Do you have a friend who is getting started in hand-loading? Or would you like a refresher course in some of the more important aspects of reloading? Today’s video showcase provides a wealth of information. In these videos, Philip Massaro, Editor-in-Chief of the Gun Digest Annual, explains the techniques handloaders should employ to create safe and accurate pistol and rifle ammunition. These videos are part of an 11-Video Reloading Series from Gun Digest.
After the intro video, there is a video on case resizing, with a focus on full-length sizing. Next Massaro explains how primers work and he demonstrates how to seat primers. There is a video dedicated to bullet choice, followed by a video on bullet seating, both with and without crimping. Today’s video showcase concludes with a helpful video on troubleshooting, showing how to check your ammo and disassemble rounds when something isn’t right.
Basics Of Reloading
What goes into reloading ammo? Here are the five basic handloading steps — removing the primer, resizing the case, inserting a new primer, adding powder, and seating a new bullet. Gun Digest also has a related video on Reloading Tools, explaining the basic tools you’ll need: dies, press, scale, powder measure or powder-dispensing machine, and measuring tools.
Case Prep and Resizing
The reloading process starts with your cartridge brass. You need to remove carbon from the case exterior, check for case damage and signs of incipient separation. And it often makes sense to clean the primer pockets. It’s also wise to check case length, and chamfer/debur the case necks (as needed). Then the cases should be resized before loading. We recommend full-length resizing for rifle rounds.
Primer Types Explained
What is the difference between a large rifle primer and a magnum large rifle primer? Can you use magnum primers in standard cartridges and vice versa? These are among the topics discussed in this video.
Priming Procedures — Using Press or Hand Tool — and Powder Throwing
In this video, Philip Massaro tackles primer installation, the first process of assembly in reloading and case charging. Learn the differences between large and small primers, and how to use a primer cup accessory on a single stage press. Then Massaro shows various methods to dispense the correct powder charge.
Bullets — How to Select the Right Projectile for your Application
Not every bullet is appropriate for every job. Find out what projectile you’ll need to win a shooting match or put meat on the table. Not all bullets are created equal — hunting bullets are different than match bullets and varmint bullets are different than big game projectiles. With this in mind, Phil Massaro examines different bullet designs — including a look at Nosler’s line of projectiles.
Cartridge Completion — Bullet Seating
In this installment, Philip Massaro covers the final step in cartridge assembly, bullet seating. He covers how to use a micrometer seating die for reloading, as well as various ways to crimp handgun bullets. Massaro demonstrates seating bullets for the .357 Mag, .45 ACP, .30-06 Springfield, and .458 Win Magnum cartridges. The video also covers using a roll-crimp and taper crimp.
Reloading Troubleshooting
This is a very important video, that shows how to troubleshoot potential problems with handload ammunition. The host shows how to check for potential case head separation and other brass problems. He shows how to get stuck cases out of dies using the drill and tap procedure. Also covered are collet bullet pullers and inertia hammers for removing seated bullets from cases. This is necessary if you mistakenly seat too deeply or forget to charge the case with powder.
While a 16.5-pound benchrest gun is wonderfully stable on the bench, it’s not what you want in a field rifle. There is much to be said for a slim, light-weight, and easy-handling firearm when it comes to a walking varmint adventure. Eben Brown, who runs E. Arthur Brown Company, has created just such a rifle — the Model 97D Falling Block. When chambered for the 6PPC cartridge it delivered quarter-MOA accuracy in a splendidly portable package that tips the scales at just over six pounds without scope. The Model 97D is fairly unique in its lightweight and compact format — that makes it a great field-carry varmint rig. [Editor’s Note: This is an older article and we use some more recent photos of other model 97D Rifles to better illustrate the design and layout.]
Catalog photo of EABCO Model 97D Falling Block rifle.
Excellent Accuracy Made Easy for Sport Shooters
by Eben Brown, E. Arthur Brown Company
You don’t have to be a benchrest competitor to enjoy shooting one of the most accurate centerfire cartridges in the world, the 6mm PPC. With no complicated brass forming or finicky reloading processes, you can be shooting near half-inch groups right from the start and hone your skills to near quarter-inch groups by your second outing–at least that’s how it worked for me, and I’m NOT a good bench rest shooter! Developed by Louis Palmisano and Ferris Pindell, the 6PPC has won more bench rest accuracy competitions than any other cartridge. Easily made from Lapua .220 Russian brass, the 6mm PPC has a small primer and uniquely small flash hole that is credited for much of its inherent accuracy. The “short, fat” shape and nearly straight body contribute to efficient, consistent powder burning and stable chamber performance (it grips the chamber well during ignition).
