Sometimes you’ll get a barrel that doesn’t stabilize bullets the way you’d anticipate, based on the stated (or presumed) twist rate. A barrel might have 1:10″ stamped on the side but it is, in truth, a 1:10.5″ twist or even a 1:9.5″. Cut-rifled barrels, such as Kriegers and Bartleins, normally hold very true to the specified twist rate. With buttoned barrels, due to the nature of the rifling process, there’s a greater chance of a small variation in twist rate. And yes, factory barrels can be slightly out of spec as well.
After buying a new barrel, you should determine the true twist rate BEFORE you start load development. You don’t want to invest in a large supply of expensive bullets only to find that that won’t stabilize because your “8 twist” barrel is really a 1:8.5″. Sinclair International provides a simple procedure for determining the actual twist rate of your barrel.
Sinclair’s Simple Twist Rate Measurement Method
If are unsure of the twist rate of the barrel, you can measure it yourself in a couple of minutes. You need a good cleaning rod with a rotating handle and a jag with a fairly tight fitting patch. Utilize a rod guide if you are accessing the barrel through the breech or a muzzle guide if you are going to come in from the muzzle end. Make sure the rod rotates freely in the handle under load. Start the patch into the barrel for a few inches and then stop. Put a piece of tape at the back of the rod by the handle (like a flag) or mark the rod in some way. Measure how much of the rod is still protruding from the rod guide. You can either measure from the rod guide or muzzle guide back to the flag or to a spot on the handle. Next, continue to push the rod in until the mark or tape flag has made one complete revolution. Re-measure the amount of rod that is left sticking out of the barrel. Use the same reference marks as you did on the first measurement. Next, subtract this measurement from the first measurement. This number is the twist rate. For example, if the rod has 24 inches remaining at the start and 16 inches remain after making one revolution, you have 8 inches of travel, thus a 1:8″-twist barrel.
Determining Barrel Twist Rate Empirically
Twist rate is defined as the distance in inches of barrel that the rifling takes to make one complete revolution. An example would be a 1:10″ twist rate. A 1:10″ barrel has rifling that makes one complete revolution in 10 inches of barrel length. Rifle manufacturers usually publish twist rates for their standard rifle offerings and custom barrels are always ordered by caliber, contour, and twist rate. If you are having a custom barrel chambered you can ask the gunsmith to mark the barrel with the twist rate.
Wouldn’t it be cool if you could shoot .22 LR rimfire ammo from your regular hunting or tactical rifle? That would be ideal for low-cost training right? Well, this IS possible, provided you have a rifle that was designed with a .22 LR conversion in mind. One such firearm is the remarkable Sauer 202 from Germany. This impressive centerfire rifle is available with a factory-engineered .22 LR rimfire conversion. Read on to learn how Sauer’s cool .22 LR conversion works.
Sauer 202 Rifle: .308 Win/6.5×55 with .22 LR Conversion
Forum member “Tooms” sent us a report on his very special Sauer 202 with a .22 LR conversion kit. Sauer 202 rifles feature a “Quick-change barrel system”. The barrel is clamped into the receiver with crossbolts providing tension. This allows barrels to be swapped in a few minutes with simple tools. NOTE: This conversion kit was originally designed for the Sauer 200 STR, but because the Sauer 202 shares virtually the same design for the action/bolt/magazine, the system works for the 202 as well.
Tooms, from Denmark, explains: “The rifle began as a Sauer 202 Avantgarde Gold in .308 Win. I have added a 6.5×55 match barrel, plus a wide flat-bottom match fore-arm with rail for handstop and bipod. The .22 LR system [originally] cost $1000.00 [including] barrel, bolt, magazine well assembly, and magazine. The barrel is attached by three cross-bolts and the magazine well assembly is attached by one screw that fits into the barrel.”
Using this “Quick-change system”, Tooms can easily remove his centerfire barrel and swap in a .22 LR barrel. Then he places the factory conversion kit into the magazine well. This kit provides a rimfire bolt, a fitted sleeve for the rimfire bolt, and a magazine housing. This is a full Sauer factory-designed system so it works flawlessly. With the bolt closed, you can see the “new” .22 LR chamber in the front section of the loading port. On the silver section of the bolt you can see the rimfire extractor on the side.
