Have you ever expanded a .22 or 6mm cartridge all the way up to .30-caliber? If so, you know this can be a difficult procedure that stresses the case necks and neck-shoulder junction. A significant neck-size expansion done in one big jump can increase run-out, cause doughnuts, or worse yet, even split the brass. Therefore you want to proceed in increments, increasing the neck diameter in stages. One smart way to do that is to use a Progressive Press. This article explains how…
The most successful short-range benchrest-for-score cartridge is the 30 BR. That cartridge, as well as 30 BR variants such as the 30 BRX, all start with the 6mmBR Norma parent cartridge, typically with Lapua 6mmBR brass. To get a nice 30 BR case you want to expand in stages, increasing the inside neck diameter incrementally from .243 to .308.
Darrell Jones of DJ’s Brass Service creates thousands of 30 BR cases each year. He has found a clever way to speed up the process — Darrell uses a Progressive Press. He runs his 6BR brass through four (4) separate Hornady neck-sizing dies with expander mandrels. First there is a .257 die, followed by .264 (6.5mm), .284 (7mm), and then .308. Then a fifth and final K&M die provides one last, slight expansion so the newly-fashioned 30 BR cases perfectly fit the arbor of Darrell’s neck-turning tool.
So to repeat, the case starts as .243 (6mm), then moves in up stages .257, .264, .284, and .308, with a final “finishing” step prior to neck-turning. You can see the expansion in this video, which starts with 6mmBR brass that was first hydro-formed to 6 BRX:
Watch 6mm Cases Expanded to 30-Caliber (6BRX to 30 BRX)
For this demo video, Darrell expands just one case at a time. However, he can also put multiple cases in the progressive — one per station. This takes a little more effort, Darrell says, but the results are still excellent. Darrell tells us: “I do put multiple cases in the progressive to save time. The results are the same — I just wanted to show a single-step process and how it reduces run-out by not stressing the shoulder with one big expansion from 6mm straight to 30 caliber. Doing the operation in multiple stages avoids binds and helps keep the shoulders concentric.”
This same multi-stage procedure can be use to expand other cartridge types. For example you could take .221 Fireball brass in stages up to .308 to create 300 Blackout brass.
Darrell uses caliber-specific, Hornady neck-sizing-only dies with elliptical expanders. Darrell tells us: “The Hornady elliptical expander has a reduced bearing surface that puts less strain on the brass when expanding the necks to the next size.” The fitting at the bottom of the die is the Lock-N-Load die bushing that allows fast die changes.
These particular cases used in the video were first hydro-formed to 6BRX then expanded to 30 BRX before neck turning. DJ’s Brass offers hydro-forming for many popular wildcat cartridges such as 6 PPC, 6mm Dasher, and .284 Shehane.
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For many years, the U.S. Army Marksmanship Unit (USAMU) regularly published reloading “how-to” articles on the USAMU Facebook page. In this article, the USAMU’s reloading gurus address a question frequently asked by prospective handloaders: “Should I buy a single-stage press, or a progressive?” The USAMU says the best answer is Solomon-esque in both its wisdom and simplicity: “Get BOTH!” However, there is definitely more to the issue, as the USAMU explains below.
Progressive Press Safety Considerations
by USAMU Staff
Many are the beginning handloaders who have asked a friend about their “setting up” a progressive press for them. The idea is that the newbie could then just feed in components and crank out buckets of practice ammo without needing to really learn much about handloading. Tempting though this might be, that’s simply not how it works. Such an approach might be ok if there were never a malfunction with either press or operator, but that’s unrealistic. Our hypothetical newbie would then lack the knowledge to problem-solve most situations.
Worse yet, several different handloading operations would be occurring at different stations on the progressive press at the same time. It takes an experienced operator to keep track of, and truly understand the significance of, all those potential mini-problems. Loading without this experience is a recipe for potential disaster – such as a double powder charge (especially with pistol cartridges) dropped while the loader was attending to some other function, etc. Progressives are an animal unto themselves, and while they offer many benefits, they do take some getting used to – even by experienced handloaders!
ILLUSTRATIVE HORROR STORY
Here, enter a 40-year veteran handloader who decided to jump onto the progressive bandwagon late in his career, having used only single-stage presses all his life. A High Master NRA High Power Rifle competitor, he had no background in competitive pistol shooting, where historically most progressive presses are found.
Experienced Action Pistol shooters have typically encountered multiple episodes in which shooters “skipped” a powder charge for some reason, leading to a squib round and a bullet possibly lodged in the bore. Thus, at matches, it’s reflexive for them to yell “STOP!” in unison if they see a shooter get a “click” vs. a “bang”, and rack the slide to keep firing. This writer has personally seen several pistols saved in just such scenarios over the years.
Click No Bang — What NOT to Do
Our High Master set up a popular progressive press and began turning out .223 Rem 100-yard practice ammo with abandon. He was using a moly-coated 52gr match bullet and an economical, fast-burning surplus powder that gave great accuracy. Once on the range, he began practicing strings of rapid-fire. All was well, until he heard “Click!” rather than “Boom”.
Lacking the above experience or onlookers to halt him, he reflexively operated the charging handle on his expensive, custom NM AR15 Service Rifle, and the next trigger squeeze reportedly registered on seismographs over at least a three-state radius. He sat, uninjured but bewildered, until the hail of expensive bits and pieces quit raining down around him.
