What is the most-used piece of equipment on this Editor’s reloading bench? No it’s not my Rock-Chucker press, my priming tool, or even my calipers. The one item in near-constant use is a small, folding magnifying glass. Mine folds into a square case and offers 4X viewing with an 8X bifocal insert. With this handy tool I can inspect case mouths for burrs, check primer pockets, inspect meplats, and look for flaws on bullet jackets. I also use the magnifier to see rifling marks on bullets seated into the rifling, or check my bolt for galling. The number of uses is nearly endless. I keep one magnifier at my reloading bench and another in my range kit.
Folding magnifiers are so handy yet inexpensive that you should own a couple spares (including one in the range box). I bought my magnifier in a book-store, but you can also find them on Amazon.com and FoldingMagnifier.com starting at under $2.00. To see inside cases and dies and view fine details, consider the 5X Meromore Folding Magnifier with a built-in, battery-powered LED light, plus a 11X high-magnification insert.
With a decent small magnifier, you can easily see any minute flaws in your barrel crowns. That’s important because crown damage can cause hard-to-diagnose accuracy issues. We’ve known guys who spend weeks tinkering with loads, when the real problem was a worn-out or damaged crown.
The slide-out iLumen8, shown at left in top photo, offers 3X power with built-in illumination. An “Amazon’s Choice” item, this palm-sized magnifier is $20.75 on Amazon.
The LEE Hand Press Kit comes complete with: Breech Lock Hand Press, Ram Primer fittings, Powder Funnel, Case Lube, and one Breech Lock Quick Change Bushing.
The LEE Breech Lock Hand Press is a useful addition to any reloader’s tool collection. This Hand Press allows you to resize brass or seat bullets while at the range or away from your loading room. No it won’t replace your Co-Ax or Rockchucker, but this is a handy piece of gear. And it’s very affordable. Midsouth sells the LEE Breech Lock Hand Press Kit, with everything shown above, for $58.89. Or you can buy just the Hand Press by itself for $42.22 at Battlehawk Armory. That’s a great deal.
LEE Hand Press Quick-Change Die Functionality
This LEE Press includes the Breech Lock Quick-Change Die Feature, so you can instantly change dies with just a twist of the wrist. One Breech Lock Quick Change Bushing is included. The Breech Lock Hand Press is light and compact. It tips the scale at a mere 1 3/4 pounds and overall product length is 11.5″. Note: the maximum overall length cartridge the LEE Hand Press can accept is 3.650 inches.
While we don’t recommend the Hand Press for major full-length sizing chores, it does a good job seating bullets. This makes it a handy “field expedient” tool when doing load development at the range. For example you can experiment with seating depth by loading a batch of cartridges at home with the bullets deliberately seated long. Then, at the range, you can re-seat the bullets progressively shorter (in a series of rounds), until you find the optimal Cartridge OAL.
LEE’s Hand Press is also great for decapping operations. One verified buyer reports: “I mostly use it for decapping while watching TV, with a universal decapper die. Of course it is also useful for other operations. I wouldn’t love sizing large rifle cases with it, but if you’ve prepped your cases on a bigger press you could comfortably take it to the range for load development, one round at a time, working right there at the line instead of making a bunch of loads at home that you’ll have to disassemble later. It’s smaller and more lightweight than it looks[.]”
Using LEE Hand Press to Load at the Range
To learn more about using the LEE Hand Press in the field with a compact scale, read Reloading Without a Bench on GunsAmerica.com. Author Christopher Mace explains: “whether you want a better way to do load development, the capability to reload out of your ‘bugout bag’, or you’re short of space but wanting to get into reloading, the LEE Loaders and the LEE Hand Press offer you some options.”
If you are considering purchasing a progressive reloading press — you’ve struck gold. Today’s Saturday at the Movies article showcases the most comprehensive video ever created about progressive presses. Hosted by Gavin Gear of UltimateReloader.com, this remarkable 79-minute video covers a dozen presses from six leading manufacturers: Dillon, Frankford Arsenal, Hornady, Lee, Mark 7 (Lyman), and RCBS.
