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June 25th, 2019

Monitor Summer Barrel Heat with Handy Temp Strips

Barrel Heat Temp Temperature gauge strip McMaster Carr

You never want your barrels to get too hot, which can happen more quickly in summertime. Accuracy suffers when barrels over-heat, and excessive heat is not good for barrel life. So how do you monitor your barrel’s temperature? You can check if the barrel is “warm to the touch” — but that method is not particularly precise. There is a better way — using temperature-sensitive strips. McMaster.com (an industrial supply house) offers stick-on temp strips with values from 86° F to 140° F. A pack of ten (10) of these strips (item 59535K13) costs $12.16 — so figure it’ll cost you about $1.20 per barrel for strips. That’s cheap insurance for your precious barrels. For best barrel life, try to stay under 120 degrees F.

Barrel Heat Temp Temperature gauge strip McMaster Carr

Forum member Nomad47 says: “I have temperature strips (bought at McMaster-Carr) on all my barrels. I try not to shoot when the barrel gets to 122 degrees or higher[.]” Here are photos of the McMaster-Carr temp strips on Nomad47’s customized Savage.

Barrel Heat Temp Temperature gauge strip McMaster Carr

Bad things can happen if your barrel gets too hot. First, with some barrels, the point of impact (POI) will shift or “walk” as the barrel heats up excessively. Second, even if the POI doesn’t change, the groups can open up dramatically when the barrel gets too hot. Third, if the barrel is very hot, the chamber will transfer heat to your loaded cartridge, which can lead to pressure issues. Finally, there’s considerable evidence that hot barrels wear out faster. This is a very real concern, particularly for varmint shooters who may shoot hundreds of rounds in a day. For this reason, many varminters switch among various guns, never letting a particular barrel get too hot.

Neconos.com offers Bar-L Temp Strips that visually display heat readings from 86 to 140 degrees. Think of these strips as compact, unbreakable thermometers. With adhesive backing, they can also be used to monitor barrel heating. Put a strip on the side of the barrel and the barrel’s temp will be indicated by a stripe that changes from black to green. There is also a “general purpose” strip that reads to 196 degrees (bottom row). The Benchrest strip (86F to 140F) is in the middle. Bar-L temp strips cost $9.00, or $25.00 for a 3-pack.

Permalink Gear Review, Tech Tip 4 Comments »
December 12th, 2018

Tuning Barrels for Enhanced Precision and Accuracy

Anschutz Tuner

When a shot is fired through it, a barrel will exhibit harmonics. Tuning these harmonics (the “waves” that propagate through the barrel) can alter point of impact and, if you’re lucky, reduce group size. Barrel tuners have been used successfully in rimfire benchrest for many years (see photo above). While there are competing theories as to how and why barrel tuners work on rimfire rifles, there is no question that the accuracy of some rimfire barrels can be improved with the addition of a tuner. By changing the position of weights at the end of the barrel, we’ve seen shooters shrink their average group size as well as adjust the “sweet spot” for different lots of rimfire ammo. On the other hand, tuners can be the source of great frustration; some installations may yield little or no benefit. A shooter may have to experiment with a variety of different tuner designs (and weights) to find the optimal configuration.

Gene Bukys Barrel Tuner 333smittyCenterfire Tuners–Still a Work in Progress
In centerfire benchrest competition, the vast majority of competitors do not use tuners, though a few short-range shooters such as Gene Bukys and Jackie Schmidt have enjoyed considerable success. Gene has won major championships with tuned rifles. In 2011 Gene won both the Super Shoot and World Benchrest Championship (WBC), and Gene recently set a new NBRSA Sporter Class Grand Agg Record.

Centerfire benchrest guns typically employ shorter barrels with a much fatter contour (larger diameter) than rimfire rifles. Because centerfire rounds produce much higher pressures and velocities that a 22LR, a centerfire barrel also exhibits much different vibration characteristics than a typical rimfire barrel. Nonetheless, there are pioneers working with centerfire tuners who believe that tuning may be the “next leap forward” in centerfire accuracy.