The Brown Model 97D — A Slim, Accurate 6-Pound Rifle
The 97D was developed from the EABCO “BF” falling block silhouette pistols that have won world championships and set 500-meter distance records. In operation, the 97D falling block slides perpendicularly and closes the breech with absolutely zero camming leverage. This makes it a perfect test-bed to measure the chamber performance needed for hand-loading most other single-shot rifles accurately. At the reloading bench, I worked up a load with the now fully shaped 6mm PPC brass. I full-length sized the brass, trimmed, and primed each case the same as I would with any other cartridge, and began loading. With the resultant load, I easily shot a 5-shot 1/4″ group, a personal best for me. See target photo at right.
Making 6mm PPC Cartridges
Full-length size, prime, charge with powder, and seat a bullet… sounds like what you do with any other cartridge, doesn’t it? In fact, the only difference with 6mm PPC is that it has to be fired once (fire-formed) to expand to its final shape and size. But even fire-forming shots produce exceptional accuracy. I shot several 3/4″ groups while fire-forming at 100 yards, with my best group at nearly half-inch–so the time spent fire-forming was wonderful! In the photo, the parent .220 Russian case is on the left, while the fire-formed 6PPC case is on the right.
The EABCO 6mm PPC Chamber – 6PPC without Neck-turning!
We dimensioned our 6mm PPC chamber reamer to cut a chamber that fits Lapua 220 Russian brass closely without neck-turning. Naturally we recommend you use the Lapua brass for best results.
[Editor’s Note: We asked Eben if he had tried a 6BR chambering in a model 97D. He explained that, because of the extractor design, the falling block action works better with a smaller rim diameter: “The larger .308 rim width creates some issues. This design works best with cartridges no wider than the 30/30 case, or the 7.62×39 case, from which the 22 Russian case was derived. Cases with .308-sized rims develop more bolt thrust and work best with a different type of extractor than we use in the 97D. I love the 6BR, but I recommend the 6PPC for our 97D.”]
6mm PPC Reloading Data for Model 97D
The following loads were worked up in a Model 97D Rifle with 24″ barrel chambered for 6mm PPC with the chamber neck reamed to .275″ to fit Lapua brass without neck-turning. Lapua 220 Russian brass was full-length sized and fire-formed to 6mm PPC using 65gr V-Max bullets, CCI BR4 primers, and 24.5gr of VV N135 powder. Eben cautions: Load at Your Own Risk — Always start 10% low and work up
The following optimum loads were worked up with Vihtavuori N135, 58gr and 65gr V-Max bullets, and CCI BR4 primers. Please Note: There really is no “standard” for 6mm PPC. It can be finicky. But once you find what works best for you, the cartridge performs superbly. The accuracy will astound you.
Model 97D Specifications
OAL (with 24″ Barrel): 38″
Approx. Weight without Scope: 6-6.5 lbs.
Barrel: 17-26″ Chromoly or Stainless
Stock: Walnut w/Hardwood Grip Cap
Trigger: Tuned 16-24 ounces
This video shows the Loading Technique for Model 97D Rifle
Powder Selection — Choosing the Right Propellant
I’ve found that my maximum single-shot loads reach the same level of performance as bolt gun loads when I use one level slower burning powder type and proper chamber preparation. For example, when the VihtaVuori loading guide shows a maximum with VV N133, my best single shot load ends up being with the slower burning VV N135. Here’s the simplest way to proceed: Use a starting load from the loading guide and increase the powder charge until you detect some resistance to block movement with your thumb. Next, charge a case with that same amount of powder, tap it to settle, and look to see if the case is full to the base of the neck. If it’s not full, step up to the next slower-rated powder and repeat the load development process. There’s a powder burn rate chart for all brands of powder in the front of the current VihtaVuori Loading Guide. When you have the maximum load that will fill the case and still allow the 97D single-shot to open and eject freely after firing, you’re ready to shoot some groups!
Loading for Best Chamber Performance
In the model 97D rifle you can check chamber performance easily. After firing a shot, see if you can press the block downward with only your thumb on the top of the block. If it moves freely, you’ve got good chamber performance.