Set aside plenty of time, because there is a wealth of information — the “mother lode” of progressive press coverage. Along with the big comparison video, Gavin has prepared a detailed, 17-page online article which covers all of the presses in the shootout. This 17-page article also includes many product-specific videos. We link to five of these videos below.
12 Progressive Presses are compared in this comprehensive video:
Here it is! Ultimate Reloader’s long-awaited Progressive Press Shootout. This online article and accompanying video represent the most exhaustive and most in-depth look at progressive press reloading equipment. The Ultimate Reloader Progressive Shootout covers a dozen different progressives from Dillon, Frankford Arsenal, Hornady, Mark 7 (Lyman), and RCBS. Reviewer Gavin Gear demonstrates how each press works and provides data on costs, output rates, capabilities, and accessories so that potential buyers can make informed purchasing decisions.
MORE INFO — Progressive Press Shootout Online Article
To accompany the remarkable 79-minute Progressive Press Shootout Video, Gavin Gear has posted a ton of information on his UltimateReloader.com website. A lengthy online article provides detailed information on the particular presses, press mounts, and lighting, as well as general details such as cost of ownership. We provide links to particular topics below. This is a GREAT RESOURCE — it’s like getting an entire chapter of a technical book all for FREE!
Below we provide links to each product-specific online page, along with the corresponding time-link to the related segment of the 79-minute Progressive Shootout video.
NOTE: Along with the presses featured in these six videos, the Ultimate Reloader Progressive Press Comparison video covers six other presses (12 total), in a comprehensive 1 hour 19 minute video linked at the top of this article.
by Sierra Bullets Ballistic Technician Paul Box
One thing that plays a major role in building an accuracy load is neck tension [one of the factors that controls the “grip” on a bullet]. I think a lot of reloaders pretty much take this for granted and don’t give that enough thought.
So, how much neck tension is enough?
Through the years and shooting both a wide variety of calibers and burn rates of powder, I’ve had the best accuracy overall with .002″ of neck tension. Naturally you will run into a rifle now and then that will do its best with something different like .001″ or even .003″, but .002″ has worked very well for me. So how do we control the neck tension? Let’s take a look at that.
First of all, if you’re running a standard sizing die with an expander ball, just pull your decapping rod assembly out of your die and measure the expander ball. What I prefer [for starters] is to have an expander ball that is .003″ smaller than bullet diameter. So for example in a .224 caliber, run an expander ball of .221″. If you want to take the expander ball down in diameter, just chuck up your decapping rod assembly in a drill and turn it down with some emery cloth. When you have the diameter you need, polish it with three ought or four ought steel wool. This will give it a mirror finish and less drag coming through your case neck after sizing.
Tips for Dies With Interchangeable Neck Bushings
If you’re using a bushing die, I measure across the neck of eight or ten loaded rounds, then take an average on these and go .003″ under that measurement. There are other methods to determine bushing size, but this system has worked well for me.
Proper Annealing Can Deliver More Uniform Neck Tension
Another thing I want to mention is annealing. When brass is the correct softness, it will take a “set” coming out of the sizing die far better than brass that has become too hard. When brass has been work hardened to a point, it will be more springy when it comes out of a sizing die and neck tension will vary. Have you ever noticed how some bullets seated harder than others? That is why.
Paying closer attention to neck tension will give you both better accuracy and more consistent groups.
Do you have a friend who is getting started in hand-loading? Or would you like a refresher course in some of the more important aspects of reloading? Today’s video showcase provides a wealth of information. In these videos, Philip Massaro, Editor-in-Chief of the Gun Digest Annual, explains the techniques handloaders should employ to create safe and accurate pistol and rifle ammunition. These videos are part of an 11-Video Reloading Series from Gun Digest.
After the intro video, there is a video on case resizing, with a focus on full-length sizing. Next Massaro explains how primers work and he demonstrates how to seat primers. There is a video dedicated to bullet choice, followed by a video on bullet seating, both with and without crimping. Today’s video showcase concludes with a helpful video on troubleshooting, showing how to check your ammo and disassemble rounds when something isn’t right.
Basics Of Reloading
What goes into reloading ammo? Here are the five basic handloading steps — removing the primer, resizing the case, inserting a new primer, adding powder, and seating a new bullet. Gun Digest also has a related video on Reloading Tools, explaining the basic tools you’ll need: dies, press, scale, powder measure or powder-dispensing machine, and measuring tools.