Shown below is a switch-barrel benchrest rifle built by Forum member Eddie W. of Texas. It features a dual-port Hall “M” action with a ShadeTree Engineering Tuner crafted by Butch Lambert. The gun is designed to take both a 6PPC barrel for group shooting and a 30BR barrel for score shooting. The gun was barreled by Wayne Shaw, and Eddie did the stock work himself. Eddie reports: “It is a very accurate rifle.”

Lambert Tuner

Will we see more tuners on centerfire rifles? Only time will tell. Some folks believe that, since one can easily adjust the loads shot by centerfire guns (by tinkering with the powder charge and seating depth), tuners have limited utility. On the other hand, tuner advocates such as Gene Beggs believe tuners can help keep your group sizes small even as conditions (temperature, humidity) change. Gene believes that, with an appropriate tuner, you can spend less time fiddling with the load specs (changing your powder charge) and instead “dial in” your sweet spot using the tuner.

Lambert Tuner

Permalink Gunsmithing, Tech Tip 2 Comments »
April 4th, 2018

Rimfire Barrel Cleaning — ELEY’s Recommended Methods


Here’s a record-setting rimfire benchrest rifle owned by our friend Joe Friedrich.

Eley rimfire barrel cleaning with felt oilThe experts at ELEY Limited, top rimfire ammo-maker, have posted a helpful guide to cleaning rimfire barrels. We reprint highlights of the article below, but we suggest you read the full article on the Eley website: How to Clean Your Rifle the ELEY Way.

Editor’s Comment: This is not the only way to clean a rimfire barrel. There are other procedures. This is the method recommended by ELEY based on decades of experience with the top smallbore shooters in the world, including many Olympic Gold Medalists. Some shooters have been very successful cleaning less frequently, or using different types of solvents. The ELEY method is a good starting point.

Rimfire Barrel Cleaning

1. Clean the extension tube with a 12 gauge brush and felt or tissue moistened with solvent.

ELEY-how-to-clean-your-rifle-cleaning-step-1

2. Smoothly insert a cleaning rod guide into the receiver.

ELEY-how-to-clean-your-rifle-cleaning-step-2-cleaning-rod-guide

3. Apply a dry felt to the cleaning rod adapter and push it through the barrel to the muzzle in one slow steady movement. As the felt is dry it may feel stiff.

ELEY-how-to-clean-your-rifle-cleaning-step-3-apply-dry-felt ELEY-how-to-clean-your-rifle-cleaning-step-3-apply-dry-felt-through-the-barrel

4. Remove the soiled felt and pull back the cleaning rod.

ELEY-how-to-clean-your-rifle-cleaning-step-4-remove-felt

(more…)

Permalink - Articles, Bullets, Brass, Ammo 4 Comments »
February 16th, 2018

A Slice of (Barrel) Life — Inside Look at Barrel Erosion

So what does a “worn-out” barrel really look like? Tom Myers answered that question when he removed a 6.5-284 barrel and cut it down the middle to reveal throat wear. As you can see, there is a gap of about 5mm before the lands begin and you can see how the lands have thinned at the ends. (Note: even in a new barrel, there would be a section of freebore, so not all the 5mm gap represents wear.) There is actually just about 2mm of lands worn away. Tom notes: “Since I started out, I’ve chased the lands, moving out the seating depth .086″ (2.18 mm). I always seat to touch. My final touch dimension was 2.440″ with a Stoney Point .26 cal collet.”

Except for the 2mm of wear, the rifling otherwise looks decent, suggesting that setting back and rechambering this barrel could extend its useful life. Tom reports: “This was something I just thought I’d share if anyone was interested. I recently had to re-barrel my favorite prone rifle after its scores at 1,000 started to slip. I only ever shot Sierra 142gr MatchKings with VV N165 out of this barrel. It is a Hart and of course is button-rifled. I documented every round through the gun and got 2,300 over four years. Since I have the facilities, I used wire EDM (Electro Discharge Machining) to section the shot-out barrel in half. It was in amazingly good shape upon close inspection.”

