SSG Greg Markowski of the USAMU at Camp Perry, Ohio.*
The U.S. Army Marksmanship Unit (USAMU) fields pistol teams as well as rifle and shotgun competition squads. Consequently the USAMU’s Reloading Shop loads tens of thousands of pistol rounds every year. In this article, the USAMU’s handgun experts talk about reloading for handguns — with smart tips on how to achieve superior accuracy with 100% reliability. This article, which offers important insights on COAL, primers, crimps and more.
This video shows .45 ACP centerfire pistol competitors at Camp Perry
Precision Pistol Reloading — Recommended Methods
Optimize the Taper Crimp
One often-overlooked aspect of handloading highly-accurate pistol ammunition is the amount of crimp and its effect on accuracy. Different amounts of taper crimp are used with various handloads to obtain best accuracy. The amount is based on bullet weight, powder burn rate and charge, plus other factors. It is not unusual for our Shop to vary a load’s crimp in degrees of 0.001″ and re-test for finest accuracy.
Use Consistent Brass
Brass is also important to pistol accuracy. While accurate ammunition can be loaded using brass of mixed parentage, that is not conducive to finest results, particularly at 50 yards. It is important for the serious competitor/handloader to use brass of the same headstamp and ideally one lot number, to maximize uniformity. Given the volumes of ammunition consumed by active pistol competitors, using inexpensive, mixed surplus brass for practice, particularly at the “short line” (25 yards), is understandable. However [at 50 yards], purchasing and segregating a lot of high-quality brass to be used strictly for slow-fire is a wise idea.
Importance of Uniform COAL
Uniformity of the Case Overall Length (COAL) as it comes from the factory is also important to achieving utmost accuracy. More uniform case lengths (best measured after sizing) contribute to greater consistency of crimp, neck tension, ignition/burn of powder charge, and so on. Cartridge case-length consistency varies from lot to lot, as well as by maker. Some manufacturers are more consistent in this dimension than others. [Editor’s note: It is easy to trim pistol brass to uniform length. Doing this will make your taper crimps much more consistent.]
Primers and Powders — Comparison Test for Accuracy
Pay attention to primer brands, powder types and charges. Evaluating accuracy with a Ransom or other machine rest at 50 yards can quickly reveal the effect of changes made to handload recipes.
Bullet Selection — FMJ vs. JHP
Bullets are another vital issue. First, there is the question of FMJ vs. JHP. A friend of this writer spent decades making and accuracy-testing rifle and pistol bullets during QC for a major bullet manufacturer. In his experience, making highly-accurate FMJ bullets is much more difficult than making highly-accurate JHPs, in large part due to the way the jackets are formed. Small die changes could affect accuracy of FMJ lots dramatically. The CMP now allows “safe, jacketed ammunition” in Excellence-in-Competition (EIC) Service Pistol matches, although wadcutter ammunition is prohibited. Thus, the option to use very accurate JHP designs simplifies the life of CMP Service Pistol shooters in pursuit of the prestigious Distinguished Pistol Shot badge.
This animation showing 1911 Pistol operation has over 31 million YouTube views:
Hopefully, these tips will be helpful to any pistol shooters interested in accurate handloads, not just “Bullseye” shooters. Small tweaks to one’s normal routine can pay big dividends in improved accuracy and make practice and competition more rewarding. Stay safe, and good shooting!
TOP IMAGE: SSG Greg Markowski, a shooter/instructor with the USAMU, fires his pistol during the 2018 Civilian Marksmanship Program’s National Pistol Matches at Camp Perry, Ohio. At that event, Markowski claimed the General Mellon Trophy, General Patton Trophy and the General Custer Trophy. U.S. Army photo by Maj. Michelle Lunato/released by Defense Visual Information Distribution Service.
The anvil is the tripod-shaped thin metal piece protruding above the bottom of the primer cup. Getting the primer sitting fully flush on the bottom of the case primer pocket, without crunching it too much, requires some keen feel for the progress of primer seating.
Sadly, Glen Zediker passed away in October 2020. However, his insights live on through his written works. This feature is based on Glen’s popular reloading books and his articles for the Midsouth Blog.
