Hunting season is here. For many of us, Fall hunting season involves liberating a rifle that sits in a safe most of the year, grabbing a box of cartridges, and heading to the wilds. But this “once a year thing” carries with it potential risks.
It is all to easy to grab some rounds that may look right, but which are, in fact, a slightly different chambering. Likewise it is possible some hunting rounds got put in the wrong box after last year’s hunting trip. Be very careful when you get ready for a hunting trip — check the headstamp, cartridge dimensions, and bullet diameter of all your rounds. If you make an ammo selection mistake, the consequences can be disasterous, as this story reveals.
The .223 WSSM and 6mmBR Disaster Report by Dr. Jim Clary
Under most circumstances, shooters don’t have to worry about chambering the wrong cartridge into the wrong rifle. After all, the cartridges are well marked and we all know which rifle we are shooting on any given day. In many cases, incorrect cartridges cannot be chambered — larger cases will not fit in smaller chambers, for example. No problem! That being said, I can tell you that even an experienced, careful and normally safe shooter can make a mistake.
The following is an account of just such a mistake that could have resulted in death or dismemberment. Fortunately, the shooter was not hurt, but the rifle was completely destroyed.
Last year, a friend purchased a Savage Precision right bolt, left port, single shot bolt action in 6mmBR Norma. It was an incredible prairie dog gun and he spent the summer burning powder and busting dogs. In October, he purchased a stainless steel Browning A-Bolt Varmint in .223 WSSM. The weather in the upper Midwest turned sour by the time he got the brass tuned up and he only got to fire it a few times before he was “socked in” for the winter. Thus, he spent his evenings loading ammo for the spring thaw.
During a break in the weather, he grabbed both rifles and a couple of bags of .223 WSSM and 6mmBR cartridges and headed to the range to check out his new loads. In case you are not familiar, the 6mmBR is smaller in diameter and a mite shorter than the .223 WSSM. Because of this, it will chamber in a .223 WSSM, but the .243 caliber (6mm) bullet is too big for the .22 caliber bore. That is what happened to my friend.
The rest is history — when he squeezed the trigger, all hell broke loose. The entire bottom of the rifle blew out, including the magazine assembly. The explosion actually cut the stock into two pieces. However, the bolt held and amazing as it may seem, the .243 bullet was “swaged” right out of the .223 barrel.
6mmBR (left) and .223 WSSM (right) cartridges above the remains of Browning A-Bolt rifle.
One Small Mistake Is All It Takes
Now, realize that my friend has been shooting all manner of firearms, safely, for over half a century. He is meticulous, thorough and conscientious in his approach to reloading and shooting. However, he made one mistake. He put some lose 6BR cartridges in a baggie as he packed up from a prairie dog hunt last summer, without noticing that the baggie was marked .223 WSSM in black marker. Then, when the break in his winter weather came, he grabbed the bag, believing it to be the WSSM cartridges and didn’t check the head stamp.
Couldn’t happen to you? How many times have we emptied our pockets of cartridges and dropped them into a plastic container on the shooting bench? How many times have we set down to a marathon reloading session, loading several calibers in a row? How many times have we put the wrong bullets, cases or primers into the incorrect container? My point is that even the safest of us can make a mistake. So, look at the picture above and take a bit more time when you reload your ammunition at home or chamber a round in the field. It might save your life.
Guys — honestly, if you do anything today on this site, watch this video. You won’t be disappointed. Guaranteed. This is a very informative (and surprisingly entertaining) video. Every serious hand-loader should watch this video to see how cartridge cases are made. Your Editor has watched the video 5 times now and I still find it fascinating. The camera work and editing are excellent — there are many close-ups revealing key processes such as annealing and head-stamping.
VERY Informative Video Show Cartridge Brass and Ammunition Production:
Norma has released a fascinating video showing how bullet, brass, and ammunition are produced at the Norma Precision AB factory which first opened in 1902. You can see how cartridges are made starting with brass disks, then formed into shape through a series of processes, including “hitting [the cup] with a 30-ton hammer”. After annealing (shown at 0:08″), samples from every batch of brass are analyzed (at multiple points along the case length) to check metal grain structure and hardness. Before packing, each case is visually inspected by a human being (3:27″ time-mark).
