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July 26th, 2017
“At the start of World War Two, Pratt & Whitney developed a new, ‘B’ series of hydraulically-powered rifling machines, which were in fact two machines on the same bed. They weighed in at three tons and required the concrete floors now generally seen in workshops by this time. Very few of these hydraulic machines subsequently became available on the surplus market and now it is these machines which are sought after and used by barrel makers like John Krieger and ‘Boots’ Obermeyer. In fact, there are probably less of the ‘B’ series hydraulic riflers around today than of the older ‘Sine Bar’ universal riflers.” — Geoffrey Kolbe, Border Barrels.
How Krieger Builds Barrels
This video shows the process of cut-rifled barrel-making by Krieger Barrels, one of the world’s best barrel manufacturers. Krieger cut-rifled barrels have set numerous world records and are favored by many top shooters. The video show the huge, complex machines used — bore-drilling equipment and hydraulic riflers. You can also see how barrels are contoured, polished, and inspected.
Click Arrow to Watch Krieger Barrels Video:
For anyone interested in accurate rifles, this is absolutely a “must-watch” video. Watch blanks being cryogenically treated, then drilled and lathe-turned. Next comes the big stuff — the massive rifling machines that single-point-cut the rifling in a precise, time-consuming process. Following that you can see barrels being contoured, polished, and inspected (with air gauge and bore-scope). There is even a sequence showing chambers being cut.
Here is a time-line of the important barrel-making processes shown in the video. You may want to use the “Pause” button, or repeat some segments to get a better look at particular operations. The numbers on the left represent playback minutes and seconds.
Krieger Barrel-Making Processes Shown in Video:
00:24 – Cryogenic treatment of steel blanks
00:38 – Pre-contour Barrels on CNC lathe
01:14 – Drilling Barrels
01:28 – Finish Turning on CNC lathe
01:40 – Reaming
01:50 – Cut Rifling
02:12 – Hand Lapping
02:25 – Cut Rifling |
02:40 – Finish Lapping
02:55 – Outside Contour Inspection
03:10 – Engraving
03:22 – Polish
03:50 – Fluting
03:56 – Chambering
04:16 – Final Inspection |
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August 27th, 2015
DJ’s Brass Service now offers custom case hydro-forming to your exact specs. Darrell Jones offers this service for a variety of popular cartridges: 6mm Dasher, 6mm BRX, 6mm BRDX, and 6mm Shehane. After hydro-forming your brass, Darrell can also neck-up or neck-down the cases to meet your needs. For example, if you shoot a 22 Dasher, Darrell can hydro-form the cases and then neck them down to .22 caliber. He can also turn the necks to your specs (for an additional charge).
Darrell is a hydro-forming wizard who has perfected the process over the last couple of years. He has learned a few special techniques along the way to ensure uniform case-forming. Without revealing any trade secrets, we can say the Darrell has very special dies and Darrell doesn’t use a mallet or hammer — he has a system that is much more consistent. Darrell tells us: “Many of my customers take this brass and load it ‘as is’ and go straight to a match and shoot some very nice groups.”
Hydro-forming by Darrell costs $0.60 (sixty cents) per case with a minimum order of $60. Neck-turning is an additional $0.50 (fifty cents) per case plus actual return shipping. The turnaround is usually less than five days.
With Darrell’s hydro-forming service you don’t have to buy any special dies or other equipment. Darrell says: “Simply send me the brass you need or have it dropped-shipped to me along with a fired case that has not been sized. If you need formed brass for a new build (gun not yet fired), let me know and I will size the brass to fit within .001 of a PT&G GO gauge.”
For more information, visit DJsBrass.com, or call Darrell at (205) 461-4680. IMPORTANT: Contact Darrell for shipping instructions BEFORE sending brass for processing. In a hurry, don’t have time? Just call Darrell and he’ll make something work for you.
Hydro-Forming Customer Reports
Here are testimonials from recent customers.
“Recently had Darrell Jones of DJ’s Brass Service hydro-form 6 BRX brass for me. The turn around time was very fast and the brass was to the exact specification I ask for. I actually shot the hydro-formed brass in a match [without further fire-forming]. It shot a 3.597″ — pretty amazing. Let DJ do the work for you!” — Mike Wilson (3 Time IBS Record Holder; 2013 and 2014 1000-yard IBS Shooter of the Year.)
“Darrell Jones of DJ’s Brass Service went far beyond the call of duty, to assist me in preparation to shoot for my first time in an IBS match. I have had an interest in 1000-yard competition for many years and finally got the opportunity to try it. After researching the winning competitors, rifles, and rounds I ordered a Panda action with Krieger barrel in 6mm Dasher from Kelby’s. It was one week before the match and I had a rifle and no rounds. I contacted Darrell to hydraulically form 6mm dasher from Lapua 6mm BR brass. He formed the brass and had it in the mail the next day[.] Since I have only reloaded for hunting or magazine fed rifles I was not familiar with proper seating to allow land engagement of the bullets for 1000-yard accuracy. Darrell took the time to advised me every step of the way to allow me to shoot a 3.158″ (5) shot group to win my first round of my first competitive match ever.” — Mike Youngblood
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January 25th, 2013
At MEDIA Day 2013, we checked out McMillan’s interesting hydraulic recoil mitigation system for the TAC-50 tactical rifle. Named the TAC-50 A1-R2, this shock-absorbing device reduces the peak recoil from the 50 BMG cartridge by approximately 90 percent (90%). Additional recoil reduction is provided by the proprietary muzzle brake offered on the TAC-50 A1-R2.