Tom could have had this barrel set back, but he observed, “Lately I have had to increase powder charge to maintain 2,950 fps muzzle velocity. So to set it back would have only increased that problem. [And] I had a brand new 30″ Krieger all ready to screw on. I figured it was unlikely I’d get another full season on the old barrel, so I took it off.”

Permalink Gunsmithing, Tech Tip 6 Comments »
June 2nd, 2017

Bore Cleaning 101: Speed Up the Job with a Wash Bottle

Wash Bottle

rifle bore cleaner bottle

Small patches are not very efficient at distributing bore cleaning liquids inside your bore. The problem with a tight-fitting patch is that the solvent gets squeezed off in the first few inches. You can switch to a smaller jag, or a bore mop, but there is an even better way to get an ample amount of solvent in your bore. Just spray directly into the bore with a wash bottle, an inexpensive plastic bottle with an L-shaped dispensing neck, tapered at the end.

When using the wash bottle, you can either just plug the breech and spray from the muzzle end (where most copper fouling is), or, alternately, put the wash bottle neck directly in the chamber and spray forward. When spraying from the chamber forward, you may need to use a rubber O-Ring to seal off the action… depending on the bore size and the particular wash bottle’s neck spout diameter. We prefer to plug the breech ans squirt from the muzzle.

Bottle Solvent Application Great for Smaller Bores
Using wet patches or wet brushes is an inefficient way to really saturate the tight bores of 17s, 20s, and 22s. Even with a cotton bore mop, most of the solvent will be squeezed out before it gets to the end of the bore, where most copper fouling occurs. For these smaller 17, 20, and 22-caliber bores, you can just take the wash bottle and stick the tapered nozzle right in the chamber. The tapered end will press fit in the throat, sealing off the chamber. With the barrel slightly nose-down, give the bottle a couple good squirts until the solvent mists out the muzzle. In just a few seconds, this will put more solvent in the bore than a half-dozen wet patches.

A solvent-filled wash bottle is also handy for wetting your brushes. It’s much easier to saturate a bore brush (without spilling solvent on your stock), by using the wash bottle. You can get wash bottles from USPlastic.com, Amazon.com, or lab supply stores.

Permalink Reloading, Tech Tip 2 Comments »
February 26th, 2017

A Few Seconds at Best — The Short Operating Life of Barrels

Stopwatch barrel life

Here’s a little known fact that may startle most readers, even experienced gunsmiths: your barrel wears out in a matter of seconds. The useful life of a typical match barrel, in terms of actual bullet-in-barrel time, is only a few seconds. How can that be, you ask? Well you need to look at the actual time that bullets spend traveling through the bore during the barrel’s useful life. (Hint: it’s not very long).

Bullet-Time-in-Barrel Calculations
If a bullet flies at 3000 fps, it will pass through a 24″ (two-foot) barrel in 1/1500th of a second. If you have a useful barrel life of 3000 rounds, that would translate to just two seconds of actual bullet-in-barrel operating time.

Ah, but it’s not that simple. Your bullet starts at zero velocity and then accelerates as it passes through the bore, so the projectile’s average velocity is not the same as the 3000 fps muzzle velocity. So how long does a centerfire bullet (with 3000 fps MV) typically stay in the bore? The answer is about .002 seconds. This number was calculated by Varmint Al, who is a really smart engineer dude who worked at the Lawrence Livermore Laboratory, a government think tank that develops neutron bombs, fusion reactors and other simple stuff.

On his Barrel Tuner page, Varmint Al figured out that the amount of time a bullet spends in a barrel during firing is under .002 seconds. Al writes: “The approximate time that it takes a 3300 fps muzzle velocity bullet to exit the barrel, assuming a constant acceleration, is 0.0011 seconds. Actual exit times would be longer since the bullet is not under constant acceleration.”

We’ll use the .002 number for our calculations here, knowing that the exact number depends on barrel length and muzzle velocity. But .002 is a good average that errs, if anything, on the side of more barrel operating life rather than less.