The video also shows how bullets are made from jackets and lead cores. Finally, you can watch the loading machines that fill cases with powder, seat the bullets, and then transport the loaded rounds to the packing system. In his enthusiasm, the reporter/narrator does sometimes confuse the term “bullets” and “rounds” (5:00″), but you can figure out what he means. We definitely recommend watching this video. It’s fascinating to see 110-year-old sorting devices on the assembly line right next to state-of-the art, digitally-controlled production machinery.
Video tip by EdLongrange. We welcome reader submissions.
Wouldn’t it be nice to have a print resource at your fingertips that has hundreds of true-size cartridge illustrations, plus technical descriptions of thousands of popular cartridge types? That could be a real time-saver. It’s no wonder this book is an Amazon category best-seller.
If you’re a serious shooter, the latest 7th Edition of the Ammo Encyclopedia belongs in your library. Released in late 2022, this 928-page book is probably the most comprehensive and up-to-date book in print covering current and obsolete cartridge and shotshell types. The Ammo Encyclopedia is a massive resource work with 100+ chapters, covering thousands of handgun, rifle, and shotgun cartridges from the past century and a half. This 928-page edition includes over 150 new cartridge profiles. An expanded Trademark Index lists contact information for all current ammunition manufacturers.
One of the best features is a full-color section with actual size drawings of over 320 current rimfire/centerfire cartridges and shotshells. You won’t find that many “life-size” cartridge drawings in one place even on the internet. Cartridge profiles and ballistic charts have been expanded to include many new factory cartridges. An updated Cartridge Index lists both the standard and alternate names for each cartridge in chronological order. The authors have even included air rifle pellets and historical images and charts. This 928-page softcover book is now just $19.99 on Amazon, 60% off list price.
Comments from guys who bought the book:
“This book contains a vast array of information on many modern and even obsolete ammunition. Definitely recommend for any modern reloader novice or experienced.” – Duggaboy460
“It’s a great reference book for individuals who reload their own ammunition. There is a lot more info in this Edition. Everyone who likes this information should have it in their library.” – Reloader
“Very comprehensive with great photos and detailed information. A Must have for anybody with several guns/ammo.” – M.Ibarra
SSG Greg Markowski of the USAMU at Camp Perry, Ohio.*
The U.S. Army Marksmanship Unit (USAMU) fields pistol teams as well as rifle and shotgun competition squads. Consequently the USAMU’s Reloading Shop loads tens of thousands of pistol rounds every year. In this article, the USAMU’s handgun experts talk about reloading for handguns — with smart tips on how to achieve superior accuracy with 100% reliability. This article, which offers important insights on COAL, primers, crimps and more.
This video shows .45 ACP centerfire pistol competitors at Camp Perry
Precision Pistol Reloading — Recommended Methods
Optimize the Taper Crimp
One often-overlooked aspect of handloading highly-accurate pistol ammunition is the amount of crimp and its effect on accuracy. Different amounts of taper crimp are used with various handloads to obtain best accuracy. The amount is based on bullet weight, powder burn rate and charge, plus other factors. It is not unusual for our Shop to vary a load’s crimp in degrees of 0.001″ and re-test for finest accuracy.
Use Consistent Brass
Brass is also important to pistol accuracy. While accurate ammunition can be loaded using brass of mixed parentage, that is not conducive to finest results, particularly at 50 yards. It is important for the serious competitor/handloader to use brass of the same headstamp and ideally one lot number, to maximize uniformity. Given the volumes of ammunition consumed by active pistol competitors, using inexpensive, mixed surplus brass for practice, particularly at the “short line” (25 yards), is understandable. However [at 50 yards], purchasing and segregating a lot of high-quality brass to be used strictly for slow-fire is a wise idea.
Importance of Uniform COAL
Uniformity of the Case Overall Length (COAL) as it comes from the factory is also important to achieving utmost accuracy. More uniform case lengths (best measured after sizing) contribute to greater consistency of crimp, neck tension, ignition/burn of powder charge, and so on. Cartridge case-length consistency varies from lot to lot, as well as by maker. Some manufacturers are more consistent in this dimension than others. [Editor’s note: It is easy to trim pistol brass to uniform length. Doing this will make your taper crimps much more consistent.]