The .22 LR Conversion Really Works
The Sauer 202 Varmint rifle shoots very well with the .22 LR conversion, as the 50m target at right shows. Though quite expensive, the conversion kit essentially transforms your centerfire rifle into fully functional, mag-fed precision rimfire rifle. That makes the Sauer 202 much more versatile as a hunting platform. It also allows you to cross-train with inexpensive ammo. You don’t have to purchase another scope, trigger, or stock. And you enjoy the exact same stock fit and ergonomics whether you’re shooting centerfire or rimfire. In some countries where gun ownership is severely restricted, it may be easier, from a legal standpoint, to purchase a .22 LR conversion kit than to obtain a permit for a second rifle.
Comments from Readers about .22 LR Conversions:
“I had a Sauer 200 STR with the .22 LR conversion and a .308 Win barrel kit. I can attest to the accuracy of both systems. The .22 LR would easily hold 1/2 MOA or better out to 100 yards. I now have the .22 LR conversion in my Sig SSG 3000 (same action as the Sauer 200TR and the Sauer 202 listed here). The action and trigger are as good as any I have ever used to include custom actions, AIAW, AIAT, TRG22. I never had 1 malfunction from the .22 LR over many thousands of rounds. They are truly top shelf systems!” — Jesse Bell
“Blaser made a .22 LR conversion kit for the R93 for a few years. It was available in 17 HMR, .22 LR, and .22 Magnum. My 17 HMR version has fired well over 17,000 rounds at prairie dogs and has scored kills in excess of 250 yards on many occasions. Possibly the best thing ever for practicing with your big game/match rifles.” — Captain Dave Funk
The Sauer 202 rifle line-up has been replaced by the Sauer 404 series which has much in common. To learn more about the complete line of Sauer rifles visit the J.P. Sauer USA website. You’ll also find more information on the primary J.P. Sauer & Sohn German website, www.Sauer.de. Though out of production, Sauer 202s can be found for sale on the used market.
Most modern match rifle barrels are stainless steel alloy. These are from Benchmark Barrels.
Though some grades of stainless are more corrosion-resistant, ALL varieties of stainless steel can rust if they are not handled and stored properly.
Some folks feel that they don’t have to worry about rust and corrosion on stainless steel barrels, actions, and other components. That’s not really true. “Stainless” is a bit of a misnomer. First, there are different types of stainless steel alloys, with different degrees of rust resistance. 300 series stainless is more corrosion resistant than the 416 stainless commonly used in barrels. The composition (by percentage weight) of 416 stainless is 0.15% carbon, 12-14% chromium and the rest iron. 416 stainless steel lacks the roughly 10% nickel content that makes the 300 series more corrosion resistant in atmospheric conditions. But because 416 handles pressure better and is easier to machine (than 300 series steel), 416 stainless remains the better choice for barrels.
Though some grades of stainless are more corrosion-resistant, ALL varieties of stainless steel can rust if they are not handled and stored properly. Forum reader Kells81 observed: “Wanna see some rusted stainless? Go to the big “C” brand store in Ft. Worth. Every stainless gun they have on the used gun rack is rusted.” Tom Easly of TRE Custom explains: “Sweat is very corrosive. Sweat and blood will rust many stainless steels. I hate to handle my guns or drip on them when I sweat. It really helps to just wipe them good with a wet rag, dry and wipe on a light coating of gun oil. I think most stainless barrels are made from type 416 stainless, and it is generally pretty corrosion resistant, but not when exposed to sweat, blood, or chlorates (corrosive priming), and some other electrolytes.”
Forum member Jacob, who is studying materials science at LSU, provides this technical information: “The basic resistance of stainless steel occurs because of its ability to form a protective coating on the metal surface. This coating is a ‘passive’ film which resists further ‘oxidation’ or rusting. The formation of this film is instantaneous in an oxidizing atmosphere such as air, water, or other fluids that contain oxygen. Once the layer has formed, we say that the metal has become ‘passivated’ and the oxidation or ‘rusting’ rate will slow down to less than 0.002″ per year (0.05 mm per year).
Unlike aluminum or silver, this passive film is invisible in stainless steel. It’s created when oxygen combines with the chrome in the stainless to form chrome oxide which is more commonly called ‘ceramic’. This protective oxide or ceramic coating is common to most corrosion resistant materials.
Halogen salts, especially chlorides, easily penetrate this passive film and will allow corrosive attack to occur. The halogens are easy to recognize because they end in the letters ‘ine’. Listed in order of their activity they are: fluorine, chlorine, bromine, iodine, astatine.