So, if a bullet spends .002 seconds in the barrel during each shot, and you get 3000 rounds of accurate barrel life, how much actual firing time does the barrel deliver before it loses accuracy? That’s simple math: 3000 x .002 seconds = 6 seconds.

Stopwatch barrel lifeGone in Six Seconds. Want to Cry Now?
Six seconds. That’s how long your barrel actually functions (in terms of bullet-in-barrel shot time) before it “goes south”. Yes, we know some barrels last longer than 3000 rounds. On the other hand, plenty of .243 Win and 6.5-284 barrels lose accuracy in 1500 rounds or less. If your barrel loses accuracy at the 1500-round mark, then it only worked for three seconds! Of course, if you are shooting a “long-lived” .308 Win that goes 5000 rounds before losing accuracy, then you get a whopping TEN seconds of barrel life. Anyway you look at it, a rifle barrel has very little longevity, when you consider actual firing time.

People already lament the high cost of replacing barrels. Now that you know how short-lived barrels really are, you can complain even louder. Of course our analysis does give you even more of an excuse to buy a nice new Bartlein, Krieger, Shilen etc. barrel for that fine rifle of yours.

Permalink Gunsmithing, Tech Tip 2 Comments »
January 14th, 2017

TECH TIP: How To Cast Chambers Using Cerrosafe

Cerrosafe Chamber casting bismuth

There are many reasons you might want to make a chamber cast. You may have acquired an older rifle and need to verify the chamber dimensions. Or, if you have a new reamer, you may want to check the exact “cut” dimensions against the blueprint specs. A chamber casting is also valuable if you run across a firearm that you believe has a custom barrel on it and you want to find out the dimensions of the chamber. Lastly, you may want to prepare a chamber casting to be used in the making of custom dies. (Most reloading die makers know how to work from Cerrosafe chamber casts.)

Cerrosafe Chamber CastingCerrosafe is a metal alloy that has some unique properties which make it ideal for chamber casting. First, it has a relatively low melting point of 158 to 190° Fahrenheit. This makes it easy for the handloader to melt the Cerrosafe in his home shop. Second, it shrinks slightly during cooling which allows it to be extracted from the chamber easily. It then re-expands to the chamber’s original size after about one hour at room temperature. After cooling for about 200 hours, the chamber cast will expand to about .0025″ larger than the actual chamber size.

One of our Forum members has done many Cerrosafe castings and he offers this smart advice:

1. Remove the barrel from the action to make the pour much easier. If you don’t remove the barrel, it can be hard to pour through the action (even with a funnel) and can make a mess if you’re not careful.
2. Pre-heat the barrel for 5-10 minutes in the oven on the very lowest setting (170° F in my oven). (DON’T overdo it!). Allow to cool for a couple minutes so you can pick it up and it is under 120° F. Pre-heating the barrel helps the Cerrosafe stay liquid as you pour the casting. This helps ensure a good, complete fit to the chamber.

Brownells has an article about Cerrosafe chamber casting that explains how to use this unique material:

How to Use Cerrosafe for Chamber Casting
The basic ingredient of Cerrosafe is bismuth. Bismuth is a heavy, coarse, crystalline metal which expands when it solidifies, up to 3.3% of its volume. When bismuth is alloyed with other metals, such as lead, tin, cadmium and indium, this expansion is modified according to the relative percentages of bismuth and other components present. As a general rule, bismuth alloys of approximately 50% bismuth exhibit little change of volume during solidification. Alloys containing more than this tend to expand during solidification and those containing less tend to shrink during solidification.

What all this means for the gunsmith is that you can make chamber castings using only Cerrosafe and a few, simple hand tools. To make a chamber casting, first clean and degrease the chamber. Use a tight-fitting, cotton patch that’s wrapped around a bore mop or brush to plug the bore just ahead of the throat. I usually leave the cleaning rod attached to the plug until it’s time to remove the plug. Melt the entire bar of Cerrosafe in a heatproof container that you can easily pour the hot Cerrosafe out of. You can use a propane torch or heat over a hot plate or the burner of a stove. Cerrosafe melts easily at 158°-195° F. While the casting metal is still liquid, stir very well, skim off the dross, and pour your chamber. The real trick with Cerrosafe is not to overheat it. If you heat the solid slowly, and keep it within the required temperature range, you shouldn’t get any dross.