When the smoke cleared, he immediately cursed the horrid, evil, demonically-possessed progressive press for this, his first-ever reloading mishap. His $1400 NM upper was ruined, but thankfully, his $800 pre-ban lower… and he had escaped injury.
This tale is told not to discourage the use of progressive presses, but to emphasize the need to EASILY and IMMEDIATELY KNOW what is happening with the press at each station, every time the handle is cranked. Not to do so is, as they say, “bad ju-ju.”
It illustrates why we at the USAMU Handloading Shop agree in recommending that new handloaders should begin with a single-stage press. Once one thoroughly learns the steps in each phase of handloading by repeated experience, then one will be qualified to move on to a progressive press.
The single-stage press will REMAIN virtually indispensable for one’s entire handloading career, even after having purchased a progressive press (or two). There are endless small projects that are best handled on a single-stage press, and a poll of USAMU’s Handloading staff reveals that not one would willingly be without his single-stage press, despite owning at least one progressive.
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UltimateReloader.com offers some of the most thorough firearms and reloading tool tests on the internet. And the Ultimate Reloader YouTube Channel now has over 1000 videos that showcase reloading tools, accurate firearms, precision optics, gunsmithing methods, and top-tier reloading components. For today’s Saturday at the Movies feature, we showcase six great videos recently created by Gavin Gear and his UltimateReloader team, including one with guest host F-Class John. These videos highlight a new Radar Chrono, superb Long-Range Target Camera, the remarkable AMP Annealer, and other interesting topics. Enjoy this our Saturday Video Showcase.
Bix’N Andy Trigger Showcase — Operation, Specs, Testing
Bix’N Andy makes some of the best triggers you can buy, with versions suited for benchrest, F-Class, ELR, PRS/NRL, as well as hunting and varminting. In this very recent video (released 10/3/2024), Gavin looks at the features and functionality of a variety of Bix’N Andy triggers. You can purchase these quality triggers from BulletCentral.com at attractive prices starting at $199.00 (new) and $149.99 (refurbished).
New Caldwell VelociRadar Chirp Radar Chronograph (with App)
In this video Gavin Gear tests Caldwell’s new VelociRadar chronograph. This is quite a bit bigger than the Garmin Xero C1 Pro or the new LabRadar LX compact, yet the VelociRadar is still much smaller than the original orange LabRadar. Notably, the VelociRadar uses a different mode of radar (Chirp Radar vs. Doppler) than other chronos. Caldwell states: “The Caldwell VelociRadar Chronograph [has] cutting-edge Chirp radar technology. While most chronographs stop at only providing muzzle velocity the VelociRadar tracks bullets downrange[.] Using these downrange velocity measurements, the VelociRadar calculates true muzzle velocity, the bullet’s ballistic coefficient, and downrange energy.” Here is one viewer’s comment on the Caldwell unit: “Pros: It is smaller than the original LabRadar, but bigger than the new Garmin. Price point is similar. The Caldwell looks more heavy-duty with reinforced corners, and more likely to survive a fall from the bench top. Control buttons are nice and large. Tripod looks better than Garmin. Cons: The display area looks large, but uses a small portion of that area. The data display should be larger.”
If you are considering purchasing a progressive reloading press — you’ve struck gold. Hosted by Gavin Gear of UltimateReloader.com, this remarkable 79-minute video covers a dozen presses from six leading manufacturers: Dillon, Frankford Arsenal, Hornady, Lee, Mark 7 (Lyman), and RCBS. Set aside plenty of time, because there is a wealth of information — the “mother lode” of progressive press coverage. Along with the big comparison video, Gavin has prepared a detailed, 17-page online article which covers all of the presses in the shootout. This Progressive Press comparison has generated 288,000 views on YouTube. Reviewer Gavin Gear demonstrates how each press works and provides data on costs, output rates, capabilities, and accessories so that potential buyers can make informed purchasing decisions.
6mmGT Rifle Complete Rifle Build, Start to Finish
In this video, Gavin builds an impressive 6mmGT (aka 6GT) field rifle start to finish. You can see him chamber the barrel, fit the bottom metal in the stock, and connect the Bix’N Andy trigger to a 416 Stainless Pristine brand Rem 700-footprint action. This is a multi-purpose rifle, build on the light side with a Carbon Six barrel. Gavin notes: “In this video I chamber a Carbon Six barrel and complete the package with a Bix ‘n Andy trigger, Hawkins Rings, and Riton Scope. Will this be the 6GT Lightweight hunting rifle I’ve been asking for?”
We like the 6GT cartridge, both for PRS/NRL competition and varmint work. The 6GT has the low recoil of a 6 Dasher, with good feeding and mag compatibility. With the 6GT, a competitor can push 105gr bullets at 3000+ FPS or run heavier bullets at 2800-2900+ FPS.
“The [6GT] is a more predictable and barrel-friendly cartridge than the 6mm Creedmoor. It can utilize the accurate and forgiving powders of the 6BR, has fantastic accuracy, and due to its shoulder angle and case length, it doesn’t suffer from feeding issues.” — PewPewTactical.com
LongShot Target Camera
Past 400 yards or so, it can be difficult to see bullet holes on paper, even with spotting scopes. That’s why we recommend a high-quality wireless target camera. The best long-range target cameras on the market are produced by Longshot Camera Systems. The Longshot Target Cam provides a live WiFi camera feed. This comes back to your shooting station and you can view the image with a laptop or mobile device. You don’t need internet coverage and no separate tall antennas are required. Simply place the camera unit next to your target and the receiver unit close to your rifle or bench. The Longshot system is completely self-contained. Longshot produces a variety of cameras starting at $199.00 for the LongShot Marksman. We recommend the $899.00 LR-3 unit which works out to two miles! In this video Gavin Gear of UltimateReloader tests the LR-3 at long range. PRODUCT INFO HERE.