These are the same chemicals that will penetrate Teflon and cause trouble with Teflon coated or encapsulated O-rings and/ or similar coated materials. Chlorides are one of the most common elements in nature and if that isn’t bad enough, they’re also soluble, active ions. These provide the basis for electrolytes. The presence of electrolytic solutions can accelerate corrosion or chemical attack.”
CONCLUSION: Stainless steel barrels and components won’t rust nearly as fast as blued steel, but you still have to take precautions — particularly removing sweat and corrosive salts from the barrel. Also, don’t let moisture build up inside or outside of the barrel. We recommend wiping your barrels and actions with Eezox, or Corrosion-X after each use. These are both extremely effective rust-fighters that go on thin, without leaving a greasy residue. (Eezox leaves a clear finish, while Corrosion-X has a slightly waxy finish.) Also store your guns in Bore-Store bags when the guns go in the safe. Bore-Stores wick away moisture, and the synthetic fleece inner surface is treated with rust-fighting chemicals. Bore-Stores also protect your guns against dings and scratches.
Enjoy the Shooting Sports USA Archives
As we head into spring, many Americans will be spending more time at the range. And competitors will be shooting in rimfire and centerfire rifle matches throughout the country. Here’s an opportunity to learn competition skills, gun tuning methods, and reloading techniques from leading experts. A vast resource of great gun-related content available online for FREE. Check out the Shooting Sports USA Articles Archive. SSUSA maintains a vast digital library with hundreds of articles going back to June 2009.
It’s easy to find back issues of Shooting Sports USA magazine. Here’s how: First, navigate to the latest SSUSA Online Issue (September 2025). Then click on the “ARCHIVES” icon in the upper right area (indicated with red arrow). When you click on “ARCHIVES”, a window will open with a selection of Shooting Sports USA magazine covers/dates in a vertical column. The most recent issue (August 2024) will appear at the top left. You can then scroll down — use the vertical scroll bar to go from September 2025 all the way back to June 2009. Click any issue cover to read.
How to Find and Save Articles
To search back issues, select “MORE OPTIONS” from the toolbar (top left). Then click the “SEARCH” button. When that opens, select either “Search Archives” for ALL back issues or “Search Only this Issue”. When you’ve made your choice, enter your search term(s). For example, you can search for “Camp Perry” or “Palma” or “F-Class Championship”. You can also save any archived issue as a PDF for viewing offline. Just click “SAVE” to download the article you’re currently viewing/reading.
Read Sample Articles
Here are a three of our favorite SSUSA feature stories from recent years. There are hundreds of other informative articles worth reading.
F-Class fans will enjoy the coverage of the 2023 F-Class World Championships in the June 2023 issue of Shooting Sports USA. On the cover is our friend and Forum member Erik Cortina. The 2026 F-Class World Championship will be held at the at the world-famous Stickledown range at the Bisley Camp in the UK
If two barrels are better than one, then why not three? That’s the thinking behind the exotic Bockdriling BD14 from Blaser, unveiled at the 2014 IWA Show in Germany. This three-barrel Bockdrilling firearm works as a shotgun, large-caliber rifle, and small-caliber rifle all in one. Even with all those barrels, the BD14 is relatively light, at 3.3 kg (7.26 lbs) without optics. That makes this a nice, carry-around gun for stalking. As you’d expect from Blaser, the twin triggers are crisp and precise, with a pull weight of just 1.43 lbs (650 grams). The front trigger is for the large-caliber rifle barrel, while the rear trigger works both the shotgun and small-caliber barrels, via a tang-mounted selector. These firearms are rare in the USA — and quite expensive. The only Blaser BD 14 we could find on GunBroker had a $9099.95 asking price. That works out to over three grand per barrel.
Here’s what Blaser USA has to say about its unique three-barreled BD 14:
“The ‘Bockdrilling’ is, put simply, an over/under (O/U) rifle-shotgun combination with a smaller caliber rifle-barrel… on the side. The barrel arrangement [allows] for an extremely slender receiver, making the BD14 exceptionally huntable.
The [patent-pending] Vertical Block Lockup… combines an extremely compact and solid block lockup in a closed system within the monoblock with the comfortable handling of a classic break-action rifle.
