Ever wondered how factory ammunition is produced, from start to finish? How are brass cases made, how are bullets created, and how are finished cartridges produced on automated assembly lines? Today’s video showcase features six major factories that, collectively, produce bullets, powder, and finished ammo. We start with the Berger Bullet plant, follow by Vihtavuori powder production in Europe. Then we show the Remington (now Vista Outdoor) ammo plant in Utah, along with a Federal plant that produces rimfire ammunition. Last but not least, there’s an excellent, very informative video from the Norma ammo factory, plus a Hornady ammo plant video.
Bullets being seating at Hornady ammo factory.
Berger Bullets Factory Tour — Made in USA
In this video, Recoil TV takes a behind-the-scenes look at Berger Bullets, and how the outstanding, match-winning Berger bullets are created. The video covers the entire process — from raw materials, to the placement of bullet cores inside jackets, to the final ultra-consistent and uniform projectiles. To see the complete line of Berger Bullets, with full Ballistic data, visit BergerBullets.com
Vihtavuori Powder Production in Europe
Vihtavuori produces some of the most consistent, high-quality powder on the planet. Vihtavuori powders have been used to set world records and win countless championships in multiple disciplines. This excellent video goes inside Vihtavuori’s European production centers. It is really fascinating — you see how extruded powder starts with long spaghetti-like strings, before being finalized into the tiny sticks that we load.
Along with the powder production process, this video includes the entire VV production line, so you see how powder bottles are filled with powder and the tops of the bottles are secured by automated machines.
Remington Ammo Factory (Now Operated by Vista Outdoor)
This SHWATteam video visits the Remington ammunition plant in Arkansas. Vista Outdoor, the company that produces Federal, Speer and CCI ammo, purchased Remington’s ammunition business in Lonoke, Arkansas. Including the new high-tech plant in the back, this facility has the equivalent of 13+ football fields (1200 acres) under roof at its ammo plant, with over 1100 employees. Production capacity is impressive. When running at maximum output, this Remington ammo plant can crank out a staggering 7,000,000+ rounds every day. To produce that volume of ammunition, the facility needs a huge amount of resources: one million pounds of copper per month and 124,000 pounds of lead per day. Remington started manufacturing ammunition at this Lonoke facility in 1970, but some of the machines have been churning out ammo since long before.
Norma Factory Tour
Guys — honestly, if you do anything today on this site, watch this video. You won’t be disappointed. Guaranteed. This is a very informative (and surprisingly entertaining) video. Every serious hand-loader should watch this video to see how cartridge cases are made. The camera work and editing are excellent — there are many close-ups revealing key processes such as annealing and head-stamping.
VERY Informative Video Show Cartridge Brass and Ammunition Production:
Norma has released a fascinating video showing how bullets, brass, and ammunition are produced at the Norma Precision AB factory which opened in 1902. You can see how cartridges are made starting with brass disks, then formed into shape through a series of processes, including “hitting [the cup] with a 30-ton hammer”. After annealing (shown at 0:08″), samples from every batch of brass are analyzed to check metal grain structure and hardness. Before packing, each case is visually inspected by a human being (3:27″ time-mark).
Federal Rimfire Ammunition Production
Field & Stream Tours Federal Ammo Plant in Minnesota
A reporter for Field & Stream recently got a chance to tour the Federal ammunition production facility in Anoka, Minnesota. This large plant produces both rimfire and centerfire ammunition. While touring the plant, the reporter was allowed to capture video showing the creation of .22 LR rounds from start to finish. This is a fascinating video, well worth watching. Watch and learn how rimfire ammo is made.
Note to Viewers — After Starting Video, Click Speaker Icon to HEAR audio!
This revealing video shows all phases of .22 LR ammo production including cupping, drawing, annealing, washing, drying, head-stamping, priming, powder charging, bullet seating, crimping, waxing, inspection, and final packaging. We recommend you watch the video from start to finish. You’ll definitely learn some new things about rimfire ammo.
Hornady Ammunition Factory
If you wonder how ammo is made, starting with raw metal, check out this video from Hornady. It shows how bullet jackets are formed from copper, followed by insertion of a lead core. The jacket is then closed up over the core with the bullet taking its final shape in a die (a cannelure is applied on some bullet types). Next the video shows how cartridge brass is formed, starting with small cups of brass. The last part of the video shows how cases are primed and filled with powder, and how bullets are seated into the cases, using an automated process on a giant assembly-line.
Powder Valley, a leading distributor of reloading supplies, is pleased to announce the launch of a major update and enhancement to its PowderValley.com website. The enhanced website now has a completely updated look, improved search and browse features, along with a streamlined checkout experience. The updated website is also mobile-friendly so it works great with smartphones and mobile devices. And right now the Powder Valley website features special discounts, with some items up to 50% Off. For big savings, click the Weekly Deals tag on the home page.