In two informative Midsouth Blog articles, Glen Zediker offered helpful advice on priming. First he examines what happens to the primer itself as it is seated in the cup. Glen explains why some “crush” is important, and why you never want to leave a high primer. Glen also reviews a variety of priming tools, including his favorite — the Forster Co-Ax Bench Primer Seater. Then he offers some key safety tips. Glen provides some “rock-solid” advice about the priming operation. These reloading tips came from Glen Zediker’s popular book, Top-Grade Ammo.
Priming Precision vs. Speed
Glen writes: “The better priming tools have less leverage. That is so we can feel the progress of that relatively very small span of depth between start and finish. There is also a balance between precision and speed in tool choices, as there so often is.”
Benchtop Priming Tools — The Forster Co-Ax
Glen thinks that the best choice among priming options, considering both “feel” and productivity, may be the benchtop stand-alone priming stations: “They are faster than hand tools, and can be had with more or less leverage engineered into them. I like the one shown below the best because its feeding is reliable and its feel is more than good enough to do a ‘perfect’ primer seat. It’s the best balance I’ve found between speed and precision.”
Load Tuning and Primers
Glen cautions that you should always reduce your load when you switch to a new, not-yet-tested primer type: “The primer is, in my experience, the greatest variable that can change the performance of a load combination, which is mostly to say ‘pressure’. Never (never ever) switch primer brands without backing off the propellant charge and proving to yourself how far to take it back up, or to even back it off more. I back off one full grain of propellant [when I] try a different primer brand.”
Priming Safety Tips by Zediker
1. Get a good primer “flip” tray for use in filling the feeding magazine tubes associated with some systems. Make double-damn sure each primer is fed right side up (or down, depending on your perspective). A common cause of unintentional detonation is attempting to overfill a stuffed feeding tube magazine, so count and watch your progress.
2. Don’t attempt to seat a high primer more deeply on a finished round. The pressure needed to overcome the inertia to re-initiate movement may be enough to detonate it.
3. Don’t punch out a live primer! That can result in an impressive fright. To kill a primer, squirt or spray a little light oil into its open end. That renders the compound inert.
4. Keep the priming tool cup clean. That’s the little piece that the primer sits down into. Any little shard of brass can become a firing pin! It’s happened!
Many leading vendors are running sales for the 4th of July, with some sales extending through the 5th or 7th of July. You’ll find sitewide discounts plus significant additional savings on select products. In addition some vendors are now offering FREE Shipping. Here’s a quick summary of notable Independence Week Sales Events from leading online retailers.
Brownells 15% OFF Savings with Code USA15 on $200+ Orders
As part of its July 4th promo, Brownells is offering 15% Off orders of $200 or more. To get this 15% discount, use promo Code USA15 during checkout. Along with this 15% OFF deal, there are many items on sale, including Banish suppressors, Colt revolvers, Howa barreled actions, Daniel Defense AR uppers, Geissele triggers, Magpul hardware, and more. And yes you can get a 15% discount on the popular new Athlon Rangecraft Radar Chronograph, with a $339.99 price after 15% discount.
Powder Valley Outdoors — Up to 42% Off July 4 Sale
Leading vendor Powder Valley Outdoors has put dozens of popular items on sale for July 4th. You’ll find huge savings — up to 42% — on a wide variety of products including powder, primers, loaded ammunition, cartridge brass and more. There are big discounts on products from leading brands including Lapua, Federal, CCI, Hornady, Speer, Sellier & Bellot and more. Yes superb Lapua brass is on sale, and there are big discounts on Hornady loaded ammo.
Midsouth — FREE Shipping with 99+ Order or FREE Hazmat with $149+ Order
Midsouth Shooters Supply is running a major 4th of July sales promotion. For in-stock merchandise orders of $99.00 or more, with shipping weights up to 49 pounds, you can get FREE Shipping with Code 7425FS. Alternatively, you can get FREE HazMat with $149+ orders of in-stock HazMat items (i.e. powder, primers). To get free HazMat, use Code 7425FH. These promos are for Ground Shipping only in the lower 48 states. These discounts are available through 7/7/2025 at 11:59 pm CST.