The double lock permits, if needed, a rapid second shot, the front trigger always releasing the large rifle-caliber. The … barrel selector actives the shotgun barrel when in position ‘top’ and activates the smaller rifle caliber in position ‘bottom’.”
Why Does Anyone Need Three Barrels?
The Blaser website explains: “As hunters, we learn to expect the unexpected, whether in a blind or stalking, so it’s understandable that we dream of a firearm that will allow us to take advantage of any situation. With the Bockdrilling BD14, Blaser has developed the perfect blind and stalking firearm – compromises are finally a thing of the past.”
Design Features of the Bockdrilling BD 14 Tri-Barrel Gun
The BD14 has a double-lock system so that a second shot can be taken without having to recock the firearm. Blaser says: “Thanks to the free-floating barrels, point of impact remains constant even with a quick succession of shots, no matter which barrel was fired first. The extremely strong vertical block lock on the BD14 helps contribute to the high degree of precision.”
Story idea from EdLongrange. We welcome reader submissions.
If you are looking to acquire a reliable, accurate rifle for a late fall hunt, Howa can be a good choice. Howas feature smooth-running actions with fine two-stage HACT triggers. A Howa barreled action can also be a good basis for a DIY project. But some folks have heard that it may be difficult to find stocks, or to fit an after-market barrel. That’s not true. There are many stock options available, and in this article, Bill of RifleShooter.com shows that it is easy to remove the factory-installed barrel with the right tools. We think a Howa makes a fine basis for a varmint rig or field rifle. Or you can build a tactical rifle as Bill did. You can start with the factory barrel and when you want/need more accuracy, then have a gunsmith install a custom barrel from Krieger Barrels, Lilja Barrels or other quality brand.
The Carbon Stalker is an excellent ultralight factory option, weighing just 4.6 lbs. with Mini Action (before optics). All Howa Carbon Fiber Stalker rifles come with a Sub-MOA Guarantee and Lifetime Warranty.
What You Need to Know About Howa 1500-series Rifles
Tech Feature by Bill, editor of RifleShooter.com
Consider this article the “Howa 1500 Overview”. There has been a lot of interest in Howa rifles and barreled actions imported by Legacy Sports International. In addition to being able to buy a complete rifle from a dealer, Brownells sells barreled actions in a wide variety of calibers and configurations. In this post we are going to take a look at the Howa 1500 series.
Howa Rifles — General Background
Howa is a Japanese heavy machinery company. One of its product lines are firearms, which are imported into the United States of America by two different companies, Legacy Sports International and Weatherby. Legacy sells the 1500 under the manufacturers name while Weatherby re-brands the guns as the Weatherby Vanguard. In general, the finishes on the Weatherby rifles are more refined than the LSI-imported 1500s.
General Evaluation of Howa 1500 Rifles
I’ve found Howa 1500s to be solid, entry-level rifles that are capable of sub-MOA accuracy out of the box. I’ve actually purchased two Howa rifles I’ve tested because I like them so much. The gun below, a Howa Mini-Action in 7.62×39 Russian, is one of my favorite factory guns to shoot.
Check out this three-shot group I drilled at 100 yards with the rifle above and 125-grain Sierras. It took a lot of work and load development to get there, but when it did, it worked well.
Howa 1500 HACT 2-Stage Trigger
Howa 1500s feature the very nice Howa HACT trigger. This is an adjustable, two-stage trigger, set for about 3 pounds (combined stages). Crisp and repeatable, this is an excellent trigger for a factory gun. There is no annoying Glock-style safety lever in the middle of the trigger blade. The 2-stage design and pull weight range works well for a hunting rifle or a rig for PRS competition. Rifleshooter.com says the Howa trigger is “one of the best factory triggers, along with Tikka. I’ve found the Howa trigger superior to a Remington 700 — the Howas doesn’t need to be replaced.”
Writing for the Western Outdoor News, WONews.com, Steve Comus has field-tested the HACT Trigger. Steve writes: “I always liked two-stage triggers, because of the way I could take-up the slack and then actually know when the rifle was going to go off. The take-up on the [HACT] trigger was fast and easy. The crisp, positive release when pressure was put on during the second stage [reminded me] of some of the target rifles I shot through the years.”