Note the time the casting was poured. The casting will take only a very short time to solidify, usually within a minute. Wait 30 minutes and then remove the plug from the bore. Turn the muzzle upward and the casting will fall from the chamber. At 30 minutes after initial solidification, Cerrosafe shrinks slightly, so removal is very easy. Allow the new casting to cool thoroughly then measure the casting exactly one hour from the time it was cast. The casting will give you an exact measurement of the chamber. Cerrosafe casting metal can be used over and over. Remelt the entire amount back together and pour the Cerrosafe into a small mold of the appropriate size. Always melt the entire Cerrosafe ingot to make a chamber casting. For best results, never cut off, or use, just a part of the ingot.

Permalink Gunsmithing, Tech Tip 5 Comments »
September 18th, 2016

CGI Magic — 3D Animation of Pistol Rounds Being Fired

GECO Ruag Ammotec RWS ammo 3D animation video

Here’s a very cool 3D Animation showing pistol rounds being fired. Computer-generated graphics provide a look inside the cartridge at the moment of ignition as the primer fires and the flame front moves through the ignited powder. It’s really kind of mesmerizing. If you’ve every wondered just what happens inside your cartridges the moment that firing pin strikes, then watch this video…

Watch Video to See Handgun Ammo Being Chambered and Fired:

GECO Ruag Ammotec RWS ammo 3D animation videoThis animated video from German ammo-maker GECO (part of the Swiss RUAG group of companies) reveals the inside of a pistol cartridge, showing jacket, lead core, case, powder and primer. Employing advanced 3D rendering and computer graphics, the video shows an X-ray view of ammo being loaded in a handgun, feeding from a magazine.

Then it really gets interesting. At 1:32 – 1:50 you’ll see the firing pin strike the primer cup, the primer’s hot jet streaming through the flash-hole, and the powder igniting. Finally you can see the bullet as it moves down the barrel and spins its way to a target. This is a very nicely-produced video. If you’ve ever wondered what happens inside a cartridge when you pull the trigger, this video shows all. They say “a picture’s worth a thousand words”… well a 3D video is even better.

GECO Ruag Ammotec RWS ammo 3D animation video

GECO Ruag Ammotec RWS ammo 3D animation video

GECO Ruag Ammotec RWS ammo 3D animation video

Permalink - Videos, Handguns No Comments »
August 5th, 2016

Twist Rate: Common Misconceptions about Twist and Stabilization

FirearmsID.com barrel rifling diagram

Understanding Twist: Bullet Stabilization

by Sierra Bullets Ballistic Technician Paul Box for Sierra Bullets Blog.

Based on the questions we get on a daily basis on our 800 (Customer Support) line, twist is one of the most misunderstood subjects in the gun field. So let’s look deeper into this mystery and get a better understanding of what twist really means.

When you see the term 1:14″ (1-14) or 1:9″ twist, just exactly what does this mean? A rifle having a 1:14″ twist means the bullet will rotate one complete revolution every fourteen inches of the barrel. Naturally a 1:9″ turns one time every nine inches that it travels down the barrel. Now, here’s something that some people have trouble with. I’ve had calls from shooters thinking that a 1:14″ twist was faster than a 1:9″ because the number was higher with the 1:14″. The easiest way to remember this is the higher the number, the slower the twist rate is.

Now, the biggest misconception is that if a shooter has a .223 with a 1:8″ twist, his rifle won’t stabilize a 55gr bullet or anything lighter. So let’s look at what is required. The longer a bullet is for its diameter, the faster the twist has to be to stabilize it. In the case of the .223 with a 1:8″ twist, this was designed to stabilize 80gr bullets in this diameter. In truth the opposite is true. A 1:8″ will spin a 55gr faster than what is required in order to stabilize that length of bullet. If you have a bullet with good concentricity in its jacket, over-spinning it will not [normally] hurt its accuracy potential. [Editor’s Note: In addition, the faster twist rate will not, normally, decrease velocity significantly. That’s been confirmed by testing done by Bryan Litz’s Applied Ballistics Labs. There may be some minor speed loss.]