Case Prep and Resizing
The reloading process starts with your cartridge brass. You need to remove carbon from the case exterior, check for case damage and signs of incipient separation. And it often makes sense to clean the primer pockets. It’s also wise to check case length, and chamfer/debur the case necks (as needed). Then the cases should be resized before loading. We recommend full-length resizing for rifle rounds.
Primer Types Explained
What is the difference between a large rifle primer and a magnum large rifle primer? Can you use magnum primers in standard cartridges and vice versa? These are among the topics discussed in this video.
Priming Procedures — Using Press or Hand Tool — and Powder Throwing
In this video, Philip Massaro tackles primer installation, the first process of assembly in reloading and case charging. Learn the differences between large and small primers, and how to use a primer cup accessory on a single stage press. Then Massaro shows various methods to dispense the correct powder charge.
Bullets — How to Select the Right Projectile for your Application
Not every bullet is appropriate for every job. Find out what projectile you’ll need to win a shooting match or put meat on the table. Not all bullets are created equal — hunting bullets are different than match bullets and varmint bullets are different than big game projectiles. With this in mind, Phil Massaro examines different bullet designs — including a look at Nosler’s line of projectiles.
Cartridge Completion — Bullet Seating
In this installment, Philip Massaro covers the final step in cartridge assembly, bullet seating. He covers how to use a micrometer seating die for reloading, as well as various ways to crimp handgun bullets. Massaro demonstrates seating bullets for the .357 Mag, .45 ACP, .30-06 Springfield, and .458 Win Magnum cartridges. The video also covers using a roll-crimp and taper crimp.
Reloading Troubleshooting
This is a very important video, that shows how to troubleshoot potential problems with handload ammunition. The host shows how to check for potential case head separation and other brass problems. He shows how to get stuck cases out of dies using the drill and tap procedure. Also covered are collet bullet pullers and inertia hammers for removing seated bullets from cases. This is necessary if you mistakenly seat too deeply or forget to charge the case with powder.
While a 16.5-pound benchrest gun is wonderfully stable on the bench, it’s not what you want in a field rifle. There is much to be said for a slim, light-weight, and easy-handling firearm when it comes to a walking varmint adventure. Eben Brown, who runs E. Arthur Brown Company, has created just such a rifle — the Model 97D Falling Block. When chambered for the 6PPC cartridge it delivered quarter-MOA accuracy in a splendidly portable package that tips the scales at just over six pounds without scope. The Model 97D is fairly unique in its lightweight and compact format — that makes it a great field-carry varmint rig. [Editor’s Note: This is an older article and we use some more recent photos of other model 97D Rifles to better illustrate the design and layout.]
Catalog photo of EABCO Model 97D Falling Block rifle.
Excellent Accuracy Made Easy for Sport Shooters
by Eben Brown, E. Arthur Brown Company
You don’t have to be a benchrest competitor to enjoy shooting one of the most accurate centerfire cartridges in the world, the 6mm PPC. With no complicated brass forming or finicky reloading processes, you can be shooting near half-inch groups right from the start and hone your skills to near quarter-inch groups by your second outing–at least that’s how it worked for me, and I’m NOT a good bench rest shooter! Developed by Louis Palmisano and Ferris Pindell, the 6PPC has won more bench rest accuracy competitions than any other cartridge. Easily made from Lapua .220 Russian brass, the 6mm PPC has a small primer and uniquely small flash hole that is credited for much of its inherent accuracy. The “short, fat” shape and nearly straight body contribute to efficient, consistent powder burning and stable chamber performance (it grips the chamber well during ignition).
The Brown Model 97D — A Slim, Accurate 6-Pound Rifle
The 97D was developed from the EABCO “BF” falling block silhouette pistols that have won world championships and set 500-meter distance records. In operation, the 97D falling block slides perpendicularly and closes the breech with absolutely zero camming leverage. This makes it a perfect test-bed to measure the chamber performance needed for hand-loading most other single-shot rifles accurately. At the reloading bench, I worked up a load with the now fully shaped 6mm PPC brass. I full-length sized the brass, trimmed, and primed each case the same as I would with any other cartridge, and began loading. With the resultant load, I easily shot a 5-shot 1/4″ group, a personal best for me. See target photo at right.