Howa Actions — Three Options
Howa offers three action lengths: Mini, Short, and Long. You can see the bolts for the three action lengths in the image below. The Mini-Action has similar external dimensions to the Remington Model Seven, however, the Mini-Action’s bolt does not travel as far to the rear. This is a mixed bag. The upside is you have a quicker action (shorter bolt throw). The downside is you are limited to shorter rounds such as the .223 Remington, 7.62×39mm Russian, and 6.5 Grendel. But if you need a bigger cartridge, just choose the standard or long action Howa variant.
Howa 1500 vs. Remington 700 — Important Differences
Is the Howa 1500 a Remington 700 clone, or some kind of improved Remington 700? No, not really. While the top radius of the Howa 1500 does match the Model 700, and they can both use the same two-piece scope bases, there are a number of differences.
If you look at the Howa 1500 alongside the Remington 700 you’ll note the M700 is a round action, while the Howa is a flat-bottom action. In many ways the Howa’s bottom half reminds me of a push-feed Winchester. This means the chassis and stocks that support a Howa 1500 are not V-block based like you’ll find on a 700, instead they have a flat bottom. While the bolt of the Howa is similar in external appearance to the Model 700, it does offer some improvements, notably an M16-style extractor and a firing pin assembly that can be easily removed without tools.
Howa 1500 action screws are metric and are in a different location from the 700. The Howa 1500 has an integral recoil lug that accepts the front action screw, this means you have more of the front action screw engaging the action. WARNING: If you install it into a poorly-fitted stock or action you may bind it.
Can a Howa Action Be Used for a Custom Rifle Project?
Absolutely! You can either buy a barreled action from Brownells and throw it in a chassis system/stock of your choice or you can use a stripped action to build a custom rifle. If you are in the chassis market, MDT offers a wide variety of chassis in different price ranges. All have worked well for me.
How to Remove Howa Factory Barrel from Action
You may have heard internet grumblings about removing Howa barrels. Some keyboard commandos say they are extremely difficult to remove without a relief cut. Well Bill at Rifleshooter.com demonstrates that Howa barrels can be removed without trouble, provided you have the right tools. Watch this video:
Watch Howa Barrel Removal Video — Quick and Easy (Click Speaker Icon for Audio)
Q: Is it difficult to remove a barrel from a Howa 1500?
A: Not very. I’ve heard from some smiths that worked on Howas (years ago) that the factory barrels are difficult to remove. However of the half dozen or so Howa barrels that I’ve pulled, they’ve been very easy. I use a Brownells action wrench with the top piece for a Rem Model 700 and the flat bottom resting against the flat on the wrench.
Howa Actions Require Metric Barrel Threads
It’s easy to thread a barrel for a Howa action. You just have to cut metric threads — most lathes out there can cut them. I cut the threads below on a manual lathe using change gears. [Editor: John Whidden cuts metric tenon threads with a CNC lathe. “It’s easy,” John tells us, “No issue whatsoever.”]
Using Howa Actions for Custom Rifles
I have built a few customs with Howa actions. Below is one of my favorite, a .308 Winchester. It consists of a Howa 1500 action, Shilen Select Match Rem Varmint contour barrel\, and Modular Driven Technologies (MDT) ESS chassis. Great rifle and it hammers!
Many barrel-makers mark the twist rate and bore dimensions on their barrel blanks.
Does muzzle velocity change with faster or slower barrel twist rates? Absolutely, but much less than you might think. Faster twist rates do slow down bullets somewhat, but the speed loss is NOT that significant. With Bartlein .308 Win barrels of identical length and contour, a 1:12″-twist barrel was only 8 fps faster than a 1:8″-twist barrel. That was the result of testing by Applied Ballistics.
The Applied Ballistics team tested six (6) same-length/same-contour Bartlein barrels to observe how twist rate might affect muzzle velocity. This unique, multi-barrel test is featured in the book Modern Advancements in Long Range Shooting, Vol. 1. That book includes other fascinating field tests, including a comprehensive chronograph comparison.
Barrel Twist Rate vs. Velocity — What Tests Reveal by Bryan Litz
When considering barrel twist rates, it’s a common belief that faster twist rates will reduce muzzle velocity. The thinking is that the faster twist rate will resist forward motion of the bullet and slow it down. There are anecdotal accounts of this, such as when someone replaces a barrel of one brand/twist with a different brand and twist and observes a different muzzle velocity. But how do you know the twist rate is what affected muzzle velocity and not the barrel finish, or bore/groove dimensions? Did you use the same chronograph to measure velocity from both barrels? Do you really trust your chronograph?