Loading 7mm PRC on a Dillon 550C Progressive — F-Class John
This ULtimate Reloader video features F-Class John, a top-tier F-Class competitor who also has a very popular YouTube video channel. In this video John shows how to load the potent 7mm PRC cartridge with a Dillon 550C progressive press. The 7mm PRC is one of the newer short magnum-style cartridges popular with F-Open competitors. With the 7mm PRC you can drive a 180+ gr 7mm bullet at very impressive velocities with a 28″ or longer barrel.
Anschutz 54.18 .22 LR Rifle for Benchrest and Rimfire F-Class
With the high price of centerfire powders, bullets, and brass, everyone should have an accurate .22 LR rimfire rifle for marksmanship training and competition at 25 to 200 yards. In this video, Ultimate Reloader’s Gavin Gear tests the impressive Anschutz 54.18 BR50-U7 match rifle using a quality Sinclair Int’l front rest. Anschutz offers several versions of the 54.18 and BR-50. There are two barreled actions available: 20″ threaded and 25.9″ non-threaded. Gavin tested the 20″ threaded model with the U7 stock. In this video, Gavin tested the trigger with a sophisticated TriggerScan TS-11. The trigger was superbly repeatable at a measured 3.8 ounces. Gavin also did a bore examination, and tested various ammo. In this rifle, Lapua Midas+ ammo produced the smallest groups. FULL STORY HERE.
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Starline Brass offers a series of videos with helpful reloading tips. Focused primarily on pistol cartridges, these short videos can help anyone get started with metallic cartridge reloading. If you load pistol rounds on a progressive, this video series is particularly helpful. The on-camera host is Hunter Pilant, son of Carroll Pilant of Sierra Bullets.
Preventing Double Charges
Tip: Use a bulky powder that fills your case more than half way with a correct charge. This will overfill the case if it is double-charged, making it very difficult to seat a bullet.
Tumble New Brass Before Loading the First Time
Tip: Tumble new pistol cartridge brass in used media for 30 minutes before loading for the first time. This will add enough graphite (carbon residue) to smooth case entry into dies. You can also lube the case mouths with graphite, or use spray lube.
Powder Through Expander — How to Eliminate Hang-ups
Tip: When loading pistol brass with a progressive press, sometime the powder-through expander is hard to remove, especially with short cases. There are two fixes — first, try deburring the inside of the case mouth on your cases. Second, the radius of the powder through expander plug can be modified to smooth entry and exit (see photo). Starline will do this modification for free.
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The U.S. Army Marksmanship Unit (USAMU) published a series of reloading articles on its Facebook Page. In this article, the second in a 3-part series, the USAMU covers the process of loading competition pistol ammunition. The authors focus on two key elements — the taper crimp and the quality/uniformity of the original brass. If you shoot pistol competitively, or just want to maximize the accuracy of your handguns, read this article. The taper crimp tips are very important.
Loading Accurate Competition Pistol Ammunition — Part 2 of 3
Today, we resume our series on factors affecting accuracy in pistol handloads. Readers who missed Part One can visit our USAMU Facebook Page. [To read the first article in the series, search for March 28, 2018 to find that first installment, which is definitely worth reading.]
One often-overlooked aspect of handloading highly-accurate pistol ammunition is the amount of taper crimp used, and its effect on accuracy. (NOTE: this article pertains to loading for semi-autos – revolver crimp techniques involve some quite different issues.) Briefly, different amounts of taper crimp are used with various handloads to obtain best accuracy. The amount is based on bullet weight, powder burn rate and charge, plus other factors such as case neck tension. During machine-rest testing of experimental Service Pistol ammunition, many variables are examined. Among these, our Shop often varies a load’s crimp in degrees of 0.001″ when re-testing for finest accuracy.
How to Measure Taper Crimp on Pistol Cartridges
One question that often arises is, “How do I measure the taper crimp I’m putting on my cartridges?” Using the narrow part of one’s dial caliper jaws, carefully measure the case diameter at the exact edge of the case mouth on a loaded cartridge. It’s important to take several measurements to ensure consistency. Also, be sure to measure at several places around the case mouth, as case wall thickness can vary. After measuring 2-3 cartridges with a given crimp setting, one can be confident of the true dimension and that it can be repeated later, if needed.
However, for good results, one must use brass from one maker due to variances in case wall thickness. For example, the same degree of crimp that imparts a measurement of 0.471″ with Brand X brass may result in 0.469″ with Brand Y. Thus, for best accuracy, using brass from the same manufacturer is important — particularly for 50-yard Slow Fire. In a perfect world, it is better still to use brass from one lot number if possible. With the popularity of progressive presses using interchangeable tool heads, keeping separate tool heads adjusted for each load helps maximize uniformity between ammunition lots.
Brass Uniformity and Accuracy
Brass is important to pistol accuracy. While accurate ammunition can be loaded using brass of mixed parentage, that is not conducive to finest results, particularly at 50 yards. It is important for the serious competitor to pay attention to his brass – even if only for the 50-yard “Slow Fire” portions of “Bullseye” matches and practice. By segregating brass as described above, and additionally keeping track of the number of times a given batch of cases has been fired, one can ensure case neck tension and case length are at their most uniform.