Primers and Powders — Comparison Test for Accuracy
Pay attention to primer brands, powder types and charges. Evaluating accuracy with a Ransom or other machine rest at 50 yards can quickly reveal the effect of changes made to handload recipes.
Bullet Selection — FMJ vs. JHP
Bullets are another vital issue. First, there is the question of FMJ vs. JHP. A friend of this writer spent decades making and accuracy-testing rifle and pistol bullets during QC for a major bullet manufacturer. In his experience, making highly-accurate FMJ bullets is much more difficult than making highly-accurate JHPs, in large part due to the way the jackets are formed. Small die changes could affect accuracy of FMJ lots dramatically. The CMP now allows “safe, jacketed ammunition” in Excellence-in-Competition (EIC) Service Pistol matches, although wadcutter ammunition is prohibited. Thus, the option to use very accurate JHP designs simplifies the life of CMP Service Pistol shooters in pursuit of the prestigious Distinguished Pistol Shot badge.
This animation showing 1911 Pistol operation has over 31 million YouTube views:
Hopefully, these tips will be helpful to any pistol shooters interested in accurate handloads, not just “Bullseye” shooters. Small tweaks to one’s normal routine can pay big dividends in improved accuracy and make practice and competition more rewarding. Stay safe, and good shooting!
TOP IMAGE: SSG Greg Markowski, a shooter/instructor with the USAMU, fires his pistol during the 2018 Civilian Marksmanship Program’s National Pistol Matches at Camp Perry, Ohio. At that event, Markowski claimed the General Mellon Trophy, General Patton Trophy and the General Custer Trophy. U.S. Army photo by Maj. Michelle Lunato/released by Defense Visual Information Distribution Service.
Here’s a handy invention by Forum member RayJay from Georgia. It’s a simple wire clip that will hold the lid of your plastic ammo box fully open during use. RayJay explains: “Everybody probably uses the cheap plastic cartridge cases. The only problem I have with them is the lid is always in the way and sometimes when trying to open the lid farther the cartridge box tips and you can dump out the cases. I did some cogitating and came up with these .061″ music wire clips. They work great and the unexpected benefit is that the cases are more stable while sitting at the bench.”
RayJay adds: “The round wire is ideal because it still allows a cartridge to fit in the hole where the clip is placed. Now all I need to do is make another 15 or 20 so I can have one in every case I own.”
Another Answer — Buy Better Ammo Boxes with Mechanical Hinges
Many common types of ammo boxes do have this annoying issue of the lids resisting opening and not staying fully open. However, some of the better boxes from Plano and MTM now have a proper hinge, so that the lid lies flat. Shown below is the MTM #17 100rd box for .223 Rem ammo, which has a nice mechanical hinge so the top lies flat when open.
Even the basic MTM P50 boxes now have a Mechanical Hinge so the lid opens all the way and lies flat when open (see video at 00:56):
The shooting season is now in full swing. When you head to the range you’ll want to be prepared. That means collecting all the gear you’ll need at the range. It’s easy to forget small, critical items, so we’ve provided a checklist of the small “extras” you should pack before you head out to the range. In addition to rifle, rests, ammo, targets, and cleaning gear, here are a dozen essentials you should include in your range bag.
• Shell-Holder — If you don’t have calipers, you can use a shell-holder to check for excessive case expansion from hot loads. If a fired case doesn’t slip into the shell-holder easily, your load is definitely TOO HOT.
• Extra Earplugs — Always use ear protection when shooting. We bring a 35mm film canister with extra sets of foam earplugs.
• Hex Wrench or Screwdriver for action screws — Action screws can work loose with time. Always bring the appropriate hex wrench or screwdriver whenever you go to the range.
• Small Wrench for Scope Rings — Check the tension of your scope base and ring fasteners before you go. Bring along a small Torx wrench for the ring screws (or other tool that fits your fasteners).
• Normal and Under-sized Jags — It is often wise to use one-caliber undersize jags when applying solvent with cotton patches. You should have a couple sizes in your range kit.