Summary of Test Results
After all the smoke cleared, we found that muzzle velocity correlates to twist rate at the average rate of approximately 1.33 FPS per inch of twist. In other words, your velocity is reduced by about 5 FPS if you go from a 1:12″ twist to a 1:8″ twist. — Bryan Litz
Savage Test Rifle with Six Bartlein Barrels
Most shooters don’t have access to the equipment required to fully explore questions like this. These are exactly the kinds of things we examine in the book Modern Advancements in Long Range Shooting, Vol. 1. In that book, we present experiments conducted in the Applied Ballistics lab. Some of those experiments took on a “Myth Buster” tone as we sought to confirm (or deny) popular pre-conceptions. For example, here’s how we approached the question of barrel twist and muzzle velocity.
Six .308 Win Barrels from Bartlein — All Shot from the Same Rifle
We acquired six (6) barrels from the same manufacturer (Bartlein), all the same length and contour, and all chambered with the same reamer (SAAMI spec .308 Winchester). All these barrels were fitted to the same Savage Precision Target action, and fired from the same stock, and bench set-up. Common ammo was fired from all six barrels having different twist rates and rifling configurations. In this way, we’re truly able to compare what effect the actual twist rate has on muzzle velocity with a reasonable degree of confidence.
Prior to live fire testing, we explored the theoretical basis of the project, doing the physics. In this case, an energy balance is presented which predicts how much velocity you should expect to lose for a bullet that’s got a little more rotational energy from the faster twist. In the case of the .30 caliber 175 grain bullets, the math predicts a loss of 1.25 fps per inch-unit of barrel twist (e.g. a 1:8″ twist is predicted to be 1.25 fps slower than a 1:9″ twist).
Above, data shows relationship between Twist Rate and Muzzle Velocity (MV) for various barrel twist rates and rifling types. From fast to slow, the three 1:10″ twist barrels are: 5R (canted land), 5 Groove, 5 Groove left-hand twist.
We proceeded with testing all 6 barrels, with twist rates from 1:8″ to 1:12″. After all the smoke cleared, we found that muzzle velocity correlates to twist rate at the average rate of approximately 1.33 fps per inch of twist. In other words, your velocity is reduced by about 5 fps if you go from a 1:12″ twist to a 1:8″ twist. [Editor: That’s an average for all the lengths tested. The actual variance between 1:12″ and 1:8″ here was 8 FPS.] In this case the math prediction was pretty close, and we have to remember that there’s always uncertainty in the live fire results. Uncertainty is always considered in terms of what conclusions the results can actually support with confidence.
This is just a brief synopsis of a single test case. The coverage of twist rates in Modern Advancements in Long-Range Shooting Vol. 1 is more detailed, with multiple live fire tests. Results are extrapolated for other calibers and bullet weights. Needless to say, the question of “how twist rate affects muzzle velocity” is fully answered.
Other chapters in the book’s twist rate section include: · Stability and Drag — Supersonic
· Stability and Drag — Transonic
· Spin Rate Decay
· Effect of Twist rate on Precision
Other sections of the book include: Modern Rifles, Scopes, and Bullets as well as Advancements in Predictive Modeling. This book is sold through the Applied Ballistics online store at thescienceofaccuracy.com. Modern Advancements in Long Range Shooting is also available as an eBook in Amazon Kindle format.
Most of us own a .223 Rem rifle. Now, thanks to our friends at Rifleshooter.com we can assess exactly how velocity changes with barrel length for this popular cartridge.
Rifleshooter.com performed an interesting test, cutting the barrel of a .223 Rem rifle from 26″ all the way down to 16.5″. The cuts were made in one-inch intervals with a rotary saw. At each cut length, velocity was measured with a Magnetospeed chronograph. To make the test even more interesting, four different types of .223 Rem/5.56 ammo were chron’d at each barrel length. The Rifleshooter.com team that conducts these tests has a full-service gun shop, 782 Custom Gunworks — visit 782guns.com.
Test Barrel Lost 25.34 FPS Per Inch (.223 Rem Chambering)
How much velocity do you think was lost, on average, for each 1″ reduction in barrel length? The answer may surprise you. The average speed loss of the four types of .223/5.56 ammo, with a 9.5″ shortening of barrel length, was 240.75 fps total (from start to finish). That works out to an average loss of 25.34 fps per inch.