FirearmsID.com barrel rifling diagram
Many barrel-makers mark the twist rate and bore dimensions on their barrel blanks.

Think of it like tires on your truck. If you have a new set of tires put on your truck, and they balance them proper at the tire shop, you can drive down a street in town at 35 MPH and they spin perfect. You can get out on the highway and drive 65 MPH and they still spin perfect. A bullet acts the same way.

Once I loaded some 35gr HP bullets in a 22-250 Ackley with a 1:8″ twist. After putting three shots down range, the average velocity was 4584 FPS with an RPM level of 412,560. The group measured .750″ at 100 yards. This is a clear example that it is hard to over-stabilize a good bullet.

Twist-rate illustration by Erik Dahlberg courtesy FireArmsID.com. Krieger barrel photo courtesy GS Arizona.
Permalink - Articles, Bullets, Brass, Ammo 4 Comments »
July 14th, 2016

Carbon-Wrapped Savage Pre-Fit Barrels Now Available

Proof research carbon wrap barrels composite

Here’s a new barrel option for Savage shooters. Proof Research, a leader in composite barrel production, now offers “Pre-Fit” barrels for Savages. These barrels come chambered and threaded for Savage actions. Pre-Fits are easy to install — just spin them on, set the headspace with gauges, and tension the barrel nut. (Proof Research does recommend enlisting a gunsmith to help with the process.)

With a finished weight under three pounds, these new Pre-Fit barrels are much lighter than conventional all-steel barrels. Proof Research claims that they are “less than half the weight of comparably-sized steel barrels.” But you will pay dearly for that weight savings. As sold by Stocky’s Stocks, these Proof Research Pre-Fits cost $846.99, more than twice what all-steel Pre-Fit barrels from Criterion or Pac-Nor cost. Criterion Barrels currently charges $370.00 for a 26″ Savage or Rem/Age Pre-Fit.

Proof Research claims that its carbon-wrapped barrels shed heat faster than an all-steel barrel. Jason Lincoln, Proof Research’s VP of Engineering, claims that his company’s composite barrels can cool 50% faster than steel barrels, offering reduced point-of-impact shift during extended strings of fire. Is this marketing hype? We have yet to see a definitive test that validates the claims of enhanced cooling…

Proof Research Savage Pre-Fit Options Available
Initially the Pre-Fit barrels will be offered in a “Sendero” profile, very similar to an M24 contour. Available barrel lengths (up to 28″) vary by caliber/chambering (in some cases 24″ is all you can get). The following chamberings and twist rates are currently offered by Stocky’s Stocks:

.223 Rem, 1:8″ Twist
.22-250 Rem, 1:8″ Twist
.243 Win, 1:8″ Twist
6.5 Creedmoor, 1:8″ Twist
6.5×284, 1:8″ Twist

280 Ackley, 1:9″ Twist
7mm Rem Mag, 1:9″ Twist
.308 Win Match, 1:10″ Twist
.300 Win Mag, 1:9.4″ Twist

Proof Research Carbon Technology
Proof research carbon wrap barrels composite

Product Tip from EdLongrange. We welcome reader submissions.
Permalink Gunsmithing, New Product 5 Comments »
June 11th, 2016

How Long Will Your Barrel Last? Dan Lilja Offers Some Guidelines

Lilja Rifle Barrels barrel life 3-groove AR15 Barrel heat

Barrel-maker Dan Lilja’s website has an excellent FAQ page that contains a wealth of useful information. On the Lilja FAQ Page as you’ll find informed answers to many commonly-asked questions. For example, Dan’s FAQ addresses the question of barrel life. Dan looks at factors that affect barrel longevity, and provides some predictions for barrel life, based on caliber, chambering, and intended use.