• Extra Batteries — Bring extra batteries for all your electronic gear — which can include chronograph, windmeter, digital camera, GPS etc.
• Small Notebook and Pen or Pencil — Use the notebook to record chron data, log group sizes, and make notes about wind and weather conditions.
• Adhesive dots — Bring a few sheets of adhesive dots (sold at office supply stores). Use small white or black dots as target pasters. Use larger red or orange dots as aiming points (target centers).
• Folding Chair or Camp Stool — This comes in handy if you’re spotting for another shooter, or if you reload away from the firing line.
• Water Bottle — You can’t shoot well if you’re dehydrated. Bring at least two quarts of water with you and keep a bottle at the bench.
• Surveyors’ Tape and Wood Stakes — You can make inexpensive wind indicators using surveyors’ tape attached to the top of wood stakes.
• Small Plastic Ruler — Use this to measure your group sizes. A transparent (see-through) ruler works best. Rulers are also useful for drawing lines on targets.
This list is not intended to be exclusive. There are many other items you may wish to include. Obviously bring safety glasses, and Sharpie-type pens are always handy to mark targets. We invite our readers to add other “essentials” to the list. The important thing is to plan ahead, packing your key items before you drive to the range.
Wouldn’t it be nice to have a print resource that has hundreds of true-size cartridge illustrations, plus technical descriptions of thousands of popular cartridge types? That could be a real time-saver. It’s no wonder this Ammo Encyclopedia book is an Amazon category best-seller.
If you’re a serious shooter, the latest 7th Edition of the Ammo Encyclopedia belongs in your library. This 928-page book by Charles Priore Jr. and Lisa Buening is probably the most comprehensive and up-to-date book in print covering current and classic cartridges and shotshells. The Ammo Encyclopedia is a massive resource work. The 7th Edition, released in October 2022, now boasts 100+ chapters, covering thousands of handgun, rifle, and shotgun cartridges. This 928-page softcover book sells for $39.99 on Amazon (#ad). That’s a good deal — 20% off list price.
One of the best features is a full-color section depicting actual size drawings of over 300 current rimfire/centerfire cartridges and shotshells. You won’t find that many “life-size” cartridge drawings in one place even on the internet. Cartridge profiles and ballistic charts have been expanded to include many new factory cartridges. An expanded Trademark Index lists contact information for all current ammunition manufacturers.
For the 7th Edition, over 150 cartridge types have been added. And dozens of previously proprietary cartridges now have individual profiles. An expanded color section shows current centerfire, rimfire, and shotshell cartridges in full color. Plus updated Ballistic Tables provide muzzle velocity, dimensions, and page numbers for the corresponding cartridge profile pages.
Comments from guys who bought the book:
“[The Ammo Encyclopedia is] better than Cartridges of the World. Much better editing and more accurate.” — John Guibert
“The amount and depth of detail provided is beyond impressive. An enormous amount of time and thought went into this latest version of the Ammo Encyclopedia.” — BW Kreisler
“I have many books on firearms and ammunition acculmulated over a few decades. This is by far the best and most comprehensive book on ammunition that I have ever seen. It is a must have reference source for everthing ammunition whether for current or obsolete and the history behind them.” – Eric
SSG Greg Markowski of the USAMU at Camp Perry, Ohio.*
The U.S. Army Marksmanship Unit (USAMU) fields pistol teams as well as rifle and shotgun competition squads. Consequently the USAMU’s Reloading Shop loads tens of thousands of pistol rounds every year. In this article, the USAMU’s handgun experts talk about reloading for handguns — with smart tips on how to achieve superior accuracy with 100% reliability. This article, which offers important insights on COAL, primers, crimps and more.
This video shows .45 ACP centerfire pistol competitors at Camp Perry
Precision Pistol Reloading — Recommended Methods
Optimize the Taper Crimp
One often-overlooked aspect of handloading highly-accurate pistol ammunition is the amount of crimp and its effect on accuracy. Different amounts of taper crimp are used with various handloads to obtain best accuracy. The amount is based on bullet weight, powder burn rate and charge, plus other factors. It is not unusual for our Shop to vary a load’s crimp in degrees of 0.001″ and re-test for finest accuracy.