5.56/.223 Barrel Cut-Down Speed Test 26″ to 16.5″
Start FPS at 26″
End FPS at 16.5″
Total Loss
Average Loss Per Inch
UMC .223 55gr
3182*
2968
214
22.5 FPS
Federal M193 55gr
3431
3187
244
25.7 FPS
Win m855 62gr
3280
2992
288
30.3 FPS
Blk Hills .223 68gr
2849
2632
217
22.8 FPS
*There may have been an error. The 25″ velocity was higher at 3221 fps.
Rifleshooter.com observed: “Cutting the barrel from 26″ to 16.5″ resulted in a velocity reduction of 214 ft/sec with the UMC 223 55-grain cartridge, 244 ft/sec with the Federal M-193 cartridge, 288 ft/sec with the Winchester M855 cartridge and 217 ft/sec with the Back Hills 223 68-grain match cartridge.”
How the Test Was Done
The testers described their procedure as follows: “Ballistic data was gathered using a Magnetospeed barrel-mounted ballistic chronograph. At each barrel length, the rifle was fired from a front rest with rear bags, with five rounds of each type of ammunition. Average velocity and standard deviation were logged for each round. Once data was gathered for each cartridge at a given barrel length, the rifle was cleared and the bolt was removed. The barrel was cut off using a cold saw. The test protocol was repeated for the next length. Temperature was 45.7° F.”
See More Barrel Cut-Down Tests on Rifleshooter.com
Rifleshooter.com has performed barrel cut-down tests for many other calibers/chamberings including 6mm Creedmoor, .308 Winchester, and .338 Lapua Magnum. See these test results at Rifleshooter.com.
Much Different Results with 6mmBR and a Longer Barrel
The results from Rifleshooter.com’s .223/5.56 test are quite different than the results we recorded some years ago with a barrel chambered for the 6mmBR cartridge. When we cut our 6mmBR barrel down from 33″ to 28″ we only lost about 8 FPS per inch. Obviously this is a different cartridge type, but also our 6mmBR barrel end length was longer than Rifleshooter.com’s .223 Rem start length. Velocity loss may be more extreme with shorter barrel lengths. And, of course, different cartridge types and powder/bullet combinations will yield different results.
Montana-based PROOF Research has released a revealing video showcasing carbon fiber firearms technology and the company’s barrel-making process. Viewers will find the 8-minute film an intriguing introduction to composite barrel-making, which employs aerospace carbon fiber wrapped around a steel barrel core. The video showcases the high-tech machines used at PROOF’s production facilities.
This video shows how PROOF Research employs aerospace-grade, high-temperature composite materials to build match-grade carbon fiber-wrapped barrels.
Dr. David Curliss, General Manager of PROOF Research’s Advanced Composite Division, and former head of the U.S. Air Force High Temperature Composites Laboratory, explains how aerospace expertise helps in the development of PROOF’s firearms-related products: “We are able to provide premier materials for PROOF Research for firearms barrels applications as well as the aerospace market. We’re probably the only firearms technology company that has composite materials in orbit around the earth.”
Barrel-maker Dan Lilja’s website, RifleBarrels.com has an excellent FAQ page that contains a wealth of useful information. On the Lilja FAQ Page you’ll find answers to many commonly-asked questions. For example, Dan’s FAQ addresses the question of barrel life. Dan looks at factors that affect barrel longevity, and provides some predictions for barrel life, based on caliber, chambering, and intended use.
NOTE: This article was very well-received when it was first published. We are reprising it for the benefit of readers who missed it the first time.
Dan cautions that “Predicting barrel life is a complicated, highly variable subject — there is not a simple answer. Signs of accurate barrel life on the wane are increased copper fouling, lengthened throat depth, and decreased accuracy.” Dan also notes that barrels can wear prematurely from heat: “Any fast varmint-type cartridge can burn out a barrel in just a few hundred rounds if those rounds are shot one after another without letting the barrel cool between groups.”
Q. What Barrel Life, in number of rounds fired, can I expect from my new barrel?
A: That is a good question, asked often by our customers. But again there is not a simple answer. In my opinion there are two distinct types of barrel life. Accurate barrel life is probably the type most of us are referencing when we ask the question. But there is also absolute barrel life too. That is the point where a barrel will no longer stabilize a bullet and accuracy is wild. The benchrest shooter and to a lesser extent other target shooters are looking at accurate barrel life only when asking this question. To a benchrest shooter firing in matches where group size is the only measure of precision, accuracy is everything. But to a score shooter firing at a target, or bull, that is larger than the potential group size of the rifle, it is less important. And to the varmint hunter shooting prairie dog-size animals, the difference between a .25 MOA rifle or one that has dropped in accuracy to .5 MOA may not be noticeable in the field.
