Saturday at the Movies: Reloading the .45 ACP Cartridge
Today we showcase five YouTube videos that explain basic reloading processes. This article primarily focuses on the .45 ACP cartridge because this a very good choice for hand-loaders getting started. The .45 ACP is one of the easier cartridges to reload, because it has a large case diameter and large primer pocket, and because it operates at relatively low pressures (compared to rifle rounds).
We recommend that new reloaders consider starting with the .45 ACP cartridge. There are many reasons why the .45 ACP is a good choice for those just getting started in hand-loading:
1. The case is fairly short but has a relatively large diameter (and minimal taper), so it is easy to see inside the case. That helps you quickly check powder levels.
2. Many good powders (for the .45 ACP) will fill the case over 60%, so you will have an obvious overflow if you double-charge by accident.
3. The .45 ACP round runs at relatively low pressures, but delivers excellent accuracy.
4. Good .45 ACP brass lasts a long time, is easy to size, and is good for many reloads.
5. Along with 1911s, there are fine .45 ACP revolvers that shoot the round with moon clips.
6. The vast majority of .45 ACP brass uses large pistol primers (although there ARE some small primer pocket varieties*). We find that large primers are easier to pick up and handle if you are using a single primer tool.
The .45 ACP (Automatic Colt Pistol) cartridge is a rimless straight-walled handgun cartridge originally developed in 1904 by John Moses Browning for use in his prototype Colt semi-automatic pistol. After successful military trials, it was adopted as the standard chambering for Colt’s M1911 pistol.
For reloading, there are many good powder choices. We recommend Vihtavuori N320. This is very accurate and burns cleaner than some otherwise good powders, such as Accurate (AA) No. 5 and Unique.
Basic Reloading for the .45 ACP Cartridge
This is the most-viewed .45 ACP reloading video on YouTube. It is directed primarily for the novice or prospective reloader. It covers the basic processes: case inspection, cleaning, trimming, sizing, priming, powder filling, bullet seating, and crimping. The video creator notes: “Trimming pistol/revolver brass is optional and usually not necessary. it was included because that is what I did when I first began reloading, before I found out that handgun brass does not stretch as much as bottleneck rifle brass.”
How To Reload .45 ACP Start to Finish on Progressive Press
This is a detailed 19-minute video that shows the reloading process start to finish, along with an bit of history on the .45 ACP cartridge. The video begins with case cleaning using a tumbler. The cartridges are loaded with Hodgdon CFE pistol powder, Federal primers, and 230gr plated bullet. Equipment used in the video are: Hornady LnL progressive press, Hornady Carbide die set and taper crimp die, RCBS 505 balance scale, and harbor freight wet tumbler. While we like the efficiency of a progressive press, we recommend that novice hand-loader begin with a single stage or turret press. We recommend a powder that fills the .45 ACP case pretty full. That reduces the risk of double-charging.
Safety First When Loading All Cartridges
Along with the first two instructional videos above, we include two important videos focused on reloading safety. In the first video, UltimateReloader’s Gavin Gear explains how to check your cartridge during the loading process to eliminate squib loads and other defects. In the second video, Starline Brass tech Hunter Pilant explains how to avoid double charges.
Load .45 ACP Safely — Avoid Squib Loads and Overcharges
You need to check the powder level of EVERY round you load. Do this visually BEFORE seating a bullet. (Or, with a progressive press, use a lock-out die that monitors powder levels). This is very important because a squib load (with little or no powder) can leave a bullet lodged in the barrel. A subsequent full, live round can cause a Kaboom with dire consequences.
Preventing Double Charges — Use a Case-filling Powder with .45 ACP
IMPORTANT TIP: Use a bulky powder that fills your case more than half way with a correct charge. “This will over-fill the case if it is double-charged, making it impossible to load. This is one safeguard that can keep you from making a big [mistake]” (Hunter Pilant, Starline). A bulky powder with high fill level will also be easier to see inside the case.
Good Powder Choices for the .45 ACP
We know that many of our readers own .45 ACP handguns and load for this extremely accurate “classic” cartridge. When selecting a powder for the .45 ACP, there are many good options. All the major powder manufacturers make propellants with appropriate density and burn rate characteristics for the .45 ACP. Popular choices include: AA #5 (Accurate Powder); Bullseye (Alliant); Clays, HP-38, and Titegroup (Hodgdon); VV N310 and N320 (Vihtavuori); and WW 231 and WST (Winchester). We’ve tried all those powders in a variety of .45 ACP handguns. When we consider all the factors that make for a good pistol powder, we think Vihtavuori N320 is one of the best available propellants for the .45 ACP.
Vihtavuori N320 is very accurate, it meters well, and it burns clean, with minimal smoke and flash. If you haven’t tried VV N320 yet, you should.
Pros and Cons of Different Powders for the .45 ACP
This Editor has personally tried out eight or more different powders for the .45 ACP. Bullseye works but it is very dirty (both smoke out the barrel and sooty powder fouling on case). Though it otherwise burns clean, Titegroup leaves a singular (and nasty) high-temp flame streak on your brass that is hard to remove. AA #5 is a good choice for progressive press newbies as you use more powder so a double charge will (usually) be obvious. I like AA #5 but N320 was more accurate. Clays burns clean but some powder measures struggle with flake powders like this. WW 231 offered excellent accuracy and metered well, but it kicked out sparks with little pieces of carbon that would hit me in the face.
The Progressive Option — Loading .45 ACP on the Dillon 550B
Once you have mastered the basics of reloading for the .45 ACP, if you require large quantities of ammo, you may want to consider getting a progressive press. Progressive presses can significantly increase your ammo output, but there are also important safety considerations. You need to be careful about powder levels and priming. In this video, Gavin Gear explains how to reload safely with a Dillon 550B progressive press. The equivalent current model is the Dillon 550C.
.45 ACP Ammunition Loading Guide — Nosler Data
If you “roll your own” .45 ACP cartridges, there are many good powder choices. Our favorites are Vihtavuori N320, AA No. 5, and Hodgdon TiteGroup, but there are many other good choices. You’ll find these three recommended powders (plus many others) in the .45 ACP Load Data Charts from Nosler. Shown below are the Nosler Guides for 185gr bullets and 230gr bullets. Right-click each image below to access/download printable PDF files.
Click for PDF File
Click for PDF File
* However, be aware that CCI and other companies are now manufacturing .45 ACP brass with SMALL PRIMER POCKETS. Whenever you get new brass, be sure so check ALL the cases for primer size, and segregate large and small in two groups. Attempting to push a large primer into a small primer hole can lead to jams, or worse, dangerous detonation. Be CAREFUL!