Given the large volumes of ammunition consumed by active pistol competitors, using inexpensive, mixed surplus brass for practice, particularly at the “short line” (25 yards), is understandable. In NRA Outdoor Pistol (“Bullseye”), the 10-ring is relatively generous — especially for a well-trained shooter with an accurate pistol and load. However, for the “long line” (50 yards), purchasing and segregating a lot of high-quality brass to be used strictly for slow-fire is a wise idea. To keep track of your brass on the line, use a unique headstamp marking with 1 or 2 colors of marking pen ink.
Uniform Cartridge Overall Length is Important
Cartridge case Overall Length (OAL) uniformity as it comes from the factory is important to achieving utmost accuracy. More uniform case lengths (best measured after sizing) contribute to greater consistency of crimp, neck tension, ignition/burn of powder charge, headspace (rimless cartridges), etc. Cartridge case-length consistency varies noticeably by maker and, with lesser manufacturers, also from lot to lot. Some manufacturers are more consistent in their dimensions than others, and also in the hardness/ductility of their brass. Similarly, pay attention to primer brands, powder lot numbers, etc.
Consider Using a Lock-Out Die with Progressive Presses
When reloading pistol ammo with a Progressive press, we strongly recommend the use of a lock-out die, or other system that can detect double charges or low charges. If your progressive is manually advanced, the possibility of a double charge is very real — and that can have disastrous consequences.
On UltimateReloader.com website you’ll find an excellent two-part series on the function and set-up of the RCBS Lock-Out Die. This die prevents loading if a high or low powder charge is detected. The video above shows setup of the RCBS Lock-Out Die on the Dillon XL-650 progressive press.
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SSG Greg Markowski of the USAMU at Camp Perry, Ohio.*
The U.S. Army Marksmanship Unit (USAMU) fields pistol teams as well as rifle and shotgun competition squads. Consequently the USAMU’s Reloading Shop loads tens of thousands of pistol rounds every year. In this article, the USAMU’s handgun experts talk about reloading for handguns — with smart tips on how to achieve superior accuracy with 100% reliability. This article, which offers important insights on COAL, primers, crimps and more.
This video shows .45 ACP centerfire pistol competitors at Camp Perry
Precision Pistol Reloading — Recommended Methods
Optimize the Taper Crimp
One often-overlooked aspect of handloading highly-accurate pistol ammunition is the amount of crimp and its effect on accuracy. Different amounts of taper crimp are used with various handloads to obtain best accuracy. The amount is based on bullet weight, powder burn rate and charge, plus other factors. It is not unusual for our Shop to vary a load’s crimp in degrees of 0.001″ and re-test for finest accuracy.
Use Consistent Brass
Brass is also important to pistol accuracy. While accurate ammunition can be loaded using brass of mixed parentage, that is not conducive to finest results, particularly at 50 yards. It is important for the serious competitor/handloader to use brass of the same headstamp and ideally one lot number, to maximize uniformity. Given the volumes of ammunition consumed by active pistol competitors, using inexpensive, mixed surplus brass for practice, particularly at the “short line” (25 yards), is understandable. However [at 50 yards], purchasing and segregating a lot of high-quality brass to be used strictly for slow-fire is a wise idea.
Importance of Uniform COAL
Uniformity of the Case Overall Length (COAL) as it comes from the factory is also important to achieving utmost accuracy. More uniform case lengths (best measured after sizing) contribute to greater consistency of crimp, neck tension, ignition/burn of powder charge, and so on. Cartridge case-length consistency varies from lot to lot, as well as by maker. Some manufacturers are more consistent in this dimension than others. [Editor’s note: It is easy to trim pistol brass to uniform length. Doing this will make your taper crimps much more consistent.]
Primers and Powders — Comparison Test for Accuracy
Pay attention to primer brands, powder types and charges. Evaluating accuracy with a Ransom or other machine rest at 50 yards can quickly reveal the effect of changes made to handload recipes.
Bullet Selection — FMJ vs. JHP
Bullets are another vital issue. First, there is the question of FMJ vs. JHP. A friend of this writer spent decades making and accuracy-testing rifle and pistol bullets during QC for a major bullet manufacturer. In his experience, making highly-accurate FMJ bullets is much more difficult than making highly-accurate JHPs, in large part due to the way the jackets are formed. Small die changes could affect accuracy of FMJ lots dramatically. The CMP now allows “safe, jacketed ammunition” in Excellence-in-Competition (EIC) Service Pistol matches, although wadcutter ammunition is prohibited. Thus, the option to use very accurate JHP designs simplifies the life of CMP Service Pistol shooters in pursuit of the prestigious Distinguished Pistol Shot badge.
Hopefully, these tips will be helpful to any pistol shooters interested in accurate handloads, not just “Bullseye” shooters. Small tweaks to one’s normal routine can pay big dividends in improved accuracy and make practice and competition more rewarding. Stay safe, and good shooting!
TOP IMAGE: SSG Greg Markowski, a shooter/instructor with the USAMU, fires his pistol during the 2018 Civilian Marksmanship Program’s National Pistol Matches at Camp Perry, Ohio. At that event, Markowski claimed the General Mellon Trophy, General Patton Trophy and the General Custer Trophy. U.S. Army photo by Maj. Michelle Lunato/released by Defense Visual Information Distribution Service.
