How to Form 30 BR Cases — Experts Explain Best Methods

The 30 BR is an amazing little cartridge. However, 30 BR shooters do have to neck-up 6mmBR or 7mmBR brass and then deal with some issues that can arise from the expansion process. One of our Forum members was concerned about the donut that can form at the new (expanded) neck-shoulder junction. Respected bullet-maker Randy Robinett offers tips on how to deal with the “dreaded donut”.

The Forum member was concerned about thinning the brass if he turned his 30 BR necks after expansion: “Everything I have found on 30 BR case-forming says to simply turn off the bulge at the base of the neck caused by the old 6BR shoulder. I expanded my first case and measured the neck at 0.329″ except on the donut, where it measures 0.335″. Looking inside the case… reveals a groove inside the case under the donut. Now, it is a fact that when I turn that neck and remove the donut, the groove is still going to be there on the inside? That means there is now a thin-spot ring at the base of the neck that is .005 thinner than the rest of the neck. Has anyone experienced a neck cracking on this ring?”

Randy Robinett, who runs BIB Bullet Co., is one of the “founding fathers” of the 30 BR who help prove and popularize the 30 BR for benchrest score shooting. Randy offers this advice on 30 BR case-forming:

While the thinner neck-base was one of our original concerns, unless one cuts too deeply INTO the shoulder, it is not a problem. For my original 30BR chamber, thirty (30) cases were used to fire 6,400 rounds through the barrel. The cases were never annealed, yet there were ZERO case failures, neck separations, or splits. The case-necks were turned for a loaded-round neck diameter of .328″, and, from the beginning, sized with a .324″ neck-bushing.

The best method for avoiding the ‘bulge’ is to fire-form prior to neck-turning (several methods are successfully employed). Cutting too deeply into the shoulder can result in case-neck separations. I have witnessed this, but, with several barrels and thousands to shots fired, have not [personally] experienced it. The last registered BR event fired using that original barrel produced a 500-27x score and a second-place finish. [That’s] not bad for 6K plus shots, at something over 200 firings per case.

Check out the 30 BR Cartridge Guide on AccurateShooter.com
You’ll find more information on 30 BR Case-forming in our 30 BR Cartridge Guide. Here’s a short excerpt from that page — some tips provided by benchrest for score and HBR shooter Al Nyhus:

30 BR Case-Forming Procedure by Al Nyhus
The 30 BR cartridge is formed by necking-up 6mmBR or 7mmBR brass. You can do this in multiple stages or in one pass. You can use either an expander mandrel (like Joe Entrekin does), or a tapered button in a regular dies. Personally, I use a Redding tapered expander button, part number 16307. This expands the necks from 6mm to .30 cal in one pass. It works well as long as you lube the mandrel and the inside of the necks. I’ve also used the Sinclair expander body with a succession of larger mandrels, but this is a lot more work and the necks stay straighter with the Redding tapered button. This button can be used in any Redding die that has a large enough inside diameter to accept the BR case without any case-to-die contact.

Don’t be concerned about how straight the necks are before firing them the first time. When you whap them with around 50,000 psi, they will straighten out just fine! I recommend not seating the bullets into the lands for the first firing, provided there is an adequate light crush-fit of the case in the chamber. The Lapua cases will shorten from approx. 1.550″ to around 1.520″ after being necked up to 30-caliber I trim to 1.500″ with the (suggested) 1.520 length chambers. I don’t deburr the flash holes or uniform the primer pockets until after the first firing. I use a Ron Hoehn flash hole deburring tool that indexes on the primer pocket, not through the case mouth. — Al Nyhus