The big enemy to barrel life is heat. A barrel looses most of its accuracy due to erosion of the throat area of the barrel. Although wear on the crown from cleaning can cause problems too. The throat erosion is accelerated by heat. Any fast varmint-type cartridge can burn out a barrel in just a few hundred rounds if those rounds are shot one after another without letting the barrel cool between groups. A cartridge burning less powder will last longer or increasing the bore size for a given powder volume helps too. For example a .243 Winchester and a .308 Winchester both are based on the same case but the .308 will last longer because it has a larger bore.
And stainless steel barrels will last longer than chrome-moly barrels. This is due to the ability of stainless steel to resist heat erosion better than the chrome-moly steel.
Barrel Life Guidelines by Caliber and Cartridge Type
As a very rough rule of thumb I would say that with cartridges of .222 Remington size you could expect an accurate barrel life of 3000-4000 rounds. And varmint-type accuracy should be quite a bit longer than this.
For medium-size cartridges, such as the .308 Winchester, 7×57 and even the 25-06, 2000-3000 rounds of accurate life is reasonable.
Hot .224 caliber-type cartridges will not do as well, and 1000-2500 rounds is to be expected.
Bigger magnum hunting-type rounds will shoot from 1500-3000 accurate rounds. But the bigger 30-378 Weatherby types won’t do as well, being closer to the 1500-round figure.
These numbers are based on the use of stainless steel barrels. For chrome-moly barrels I would reduce these by roughly 20%.
The .17 and .50 calibers are rules unto themselves and I’m pressed to predict a figure.
The best life can be expected from the 22 long rifle (.22 LR) barrels with 5000-10,000 accurate rounds to be expected. We have in our shop one our drop-in Anschutz barrels that has 200,000 rounds through it and the shooter, a competitive small-bore shooter reported that it had just quit shooting.
Remember that predicting barrel life is a complicated, highly variable subject. You are the best judge of this with your particular barrel. Signs of accurate barrel life on the wane are increased copper fouling, lengthened throat depth, and decreased accuracy.
Benchrest Barrel Life — You May Be Surprised
I thought it might be interesting to point out a few exceptional Aggregates that I’ve fired with 6PPC benchrest rifles with barrels that had thousands of rounds through them. I know benchrest shooters that would never fire barrels with over 1500 shots fired in them in registered benchrest matches.
I fired my smallest 100-yard 5-shot Aggregate ever in 1992 at a registered benchrest match in Lewiston, Idaho. It was a .1558″ aggregate fired in the Heavy Varmint class. And that barrel had about 2100 rounds through it at the time.
Another good aggregate was fired at the 1997 NBRSA Nationals in Phoenix, Arizona during the 200-yard Light Varmint event. I placed second at this yardage with a 6PPC barrel that had over 2700 rounds through it at the time. I retired this barrel after that match because it had started to copper-foul quite a bit. But accuracy was still good.
Sometimes you’ll get a barrel that doesn’t stabilize bullets the way you’d anticipate, based on the stated (or presumed) twist rate. A barrel might have 1:10″ stamped on the side but it is, in truth, a 1:10.5″ twist or even a 1:9.5″. Cut-rifled barrels, such as Kriegers and Bartleins, normally hold very true to the specified twist rate. With buttoned barrels, due to the nature of the rifling process, there’s a greater chance of a small variation in twist rate. And yes, factory barrels can be slightly out of spec as well.
The .22 LR Conversion Really Works
CONCLUSION: Stainless steel barrels and components won’t rust nearly as fast as blued steel, but you still have to take precautions — particularly removing sweat and corrosive salts from the barrel. Also, don’t let moisture build up inside or outside of the barrel. We recommend wiping your barrels and actions with Eezox, or Corrosion-X after each use. These are both extremely effective rust-fighters that go on thin, without leaving a greasy residue. (Eezox leaves a clear finish, while Corrosion-X has a slightly waxy finish.) Also store your guns in 
Howa 1500 HACT 2-Stage Trigger