Use Consistent Brass
Brass is also important to pistol accuracy. While accurate ammunition can be loaded using brass of mixed parentage, that is not conducive to finest results, particularly at 50 yards. It is important for the serious competitor/handloader to use brass of the same headstamp and ideally one lot number, to maximize uniformity. Given the volumes of ammunition consumed by active pistol competitors, using inexpensive, mixed surplus brass for practice, particularly at the “short line” (25 yards), is understandable. However [at 50 yards], purchasing and segregating a lot of high-quality brass to be used strictly for slow-fire is a wise idea.
Importance of Uniform COAL
Uniformity of the Case Overall Length (COAL) as it comes from the factory is also important to achieving utmost accuracy. More uniform case lengths (best measured after sizing) contribute to greater consistency of crimp, neck tension, ignition/burn of powder charge, and so on. Cartridge case-length consistency varies from lot to lot, as well as by maker. Some manufacturers are more consistent in this dimension than others. [Editor’s note: It is easy to trim pistol brass to uniform length. Doing this will make your taper crimps much more consistent.]
Primers and Powders — Comparison Test for Accuracy
Pay attention to primer brands, powder types and charges. Evaluating accuracy with a Ransom or other machine rest at 50 yards can quickly reveal the effect of changes made to handload recipes.
Bullet Selection — FMJ vs. JHP
Bullets are another vital issue. First, there is the question of FMJ vs. JHP. A friend of this writer spent decades making and accuracy-testing rifle and pistol bullets during QC for a major bullet manufacturer. In his experience, making highly-accurate FMJ bullets is much more difficult than making highly-accurate JHPs, in large part due to the way the jackets are formed. Small die changes could affect accuracy of FMJ lots dramatically. The CMP now allows “safe, jacketed ammunition” in Excellence-in-Competition (EIC) Service Pistol matches, although wadcutter ammunition is prohibited. Thus, the option to use very accurate JHP designs simplifies the life of CMP Service Pistol shooters in pursuit of the prestigious Distinguished Pistol Shot badge.
Hopefully, these tips will be helpful to any pistol shooters interested in accurate handloads, not just “Bullseye” shooters. Small tweaks to one’s normal routine can pay big dividends in improved accuracy and make practice and competition more rewarding. Stay safe, and good shooting!
TOP IMAGE: SSG Greg Markowski, a shooter/instructor with the USAMU, fires his pistol during the 2018 Civilian Marksmanship Program’s National Pistol Matches at Camp Perry, Ohio. At that event, Markowski claimed the General Mellon Trophy, General Patton Trophy and the General Custer Trophy. U.S. Army photo by Maj. Michelle Lunato/released by Defense Visual Information Distribution Service.
The shooting season is now in full swing. When you head to the range you’ll want to be prepared. That means collecting all the gear you’ll need at the range. It’s easy to forget small, critical items, so we’ve provided a checklist of the small “extras” you should pack before you head out to the range. In addition to rifle, rests, ammo, targets, and cleaning gear, here are a dozen essentials you should include in your range bag.
• Shell-Holder — If you don’t have calipers, you can use a shell-holder to check for excessive case expansion from hot loads. If a fired case doesn’t slip into the shell-holder easily, your load is definitely TOO HOT.
• Extra Earplugs — Always use ear protection when shooting. We bring a 35mm film canister with extra sets of foam earplugs.
• Hex Wrench or Screwdriver for action screws — Action screws can work loose with time. Always bring the appropriate hex wrench or screwdriver whenever you go to the range.
• Small Wrench for Scope Rings — Check the tension of your scope base and ring fasteners before you go. Bring along a small Torx wrench for the ring screws (or other tool that fits your fasteners).
• Normal and Under-sized Jags — It is often wise to use one-caliber undersize jags when applying solvent with cotton patches. You should have a couple sizes in your range kit.
• Extra Batteries — Bring extra batteries for all your electronic gear — which can include chronograph, windmeter, digital camera, GPS etc.
• Small Notebook and Pen or Pencil — Use the notebook to record chron data, log group sizes, and make notes about wind and weather conditions.