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The U.S. Army Marksmanship Unit (USAMU) fields pistol teams as well as rifle and shotgun competition squads. Consequently the USAMU’s Reloading Shop loads tens of thousands of pistol rounds every year. In this article, the USAMU’s handgun experts talk about reloading for handguns — with smart tips on how to achieve superior accuracy with 100% reliability. This article, which offers important insights on COAL, primers, crimps and more.
Precision Pistol Reloading — Recommended Methods
Optimize the Taper Crimp
One often-overlooked aspect of handloading highly-accurate pistol ammunition is the amount of crimp and its effect on accuracy. Different amounts of taper crimp are used with various handloads to obtain best accuracy. The amount is based on bullet weight, powder burn rate and charge, plus other factors. It is not unusual for our Shop to vary a load’s crimp in degrees of 0.001″ and re-test for finest accuracy.
Use Consistent Brass
Brass is also important to pistol accuracy. While accurate ammunition can be loaded using brass of mixed parentage, that is not conducive to finest results, particularly at 50 yards. It is important for the serious competitor/handloader to use brass of the same headstamp and ideally one lot number, to maximize uniformity. Given the volumes of ammunition consumed by active pistol competitors, using inexpensive, mixed surplus brass for practice, particularly at the “short line” (25 yards), is understandable. However, for the “long line” (50 yards), purchasing and segregating a lot of high-quality brass to be used strictly for slow-fire is a wise idea.
Importance of Uniform COAL
Uniformity of the Case Overall Length (COAL) as it comes from the factory is also important to achieving utmost accuracy. More uniform case lengths (best measured after sizing) contribute to greater consistency of crimp, neck tension, ignition/burn of powder charge, and so on. Cartridge case-length consistency varies from lot to lot, as well as by maker. Some manufacturers are more consistent in this dimension than others. [Editor’s note: It is easy to trim pistol brass to uniform length. Doing this will make your taper crimps much more consistent.]
Primers and Powders — Comparison Test for Accuracy
Pay attention to primer brands, powder types and charges. Evaluating accuracy with a Ransom or other machine rest at 50 yards can quickly reveal the effect of changes made to handload recipes.
This animation showing 1911 Pistol operation has over 30 million YouTube views:
Bullet Selection — FMJ vs. JHP
Bullets are another vital issue. First, there is the question of FMJ vs. JHP. A friend of this writer spent decades making and accuracy-testing rifle and pistol bullets during QC for a major bullet manufacturer. In his experience, making highly-accurate FMJ bullets is much more difficult than making highly-accurate JHPs, in large part due to the way the jackets are formed. Small die changes could affect accuracy of FMJ lots dramatically.
The CMP now allows “safe, jacketed ammunition” in Excellence-in-Competition (EIC) Service Pistol matches, although wadcutter ammunition is prohibited. Thus, the option to use very accurate JHP designs simplifies the life of CMP Service Pistol shooters in pursuit of the Distinguished Pistol Shot badge.
Hopefully, these tips will be helpful to any pistol shooters interested in accurate handloads, not just “Bullseye” shooters. Small tweaks to one’s normal routine can pay big dividends in improved accuracy and make practice and competition more rewarding.
Stay safe, and good shooting!
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With the high cost of factory ammo, more shooters are loading their own ammo. When good 9mm pistol ammo was $10/box, it might be hard to justify handloading. Now that 25 rounds of factory 9mm JHP ammo can run $25 or more it certainly makes sense to reload. The same is true with rifle ammo if you shoot large quantities, or if you simply can’t find your preferred ammo for sale these days.
To increase productivity when reloading large quantities of ammunition, many shooters are thinking of getting a progressive press. Because multiple operations take place with a single pull of a lever, a progressive press can produce way more ammo in a given period of time than any single stage press. With a progressive, on the ram up-stroke, the multiple stations can simultaneously remove spent primer, full-length size case, drop powder, seat bullet, and crimp (if desired). Most progressives are also set up to prime cases with the ram in the lower position — though some guys prefer to prime manually.
Progressive presses aren’t just for high-output pistol ammo or bulk rifle ammunition. Good progressives can be adapted to do certain reloading tasks for top-of-the-line match ammo. You might use a progressive for decapping, priming, and sizing, then throw powder and/or seat bullets separately. Some Champion shooters do use progressives to load their match ammo! For example 5-Time National Long Range Champion John Whidden and 2020 Berger SWN F-Open Champion Jay Christopherson both use progessive presses for some (but not all) operations.
To help you get started with progressive presses, here are six videos from UltimateReloader.com that cover seven popular machines, from the elite Mark 7 Evolution to the affordable Lee Loadmaster. With many of these machines you can add separate vertical bullet feeder systems that further increase loading efficiency. Machines Covered: Lyman Mark 7, Dillon XL-650, Dillon XL-750, Dillon RL-550c, RCBS Pro Chucker 7, Hornady Lock-N-Load AP, and Lee Load Master.
Mark 7 Evolution Press — Distributed by Lyman
Dillon XL-650 vs. Dillon XL-750 (Two Press Review)
RCBS Pro Chucker 7 with Bullet Feeder
Dillon 550C with 6mm Creedmoor and 9x19mm
Hornady Lock-N-Load AP Progressive
Lee Load-Master Features and Loading 9mm
SAFETY BONUS — Why You Need a Lock-Out Die
The RCBS Lock-Out Die can also be used with some Dillon and Hornady progressive presses.