There are convenient, one-click product category links for:
“We’re excited to provide our customers with a new website that is fast, easy to navigate, and helps them make an informed buying decision” said Bill Clinton, CEO of Powder Valley. “The new website is the first step in a series of strategic changes at Powder Valley which will improve our ability to implement significant improvement in how we serve customers, from enhanced product information to increased breadth and depth of our product offering.”
To learn more about Powder Valley and its full lineup of reloading supplies, visit PowderValley.com. On the updated website, as you scroll down the home page, you’ll see convenient major feature categories for:
1. Sales and Clearance | 2. New Arrivals | 3. Popular Products
About Powder Valley
Powder Valley began in 1984 as Dexter Automotive, the first master distributor of Accurate brand powder. In 2000, Bryan and Noel Richardson purchased the company and moved operations to Winfield, Kansas. Since then Powder Valley has become the single largest distributor of canister powder in the USA, stocking nearly every brand of Smokeless and Black Powder offered in the nation. Powder brands include Hodgdon, IMR, Vihtavuori, Alliant, Ramshot, Winchester, Hornady, Shooters World, Goex, Schuetzen, Swiss and more, along with an ever-expanding offering of bullets, brass, wads, shot, gun care items, and reloading equipment. Powder Valley also carries a wide selection of rifle, pistol, and shotgun primers.
What’s better than a super-accurate 6BR rifle? Well, two super-accurate 6BRs. This week we feature a pair of tack-drivers owned Forum member Mark Schronce. These “Brothers in Arms” share similar stocks, but otherwise the components are different. Mark’s 17-lb gray laminate Light Gun features a Hall action, HV taper barrel, and muzzle brake. The 21-lb Heavy Gun, in “Desert Camo” laminate, boasts a trick dual-port BAT action, and full-contour 30″ barrel without brake. Both guns shoot tiny groups, track like they’re on rails, and give Mark a serious hardware advantage in club competition.
Mark provides this report: “The Light Gun started as my 22-250 AI varmint gun, with a Hall action and McMillan Hunter Benchrest stock. I wanted to build a proper Egg Shoot gun, so I had Richard Franklin (Richard’s Custom Rifles) chamber a Lilja 12-twist in 6mm BR Norma, with a .262″ neck. Using Fowler 80gr FB bullets, the gun shot great right out of the gate. (See my report, Egg Shoots and 600-yard 6 BR). I was curious about the heavier 6mm bullets, so I had Richard chamber and fit a 1:8″ Krieger in 6BR. But this time we went with a .271″ no-turn neck. The Krieger holds quarter-MOA with the heavy bullets, and, to my surprise, it shot the 80s as well as the 12-twist Lilja did. For the 2005 season, I ordered one of Richard’s latest 008 F-Class stocks. This new design is very comfortable to shoot and it’s much more stable in the bags than my old Hunter stock. That added stability will be a big plus for 600- and 1000-yard benchrest matches.
A Heavy Gun for 1000-yard BR and “Belly Benchrest” (F-Class)
I’ve been active in 1000-yard Benchrest for a few years, shooting my 6mm BS and 6mm BR Light gun in both Light and Heavy classes. I wanted to build a rifle for the Heavy Gun Class yet stay within the 22-lb F-Class limit. And I wanted it to have the best hardware I could buy. On a BAT ‘MB’ action (with Jewell trigger) we fitted a 30″ 8-twist 3-groove Lilja, 1.250″ diameter, no muzzle brake. Richard cut the chamber for 6mm BR Lapua Brass, .271″ no-turn neck, throated for Sierra 107gr MKs, matching my current Light Gun. The stock is a pillar-bedded Richard’s 008 1000-yd/F-Class model, with 10 coats of auto clearcoat, all work by Richard. Burris Zee rings hold a Leupold 8.5-25×50 LRT mounted on a BAT one-piece Weaver base. The Heavy Gun weighs in at 21 lbs, much lighter than most Heavy Guns (50 to 100 lbs). But with the 6BR’s light recoil, it’ll do just fine for long range, yet still make weight for F-Class.
Why a 6mm BR Chambering in a Heavy Gun?
I toyed with the idea of going with a 6BR Improved for Heavy Gun, but I’m not convinced the Improveds are worth the extra hassle of fire-forming, not to mention the added cost of custom dies. By way of background, I used to have a Rem-actioned rifle chambered in 6BR BS (Bill Shehane), which is very similar to the 6BR Dasher. I found the 6BR BS was only about 100 fps faster than a standard 6BR. For the shooting I do, that extra 100 fps is not critical. If, in the future, I feel I need more speed, I will go to a .243 AI or a 6.5-284. To be honest, I love the 6BR cartridge. Barrels last forever, and the accuracy can’t be beat. Yes a 6BR is a little light for everyday 1000-yard shooting, but on good days it can set world records. I may move up to a 6.5-284 some day, but for now I will stay with the standard 6mm BR. If I ever do want to go to a bigger caliber, the 8.5-inch BAT Machine MB action gives me this option.
