/deburring. The same expander mandrels can be used to “neck-up” smaller diameter brass, or prepare brass for neck-turning.
Forum member Mike Crawford adds: “These expanders can also reduce runout from offset seating. Prior to bullet seating, expand the sized necks to force thickness variance outward. With the Sinclair system, the necks will springback fine, and will not be pulled out of center. This leaves plenty of tension, and bullets seated more centered. I do this, even with turned necks, to get improved seating.”
Mandrels vs. Expander Balls on Decapping Rods
If you haven’t acquired an appropriate expander mandrel for your brass, but you DO have a full-length sizing die with an expander ball, this will also function to “iron out” the necks and reduce tension. However, using a die with an expander ball will work the necks more — since you first size them down, then the ball expands them up again. Typically (but not always), run-out is worse when using an expander ball vs. an expander mandrel.
* This .002″ tension is what we have observed with Lapua 6mmBR, 6.5×47, 6.5 Creedmoor, and .308 Win brass. This might vary with much smaller or larger cases, and of course a different brand of brass might yield different results. If you get too little tension with your current mandrel, you can get a smaller-diameter mandrel from 21st Century Shooting. 21st Century even offers low-friction Titanium Nitride-coated mandrels.
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Shown is the Redding Model 15-P Competition Piloted Inside Chamfering Tool with pilot rod that centers in the case flash hole. Also shown is a Forster 45° Rocket Tool.
There are a wide variety of reloading tools designed to cut a slight chamfer in case necks and deburr the edge of the case mouth. You don’t need to spend a lot of money for an effective tool. A basic “rocket-style” 45° chamfering tool, such as the Forster, actually does a pretty good job taking the sharp edge off case mouths, particularly if you use a little scotch-pad (or steel wool) to smooth the edge of the cut. The Forster chamfer tool, shown below, is a nicely-made product, with sharper cutting blades than you’ll find on most other 45° chamferers. It costs $24.99 at Brownells.com.
Redding sells a handy piloted chamfering tool with a 15° inside cutting angle and removable accessory handle. This Redding Model 15-P chamferer works really well, so long as you have consistent case OALs. The pilot rod (which indexes in the flash hole) is adjustable for different cartridge types (from very short to very long). This ensures the concentricity of the inside neck chamfer to the case mouth. This quality tool works with cases from .22 to .45 Caliber, and retails for $36.99.
Sinclair International offers a 28° carbide chamferer with many handy features (and sharp blades). The $28.99 Sinclair Carbide VLD Case Mouth Chamfering Tool will chamfer cases from .14 through .45 caliber. This tool features a removable 28° carbide cutter mounted in the green plastic Sinclair handle. NOTE: A hex-shaft cutter head power adapter can be purchased separately for $14.99 (Sinclair item 749-002-488WS). This can be chucked in a power screwdriver or used with dedicated power drives when doing large volumes of cases.
Many folks feel they can get smoother bullet seating by using a tool that cuts at a steeper angle. We like the 22° cutter sold by Lyman. It has a comfortable handle, and costs just $12.99 at MidsouthShooterssupply.com. The Lyman tool is an excellent value, though we’ve seen examples that needed sharpening even when new. Blade-sharpening is easily done, however.
K&M makes a depth-adjustable, inside-neck chamferer (“Controlled Depth Tapered Reaper”) with ultra-sharp cutting flutes. The latest version, which costs $54.85 at KMShooting.com, features a central pin that indexes via the flash hole to keep the cutter centered. In addition, the tool has a newly-designed handle, improved depth-stop fingers, plus a new set-screw adjustment for precise cutter depth control. We caution, even with all the depth-control features, if you are not careful, it is easy to over-cut, slicing away too much brass and basically ruining your neck. We think that most reloaders will get better results using a more conventional chamfer tool, such as the Forster or Redding 15-P.
One last thing to note — tools like the K&M and the Sinclair chamferer are often described as VLD chamferers. That is really a misnomer, as bullets with long boat-tails actually seat easily with very minimal chamfering. In reality, these high-angle chamferers may be most valuable when preparing brass for flat-base bullets and bullets with pressure rings. Using a 22° or 28° chamferer can reduce the risk of cutting a jacket when using VLD bullets though — so long as you make a smooth cut.
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He who dies with the most toys wins — right? Well Sinclair has another interesting gadget you can add to your reloading bench. The Sinclair Case Neck Sorting Tool lets you quickly sort brass by neck-wall thickness. For those who shoot “no-turn” brass, this can improve neck-tension consistency. Large variances in neck-wall thickness can cause inconsistent neck “grip” on the bullet. Generally, we’ve found that more consistent neck tension will lower ES and (usually) improve accuracy. We know some guys who shoot no-turn 6mmBR brass in competition with considerable success — but their secret is pre-sorting their brass by neck-wall thickness. Cases that are out-of-spec are set aside for sighters (or are later skim-turned).
Watch Case Neck Sorting Tool Operation in Video
How the Case Neck Sorting Tool Works
Here’s how the Sinclair tool works. Cases are rotated under an indicator tip while they are supported on a case-neck pilot and a support pin through the flash hole. The unit has a nice, wide base and low profile so it is stable in use. The tool works for .22 through .45 caliber cases and can be used on .17- and .20-caliber cases with the optional carbide alignment rod. The MIC-4 pin fits both .060 (PPC size) and .080 (standard size) flash holes. Sinclair’s Case Neck Sorting Tool can be ordered with or without a dial indicator. The basic unit without dial indicator (item 749-006-612WB) is priced at $59.99. You can also buy the tool complete with dial indicator (item 749-007-129WB) for $89.99. IMPORTANT: This sorting tool requires caliber-specific Case Neck Pilots which must be ordered separately.
Editor’s Comment: The purpose of this Sinclair tool is rapid, high-quantity sorting of cartridge brass to ascertain significant case-neck-wall thickness variations. Consider this a rapid culling/sorting tool. If you are turning your necks, you will still need a quality ball micrometer tool to measure neck-wall thickness (to .0005) before and after neck-turning operations.
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This machine has two different rotation speeds for the toolheads. Four stations run at 350 rpm, while the two other stations run 57% faster, at 550 rpm. That give you a choice of spin speeds. You can work fast for tougher chores like military crimp removal, and slow down for inside-neck chamfering, which should be done carefully.
He who dies with the most toys wins — right? Well Sinclair has another interesting gadget you can add to your reloading bench. The Sinclair 
For Neck-Turning, Try STP Blend or Assembly Lube
Another even cheaper option is assembly lubricant. For turning his case necks, RStreich uses assembly lube from an auto parts store. He notes: “The brand I have is reddish in color and kind of sticky like honey. It’s far better than the Imperial die wax I was using before.” There are a variety of types, both with and without moly additive, and you can select the viscosity you prefer if you sample a few brands. Be sure to clean out any lube residue from the inside of your necks when you have completed your neck-turning.
He who dies with the most toys wins — right? Well Sinclair has another interesting gadget you can add to your reloading bench. The Sinclair 