The heart of the new TAC-50 A1-R2 recoil mitigation system is a proprietary hydraulic piston in the buttstock. As the rifle is fired, the piston compresses, softening the recoil by lowering the peak recoil force and spreading out the recoil over several milliseconds. The sensation for the shooter is that of a long push, rather than a violent punch.
Without the R2 recoil mitigation system, the peak recoil from a 50 BMG cartridge is approximately 7,500 lbs. of force. From start to finish, the recoil lasts 1 millisecond in a machine rest. With the R2 system, the peak recoil is only approximately 520 lbs. of force. What’s more, the force is spread out over 6 milliseconds. While the total recoil energy is roughly the same, the hydraulic piston lowers the perception of recoil dramatically for a shooter by lowering the peak force and spreading the recoil out over time.
McMillan developed the new R2 system in partnership with customers using the TAC-50 weapons system. Extensive testing with electronic load sensors and high speed photography documented the recoil mitigation. The result is a 50-Caliber rifle that is significantly more comfortable to shoot.
Story Tip by Ed LongRange. We welcome reader submissions.
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January 11th, 2011
We know many of our readers shoot the 6 BRX, 6 Dasher, 6mm Rem AI, .243 Ackley and other “improved cartridges” that require case-forming. These wildcat designs move the shoulder forward, or alter the shoulder angle and/or body taper. Traditionally, these cases are fire-formed, i.e. a charge of powder is used to blow the shoulder forward and casewalls out. There are different methods of fire-forming. Some guys use a full load of rifle powder, with bullets seated hard in the lands (setting up a false shoulder helps too). Other shooters successfully fire-form without bullets, using fast pistol powders (and a much-reduced charge). Typically, with this bulletless fire-forming, a filler such as Grits is used, along with some kind of plug or wad to hold the powder in the case.
Fire-forming takes time, and consumes expensive powder, primers, and (typically) bullets. Unless you have a dedicated fire-forming barrel, the fire-forming process can use up a significant amount of your useful barrel life, particularly if you are a varminter needing hundreds of re-formed cases. What if you could form your cases at home, at your reloading bench, without burning powder or wasting barrel life? Well you can…
Hydraulic Case-Forming with Hornady Die
Now, thanks to Hornady, shooters who need to “improve” their cases have a bonafied alternative to fire-forming. Hornady’s custom shop offers a hydraulic case-forming kit that allows you to form cases just using water and a conventional reloading press.
Because fluids, such as water, are not compressible, you can use hydraulic action to change the shape of your brass in a die. As a ram or piston moves the fluid in the die, hydraulic pressure pushes the shoulder and case walls out to match the “improved” case profile machined into the Hornady die. What you’ll get is a re-formed case with a near-perfect neck-shoulder junction, but with slightly rounded edges where the case body meets the shoulder. However, the edges of the shoulder will normally sharpen up once you shoot the brass for the first time with a full load.
Tips for Hydraulic Case-Forming
The process works well… as long as you understand that it will take a final fire-forming stage to fully “blow out” the brass. The hydraulic process gets you 95% of the way there. Lonnie Hummel, technician of Hornady’s Custom Shop, uses a hydraulic forming die himself to produce his wildcat varmint cases. Lonnie recommends using regular water as the hydraulic fluid, but other shooters have used isopropyl alcohol, and some guys have used light machine oil. The different fluid choices have pros and cons. With water, you have to be careful to dry out the forming die so it doesn’t rust. With oil you have to make sure you remove ALL the oil from the case before firing. That’s very important for safety and to ensure you don’t “kill” your primers. Alcohol seems to work well, but again you want to make sure residues are removed, so that any residual alcohol does not contaminate primers or powder. The way the hydraulic die works is pretty simple. You fill the case with liquid and slip it into a special case holder. Then place the ram (hydraulic piston) into the case from the top, and hit the ram with a mallet or hammer. Lonnie prefers a use a lead-faced mallet: “Two or three good whacks does the trick.”
Ordering a Hydraulic Forming Die
Hornady hydraulic forming dies are produced on a custom basis. You need to supply a reamer print or some “finished” cases that have been fully fire-formed in your chamber. Then Hornady can build a die that matches your improved or wildcat chamber. Also, after heat-treating, each die is custom-honed so there is a super-close fit with the shaft of the hydraulic piston.
How much will it cost? Prices vary depending on the size of the parent cartridge: for cases up to 2.6″, the cost is about $175.00; for cases over 2.6″ up to 2.9″ the price is about $195.00 — but call for current pricing. These prices are for the complete Hornady Hydraulic Forming Kit, which includes Die Body, Lock Ring, Hydraulic Piston, and a special shellholder (without a center hole).