Hall vs. BAT Light vs. Heavy
Comparing the two actions’ bolt lift, lock-up, fit, and finish, I feel they are equally good. However, the BAT can run stout loads with Federal 205 primers — loads that cratered Fed 205s with the Hall. I don’t know if this is a function of the actions’ engineering, or the barrels. I’ve got a Lilja on the BAT, while the Hall wears a Krieger. I do know the BAT has a tight-fitting firing pin, and that might make a difference.
Both my actions have a built-in recoil lug — a really nice feature when you are changing barrels, and one of the main reasons I favor custom actions over a Remington. I think anyone would be pleased with either the BAT or the Hall.
There is a big difference in shooting a Light Gun vs. a Heavy Gun, as you might expect. The Heavy Gun is more stable and recoils straight back. However, even at 21 pounds, the Heavy Gun actually recoils harder into your shoulder than the muzzle brake-equipped Light Gun. But if you take the Light Gun’s brake off, and put the action back in the old Hunter bench stock, the gun would jump, torque and roll. It’s much better with the 008 stock now, but still not as rock solid as the Heavy Gun. On recoil the 21-pounder just tracks straight back, no jumping, no yaw, no rolling–very impressive.
Load Development and Accuracy Results
Developed last year, my favorite Light Gun load is 30.5 grains Varget, CCI BR4 primers, and 106gr Clinch River VLDs, running 2825 fps. The Light Gun shoots other bullets very well, but the Clinch Rivers performed best, with groups in the 0.1s to the low 0.2s at 100 yds. I use Lapua brass of course.
I began my load development for the Heavy Gun with components I had from last year: Varget, N140, and N540 powders, plus Fed 205, CCI BR4, and CCI 450 primers. I also had a good selection of bullets: 95gr and 105gr Bergers, 105gr Lapua Scenars, 106gr Clinch Rivers, and 107gr Sierra MKs.
The Heavy Gun liked the Bergers right from the start. During break-in and fire-forming (with 95gr Bergers 0.20” into the lands, 30.0gr Varget and CCI 450s), the rifle shot in the low 0.2s at 100 yds, 0.3s at 200 yds, with a 0.182″ small group at 200 yards (see photo). I then moved up to the heavier bullets and again the Bergers stole the show. Best load for the Berger 105s (seated 0.15″ into the lands) was 30.5 grains Varget and Fed 205s at 2850 fps. At 100 yards, this recipe shot in the 0.1s to the low 0.2s with a small group of 0.089″. (By the way, this same load in my Hall Light Gun would crater the Fed 205 primers. I may have to change to CCI BR4 primers for the hot summer days.) After working with the 105s I wanted to see how the Heavy Gun performed with lighter bullets. I tried my favorite Egg Shoot and 600-yard load–80gr Fowlers pushed by 31.5 grains of Vihtavuori N135 with Fed 205 primers. The results were fantastic. The big BAT produced a 100-yard aggregate (five, 5-shot groups) in the 0.2s with an 0.129″ small group. Overall, at 200 yards, both guns could agg five 5-shot groups in the 0.3s and 0.4s. Eggs Beware!
Big, Strong, and Versatile ‘MB’ Action by BAT Machine
I looked at all the custom actions, and decided on a BAT model ‘MB’, configured Right Bolt, Left Port, Right Eject. The ‘MB’ action has some pretty unique features, including an integral recoil lug on the underside, and a recessed tenon (i.e. the threads start 1″ from the front of the receiver). The action is 8.5″ long, but with a 7.5″ bolt. The extra inch is added to the front. That provides extra bedding surface and room for a third pillar. The 8.5″ action length gives me the option to go up to a 6.5-284, while the dual ports should help give me the speed I need for the 10-round strings in Heavy Class. Also I can load from either side for F-Class.
Why did I choose a BAT? First, BAT quality is second to none. Moreover, BAT will custom-configure your port(s) and bolt for the same price, no added fees. Other action-makers charge extra for anything other than your basic Right Bolt, Right Port. This makes the BAT about the same price as a Stolle or Nesika, if you want a set-up like mine. The right-side ejection port is slightly smaller than the left feed port, but I can still feed 6BR cases from either side if I wish. The MB action is so big, the little BR case runs out of ejector as soon as the case leaves the chamber, so I push the case out to the right as I load the next round from the left. The BAT will eject a loaded 6BR round just fine, but a fired case only ejects sometimes. This action would work great with a longer round, such as a .243 AI or 6.5-284. If you want completely reliable 6BR ejection, you’ll need a smaller BAT action. But then, like my Hall standard action, the port would be too small for a 6.5-284.
Richard’s #008 Stock — How it Handles
The 008 stock is the best design I’ve ever shot off the bench. I like to hold my guns, and the 008’s grip profile gives me the control I like. The trigger is close enough for my short fingers. The underside of the buttstock is flat and completely straight (parallel to the barrel), so the gun tracks straight back. During recoil, the scope stays on target, making for quicker recovery time. In the picture at left, you can see that the underside of the fore-arm is relieved in the middle with raised strips on the left and right. These “rails” make for less surface area contacting the bags, less friction, and more consistent recoil. The high comb on the stock allows better prone shooting. For now, the stock is fine for what prone shooting I do. But if I do get seriously into into F-class I may want to add an adjustable comb or cheekpad. We’ll see.