I use three pressure indicators when developing loads on the Model 97D. First I check the block with my thumb. Then I check to see if the cartridge sticks at all when ejecting. And finally, I check the primer for the excessive flattening that would indicate too much pressure. Generally, the hottest load that still allows the gun to open and eject freely ends up being my most accurate shooting load.
Chamber Preparation
Best chamber performance happens when a cartridge grips the chamber and does not drive backward significantly. When you want something to grip (rather than slip), you want to make sure there is no lubricant on the gripping surfaces. Case forming lube and gun oil are the two lubricants you want to remove. Clean your 6mm PPC cases after sizing (I wipe mine with a paper towel and Windex). Clean your chamber with a chamber sized jag and patch wetted with acetone. (Note: protect your chamber with a thin coat of Clenzoil when you’re not out shooting.)
Conclusions of a Single-Shot Sport Shooter
I love the 6mm PPC! It was easy to hand-load for the cartridge and it was easy to get excellent results. The group shot on this page was with the 65gr bullet and a rifling twist of 1:10. I usually recommend a 1:12 twist and the 58gr bullet because customers have reported superb accuracy (better groups than I can shoot). But the 5-shot ¼” group I shot with this set-up is my personal best ever–so naturally I’m thrilled!
While it’s hard to beat the 6PPC’s accuracy in a Model 97D rifle, my company currently offers the rifle in a variety of chamberings including 17 Hornet, 219 Donaldson Wasp, and 6mm BRM. The 97D Standard features a blued 24″ chrome-moly barrel, French Gray receiver, anodized buttstock transition, 2-ring scope mount and swivel studs.– Eben Brown
About the production Model 97D Rifles: “The 97D is a small frame single shot rifle that’s suitable for big game as well as small game and varmint hunting. It originally evolved from our World Champion long range silhouette pistol action and incorporates the same accurate gun making processes. The 97D action itself is inherently accurate and simple. Onto this we fit an EABCO Accuracy Barrel, precision turned and threaded between centers. Each chamber is individually reamed on-center and individually head spaced. We feel the crown is so critical to accuracy that we leave it until after the gun is finished. Our 11 degree target crowns are cut last and left bright — our trademark finishing touch.”
Shown are funnel with ultra-long drop tube (which helps get more kernels in the cases), RCBS Chargemaster (in wood box), and Hood Press (similar to Harrell’s Combo press).
Loading at the range remains important in the Benchrest for Group discipline. In a Special Report below, past IBS President Jeff Stover explains how loading methods (and hardware) have evolved over the years. The advent of accurate, affordable electronic powder dispensers, such as the RCBS ChargeMaster and Frankford’s new Intellidropper, have changed the game and made it easier to load efficiently at the range. And quality manual powder measures are fast and can be very consistent, with a little practice. Loading at the range permits competitors to tune their load to the conditions, change seating depths, or even choose different bullets to suit the barrel’s preferences on any given day.
Although pre-loading is not uncommon, most 100/200-yard group shooters usually load at the match, often between relays. The goal is to shoot smaller groups by staying “in tune”. In a game where 5-shot groups “in the 1s and Zeros” is the goal, tuning loads for the conditions helps deliver match-winning accuracy. Nearly all competitors in this short-range discipline shoot the 6mm PPC cartridge, or a PPC variant.
Loading at the Range — Then and Now
In benchrest shooting for group, loading at the range has been de rigueur for decades. In the Score discipline, preloading is usually the custom. The main reason is that, in Score competition, only one Aggregate (warm-up match and five record targets) per day is usually shot. That would be less than 50 shots, assuming a few sighter shots. Also, the 30BR, the dominant Benchrest-for-Score cartridge, is very amenable to pre-loading.
By contrast, the Group discipline includes 21 targets (two warm-ups and twenty record targets) over a weekend, usually shot with 6PPC-chambered rifles. Many times, the 6PPC shooters may tweak their loads through the day given changing atmospheric conditions or simply trying to find the correct tune to “dot up”. This term, “Dot up”, means the shots are essentially going through the same hole, or closely so.