Palmetto State Armory — Guns, Ammo, Optics on SALE
Palmetto State Armory (PSA) is running a major sale with significant discounts on hundreds of products including firearms, optics, ammunition, and magazines. If you’re looking to pick up AR-platform upper or lower, or a carry pistol, now’s a great time to shop at PSA.
Precision Reloading — 10% Off Orders Over $99
Here’s a great deal from Precision Reloading. For orders over $99.00, you get 10% Off by using Code FREEDOM during checkout. This applies to in-stock merchandise and some items are excluded. But it’s still a great promotion — you can save on bullets, brass, loaded ammo, tools, dies, accessories and more.
Creedmoor Sports — FREE Shipping with Orders over $99
To mark Independence Day, Creedmoor Sports is offering FREE shipping with orders over $99.00 with Code CS1776. This deal is good through noon on 7/5/2025. NOTE: There are quite a few exclusions which may include ammunition, tumbler media, plastic beads, portable air gun ranges, firearms, air rifles, targets, and posters. And drop shipped items are exempt.
Natchez — $5.00 Flat-Rate Shipping on 4th of July
Natchez is offering $5.00 Flat-Rate Shipping on orders $99.99+ through 11:59 pm EST on 7/5/2024. Use Code FR250702. In addition, Natchez is currently running an Ammo Promo with up to21% Off PMC ammunition. And Natchez is offering up to 20% Off Lee Products.
This 608-page resource covers rifles, shotguns, handguns, muzzleloaders, airguns, optics and more. We like the print edition, but there is also a Kindle eBook version for just $17.99 on Amazon. Both paperback and Kindle versions provide hundreds of photos plus new product roundups, in-depth product tests, and scores of articles and stories.
There are dozens of photo-illustrated feature articles. Among the notable stories are a detailed history of .270 Winchester rifles, SAKO rifle reviews, a guide to modern 1911 pistol, Tips on M1 Garand Restoration, and multiple field tests on rimfire and centerfire rifles.
Gun Digest 2025 Editor-in-Chief Phil Massaro has assembled a large team of respected industry authors for the new book, including Kristin Alberts, Joe Arterburn, Craig Boddington, Bill Gabbard, Thomas Gomez, Jim House, Trent Marsh, Robert Sadowski, Ron Spomer, Phil Shoemaker, Wayne van Zwoll, and many more.
Gun Digest 2025 covers hunting, personal defense, target shooting, gunsmithing, and collecting. There are Updated Ballistics Tables, and the catalog section shows off the newest offerings in rifles, handguns, shotguns, muzzleloaders and air rifles. The new 79th Edition has a vast collection of gun histories, in-depth reviews, and new product roundups. Written by top gun writers, the feature stories cover every aspect of guns and shooting — hunting, personal defense, target practice, gun making, and collecting. In addition to this, the Gun Digest 2025 book includes rifle field tests in the Testfire section, and a guide to buying optics and ammunition. Reports from the Field cover the newest firearms and accessories.
Other Good Books from Gun Digest Media
Gun Digest Media produces numerous other quality books for rifle, pistol, and shotgun owners. Here are four books we recommend. These are offered in both paperback and eBook versions:
We have all been there — you place a piece of tumbled brass in the shell-holder of your press, raise it into the die, and suddenly it is like somebody hit the brakes. The case is stuck in the die. Your first instinct is to reverse it out. You crank on the handle, and BANG! The rim rips off the case head and you are looking at a piece of brass stuck in the die.
A stuck case is one of the boo-boos that all of us reloaders have faced from time to time. If proper lubrication is applied, then it should not be a problem. No matter if you are a seasoned reloader or new to it, this situation can happen. Take your time, use the proper procedures, and you will be back in business in no time! This article explains how to avoid stuck cases (through proper lubrication) and how to use a stuck case removal system.