Plans for Competition — The Lure of Hickory Groundhog Shoot Dollars
Some years ago, after building this pair of accurate 6mmBR rifles, Mark Schronce told us: “I can’t wait to see how this pair perform at long range. I will also take the Light Gun to the big Hickory GroundHog match in April, but I may put the barreled action back in the Hunter stock. This year you have to use bipods or sand bags, no front rest. [Editor: that is no longer the rule.] I don’t know if want to drill into my pretty new 008 stock for a bipod mount. I’ll let you know how it goes, and hopefully I’ll come back with some loot from the Shoot.” NOTE — that year Hickory offered about $8000 worth of prizes.
Nammo Announces Plans for Vihtavuori Primer Factory in Finland
During Vihtavuori’s recent 100th anniversary celebration, Nammo Group CEO Morton Brandzaeg announced plans for the construction of a new Vihtavuori primer factory in Vihtavuori, Finland. The new Vihtavuori factory was mentioned in Brandzaeg’s keynote speech to strategic partners in military and civilian markets. The new factory should commence production in 2025.
The €33 million Euro investment will help ensure the security of supply needs for Nordic defense forces and will bolster the resilience of Nammo’s supply chain. The new primer factory is scheduled for completion in 2025 to meet military needs, with consumer sales as early as 2027.
The new primer factory could eventually produce a projected 400 million primers annually. The factory will employ up to 50 new personnel. Nammo states the new primer factory “will help ensure the security of supply needs for Nordic defense forces and will bolster the resilience of Nammo’s supply chain”. The decision to establish the factory was made to ensure primer supplies for the Nordic Defense Forces and respond to the current high demand for commercial ammunition components.
Nammo CEO Brandzaeg stated, “Following Russia’s war with Ukraine, a credible and resilient defense is increasingly important in the Nordic region. This significant investment for Nammo underlines our commitment to supporting defense forces in the Nordic region to secure the future.”
About Vihtavuori: Since 1922, Vihtavuori has produced high-quality smokeless powder for civilian, military, and industrial markets. Vihtavuori propellants are world renowned for their temperature stability, clean burning characteristics, and excellent lot-to-lot consistency. Vihtavuori is imported by Capstone Precision Group, exclusive U.S. distributors for Vihtavuori, Lapua, Berger, and SK-Rimfire products. For more information, visit Vihtavuori.com.
About Nammo: The international Nammo Group is a Nordic defense company whose main markets are North America, the Nordic countries, and Europe. The Group operates in 12 countries with 28 different production facilities and employs approximately 2,700 people.
We’re pleased to confirm that Vihtavuori remains 100% committed to producing powders for handloaders around the globe. In fact, Vihtavuori is INCREASING production dramatically, with output nearly double what it was 3-4 years ago. That is a great news for all handloaders, hunters, and competitive shooters.
On June 28, 2022, Vihtavuori published this message on its Facebook Page:
We would like to address a rumor in the market. Some [misinformed] sources have suggested that we are planning to withdraw from the consumer reloading market. This rumor is false. We have no intentions whatsoever to quit selling reloading powders or turn our backs on the reloading community. On the contrary, this year we will be producing almost double the amount of reloading powder compared to 3-4 years back. That is a massive increase in capacity.
… The demand for powder has increased enormously on a global scale in the last two years. However, we know that in many areas where the powder demand has doubled, the actual consumption has not increased as much. This means that some shooters are buying powder more than they actually need, probably partly because they believe rumors like the one we’re addressing here. But no need to worry — we are not going anywhere! We are working very hard on meeting the demand on the market and will continue to do so in the future as well — hopefully, for the next 100 years to come!
Vihtavuori Reloading Data Update
Vihtavuori has been busy producing new reloading data. Earlier this summer Vihtavuori released a major update with new load data for .223 Remington and 7.62×39, plus many new loads for .308 Win with new bullets from Berger, Barnes, Nosler, Hornady and more. CLICK HERE for new Reloading Data.
All updated load data is now available on the Vihtavuori website and in the FREE Vihtavuori Reload App. NOTE: In the Vihtavuori Reload App, new reloading data is highlighted in orange.
Download the FREE Vihtavuori Reload App (and get updates) via Google Play Store or Apple App Store:
Ever wondered how factory ammunition is produced, from start to finish? How are brass cases made, how are bullets created, and how are finished cartridges produced on automated assembly lines? Today’s video showcase features six major factories that, collectively, produce bullets, powder, and finished ammo. We start with the Berger Bullet plant, follow by Vihtavuori powder production in Europe. Then we show the Remington (now Vista Outdoor) ammo plant in Utah, along with a Federal plant that produces rimfire ammunition. Last but not least, there’s an excellent, very informative video from the Norma ammo factory, plus a Hornady ammo plant video.