Loading at the range was a bit different when benchrest competition was in its infancy. The 1951 book, Modern Accuracy by Bob Wallack, is the best of the early benchrest books. Copies can be found, from time to time, on eBay or Alibris. It is a fascinating survey of benchrest as it existed more than six decades ago. There’s even coverage of a controversial target that was argued over at the time. In it, there is a photo of Wallack using the rear bumper of a car at the bench to clamp his reloading tools. Things have come a long way compared to the range loading set-ups of modern shooters. Here you can see Bob Wallack way back in 1950:
Modern loading bench set-ups shown in this Special Report belong to top shooters Howie Levy, Bob Hamister, and Kent Harshman.
The shape of powder grains has a profound effect on the performance of the powder charge, as it concerns both pressure and velocity. There are multiple powder shapes including flake, ball, and extruded or “stick” (both solid and perforated).
All Vihtavuori reloading powders are of the cylindrical, single-perforated extruded stick type. The differences in burning rate between the powders depend on the size of the grain, the wall thickness of the cylinder, the surface coating and the composition. Cylindrical extruded powders can also have multi-perforated grains. The most common types are the 7- and 19-perforated varieties. A multi-perforated powder grain is naturally of a much larger size than one with a single perforation, and is typically used for large caliber ammunition.
Other types of powder grain shapes include sphere or ball, and flake. The ball grains are typically used in automatic firearms but also in rifles and handguns. The ball grain is less costly to produce, as it is not pressed into shape like cylindrical grains. Flake shaped grains are typically used in shotgun loadings.
Web thickness in gunpowder terminology means the minimum distance that the combustion zones can travel within the powder grain without encountering each other. In spherical powders, this distance is the diameter of the “ball”; in flake powder it is the thickness of the flake; and in multi-perforated extruded powders it is the minimum distance (i.e. wall thickness) between the perforations.
The burning rate of powder composed of grains without any perforations or surface treatment is related to the surface area of the grain available for burning at any given pressure level. The change in the surface area that is burning during combustion is described by a so-called form function. If the surface area increases, the form function does likewise and its behavior is termed progressive. If the form function decreases, its behavior is said to be degressive. If the flame area remains constant throughout the combustion process, we describe it as “neutral” behavior.
The cylindrical, perforated powders are progressive; the burning rate increases as the surface area increases, and the pressure builds up slower, increasing until it reaches its peak and then collapses. Flake and ball grains are degressive; the total powder surface area and pressure are at their peak at ignition, decreasing as the combustion progresses.
So how does the shape affect pressure and muzzle velocity? In general, it can be said that powder that burns progressively achieves a desired muzzle velocity at lower maximum pressure than a powder that burns neutrally, not to mention a degressive powder. As grain size increases, the maximum pressure moves towards the muzzle, also increasing muzzle blast. Muzzle velocity and pressure can be adjusted by means of the amount of powder or loading density, i.e. the relationship between the powder mass and the volume available to it. As the loading density increases, maximum pressure grows.
They say that a man can never have too much money or too much time. Darrell Jones would add that a man can never have too many BR-based rifles. Darrell had a fleet of BRs, in 22BR, 6mm BR, 6.5 BR, 7 BR, and 30 BR. But he was intrigued by the potential of a rifle in the .257 caliber. Could it shoot as well as a 6mm BR? Could it challenge the more popular calibers in the highly competitive 600-yard benchrest game? Through careful research and component selection, Darrell created a 25 BR rifle that proves the viability of the 25 BR as a competition round. Pushing 115gr high-BC Berger bullets at 2837 fps, Darrell’s 25 BR “Peppermint” won first place in its very first match.
The Barely Bigger BR — Exploring the .25 Caliber Option
Rifle Report by Darrell Jones
I decided to build a 25 BR after several weeks of deliberation and ruling out a .257 Ackley Improved. Part of my dilemma was that I wanted to shoot F-Class competition at 600 yards, and I was unsure about the accuracy potential of the 25 BR. However, I currently have several BRs chambered in 22 BR, 6BR, 6.5 BR, 7 BR, and 30 BR and they all shoot exceptionally well at 600 yards. This lead me to believe a 25 BR should deliver fine accuracy, just like its other BR siblings. Why wouldn’t a 25 BR shoot accurately provided that I built it with the right components? The feasibility saga began. I began searching diligently for custom 25-caliber bullets. Unfortunately, there are not many 25-caliber custom bullet makers. I actually found only two custom bulletsmiths who produce the 25s. I did look at Fowlers and then looked at Bergers. Both Jeff Fowler and Berger made 110-grain flat-base bullets when I was looking. [Editor — this 110gr bullet is no longer listed by Berger]. The Berger 110gr FB bullets (.414 ballistic coefficient) shot very well out of my 12-twist 25-06 Ackley. However, I wanted to shoot a heavier bullet if possible. Berger makes a 25-caliber 115gr VLD boat-tail with a high ballistic coefficient. This needs a 10-twist barrel.