Making 6mm PPC Cartridges
Full-length size, prime, charge with powder, and seat a bullet… sounds like what you do with any other cartridge, doesn’t it? In fact, the only difference with 6mm PPC is that it has to be fired once (fire-formed) to expand to its final shape and size. But even fire-forming shots produce exceptional accuracy. I shot several 3/4″ groups while fire-forming at 100 yards, with my best group at nearly half-inch–so the time spent fire-forming was wonderful! In the photo, the parent .220 Russian case is on the left, while the fire-formed 6PPC case is on the right.
The EABCO 6mm PPC Chamber – 6PPC without Neck-turning!
We dimensioned our 6mm PPC chamber reamer to cut a chamber that fits Lapua 220 Russian brass closely without neck-turning. Naturally we recommend you use the Lapua brass for best results.
[Editor’s Note: We asked Eben if he had tried a 6BR chambering in a model 97D. He explained that, because of the extractor design, the falling block action works better with a smaller rim diameter: “The larger .308 rim width creates some issues. This design works best with cartridges no wider than the 30/30 case, or the 7.62×39 case, from which the 22 Russian case was derived. Cases with .308-sized rims develop more bolt thrust and work best with a different type of extractor than we use in the 97D. I love the 6BR, but I recommend the 6PPC for our 97D.”]
6mm PPC Reloading Data for Model 97D
The following loads were worked up in a Model 97D Rifle with 24″ barrel chambered for 6mm PPC with the chamber neck reamed to .275″ to fit Lapua brass without neck-turning. Lapua 220 Russian brass was full-length sized and fire-formed to 6mm PPC using 65gr V-Max bullets, CCI BR4 primers, and 24.5gr of VV N135 powder. Eben cautions: Load at Your Own Risk — Always start 10% low and work up
The following optimum loads were worked up with Vihtavuori N135, 58gr and 65gr V-Max bullets, and CCI BR4 primers. Please Note: There really is no “standard” for 6mm PPC. It can be finicky. But once you find what works best for you, the cartridge performs superbly. The accuracy will astound you.
Model 97D Specifications
OAL (with 24″ Barrel): 38″
Approx. Weight without Scope: 6-6.5 lbs.
Barrel: 17-26″ Chromoly or Stainless
Stock: Walnut w/Hardwood Grip Cap
Trigger: Tuned 16-24 ounces
This video shows the Loading Technique for Model 97D Rifle
Powder Selection — Choosing the Right Propellant
I’ve found that my maximum single-shot loads reach the same level of performance as bolt gun loads when I use one level slower burning powder type and proper chamber preparation. For example, when the VihtaVuori loading guide shows a maximum with VV N133, my best single shot load ends up being with the slower burning VV N135. Here’s the simplest way to proceed: Use a starting load from the loading guide and increase the powder charge until you detect some resistance to block movement with your thumb. Next, charge a case with that same amount of powder, tap it to settle, and look to see if the case is full to the base of the neck. If it’s not full, step up to the next slower-rated powder and repeat the load development process. There’s a powder burn rate chart for all brands of powder in the front of the current VihtaVuori Loading Guide. When you have the maximum load that will fill the case and still allow the 97D single-shot to open and eject freely after firing, you’re ready to shoot some groups!
Loading for Best Chamber Performance
In the model 97D rifle you can check chamber performance easily. After firing a shot, see if you can press the block downward with only your thumb on the top of the block. If it moves freely, you’ve got good chamber performance.
I use three pressure indicators when developing loads on the Model 97D. First I check the block with my thumb. Then I check to see if the cartridge sticks at all when ejecting. And finally, I check the primer for the excessive flattening that would indicate too much pressure. Generally, the hottest load that still allows the gun to open and eject freely ends up being my most accurate shooting load.
Chamber Preparation
Best chamber performance happens when a cartridge grips the chamber and does not drive backward significantly. When you want something to grip (rather than slip), you want to make sure there is no lubricant on the gripping surfaces. Case forming lube and gun oil are the two lubricants you want to remove. Clean your 6mm PPC cases after sizing (I wipe mine with a paper towel and Windex). Clean your chamber with a chamber sized jag and patch wetted with acetone. (Note: protect your chamber with a thin coat of Clenzoil when you’re not out shooting.)