Dan cautions that “Predicting barrel life is a complicated, highly variable subject — there is not a simple answer. Signs of accurate barrel life on the wane are increased copper fouling, lengthened throat depth, and decreased accuracy.” Dan also notes that barrels can wear prematurely from heat: “Any fast varmint-type cartridge can burn out a barrel in just a few hundred rounds if those rounds are shot one after another without letting the barrel cool between groups.”

Q. What Barrel Life, in number of rounds fired, can I expect from my new barrel?

A: That is a good question, asked often by our customers. But again there is not a simple answer. In my opinion there are two distinct types of barrel life. Accurate barrel life is probably the type most of us are referencing when we ask the question. But there is also absolute barrel life too. That is the point where a barrel will no longer stabilize a bullet and accuracy is wild. The benchrest shooter and to a lesser extent other target shooters are looking at accurate barrel life only when asking this question. To a benchrest shooter firing in matches where group size is the only measure of precision, accuracy is everything. But to a score shooter firing at a target, or bull, that is larger than the potential group size of the rifle, it is less important. And to the varmint hunter shooting prairie dog-size animals, the difference between a .25 MOA rifle or one that has dropped in accuracy to .5 MOA may not be noticeable in the field.

The big enemy to barrel life is heat. A barrel looses most of its accuracy due to erosion of the throat area of the barrel. Although wear on the crown from cleaning can cause problems too. The throat erosion is accelerated by heat. Any fast varmint-type cartridge can burn out a barrel in just a few hundred rounds if those rounds are shot one after another without letting the barrel cool between groups. A cartridge burning less powder will last longer or increasing the bore size for a given powder volume helps too. For example a .243 Winchester and a .308 Winchester both are based on the same case but the .308 will last longer because it has a larger bore.

And stainless steel barrels will last longer than chrome-moly barrels. This is due to the ability of stainless steel to resist heat erosion better than the chrome-moly steel.

Barrel Life Guidelines by Caliber and Cartridge Type
As a very rough rule of thumb I would say that with cartridges of .222 Remington size you could expect an accurate barrel life of 3000-4000 rounds. And varmint-type accuracy should be quite a bit longer than this.

For medium-size cartridges, such as the .308 Winchester, 7×57 and even the 25-06, 2000-3000 rounds of accurate life is reasonable.

Hot .224 caliber-type cartridges will not do as well, and 1000-2500 rounds is to be expected.

Bigger magnum hunting-type rounds will shoot from 1500-3000 accurate rounds. But the bigger 30-378 Weatherby types won’t do as well, being closer to the 1500-round figure.

These numbers are based on the use of stainless steel barrels. For chrome-moly barrels I would reduce these by roughly 20%.

The .17 and .50 calibers are rules unto themselves and I’m pressed to predict a figure.

The best life can be expected from the 22 long rifle (.22 LR) barrels with 5000-10,000 accurate rounds to be expected. We have in our shop one our drop-in Anschutz barrels that has 200,000 rounds through it and the shooter, a competitive small-bore shooter reported that it had just quit shooting.

Remember that predicting barrel life is a complicated, highly variable subject. You are the best judge of this with your particular barrel. Signs of accurate barrel life on the wane are increased copper fouling, lengthened throat depth, and decreased accuracy.

Lilja Rifle Barrels barrel life 3-groove AR15 Barrel heat

Benchrest Barrel Life — You May Be Surprised
I thought it might be interesting to point out a few exceptional Aggregates that I’ve fired with 6PPC benchrest rifles with barrels that had thousands of rounds through them. I know benchrest shooters that would never fire barrels with over 1500 shots fired in them in registered benchrest matches.

I fired my smallest 100-yard 5-shot Aggregate ever in 1992 at a registered benchrest match in Lewiston, Idaho. It was a .1558″ aggregate fired in the Heavy Varmint class. And that barrel had about 2100 rounds through it at the time.