What Causes Stuck Cases
One of the first common mistakes reloaders face is the stuck case. It can be caused by too much or too little lube. Too much and a vacuum can be formed causing the case to become suctioned into the die. Too little lube and friction is the culprit. So what is the cure? There is no exact cure, but the best lube that we have found so far is just a dab of Imperial Sizing Die Wax on your fingers and applied in a thin coat on the body of the case, not the shoulder or neck. Too much of this wax can cause the vacuum effect, or can eventually load your die up with gobs of residue. If it is applied to the shoulder area, or the leftover wax moves up into the shoulder region of the die, you will see dents or dimples in the shoulder. [AccurateShooter.com Editor’s Note: For normal full-length sizing of small cases such as 220 Russian/PPC, 6mmBR, 6.5 Grendel, or 6.5×47 Lapua we recommend Ballistol (aerosol) lube. It is very slippery, goes on very thin, and does not gum up the die.]
A great way to ensure that your dies are clean is to use a simple chamber mop with a dab of your favorite solvent on it and clean out the die. Be sure all of the solvent is out after cleaning by spraying the die out with Quickscrub III or use a clean chamber mop. If you are storing your dies, you can apply a thin coat of a good oil to protect the steel such as TM oil or Starrett M1 Spray.
This video shows how to use an RCBS Stuck Case Removal Kit:
Using a Stuck Case Removal Kit
If you do stick a case in your die there are a few good stuck case removal kits available. Each one works in a similar fashion. I have found the Hornady kit very effective and easy to use. [Editor: Forster, Lyman, and RCBS also make good kits for removing a case stuck in a die.]
Basically what you do is remove the die from the press. Unscrew the decapping assembly and pull it out as far as you can. You then need to drill/tap threads into the stuck case head (this is why it is suggested to unscrew the decapping assembly as far as you can to get it clear of the drill bits). Once this is done screw the die back into the press. You then install the included shellholder attachment on the shellholder ram, and thread it into the case via a small wrench. With some elbow grease you can reverse the stuck case out of the die with the leverage of the press, and not damage the die.
However if the case is stuck… REALLY stuck, you may pull out the threads on the case and you are still left with a stuck case in the die without any way to pull it out. If the case is really difficult to remove even with the use of a stuck case removal kit, do not try to be Hercules with the press ram. Here is a trick that may work. Take the die with the stuck case and place it in your freezer for a couple of hours. Then repeat the removal with the cold die. The freezing temperatures may cause the brass to contract, and make removal easier. If this does not work it is recommended to send it to the die manufacturer. They will be able to remove the case without damaging the die.
Another fix if you can remove the decapping assembly completely is to use a tap hammer and a punch or small wooden dowel to knock the stuck case out. This isn’t the best way since it is very possible that you will damage the die internally or externally on the threads, or both. Send the die to the manufacturer to have this done properly. You will be happier in the long run.
This article appears courtesy Sinclair International. It first appeared in Sinclair’s Reloading Press Blog.
Here’s a handy invention by Forum member RayJay from Georgia. It’s a simple wire clip that will hold the lid of your plastic ammo box fully open during use. RayJay explains: “Everybody probably uses the cheap plastic cartridge cases. The only problem I have with them is the lid is always in the way and sometimes when trying to open the lid farther the cartridge box tips and you can dump out the cases. I did some cogitating and came up with these .061″ music wire clips. They work great and the unexpected benefit is that the cases are more stable while sitting at the bench.”
RayJay adds: “The round wire is ideal because it still allows a cartridge to fit in the hole where the clip is placed. Now all I need to do is make another 15 or 20 so I can have one in every case I own.”
Another Answer — Buy Better Ammo Boxes with Mechanical Hinges
Many common types of ammo boxes do have this annoying issue of the lids resisting opening and not staying fully open. However, some of the better boxes from Plano and MTM now have a proper hinge, so that the lid lies flat. Shown below is the MTM #17 100rd box for .223 Rem ammo, which has a nice mechanical hinge so the top lies flat when open.
Even the basic MTM P50 boxes now have a Mechanical Hinge so the lid opens all the way and lies flat when open (see video at 00:56):
We are often asked “Can I get more velocity by switching primer types?” The answer is “maybe”. The important thing to know is that changing primer types can alter your load’s performance in many ways — velocity average, velocity variance (ES/SD), accuracy, and pressure. Because there are so many variables involved you can’t really predict whether one primer type is going to be better or worse than another. This will depend on your cartridge, your powder, your barrel, and even the mechanics of your firing pin system.