Conclusions of a Single-Shot Sport Shooter
I love the 6mm PPC! It was easy to hand-load for the cartridge and it was easy to get excellent results. The group shot on this page was with the 65gr bullet and a rifling twist of 1:10. I usually recommend a 1:12 twist and the 58gr bullet because customers have reported superb accuracy (better groups than I can shoot). But the 5-shot ¼” group I shot with this set-up is my personal best ever–so naturally I’m thrilled!
While it’s hard to beat the 6PPC’s accuracy in a Model 97D rifle, my company currently offers the rifle in a variety of chamberings including 17 Hornet, 219 Donaldson Wasp, and 6mm BRM. The 97D Standard features a blued 24″ chrome-moly barrel, French Gray receiver, anodized buttstock transition, 2-ring scope mount and swivel studs.– Eben Brown
About the production Model 97D Rifles: “The 97D is a small frame single shot rifle that’s suitable for big game as well as small game and varmint hunting. It originally evolved from our World Champion long range silhouette pistol action and incorporates the same accurate gun making processes. The 97D action itself is inherently accurate and simple. Onto this we fit an EABCO Accuracy Barrel, precision turned and threaded between centers. Each chamber is individually reamed on-center and individually head spaced. We feel the crown is so critical to accuracy that we leave it until after the gun is finished. Our 11 degree target crowns are cut last and left bright — our trademark finishing touch.”
Shown are funnel with ultra-long drop tube (which helps get more kernels in the cases), RCBS Chargemaster (in wood box), and Hood Press (similar to Harrell’s Combo press).
Loading at the range remains important in the Benchrest for Group discipline. In a Special Report below, past IBS President Jeff Stover explains how loading methods (and hardware) have evolved over the years. The advent of accurate, affordable electronic powder dispensers, such as the RCBS ChargeMaster and Frankford’s new Intellidropper, have changed the game and made it easier to load efficiently at the range. And quality manual powder measures are fast and can be very consistent, with a little practice. Loading at the range permits competitors to tune their load to the conditions, change seating depths, or even choose different bullets to suit the barrel’s preferences on any given day.
Although pre-loading is not uncommon, most 100/200-yard group shooters usually load at the match, often between relays. The goal is to shoot smaller groups by staying “in tune”. In a game where 5-shot groups “in the 1s and Zeros” is the goal, tuning loads for the conditions helps deliver match-winning accuracy. Nearly all competitors in this short-range discipline shoot the 6mm PPC cartridge, or a PPC variant.
Loading at the Range — Then and Now
In benchrest shooting for group, loading at the range has been de rigueur for decades. In the Score discipline, preloading is usually the custom. The main reason is that, in Score competition, only one Aggregate (warm-up match and five record targets) per day is usually shot. That would be less than 50 shots, assuming a few sighter shots. Also, the 30BR, the dominant Benchrest-for-Score cartridge, is very amenable to pre-loading.
By contrast, the Group discipline includes 21 targets (two warm-ups and twenty record targets) over a weekend, usually shot with 6PPC-chambered rifles. Many times, the 6PPC shooters may tweak their loads through the day given changing atmospheric conditions or simply trying to find the correct tune to “dot up”. This term, “Dot up”, means the shots are essentially going through the same hole, or closely so.
Loading at the range was a bit different when benchrest competition was in its infancy. The 1951 book, Modern Accuracy by Bob Wallack, is the best of the early benchrest books. Copies can be found, from time to time, on eBay or Alibris. It is a fascinating survey of benchrest as it existed more than six decades ago. There’s even coverage of a controversial target that was argued over at the time. In it, there is a photo of Wallack using the rear bumper of a car at the bench to clamp his reloading tools. Things have come a long way compared to the range loading set-ups of modern shooters. Here you can see Bob Wallack way back in 1950:
Modern loading bench set-ups shown in this Special Report belong to top shooters Howie Levy, Bob Hamister, and Kent Harshman.