Lilja Rifle Barrels barrel life 3-groove AR15 Barrel heat

Another good aggregate was fired at the 1997 NBRSA Nationals in Phoenix, Arizona during the 200-yard Light Varmint event. I placed second at this yardage with a 6PPC barrel that had over 2700 rounds through it at the time. I retired this barrel after that match because it had started to copper-foul quite a bit. But accuracy was still good.

Lilja Rifle Barrels barrel life 3-groove AR15 Barrel heat

Permalink Gunsmithing, Tech Tip 9 Comments »
June 4th, 2016

New Product: Chamber-Flag Fan Device Cools Down Hot Barrels

BarrelCool fan battery cooling safety chamber indicator flag heat pump

The BarrelCool is an innovative, compact barrel-cooling device that also serves as an empty-chamber safety flag. A small, battery-powered fan drives cooling air through the barrel’s bore. Yes it really works — manufacturer-provided data shows that BarrelCool significantly reduces the time it takes to cool down a hot barrel. Look at the chart above to see what to expect.

In the past, folks have tried various methods to cool barrels: water flushed through the bore, CO2 tanks, even battery-operated fish pumps. BarrelCool is a simpler, less costly, and much handier solution. Priced at $34.99, this small device can definitely save you time at the range. Potentially it can save you money by extending barrel life. To see how Barrelcool works, visit BarrelCool.com. There you’ll find video demos of BarrelCool units in both bolt-action and AR-type rifles.

BarrelCool fan battery cooling safety chamber indicator flag heat pump

BarrelCool Range Reports from Forum Members
“Early adopters” of BarrelCool have been impressed so far. Forum member Comrade Terry said: “At the range, I spend a good bit of time waiting for the barrel to cool between shot strings. I fired my usual 50 rounds today, and (though it was 85° today) I was able to leave the range 30-40 minutes earlier than usual thanks to the BarrelCool. I like it!” Another Forum member, J-Rod, reports “Did some load development on my new rifle Friday. This used to take forever due to the barrel heating up outside in full sun (90° ambient). I’d say this little gem cut about two hours off my normal shooting time. I got home early and the wife was happy — what’s that worth?”

How and Why BarrelCool Was Invented
BarrelCool originated from the idea that cease-fire periods would be a great time to cool a barrel. During cease-fires, most ranges and matches require empty chamber flags in the gun so that the range officer and everyone on the firing line can see visually that the gun is in a safe condition.

BarrelCool inventor Bryan Sumoba explains the advantage of Barrelcool: “The challenge with the previous barrel-cooling methods is one would have to be present to run the device, it required additional steps such as running patches down the bore, or it gets in the way of a required empty-chamber flag. BarrelCool now allows the shooter to cool the barrel down simply and easily while having the empty-chamber flag in the firearm.”

Sumoba says BarrelCool significantly shortens the time needed to cool down a hot barrel: “In controlled testing, it took about half the time to cool the barrel from 140 degrees F to 100 degrees F (more in some cases depending on the barrel contour/length and ambient temperatures). Our customers also report significant reductions in the time it takes to cool down a hot barrel. At a recent 3×1000 F-Class match in Sacramento, one shooter fired 25 shots out of his 7mm RSAUM and got the barrel to the point where it was too hot to touch. In most cases, the barrel would still be very warm/hot by the time the next relay started. We placed BarrelCool in his firearm and within 30 minutes, the barrel was back to near-ambient temperature. Other observers mentioned that the air coming out of the muzzle with BarrelCool in the firearm felt like a mini blow dryer.”

BarrelCool fan battery cooling safety chamber indicator flag heat pump

Using three (3) CR123A batteries, a BarrelCool unit can operate for 7-10+ hours. BarrelCool fits both AR-style rifles as well as most bolt action rifles. The Hi-Viz yellow color stands out on the firing line and BarrelCool is small enough to fit in most range or gun bags. Manufactured in the USA, Barrelcool can benefit competition, precision, or recreational shooters who need to cool down their barrels more rapidly, while displaying “safe condition” on the firing line. For more information, or to order for $34.99, visit www.barrelcool.com.

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