Bullets being seating at Hornady ammo factory.
Berger Bullets Factory Tour — Made in USA
In this video, Recoil TV takes a behind-the-scenes look at Berger Bullets, and how the outstanding, match-winning Berger bullets are created. The video covers the entire process — from raw materials, to the placement of bullet cores inside jackets, to the final ultra-consistent and uniform projectiles. To see the complete line of Berger Bullets, with full Ballistic data, visit BergerBullets.com
Vihtavuori Powder Production in Europe
Vihtavuori produces some of the most consistent, high-quality powder on the planet. Vihtavuori powders have been used to set world records and win countless championships in multiple disciplines. This excellent video goes inside Vihtavuori’s European production centers. It is really fascinating — you see how extruded powder starts with long spaghetti-like strings, before being finalized into the tiny sticks that we load.
Along with the powder production process, this video includes the entire VV production line, so you see how powder bottles are filled with powder and the tops of the bottles are secured by automated machines.
Remington Ammo Factory (Now Operated by Vista Outdoor)
This SHWATteam video visits the Remington ammunition plant in Arkansas. Vista Outdoor, the company that produces Federal, Speer and CCI ammo, purchased Remington’s ammunition business in Lonoke, Arkansas. Including the new high-tech plant in the back, this facility has the equivalent of 13+ football fields (1200 acres) under roof at its ammo plant, with over 1100 employees. Production capacity is impressive. When running at maximum output, this Remington ammo plant can crank out a staggering 7,000,000+ rounds every day. To produce that volume of ammunition, the facility needs a huge amount of resources: one million pounds of copper per month and 124,000 pounds of lead per day. Remington started manufacturing ammunition at this Lonoke facility in 1970, but some of the machines have been churning out ammo since long before.
Norma Factory Tour
Guys — honestly, if you do anything today on this site, watch this video. You won’t be disappointed. Guaranteed. This is a very informative (and surprisingly entertaining) video. Every serious hand-loader should watch this video to see how cartridge cases are made. The camera work and editing are excellent — there are many close-ups revealing key processes such as annealing and head-stamping.
VERY Informative Video Show Cartridge Brass and Ammunition Production:
Norma has released a fascinating video showing how bullets, brass, and ammunition are produced at the Norma Precision AB factory which opened in 1902. You can see how cartridges are made starting with brass disks, then formed into shape through a series of processes, including “hitting [the cup] with a 30-ton hammer”. After annealing (shown at 0:08″), samples from every batch of brass are analyzed to check metal grain structure and hardness. Before packing, each case is visually inspected by a human being (3:27″ time-mark).
Federal Rimfire Ammunition Production
Field & Stream Tours Federal Ammo Plant in Minnesota
A reporter for Field & Stream recently got a chance to tour the Federal ammunition production facility in Anoka, Minnesota. This large plant produces both rimfire and centerfire ammunition. While touring the plant, the reporter was allowed to capture video showing the creation of .22 LR rounds from start to finish. This is a fascinating video, well worth watching. Watch and learn how rimfire ammo is made.
Note to Viewers — After Starting Video, Click Speaker Icon to HEAR audio!
This revealing video shows all phases of .22 LR ammo production including cupping, drawing, annealing, washing, drying, head-stamping, priming, powder charging, bullet seating, crimping, waxing, inspection, and final packaging. We recommend you watch the video from start to finish. You’ll definitely learn some new things about rimfire ammo.
Hornady Ammunition Factory
If you wonder how ammo is made, starting with raw metal, check out this video from Hornady. It shows how bullet jackets are formed from copper, followed by insertion of a lead core. The jacket is then closed up over the core with the bullet taking its final shape in a die (a cannelure is applied on some bullet types). Next the video shows how cartridge brass is formed, starting with small cups of brass. The last part of the video shows how cases are primed and filled with powder, and how bullets are seated into the cases, using an automated process on a giant assembly-line.
Capstone is a respected company that represents world-class ammunition, powder, and component manufacturers Berger, Lapua, Vihtavuori, and SK. At SHOT Show 2022, Capstone showcased new products from all these brands. Here are summaries of the new-for-2022 products from Lapua and SK.
New Lapua Cartridge Brass:
6.5 PRC, .284 Win, .300 PRC, .300 Win Mag
Lapua cartridge brass sets the standard by which quality brass is measured. You will see Lapua brass used by top competitors for all accuracy-oriented disciplines: Benchrest for Score, Benchrest for Group, 1000-Yard Benchrest, F-Class (Open and F-TR), Palma, Service Rifle, Silhouette. And Lapua brass is also favored by varmint hunters who load their own ammo. In 2021 and 2022 Lapua has rolled out new types of top-grade cartrige barss. New offerings available now for 6.5 PRC, .284 Winchester, .300 PRC, and .300 Winchester Magnum. All are available and shipping now.