BE SAFE: Be cautious when changing primer types. Glen Zediker recommended decreasing your load ONE FULL GRAIN when changing to a different primer type, one that you haven’t used before.
Interestingly, however, a shooter on another forum did a test with his .308 Win semi-auto. Using Hodgdon Varget powder and Sierra 155gr MatchKing bullets, he found that Wolf Large Rifle primers gave slightly higher velocities than did CCI-BR2s. Interestingly, the amount of extra speed (provided by the Wolfs) increased as charge weight went up, though the middle value had the largest speed variance. The shooter observed: “The Wolf primers seemed to be obviously hotter and they had about the same or possibly better ES average.” See table:
Varget .308 load
45.5 grains
46.0 grains
46.5 grains
CCI BR2 Primers
2751 fps
2761 fps
2783 fps
Wolf LR Primers
2757 fps
2780 fps
2798 fps
Speed Delta
6 fps
19 fps
15 fps
You can’t extrapolate too much from the table above. This describes just one gun, one powder, and one bullet. Your Mileage May Vary (YMMV) as they say. However, this illustration does show that by substituting one component you may see significant changes. Provided it can be repeated in multiple chrono runs, an increase of 19 fps (with the 46.0 grain powder load) is meaningful. An extra 20 fps or so may yield a more optimal accuracy node or “sweet spot” that produces better groups. (Though faster is certainly NOT always better for accuracy — you have to test to find out.)
WARNING: When switching primers, you should exercise caution. More speed may be attractive, but you have to consider that the “speedier” primer choice may also produce more pressure. Therefore, you must carefully monitor pressure signs whenever changing ANY component in a load. In his books, the late Glen Zediker recommended decreasing your load ONE FULL GRAIN when changing to a different primer type, one that you haven’t used before.
Can a human, with a sling, shoot as well as a mechanical rest? The answer is “yes” (at least once in a great while) IF that sling shooter can deliver a record-breaking performance. Here’s an interesting tale of man vs. machine from our archives…
The USAMU posed an interesting challenge — could one of their shooters match the performance of a mechanical rest? Who would win in this battle between man and machine? You might just be surprised. At 600 yards, with an AR-platform rifle, the results can be remarkably close, based on targets provided by the USAMU. When clamped in a test rig, a USAMU M16A2 produced a 200-18X group with handloads. The USAMU says this was “one of our better 20-shot groups at 600 yards, testing ammo from a machine rest”. Can a human do better?
Remarkably, a human soldier came very close to matching the group shot from the machine rest. The photo below shows a 20-shot group shot by a USAMU marksman with sling and iron sights, using USAMU-loaded ammunition. The score, 200-16X, was nearly the same. As you can see, the USAMU rifleman didn’t give up much to the machine rest, even at 600 yards!
In fairness, this was no ordinary human performance. The 200-16X score represented a new National Record set in December, 1994. This was fired by PFC Coleman in an Interservice Match at Okeechobee, Florida. Brilliant Performance.
Barnes Bullets has started a new Barnes Bullet Points podcast running on YouTube. Hosted by Barnes Bullets’ Marketing Mgr. Dale Evans, this podcast offers a behind-the-scenes look into the design and production of Barnes Bullets products along with use of Barnes Bullets in hunting and shooting sports.
The Barnes Bullet Points podcast will cover a variety of topics, blending technical and educational segments with real-world adventures and conversations with hunters and competitors. You can subscribe to the Barnes Bullets YouTube channel, follow on Spotify or Apple Podcasts. New podcasts will be released weekly. The first two podcasts are live now.
Episode 1: The History of Barnes
Barnes Podcast Number 1, The History of Barnes, was released last week. On the podcast, Evans is joined by Andrew Sparks and Gregg Sloan. The three men discuss Barnes Bullets’ origins, where it is today and what lies ahead. Together, they introduce both Barnes Bullets as a company and explain the Podcast goals.