If you load pistol or rifle ammo with a progressive press, we strongly recommend you get a Lock-Out Die from RCBS. This unique reloading die will prevent your progressive press from advancing if the dispensed powder charge is more or less than about 0.3 grains too high or too low. The Lock-Out Die really works.
The Lock-Out Die works by using a central die detection rod that sets its vertical position based on the height of the powder column in the case. Through an ingenious design, if the powder column height is too low or too high, the rod locks in place as you start to pull the press handle. This halts the press before the ram can lift and the cartridge plate can advance. Unlike a beeping alarm system (which can be ignored or defeated), the Lock-Out Die physically stops the movement of the press ram and prevents a bullet being seated in the “problem” case.
It takes a bit of tweaking to get the Lock-Out Die detection rod setting just right, but once it is correctly positioned, the Lock-Out Die works smoothly in the background. The Lock-Out Die won’t interfere with the loading process unless it detects a high or low charge — and then it positively stops the progressive loading cycle.
While crafted for use in RCBS progressive presses, the RCBS Lock-Out Die can also be used on a Dillon XL Progressive or Hornady Lock-N-Load progressive — though it does take up one station which could otherwise be used for a final crimp die (after the seating die). This Editor has used the RCBS Lock-out die very successfully on an RCBS 2000 progressive press for many years.
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For many years, the U.S. Army Marksmanship Unit (USAMU) regularly published reloading “how-to” articles on the USAMU Facebook page. In this article, the USAMU’s reloading gurus address a question frequently asked by prospective handloaders: “Should I buy a single-stage press, or a progressive?” The USAMU says the best answer is Solomon-esque in both its wisdom and simplicity: “Get BOTH!” However, there is definitely more to the issue, as the USAMU explains below.
Progressive Press Safety Considerations
by USAMU Staff
Many are the beginning handloaders who have asked a friend about their “setting up” a progressive press for them. The idea is that the newbie could then just feed in components and crank out buckets of practice ammo without needing to really learn much about handloading. Tempting though this might be, that’s simply not how it works. Such an approach might be ok if there were never a malfunction with either press or operator, but that’s unrealistic. Our hypothetical newbie would then lack the knowledge to problem-solve most situations.
Worse yet, several different handloading operations would be occurring at different stations on the progressive press at the same time. It takes an experienced operator to keep track of, and truly understand the significance of, all those potential mini-problems. Loading without this experience is a recipe for potential disaster – such as a double powder charge (especially with pistol cartridges) dropped while the loader was attending to some other function, etc. Progressives are an animal unto themselves, and while they offer many benefits, they do take some getting used to – even by experienced handloaders!
ILLUSTRATIVE HORROR STORY
Here, enter a 40-year veteran handloader who decided to jump onto the progressive bandwagon late in his career, having used only single-stage presses all his life. A High Master NRA High Power Rifle competitor, he had no background in competitive pistol shooting, where historically most progressive presses are found.
Experienced Action Pistol shooters have typically encountered multiple episodes in which shooters “skipped” a powder charge for some reason, leading to a squib round and a bullet possibly lodged in the bore. Thus, at matches, it’s reflexive for them to yell “STOP!” in unison if they see a shooter get a “click” vs. a “bang”, and rack the slide to keep firing. This writer has personally seen several pistols saved in just such scenarios over the years.
Click No Bang — What NOT to Do
Our High Master set up a popular progressive press and began turning out .223 Rem 100-yard practice ammo with abandon. He was using a moly-coated 52gr match bullet and an economical, fast-burning surplus powder that gave great accuracy. Once on the range, he began practicing strings of rapid-fire. All was well, until he heard “Click!” rather than “Boom”.
Lacking the above experience or onlookers to halt him, he reflexively operated the charging handle on his expensive, custom NM AR15 Service Rifle, and the next trigger squeeze reportedly registered on seismographs over at least a three-state radius. He sat, uninjured but bewildered, until the hail of expensive bits and pieces quit raining down around him.
When the smoke cleared, he immediately cursed the horrid, evil, demonically-possessed progressive press for this, his first-ever reloading mishap. His $1400 NM upper was ruined, but thankfully, his $800 pre-ban lower… and he had escaped injury.
This tale is told not to discourage the use of progressive presses, but to emphasize the need to EASILY and IMMEDIATELY KNOW what is happening with the press at each station, every time the handle is cranked. Not to do so is, as they say, “bad ju-ju.”
It illustrates why we at the USAMU Handloading Shop agree in recommending that new handloaders should begin with a single-stage press. Once one thoroughly learns the steps in each phase of handloading by repeated experience, then one will be qualified to move on to a progressive press.
The single-stage press will REMAIN virtually indispensable for one’s entire handloading career, even after having purchased a progressive press (or two). There are endless small projects that are best handled on a single-stage press, and a poll of USAMU’s Handloading staff reveals that not one would willingly be without his single-stage press, despite owning at least one progressive.
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The U.S. Army Marksmanship Unit regularly publishes reloading “how-to” articles on the USAMU Facebook page. One very good article, part 5 of a 6-part series, focused on Progressive Presses. This article explains proper procedures for Auto-Indexing Progressives, which advance the shell-plate with every pull of the handle. Auto Progressives are very efficient, but they also require special attention and focus, because so many things are happening at once. You need to train yourself to watch every station. If you run a progressive press now, or are considering getting a progressive, we recommend you read this article. Visit the USAMU Facebook page for other helpful handloading guidance.