New Lapua Centerfire Match Ammunition
Lapua produces some of the finest, most accurate factory-loaded centerfire ammunition in the world. We have shot Lapua 90gr 6mmBR ammo that produced verified groups well under quarter-MOA. that’s remarkable for factory-loaded ammo that has not been tuned for a particular rifle. For 2022, Lapua has added three new match loads that promise great consistency and accuracy. For 2022, Lapua has added 6.5 Creedmoor 136 Grain Scenar-L, .260 Remington 136 Grain Scenar-L, and .300 Winchester Magnum 185 Grain Scenar OTM, to Lapua’s highly successful Scenar Match Target ammunition line.
SK High-Velocity Match Rimfire Ammunitions
SK is owned by the same parent company as Lapua. SK now offers an extremely accurate, High-Velocity round. For 2022 SK will offer High-Velocity Match .22 LR ammunition. This new SK ammo pushes a 40gr round-nose projectile at a very fast 1,263 FPS muzzle velocity. This high-velocity SK ammunition should work well for PRS/NRL22 matches and long-range rimfire events, some of which have targets out to 300 meters. The new SK High-Velocity Match ammo employs a proprietary clean-burning and high-energy propellant for reliable function in all platforms — shot after shot.
While a 16.5-pound benchrest gun is wonderfully stable on the bench, it’s not what you want in a field rifle. There is much to be said for a slim, light-weight, and easy-handling firearm when it comes to a walking varmint adventure. Eben Brown, who runs E. Arthur Brown Company, has created just such a rifle — the Model 97D Falling Block. When chambered for the 6PPC cartridge it delivered quarter-MOA accuracy in a splendidly portable package that tips the scales at just over six pounds without scope. The Model 97D is fairly unique in its lightweight and compact format — that makes it a great field-carry varmint rig. [Editor’s Note: This is an older article and we use some more recent photos of other model 97D Rifles to better illustrate the design and layout.]
Catalog photo of EABCO Model 97D Falling Block rifle.
Excellent Accuracy Made Easy for Sport Shooters
by Eben Brown, E. Arthur Brown Company
You don’t have to be a benchrest competitor to enjoy shooting one of the most accurate centerfire cartridges in the world, the 6mm PPC. With no complicated brass forming or finicky reloading processes, you can be shooting near half-inch groups right from the start and hone your skills to near quarter-inch groups by your second outing–at least that’s how it worked for me, and I’m NOT a good bench rest shooter! Developed by Louis Palmisano and Ferris Pindell, the 6PPC has won more bench rest accuracy competitions than any other cartridge. Easily made from Lapua .220 Russian brass, the 6mm PPC has a small primer and uniquely small flash hole that is credited for much of its inherent accuracy. The “short, fat” shape and nearly straight body contribute to efficient, consistent powder burning and stable chamber performance (it grips the chamber well during ignition).
The Brown Model 97D — A Slim, Accurate 6-Pound Rifle
The 97D was developed from the EABCO “BF” falling block silhouette pistols that have won world championships and set 500-meter distance records. In operation, the 97D falling block slides perpendicularly and closes the breech with absolutely zero camming leverage. This makes it a perfect test-bed to measure the chamber performance needed for hand-loading most other single-shot rifles accurately. At the reloading bench, I worked up a load with the now fully shaped 6mm PPC brass. I full-length sized the brass, trimmed, and primed each case the same as I would with any other cartridge, and began loading. With the resultant load, I easily shot a 5-shot 1/4″ group, a personal best for me. See target photo at right.
Making 6mm PPC Cartridges
Full-length size, prime, charge with powder, and seat a bullet… sounds like what you do with any other cartridge, doesn’t it? In fact, the only difference with 6mm PPC is that it has to be fired once (fire-formed) to expand to its final shape and size. But even fire-forming shots produce exceptional accuracy. I shot several 3/4″ groups while fire-forming at 100 yards, with my best group at nearly half-inch–so the time spent fire-forming was wonderful! In the photo, the parent .220 Russian case is on the left, while the fire-formed 6PPC case is on the right.
The EABCO 6mm PPC Chamber – 6PPC without Neck-turning!
We dimensioned our 6mm PPC chamber reamer to cut a chamber that fits Lapua 220 Russian brass closely without neck-turning. Naturally we recommend you use the Lapua brass for best results.
[Editor’s Note: We asked Eben if he had tried a 6BR chambering in a model 97D. He explained that, because of the extractor design, the falling block action works better with a smaller rim diameter: “The larger .308 rim width creates some issues. This design works best with cartridges no wider than the 30/30 case, or the 7.62×39 case, from which the 22 Russian case was derived. Cases with .308-sized rims develop more bolt thrust and work best with a different type of extractor than we use in the 97D. I love the 6BR, but I recommend the 6PPC for our 97D.”]