Episode 2: Deep Dive into the Bullets
Podcast Episode 2 features Barnes bullet families. Listeners will learn more about the design features and performance of popular Barnes bullets. In this 75-minute podcast, Dale Evans is joined by Gregg Sloan and Mitchell Kukson. The three men discuss the features of Barnes TSX, TTSX, and LRX bullets. The podcast discusses how to select the optimal bullet type (for various scenarios), and the experts explain the performance you can expect to see from each. Watch this full 55-minute Podcast below:
“The Barnes Bullet Points podcast is a great resource for our loyal fans and end users to learn more about the brand, the products we offer and the people that help develop them”, said Evans.
Today, June 20, 2024 is Summer Solstice, the longest day of the year. And right now the Northeast USA is undergoing a major heatwave. That means “peak heat” summer conditions have arrived already. It’s vitally important to keep your ammo at “normal” temps during the hot summer months. Even if you use “temp-insensitive” powders, studies suggest that pressures can still rise dramatically when the entire cartridge gets hot, possibly because of primer heating.
It’s smart to keep your loaded ammo in an insulated storage unit, possibly with a Blue Ice Cool Pak if you expect it to get quite hot. Don’t leave your ammo in the car or truck — temps can exceed 140° in a vehicle parked in the sun.
The way ambient temperatures, barrel heating, and powder warming can affect cartridge pressures (and hence velocities) was covered in a study Pressure Factors: How Temperature, Powder, and Primer Affect Pressure by Denton Bramwell. In that article, the author used a pressure trace instrument to analyze how temperature affects ammo performance. Bramwell’s tests yielded some fascinating results.
For example, barrel temperature was a key factor: “Both barrel temperature and powder temperature are important variables, and they are not the same variable. If you fail to take barrel temperature into account while doing pressure testing, your test results will be very significantly affected. The effect of barrel temperature is around 204 PSI per F° for the Varget load. If you’re not controlling barrel temperature, you about as well might not bother controlling powder temperature, either. In the cases investigated, barrel temperature is a much stronger variable than powder temperature.”
This Editor had the personal experience of 6mmBR hand-loaded ammo that was allowed to sit in the hot sun for 45 minutes while steel targets were reset. The brass became quite warm to the touch, meaning the casings were well over 120° on the outside. When I then shot this ammo, the bullets impacted well high at 600 yards (compared to earlier in the day). Using a Magnetospeed, I then chron-tested the sun-heated ammo. The hot ammo’s velocity FPS had increased very significantly — all because I had left the ammo out in the hot sun uncovered for 3/4 of an hour.
LESSON: Keep your ammo cool! Keep loaded ammo in the shade, preferably under cover or in an insulated container. You can use a SEALED cool pack inside the container, but we do NOT recommend H20 ice packs. And don’t have the container do double duty for food and beverages.
Powder Heat Sensitivity Comparison Test
Our friend Cal Zant of the Precision Rifle Blog has published a fascinating comparison test of four powders: Hodgdon H4350, Hodgdon Varget, IMR 4451, and IMR 4166. The first two are Hodgdon Extreme powders, while the latter two are part of IMR’s Enduron line of propellants.
The testers measured the velocity of the powders over a wide temperature range, from 25° F to 140° F. Hodgdon H4350 proved to be the most temp stable of the four powders tested. [NOTE: New Alliant Reloder TS 15.5 has also proved very temp stable in AccurateShooter’s range tests.]
Use Consistent Brass
A stuck case is one of the boo-boos that all of us reloaders have faced from time to time. If proper lubrication is applied, then it should not be a problem. No matter if you are a seasoned reloader or new to it, this situation can happen. Take your time, use the proper procedures, and you will be back in business in no time! This article explains how to avoid stuck cases (through proper lubrication) and how to use a stuck case removal system.
The way ambient temperatures, barrel heating, and powder warming can affect cartridge pressures (and hence velocities) was covered in a study Pressure Factors: How Temperature, Powder, and Primer Affect Pressure by Denton Bramwell. In that article, the author used a pressure trace instrument to analyze how temperature affects ammo performance. Bramwell’s tests yielded some fascinating results.