Progressive Loading Presses — Self-Advancing Shellplate Type
Recently, we addressed manually-operated progressive presses for the beginning handloader. This type press requires one to manually advance the shellplate after each handle stroke. An advantage for beginners is that nothing happens at any station until the loader wants it to. This helps users avoid problems from clearing malfunctions without noticing that the shellplate has advanced itself. (Read Previous USAMU Article on Manual Progressives.)
The next, more luxurious type progressive press advances the shellplate automatically whenever the handle is cycled. [Editor: This is also called an “Auto-Indexing” Progressive Press.] Typically, each stroke automatically sizes and primes a case, operates the powder measure (if used) and seats a bullet. Some also have case feeders that automatically put a new case in the shellplate with every cycle. Others require the loader to insert a case each cycle. With both types, the loader usually puts a bullet on each sized/primed/charged case.
[CAVEAT: While our Handloading Shop has several progressive presses, ALL of our powder charges are thrown/weighed by hand. We do not use powder measures on our presses. Our progressives are used for brass preparation, priming, seating, etc., but not for fully-progressive loading.]
The manually-advanced press can be a boon to beginners, but as one gains experience it can be a mixed blessing, depending on one’s style. If one pays close attention to every operation and loads without distractions, the manual press is very reliable and allows full scrutiny of each round as it is loaded. However, if one easily drifts into day-dreaming, or isn’t focused on paying careful attention at all times, the manual progressive can be a bit of a liability. The opportunity for forgetting a powder charge, leading to a squib load, is ever-present. [Editor: A lock-out die can help reduce the risk of a squib load, or a double-charge. See below.]
The automatically-advancing progressives help prevent this by ensuring a powder charge will be dropped each time the handle is operated. Experienced handloaders often appreciate this feature due to the savings of time and effort. Individual preferences between the two press styles are influenced by several factors. These include one’s comfort with more- vs. less-complicated mechanisms, how often one changes calibers (case feeders often must be converted, in addition to dies and shellplates), how many rounds one loads annually, relative ease of changing primer mechanisms from small to large, etc. Automatic progressives and their caliber conversion kits tend to be significantly more expensive than manual progressives and caliber conversions from the same maker.
One USAMU handloader, who likes simple, bullet-proof machines and maximum efficiency when converting presses, owns two manually-advanced progressives. One is set up for large primers, and the other for small primers. He can change calibers in the twinkling of an eye. As he loads for many different calibers, this fits his style. Another handloader here is just the opposite. He loads for a few calibers, but in larger quantities. He much prefers his self-advancing press with case-feeder for its speed. He makes large lots of ammo in a given caliber before switching, to improve overall efficiency. His caliber conversion kits are more expensive than those for the manually-advanced progressive, but he uses fewer of them.
Whichever type one chooses, it is VERY important to buy quality gear from a manufacturer with a long, well-established track record for quality, durability and good customer support. Avoid jumping on the “latest, greatest” model until it has a proven track record. For example, this writer knows a loader who got a brand-new, expensive, self-advancing model press some years back, shortly after its introduction. As is too often the case these days, the manufacturer released it before all the “bugs” were worked out.
Better Safe Than Sorry — the RCBS Lock-Out Die
RCBS Makes a “Lock-Out Die” that senses the powder charge. This will halt the Progressive press if you have a double charge, or an undercharge. Your Editor has the Lock-Out Die on his RCBS Pro 2000. It has “saved his bacon” a half-dozen times over the years. It can be used on Dillon and Hornady progressives as well as RCBS machines.
It would not fully seat primers to the correct depth. No amount of adjustment, extra force, or fiddling would do better than to seat primers barely flush with the case head. Any inattention could result in a slightly “high” primer, protruding above the case head. It created a risk for slam-fires, particularly in semi-autos without spring-retracted firing pins, such as the M1 or M1A. In desperation, he had a machinist buddy study the problem and machine a new part to correct it. No dice. Its engineering didn’t permit full primer seating, even with extended parts. He now wishes he’d heeded his shooting buddies’ advice to stick with the “tried and true,” reliable performer they all used.
Whichever press one selects, see if the maker has a kit or list of commonly-replaced parts. Having needed springs, pins, etc. on hand in the rare event that one breaks or “goes missing” can save the day when one is busy loading for a match! Another tip for improving one’s overall loading efficiency (rounds loaded with minimal set-up/tear-down time) is to plan one’s handloading by primer size. For example, if your machine is set to use small primers, load all the calibers that you intend to that take small primers, before converting the press to load large-primer calibers.
In our next chapter, we’ll discuss peculiarities of progressive loading for rifle cartridges, with remedies for problems such as excessive cartridge-case headspace variation when sizing, tips for ensuring best powder charge consistency, and so on. Until then, be safe, and good shooting!
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Starline Brass offers a series of videos with helpful reloading tips. Focused primarily on pistol cartridges, these short videos can help anyone get started with metallic cartridge reloading. If you load pistol rounds on a progressive, this video series is particularly helpful. The on-camera host is Hunter Pilant, son of Carroll Pilant of Sierra Bullets.
Preventing Double Charges
Tip: Use a bulky powder that fills your case more than half way with a correct charge. This will overfill the case if it is double-charged, making it very difficult to seat a bullet.