6mm PPC Reloading Data for Model 97D
The following loads were worked up in a Model 97D Rifle with 24″ barrel chambered for 6mm PPC with the chamber neck reamed to .275″ to fit Lapua brass without neck-turning. Lapua 220 Russian brass was full-length sized and fire-formed to 6mm PPC using 65gr V-Max bullets, CCI BR4 primers, and 24.5gr of VV N135 powder. Eben cautions: Load at Your Own Risk — Always start 10% low and work up
The following optimum loads were worked up with Vihtavuori N135, 58gr and 65gr V-Max bullets, and CCI BR4 primers. Please Note: There really is no “standard” for 6mm PPC. It can be finicky. But once you find what works best for you, the cartridge performs superbly. The accuracy will astound you.
Model 97D Specifications
OAL (with 24″ Barrel): 38″
Approx. Weight without Scope: 6-6.5 lbs.
Barrel: 17-26″ Chromoly or Stainless
Stock: Walnut w/Hardwood Grip Cap
Trigger: Tuned 16-24 ounces
This video shows the Loading Technique for Model 97D Rifle
Powder Selection — Choosing the Right Propellant
I’ve found that my maximum single-shot loads reach the same level of performance as bolt gun loads when I use one level slower burning powder type and proper chamber preparation. For example, when the VihtaVuori loading guide shows a maximum with VV N133, my best single shot load ends up being with the slower burning VV N135. Here’s the simplest way to proceed: Use a starting load from the loading guide and increase the powder charge until you detect some resistance to block movement with your thumb. Next, charge a case with that same amount of powder, tap it to settle, and look to see if the case is full to the base of the neck. If it’s not full, step up to the next slower-rated powder and repeat the load development process. There’s a powder burn rate chart for all brands of powder in the front of the current VihtaVuori Loading Guide. When you have the maximum load that will fill the case and still allow the 97D single-shot to open and eject freely after firing, you’re ready to shoot some groups!
Loading for Best Chamber Performance
In the model 97D rifle you can check chamber performance easily. After firing a shot, see if you can press the block downward with only your thumb on the top of the block. If it moves freely, you’ve got good chamber performance.
I use three pressure indicators when developing loads on the Model 97D. First I check the block with my thumb. Then I check to see if the cartridge sticks at all when ejecting. And finally, I check the primer for the excessive flattening that would indicate too much pressure. Generally, the hottest load that still allows the gun to open and eject freely ends up being my most accurate shooting load.
Chamber Preparation
Best chamber performance happens when a cartridge grips the chamber and does not drive backward significantly. When you want something to grip (rather than slip), you want to make sure there is no lubricant on the gripping surfaces. Case forming lube and gun oil are the two lubricants you want to remove. Clean your 6mm PPC cases after sizing (I wipe mine with a paper towel and Windex). Clean your chamber with a chamber sized jag and patch wetted with acetone. (Note: protect your chamber with a thin coat of Clenzoil when you’re not out shooting.)
Conclusions of a Single-Shot Sport Shooter
I love the 6mm PPC! It was easy to hand-load for the cartridge and it was easy to get excellent results. The group shot on this page was with the 65gr bullet and a rifling twist of 1:10. I usually recommend a 1:12 twist and the 58gr bullet because customers have reported superb accuracy (better groups than I can shoot). But the 5-shot ¼” group I shot with this set-up is my personal best ever–so naturally I’m thrilled!
While it’s hard to beat the 6PPC’s accuracy in a Model 97D rifle, my company currently offers the rifle in a variety of chamberings including 17 Hornet, 219 Donaldson Wasp, and 6mm BRM. The 97D Standard features a blued 24″ chrome-moly barrel, French Gray receiver, anodized buttstock transition, 2-ring scope mount and swivel studs.– Eben Brown
About the production Model 97D Rifles: “The 97D is a small frame single shot rifle that’s suitable for big game as well as small game and varmint hunting. It originally evolved from our World Champion long range silhouette pistol action and incorporates the same accurate gun making processes. The 97D action itself is inherently accurate and simple. Onto this we fit an EABCO Accuracy Barrel, precision turned and threaded between centers. Each chamber is individually reamed on-center and individually head spaced. We feel the crown is so critical to accuracy that we leave it until after the gun is finished. Our 11 degree target crowns are cut last and left bright — our trademark finishing touch.”
The shape of powder grains has a profound effect on the performance of the powder charge, as it concerns both pressure and velocity. There are multiple powder shapes including flake, ball, and extruded or “stick” (both solid and perforated).
All Vihtavuori reloading powders are of the cylindrical, single-perforated extruded stick type. The differences in burning rate between the powders depend on the size of the grain, the wall thickness of the cylinder, the surface coating and the composition. Cylindrical extruded powders can also have multi-perforated grains. The most common types are the 7- and 19-perforated varieties. A multi-perforated powder grain is naturally of a much larger size than one with a single perforation, and is typically used for large caliber ammunition.
Other types of powder grain shapes include sphere or ball, and flake. The ball grains are typically used in automatic firearms but also in rifles and handguns. The ball grain is less costly to produce, as it is not pressed into shape like cylindrical grains. Flake shaped grains are typically used in shotgun loadings.