• Adhesive dots — Bring a few sheets of adhesive dots (sold at office supply stores). Use small white or black dots as target pasters. Use larger red or orange dots as aiming points (target centers).
• Folding Chair or Camp Stool — This comes in handy if you’re spotting for another shooter, or if you reload away from the firing line.
• Water Bottle — You can’t shoot well if you’re dehydrated. Bring at least two quarts of water with you and keep a bottle at the bench.
• Surveyors’ Tape and Wood Stakes — You can make inexpensive wind indicators using surveyors’ tape attached to the top of wood stakes.
• Small Plastic Ruler — Use this to measure your group sizes. A transparent (see-through) ruler works best. Rulers are also useful for drawing lines on targets.
This list is not intended to be exclusive. There are many other items you may wish to include. Obviously bring safety glasses, and Sharpie-type pens are always handy to mark targets. We invite our readers to add other “essentials” to the list. The important thing is to plan ahead, packing your key items before you drive to the range.
What’s the next best thing to a stockpile of gleaming, freshly-loaded ammo? How about a movie showing gleaming, freshly-loaded ammo being made — from start to finish? The five-minute video below shows the ammunition production process at the Lake City Army Ammunition Plant in Independence, Missouri. Lake City is the largest producer of small arms ammunition for the U.S. military, producing roughly four MILLION small-caliber rounds every day.
This promotional video does go overboard at times (too many smiling employees gushing about quality control). Still, it is fascinating to watch the process of creating cartridges — from the drawing (or extrusion) of raw brass into casings to the placement of projectiles and primers.
Quick History of Lake City Ammunition Plant Lake City Army Ammunition Plant (LCAAP) is a 3,935-acre government-owned, contractor-operated facility in Independence, Missouri that was established by Remington Arms in 1941 to manufacture and test small caliber ammunition for the U.S. Army. The facility has remained in continuous operation except for one 5-year period following World War II. Remington Arms operated the plant from its inception until 1985. Then Winchester took over the facility from 1985-2000.
Prior to its acquisition by Northrup Grumman in 2018, Orbital-ATK ran the plant since late 2000, initially as Alliant Techsystems (ATK). Recently Olin Corporation announced that its ammunition division, Olin Winchester, LLC, has been selected by the U.S. Army to operate and manage the Lake City Army Ammunition Plant for the next seven years — Winchester will assume full operational control of the Lake City plant on October 1, 2020.
Hunting season is here. For many of us, Fall hunting season involves liberating a rifle that sits in a safe most of the year, grabbing a box of cartridges, and heading to the wilds. But this “once a year thing” carries with it potential risks.
Norma has released a fascinating video showing how bullet, brass, and ammunition are produced at the 
Use Consistent Brass
The shooting season is now in full swing. When you head to the range you’ll want to be prepared. That means collecting all the gear you’ll need at the range. It’s easy to forget small, critical items, so we’ve provided a checklist of the small “extras” you should pack before you head out to the range. In addition to rifle, rests, ammo, targets, and cleaning gear, here are a dozen essentials you should include in your range bag.
• Shell-Holder — If you don’t have calipers, you can use a shell-holder to check for excessive case expansion from hot loads. If a fired case doesn’t slip into the shell-holder easily, your load is definitely TOO HOT.
• Hex Wrench or Screwdriver for action screws — Action screws can work loose with time. Always bring the appropriate hex wrench or screwdriver whenever you go to the range.
• Extra Batteries — Bring extra batteries for all your electronic gear — which can include chronograph, windmeter, digital camera, GPS etc.
• Folding Chair or Camp Stool — This comes in handy if you’re spotting for another shooter, or if you reload away from the firing line.
• Small Plastic Ruler — Use this to measure your group sizes. A transparent (see-through) ruler works best. Rulers are also useful for drawing lines on targets.
What’s the next best thing to a stockpile of gleaming, freshly-loaded ammo? How about a movie showing gleaming, freshly-loaded ammo being made — from start to finish? The five-minute video below shows the ammunition production process at the Lake City Army Ammunition Plant in Independence, Missouri. Lake City is the largest producer of small arms ammunition for the U.S. military, producing roughly four MILLION small-caliber rounds every day.