Tumble New Brass Before Loading the First Time
Tip: Tumble new pistol cartridge brass in used media for 30 minutes before loading for the first time. This will add enough graphite (carbon residue) to smooth case entry into dies. You can also lube the case mouths with graphite, or use spray lube.
Powder Through Expander — How to Eliminate Hang-ups
Tip: When loading pistol brass with a progressive press, sometime the powder-through expander is hard to remove, especially with short cases. There are two fixes — first, try deburring the inside of the case mouth on your cases. Second, the radius of the powder through expander plug can be modified to smooth entry and exit (see photo). Starline will do this modification for free.
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The U.S. Army Marksmanship Unit (USAMU) published a series of reloading articles on its Facebook Page. In this article, the second in a 3-part series, the USAMU covers the process of loading competition pistol ammunition. The authors focus on two key elements — the taper crimp and the quality/uniformity of the original brass. If you shoot pistol competitively, or just want to maximize the accuracy of your handguns, read this article. The taper crimp tips are very important.
Loading Accurate Competition Pistol Ammunition — Part 2 of 3
Today, we resume our series on factors affecting accuracy in pistol handloads. Readers who missed Part One can visit our USAMU Facebook Page. Scroll down to March 28, 2018 to find that first installment which is worth reading.
One often-overlooked aspect of handloading highly-accurate pistol ammunition is the amount of taper crimp used, and its effect on accuracy. (NOTE: this article pertains to loading for semi-autos – revolver crimp techniques involve some quite different issues.) Briefly, different amounts of taper crimp are used with various handloads to obtain best accuracy. The amount is based on bullet weight, powder burn rate and charge, plus other factors such as case neck tension. During machine-rest testing of experimental Service Pistol ammunition, many variables are examined. Among these, our Shop often varies a load’s crimp in degrees of 0.001″ when re-testing for finest accuracy.
How to Measure Taper Crimp on Pistol Cartridges
One question that often arises is, “How do I measure the taper crimp I’m putting on my cartridges?” Using the narrow part of one’s dial caliper jaws, carefully measure the case diameter at the exact edge of the case mouth on a loaded cartridge. It’s important to take several measurements to ensure consistency. Also, be sure to measure at several places around the case mouth, as case wall thickness can vary. After measuring 2-3 cartridges with a given crimp setting, one can be confident of the true dimension and that it can be repeated later, if needed.
However, for good results, one must use brass from one maker due to variances in case wall thickness. For example, the same degree of crimp that imparts a measurement of 0.471″ with Brand X brass may result in 0.469″ with Brand Y. Thus, for best accuracy, using brass from the same manufacturer is important — particularly for 50-yard Slow Fire. In a perfect world, it is better still to use brass from one lot number if possible. With the popularity of progressive presses using interchangeable tool heads, keeping separate tool heads adjusted for each load helps maximize uniformity between ammunition lots.
Brass Uniformity and Accuracy
Brass is important to pistol accuracy. While accurate ammunition can be loaded using brass of mixed parentage, that is not conducive to finest results, particularly at 50 yards. It is important for the serious competitor to pay attention to his brass – even if only for the 50-yard “Slow Fire” portions of “Bullseye” matches and practice. By segregating brass as described above, and additionally keeping track of the number of times a given batch of cases has been fired, one can ensure case neck tension and case length are at their most uniform.
Given the large volumes of ammunition consumed by active pistol competitors, using inexpensive, mixed surplus brass for practice, particularly at the “short line” (25 yards), is understandable. In NRA Outdoor Pistol (“Bullseye”), the 10-ring is relatively generous — especially for a well-trained shooter with an accurate pistol and load. However, for the “long line” (50 yards), purchasing and segregating a lot of high-quality brass to be used strictly for slow-fire is a wise idea. To keep track of your brass on the line, use a unique headstamp marking with 1 or 2 colors of marking pen ink.
Uniform Cartridge Overall Length is Important
Cartridge case Overall Length (OAL) uniformity as it comes from the factory is important to achieving utmost accuracy. More uniform case lengths (best measured after sizing) contribute to greater consistency of crimp, neck tension, ignition/burn of powder charge, headspace (rimless cartridges), etc. Cartridge case-length consistency varies noticeably by maker and, with lesser manufacturers, also from lot to lot. Some manufacturers are more consistent in their dimensions than others, and also in the hardness/ductility of their brass. Similarly, pay attention to primer brands, powder lot numbers, etc.
Consider Using a Lock-Out Die with Progressive Presses
When reloading pistol ammo with a Progressive press, we strongly recommend the use of a lock-out die, or other system that can detect double charges or low charges. If your progressive is manually advanced, the possibility of a double charge is very real — and that can have disastrous consequences.
On UltimateReloader.com website you’ll find an excellent two-part series on the function and set-up of the RCBS Lock-Out Die. This die prevents loading if a high or low powder charge is detected. The video above shows setup of the RCBS Lock-Out Die on the Dillon XL-650 progressive press.
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In this video, Gavin builds an impressive 6mmGT (aka 6GT) field rifle start to finish. You can see him chamber the barrel, fit the bottom metal in the stock, and connect the Bix’N Andy trigger to a 416 Stainless Pristine brand Rem 700-footprint action. This is a multi-purpose rifle, build on the light side with a Carbon Six barrel. Gavin notes: “In this video I chamber a Carbon Six barrel and complete the package with a Bix ‘n Andy trigger, Hawkins Rings, and Riton Scope. Will this be the 6GT Lightweight hunting rifle I’ve been asking for?”
Use Consistent Brass