For more information contact Lonnie Hummel at Hornady. Call (308) 382-1390 and ask for the Custom Shop or email: lhummel [at] hornady.com. NOTE: You will NOT see this product listed or illustrated on Hornady’s website. Hydraulic form dies are special order items.
Photos courtesy Forum member SongDogHunter
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April 22nd, 2010
With a standard AR-15 we’ve never had problems with the standard coil-spring-equipped buffer system (other than the annoying spring noise). But with the AR-15’s big brother, the heavier-recoiling AR-10, an enhanced buffer system is welcome. A upgraded buffer won’t reduce recoil force, but it can soften the perceived recoil pulse, allowing the shooter to get back on target more quickly while reducing shooter fatigue over an extended string of fire.
Buffer Technologies of Jefferson City, MO, has introduced a new hydraulic buffer for AR-10-type rifles. Priced at $99.95, the hydraulic buffer weighs 0.38 pounds, has a 5.8-inch compression length, and fits AR-10s with full-length buttstocks. The buffer, crafted from black-oxided steel and black-anodized aluminum, is optimized for use with the .308 Winchester cartridge.
Buffer Technologies claims that its hydraulic buffer can help prevent failures of internal parts and optics by reducing shock and taming recoil. According to Rob Parham, Buffer Tech’s Military/LEO Sales Director: “Our new buffer makes a great gun even better, while protecting the valuable accessories on the firearm. This product is great in assisting target acquisition and allows for quicker follow-up shots.”
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March 22nd, 2009
We know many of our readers shoot the 6 BRX, 6 Dasher, 6mm Rem AI, .243 Ackley and other “improved cartridges” that require case-forming. These wildcat designs move the shoulder forward, or alter the shoulder angle and/or body taper. Traditionally, these cases are fire-formed, i.e. a charge of powder is used to blow the shoulder forward and casewalls out. There are different methods of fire-forming. Some guys use a full load of rifle powder, with bullets seated hard in the lands (setting up a false shoulder helps too). Other shooters successfully fire-form without bullets, using fast pistol powders (and a much-reduced charge). Typically, with this bulletless fire-forming, a filler such as Grits is used, along with some kind of plug or wad to hold the powder in the case.
Fire-forming takes time, and consumes expensive powder, primers, and (typically) bullets. Unless you have a dedicated fire-forming barrel, the fire-forming process can use up a significant amount of your useful barrel life, particularly if you are a varminter needing hundreds of re-formed cases. What if you could form your cases at home, at your reloading bench, without burning powder or wasting barrel life? Well you can…
Hydraulic Case-Forming with Hornady Die
Now, thanks to Hornady, shooters who need to “improve” their cases have a bonafied alternative to fire-forming. Hornady’s custom shop offers a hydraulic case-forming kit that allows you to form cases just using water and a conventional reloading press.
Because fluids, such as water, are not compressible, you can use hydraulic action to change the shape of your brass in a die. As a ram or piston moves the fluid in the die, hydraulic pressure pushes the shoulder and case walls out to match the “improved” case profile machined into the Hornady die. What you’ll get is a re-formed case with a near-perfect neck-shoulder junction, but with slightly rounded edges where the case body meets the shoulder. However, the edges of the shoulder will normally sharpen up once you shoot the brass for the first time with a full load.
Tips for Hydraulic Case-Forming
The process works well… as long as you understand that it will take a final fire-forming stage to fully “blow out” the brass. The hydraulic process gets you 95% of the way there. Lonnie Hummel, technician of Hornady’s Custom Shop, uses a hydraulic forming die himself to produce his wildcat varmint cases. Lonnie recommends using regular water as the hydraulic fluid, but other shooters have used isopropyl alcohol, and some guys have used light machine oil. The different fluid choices have pros and cons. With water, you have to be careful to dry out the forming die so it doesn’t rust. With oil you have to make sure you remove ALL the oil from the case before firing. That’s very important for safety and to ensure you don’t “kill” your primers. Alcohol seems to work well, but again you want to make sure residues are removed, so that any residual alcohol does not contaminate primers or powder.
Ordering a Hydraulic Forming Die
Hornady hydraulic forming dies are produced on a custom basis. You need to supply a reamer print or some “finished” cases that have been fully fire-formed in your chamber. Then Hornady can build a die that matches your improved or wildcat chamber. Also, after heat-treating, each die is custom-honed so there is a super-close fit with the shaft of the hydraulic piston.
How much will it cost? Prices vary depending on the size of the parent cartridge: for cases up to 2.6″, the cost is $165.00; for cases over 2.6″ up to 2.9″ the price is $185.00. These prices are for the complete Hornady Hydraulic Forming Kit, which includes Die Body, Lock Ring, Hydraulic Piston, and a special shellholder (without a center hole).
For more information contact Lonnie Hummel at Hornady. Call (308) 382-1390 and ask for the Custom Shop or email: lhummel [at] hornady.com. NOTE: You will NOT see this product listed or illustrated on Hornady’s website. Hydraulic form dies are special order items.
Photos courtesy Forum member SongDogHunter
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