The shape of powder grains has a profound effect on the performance of the powder charge, as it concerns both pressure and velocity. There are multiple powder shapes including flake, ball, and extruded or “stick” (both solid and perforated).
All Vihtavuori reloading powders are of the cylindrical, single-perforated extruded stick type. The differences in burning rate between the powders depend on the size of the grain, the wall thickness of the cylinder, the surface coating and the composition. Cylindrical extruded powders can also have multi-perforated grains. The most common types are the 7- and 19-perforated varieties. A multi-perforated powder grain is naturally of a much larger size than one with a single perforation, and is typically used for large caliber ammunition.
Other types of powder grain shapes include sphere or ball, and flake. The ball grains are typically used in automatic firearms but also in rifles and handguns. The ball grain is less costly to produce, as it is not pressed into shape like cylindrical grains. Flake shaped grains are typically used in shotgun loadings.
Web thickness in gunpowder terminology means the minimum distance that the combustion zones can travel within the powder grain without encountering each other. In spherical powders, this distance is the diameter of the “ball”; in flake powder it is the thickness of the flake; and in multi-perforated extruded powders it is the minimum distance (i.e. wall thickness) between the perforations.
The burning rate of powder composed of grains without any perforations or surface treatment is related to the surface area of the grain available for burning at any given pressure level. The change in the surface area that is burning during combustion is described by a so-called form function. If the surface area increases, the form function does likewise and its behavior is termed progressive. If the form function decreases, its behavior is said to be degressive. If the flame area remains constant throughout the combustion process, we describe it as “neutral” behavior.
The cylindrical, perforated powders are progressive; the burning rate increases as the surface area increases, and the pressure builds up slower, increasing until it reaches its peak and then collapses. Flake and ball grains are degressive; the total powder surface area and pressure are at their peak at ignition, decreasing as the combustion progresses.
So how does the shape affect pressure and muzzle velocity? In general, it can be said that powder that burns progressively achieves a desired muzzle velocity at lower maximum pressure than a powder that burns neutrally, not to mention a degressive powder. As grain size increases, the maximum pressure moves towards the muzzle, also increasing muzzle blast. Muzzle velocity and pressure can be adjusted by means of the amount of powder or loading density, i.e. the relationship between the powder mass and the volume available to it. As the loading density increases, maximum pressure grows.
They say that a man can never have too much money or too much time. Darrell Jones would add that a man can never have too many BR-based rifles. Darrell had a fleet of BRs, in 22BR, 6mm BR, 6.5 BR, 7 BR, and 30 BR. But he was intrigued by the potential of a rifle in the .257 caliber. Could it shoot as well as a 6mm BR? Could it challenge the more popular calibers in the highly competitive 600-yard benchrest game? Through careful research and component selection, Darrell created a 25 BR rifle that proves the viability of the 25 BR as a competition round. Pushing 115gr high-BC Berger bullets at 2837 fps, Darrell’s 25 BR “Peppermint” won first place in its very first match.
The Barely Bigger BR — Exploring the .25 Caliber Option
Rifle Report by Darrell Jones
I decided to build a 25 BR after several weeks of deliberation and ruling out a .257 Ackley Improved. Part of my dilemma was that I wanted to shoot F-Class competition at 600 yards, and I was unsure about the accuracy potential of the 25 BR. However, I currently have several BRs chambered in 22 BR, 6BR, 6.5 BR, 7 BR, and 30 BR and they all shoot exceptionally well at 600 yards. This lead me to believe a 25 BR should deliver fine accuracy, just like its other BR siblings. Why wouldn’t a 25 BR shoot accurately provided that I built it with the right components? The feasibility saga began. I began searching diligently for custom 25-caliber bullets. Unfortunately, there are not many 25-caliber custom bullet makers. I actually found only two custom bulletsmiths who produce the 25s. I did look at Fowlers and then looked at Bergers. Both Jeff Fowler and Berger made 110-grain flat-base bullets when I was looking. [Editor — this 110gr bullet is no longer listed by Berger]. The Berger 110gr FB bullets (.414 ballistic coefficient) shot very well out of my 12-twist 25-06 Ackley. However, I wanted to shoot a heavier bullet if possible. Berger makes a 25-caliber 115gr VLD boat-tail with a high ballistic coefficient. This needs a 10-twist barrel.