Web thickness in gunpowder terminology means the minimum distance that the combustion zones can travel within the powder grain without encountering each other. In spherical powders, this distance is the diameter of the “ball”; in flake powder it is the thickness of the flake; and in multi-perforated extruded powders it is the minimum distance (i.e. wall thickness) between the perforations.
The burning rate of powder composed of grains without any perforations or surface treatment is related to the surface area of the grain available for burning at any given pressure level. The change in the surface area that is burning during combustion is described by a so-called form function. If the surface area increases, the form function does likewise and its behavior is termed progressive. If the form function decreases, its behavior is said to be degressive. If the flame area remains constant throughout the combustion process, we describe it as “neutral” behavior.
The cylindrical, perforated powders are progressive; the burning rate increases as the surface area increases, and the pressure builds up slower, increasing until it reaches its peak and then collapses. Flake and ball grains are degressive; the total powder surface area and pressure are at their peak at ignition, decreasing as the combustion progresses.
So how does the shape affect pressure and muzzle velocity? In general, it can be said that powder that burns progressively achieves a desired muzzle velocity at lower maximum pressure than a powder that burns neutrally, not to mention a degressive powder. As grain size increases, the maximum pressure moves towards the muzzle, also increasing muzzle blast. Muzzle velocity and pressure can be adjusted by means of the amount of powder or loading density, i.e. the relationship between the powder mass and the volume available to it. As the loading density increases, maximum pressure grows.
This past Friday was April Fool’s Day, and there were some clever spoofs. One notable April First item came from Vihtavuori, maker of premium propellants. On April 1st, Vihtavuori (VV) announced a new men’s cologne — a “New scent for the avid reloader: Vihtavuori Eau de Gunpowder.”
Here is the product description:
“Our composition opens with an aromatic smokiness and lingers on the dark, addictive scent of graphite and nitrocellulose. A powerful and refined composition for the serious reloader who wants to feel connected to his powder every day. Try the essence of accuracy with Vihtavuori Eau de Gunpowder — you won’t be disappointed.”
Comments from Readers:
One Facebook poster observed: “I love the smell of gunpowder in the morning…” *
While another FB fan joked cleverly, “Will it be available in different burning rates?”
Finally, one astute poster said this Vihtavuori product actually has serious commercial potential: “I know today is April 1st … but I want this! It would market well I think!”
For April 2023 — Will Vihtavuori Offer a Fragrance for Females?
Recognizing that there are many very talented lady shooters in the world, we think Vihtavuori should also introduce a special scent for ladies, i.e. a Female Fragrance. Perhaps it could be called Parfume de Pistol, Fragrance de Firearms, or VV N°5.56? What do you think ladies, would such products sell?
Kirsten Weiss would be a great representative for a Ladies firearms fragrance.
* In the 1979 Hollywood movie Apocalypse Now, actor Robert Duvall famously stated “I love the smell of Napalm in the morning.”
Vihtavuori produces some of the most consistent, high-quality powder on the planet. Vihtavuori powders have been used to set world records and win countless championships in multiple disciplines. This excellent video goes inside Vihtavuori’s European production centers. It is really fascinating — you see how extruded powder starts with long spaghetti-like strings, before being finalized into the tiny sticks that we load.
Norma has released a fascinating video showing how bullets, brass, and ammunition are produced at the Norma Precision AB factory which opened in 1902. You can see how cartridges are made starting with brass disks, then formed into shape through a series of processes, including “hitting [the cup] with a 30-ton hammer”. After annealing (shown at 0:08″), samples from every batch of brass are analyzed to check metal grain structure and hardness. Before packing, each case is visually inspected by a human being (3:27″ time-mark).
If you wonder how ammo is made, starting with raw metal, check out this video from Hornady. It shows how bullet jackets are formed from copper, followed by insertion of a lead core. The jacket is then closed up over the core with the bullet taking its final shape in a die (a cannelure is applied on some bullet types). Next the video shows how cartridge brass is formed, starting with small cups of brass. The last part of the video shows how cases are primed and filled with powder, and how bullets are seated into the cases, using an automated process on a giant assembly-line.
Hall vs. BAT
Load Development and Accuracy Results
Big, Strong, and Versatile 
The new primer factory could eventually produce a projected 400 million primers annually. The factory will employ up to 50 new personnel. Nammo states the new primer factory “will help ensure the security of supply needs for Nordic defense forces and will bolster the resilience of Nammo’s supply chain”. The decision to establish the factory was made to ensure primer supplies for the Nordic Defense Forces and respond to the current high demand for commercial ammunition components.
New Lapua Cartridge Brass:
The Brown Model 97D — A Slim, Accurate 6-Pound Rifle
Making 6mm PPC Cartridges
The EABCO 6mm PPC Chamber
The following optimum loads were worked up with Vihtavuori N135, 58gr and 65gr V-Max bullets, and CCI BR4 primers. Please Note: There really is no “standard” for 6mm PPC. It can be finicky. But once you find what works best for you, the cartridge performs superbly. The accuracy will astound you.
Loading for Best Chamber Performance