Panda Action, McMillan Stock, Weaver T-36
As you can see, I went with a Panda polished action and a weighted McMillan BR stock painted metallic silver with red candy cane stripes thus the name “Peppermint”. This gun actually does double duty now as a 25 BR and 6 PPC switch barrel. When I want to run the gun as a 6 PPC for short range, I simply screw on the PPC barrel, then swap in a bolt (fitting the PPC bolt face) from another Panda action I own. That’s one advantage of owning custom Kelbly actions! Don’t even think about exchanging bolts between factory guns. Kelbly rings and a Weaver T-36 fixed-power scope handle the optical duties while a Jewell trigger set at one ounce takes care of the firing mechanism.
Chambering for the .25 Caliber BR Wildcat
I wanted a chamber that would let me shoot both the 110s and the 115s. I took some time surfing the net looking for rental reamers that had suitable throat dimensions. I found that Elk Ridge Reamer Rentals had a 25 BR pilot reamer available. I called and Elk Ridge faxed me a reamer diagram that indicated it was designed to tight SAMMI specs. I asked how often was the reamer used and was told “not very often”.
I did want a minimum no-turn neck optimized for Lapua brass. The drawing indicated that the reamer would cut a .281″ neck and a throat of 1.0315″. This was very close to ideal, though I did have to turn two thousandths off the necks of Lapua 6BR brass after I necked it up. I resized using a .277″ bushing and the loaded rounds came out to be .279″. Realizing that this was in the ball park, I decided to go with the Elk Ridge Reamer and build a 25 BR that could shoot 110gr or 115gr bullets. Now the question was where to get a match-grade 25-caliber barrel. I called quite a few of the custom barrel-makers, including BlackStar Barrels in Texas (no longer operating). I have had wonderful success with the BlackStar barrel on my 6BR “Chantilly” — it delivered great accuracy and impressive velocities. Since the 25 BR was so similar, I went with another BlackStar. I ordered a 10-twist, 6-groove, 1.250″-diameter straight-contour tube.
After chambering, the barrel finished at 1.245″ diameter and 27.5″ inches with an 11° crown. I actually had the throat lengthened to accept both Berger 110gr and 115gr bullets. The bases of the FB 110-grainers sit flush with the neck-shoulder junction, when they are seated .010″ into the lands. With the longer 115gr VLDs, the bottom of the bearing surface (i.e. start of boat-tail) is just about even with the neck-shoulder junction.
Accurate Load Development
The barrel broke in easily with just 10 shots, using a “shoot one and clean” process. The load I started with was 31.5 grains of Varget with CCI 450 primers. The Berger 110s and Berger 115s had the same Point of Impact (POI) at 100 yards. However, the 115s impacted two inches higher at 600 yards with the same load. That shows the benefits of a higher BC. Pushed by the CCI 450s and 31.5 grains of Varget, the 115-grainers were running about 2837 FPS. I boosted the load up to 32.0 grains but I noticed primer cratering, so I backed off, settling on 31.5 grains for the 115gr Berger VLD.
Peppermint Wins at 600 Yards
For her debut in competition, I took “Peppermint” to our local 600 yard F-class match. Shooting the Berger 115s with 31.5 grains Varget, she won with a perfect score of 200 with 14 Xs. At my club, we use a SR3 target. The X-Ring measures 3″ in diameter and the 10-Ring measures 7″. At the match there were some very good shooters with top-flight custom rifles in accurate calibers such as 6.5-284 and 22 Dasher. I was very fortunate to come out on top, but I give the credit to Peppermint’s good bench manners and outstanding accuracy.
As you can see from the target, “Peppermint” is a very accurate rifle that has proven herself in competition. It takes a good gun to finish “on top” in her very first match. So far, I’m very happy with the project, and more than satisfied with the accuracy of the 25 BR. This is definitely a worthy cartridge for Egg Shoots, 500m varmint matches, and the 600-yard F-Class game.