Panda Action, McMillan Stock, Weaver T-36
As you can see, I went with a Panda polished action and a weighted McMillan BR stock painted metallic silver with red candy cane stripes thus the name “Peppermint”. This gun actually does double duty now as a 25 BR and 6 PPC switch barrel. When I want to run the gun as a 6 PPC for short range, I simply screw on the PPC barrel, then swap in a bolt (fitting the PPC bolt face) from another Panda action I own. That’s one advantage of owning custom Kelbly actions! Don’t even think about exchanging bolts between factory guns. Kelbly rings and a Weaver T-36 fixed-power scope handle the optical duties while a Jewell trigger set at one ounce takes care of the firing mechanism.
Chambering for the .25 Caliber BR Wildcat
I wanted a chamber that would let me shoot both the 110s and the 115s. I took some time surfing the net looking for rental reamers that had suitable throat dimensions. I found that Elk Ridge Reamer Rentals had a 25 BR pilot reamer available. I called and Elk Ridge faxed me a reamer diagram that indicated it was designed to tight SAMMI specs. I asked how often was the reamer used and was told “not very often”.
I did want a minimum no-turn neck optimized for Lapua brass. The drawing indicated that the reamer would cut a .281″ neck and a throat of 1.0315″. This was very close to ideal, though I did have to turn two thousandths off the necks of Lapua 6BR brass after I necked it up. I resized using a .277″ bushing and the loaded rounds came out to be .279″. Realizing that this was in the ball park, I decided to go with the Elk Ridge Reamer and build a 25 BR that could shoot 110gr or 115gr bullets. Now the question was where to get a match-grade 25-caliber barrel. I called quite a few of the custom barrel-makers, including BlackStar Barrels in Texas (no longer operating). I have had wonderful success with the BlackStar barrel on my 6BR “Chantilly” — it delivered great accuracy and impressive velocities. Since the 25 BR was so similar, I went with another BlackStar. I ordered a 10-twist, 6-groove, 1.250″-diameter straight-contour tube.
After chambering, the barrel finished at 1.245″ diameter and 27.5″ inches with an 11° crown. I actually had the throat lengthened to accept both Berger 110gr and 115gr bullets. The bases of the FB 110-grainers sit flush with the neck-shoulder junction, when they are seated .010″ into the lands. With the longer 115gr VLDs, the bottom of the bearing surface (i.e. start of boat-tail) is just about even with the neck-shoulder junction.
Accurate Load Development
The barrel broke in easily with just 10 shots, using a “shoot one and clean” process. The load I started with was 31.5 grains of Varget with CCI 450 primers. The Berger 110s and Berger 115s had the same Point of Impact (POI) at 100 yards. However, the 115s impacted two inches higher at 600 yards with the same load. That shows the benefits of a higher BC. Pushed by the CCI 450s and 31.5 grains of Varget, the 115-grainers were running about 2837 FPS. I boosted the load up to 32.0 grains but I noticed primer cratering, so I backed off, settling on 31.5 grains for the 115gr Berger VLD.
Peppermint Wins at 600 Yards
For her debut in competition, I took “Peppermint” to our local 600 yard F-class match. Shooting the Berger 115s with 31.5 grains Varget, she won with a perfect score of 200 with 14 Xs. At my club, we use a SR3 target. The X-Ring measures 3″ in diameter and the 10-Ring measures 7″. At the match there were some very good shooters with top-flight custom rifles in accurate calibers such as 6.5-284 and 22 Dasher. I was very fortunate to come out on top, but I give the credit to Peppermint’s good bench manners and outstanding accuracy.
As you can see from the target, “Peppermint” is a very accurate rifle that has proven herself in competition. It takes a good gun to finish “on top” in her very first match. So far, I’m very happy with the project, and more than satisfied with the accuracy of the 25 BR. This is definitely a worthy cartridge for Egg Shoots, 500m varmint matches, and the 600-yard F-Class game.
BR-Based Cartridge Comparison
CALIBER
22 BR
6mm BR
25 BR
6.5 BR
7 BR
30 BR
Bullet
80gr SMK
107gr SMK
115gr Berger
107gr SMK
130gr SMK
118gr BIB
BC
.420
.527
.522
.420
.391
na
Load Grains
31.0 H4350
30.0 Varget
31.5 Varget
32.0 Varget
34.0 AA2460
34.0 H4198
Barrel Length
27″
27″
27.5″
27.5″
28″
24″
Velocity
3100 fps
2880 fps
2837 fps
2851 fps
2719 fps
2970 fps
Comparing the BR-Based Variants
Now that I have several calibers in the BR cartridge family, (22 BR, 6mm BR, 6.5 BR, 7 BR, and a 30 BR), it is my humble opinion that they each have their own place. A varmint hunter’s dream, the 22 BR can push a bullet faster and more accurately than the 22-250. With an 8-Twist barrel, the 22 BR can send an 80gr SMK to 600 yards with extreme accuracy.
The 6 BR can do it all. The 6mm caliber offers a wide variety of quality bullets suitable for any shooting situation. All the major custom barrel makers produce outstanding 6mm barrels in a full range of twists. Moreover, since the 6 BR cartridge is so popular, there is a great store of knowledge about reloading for the 6 BR. It is easy to find a load that will shoot superbly in any bullet weight.
The 25 BR has proved to be easily tuneable, proficient and not fickle. You can obtain extreme accuracy without great effort in load development. The 115gr Berger offers a good high-BC projectile for this caliber, making the 25 BR a viable alternative to the 6 BR. As I’ve shown, it is competitive with a 6 BR in head to head competition.
Compared to the 25 BR, the 6.5 BR has a small edge in ballistics. However, there are not many light bullet choices available, especially from custom makers. The 123gr Lapua Scenar is an excellent bullet with a .547 stated BC, but it may be a bit heavy for the case capacity.
The 7 BR was designed for silhouette shooting, and it excels at that task. The 7 BR can push a 130 grain bullet fast enough to knock over the steel silhouettes at 500 meters with real consistency.
The 30 BR is nothing less than outstanding. The 30 BR is now the dominant cartridge on the benchrest Score-shooting circuit. It is also highly accurate for group shooting at 200 yards and very capable of winning a 600-yard F-Class match. Barrel life of over 6,000 rounds is realistic.
I like all the “flavors” of BR derived from the 6mm BR Norma case. However, if I could only have one BR in my safe, give me my 8-Twist, 6 BR “Chantilly” and I will be a happy camper. The final point I would make is if a cartridge is stamped BR on the case, it will shoot extremely accurately if you can.
Here’s an inexpensive procedure that can help you load straighter ammo, with slightly better measured concentricity (i.e. less run-out) on the case necks and bullets. Simply use a Rubber O-Ring on the underside of the die locking ring. This allows the die to self-align itself (slightly) to the case that is being sized. Without the O-Ring, if the flat surface on the top of your press is not perfectly square with the thread axis, your die can end up slightly off-angle. This happens when the bottom of the locking ring butts up tight against the top of the press. The O-Ring allows the die to float slightly, and that may, in turn, reduce the amount of run-out induced during case sizing.
Top prone shooter GSArizona has tried this trick and he says it works: “Go to your local hardware store and get a #17 O-Ring (that’s the designation at Ace Hardware, don’t know if its universal). Slip the O-Ring on the die and re-adjust the lock ring so that the O-Ring is slightly compressed when the die is at the correct height. Size and measure a few more cases. You will probably see a slight improvement in neck concentricity as the die can now float a bit as the case enters and leaves it. This isn’t going to be a dramatic improvement, but it’s a positive one.”
We want to stress that adding O-Rings to sizing dies may help some reloaders, but we don’t offer this as a panacea. Try it — if using the O-Ring reduces measured runout that’s great. If it doesn’t, you’ve only spent a few pennies to experiment.
Lee Precision makes die lock rings with built-in O-Rings. Lee’s distinctive lock ring design allows the same kind of self-alignment, which is good. However, Lee lock rings don’t clamp in place on the die threads, so they can move when you insert or remove the dies — and that can throw off your die setting slightly. By using an O-Ring under a conventional die lock ring (that can be locked in place), you get the advantages of the Lee design, without the risk of the lock ring moving.