BR-Based Cartridge Comparison
CALIBER
22 BR
6mm BR
25 BR
6.5 BR
7 BR
30 BR
Bullet
80gr SMK
107gr SMK
115gr Berger
107gr SMK
130gr SMK
118gr BIB
BC
.420
.527
.522
.420
.391
na
Load Grains
31.0 H4350
30.0 Varget
31.5 Varget
32.0 Varget
34.0 AA2460
34.0 H4198
Barrel Length
27″
27″
27.5″
27.5″
28″
24″
Velocity
3100 fps
2880 fps
2837 fps
2851 fps
2719 fps
2970 fps
Comparing the BR-Based Variants
Now that I have several calibers in the BR cartridge family, (22 BR, 6mm BR, 6.5 BR, 7 BR, and a 30 BR), it is my humble opinion that they each have their own place. A varmint hunter’s dream, the 22 BR can push a bullet faster and more accurately than the 22-250. With an 8-Twist barrel, the 22 BR can send an 80gr SMK to 600 yards with extreme accuracy.
The 6 BR can do it all. The 6mm caliber offers a wide variety of quality bullets suitable for any shooting situation. All the major custom barrel makers produce outstanding 6mm barrels in a full range of twists. Moreover, since the 6 BR cartridge is so popular, there is a great store of knowledge about reloading for the 6 BR. It is easy to find a load that will shoot superbly in any bullet weight.
The 25 BR has proved to be easily tuneable, proficient and not fickle. You can obtain extreme accuracy without great effort in load development. The 115gr Berger offers a good high-BC projectile for this caliber, making the 25 BR a viable alternative to the 6 BR. As I’ve shown, it is competitive with a 6 BR in head to head competition.
Compared to the 25 BR, the 6.5 BR has a small edge in ballistics. However, there are not many light bullet choices available, especially from custom makers. The 123gr Lapua Scenar is an excellent bullet with a .547 stated BC, but it may be a bit heavy for the case capacity.
The 7 BR was designed for silhouette shooting, and it excels at that task. The 7 BR can push a 130 grain bullet fast enough to knock over the steel silhouettes at 500 meters with real consistency.
The 30 BR is nothing less than outstanding. The 30 BR is now the dominant cartridge on the benchrest Score-shooting circuit. It is also highly accurate for group shooting at 200 yards and very capable of winning a 600-yard F-Class match. Barrel life of over 6,000 rounds is realistic.
I like all the “flavors” of BR derived from the 6mm BR Norma case. However, if I could only have one BR in my safe, give me my 8-Twist, 6 BR “Chantilly” and I will be a happy camper. The final point I would make is if a cartridge is stamped BR on the case, it will shoot extremely accurately if you can.
Here’s an inexpensive procedure that can help you load straighter ammo, with slightly better measured concentricity (i.e. less run-out) on the case necks and bullets. Simply use a Rubber O-Ring on the underside of the die locking ring. This allows the die to self-align itself (slightly) to the case that is being sized. Without the O-Ring, if the flat surface on the top of your press is not perfectly square with the thread axis, your die can end up slightly off-angle. This happens when the bottom of the locking ring butts up tight against the top of the press. The O-Ring allows the die to float slightly, and that may, in turn, reduce the amount of run-out induced during case sizing.
Top prone shooter GSArizona has tried this trick and he says it works: “Go to your local hardware store and get a #17 O-Ring (that’s the designation at Ace Hardware, don’t know if its universal). Slip the O-Ring on the die and re-adjust the lock ring so that the O-Ring is slightly compressed when the die is at the correct height. Size and measure a few more cases. You will probably see a slight improvement in neck concentricity as the die can now float a bit as the case enters and leaves it. This isn’t going to be a dramatic improvement, but it’s a positive one.”
We want to stress that adding O-Rings to sizing dies may help some reloaders, but we don’t offer this as a panacea. Try it — if using the O-Ring reduces measured runout that’s great. If it doesn’t, you’ve only spent a few pennies to experiment.
Lee Precision makes die lock rings with built-in O-Rings. Lee’s distinctive lock ring design allows the same kind of self-alignment, which is good. However, Lee lock rings don’t clamp in place on the die threads, so they can move when you insert or remove the dies — and that can throw off your die setting slightly. By using an O-Ring under a conventional die lock ring (that can be locked in place), you get the advantages of the Lee design, without the risk of the lock ring moving.
The last 18 months has been a frustrating time for hand-loaders, and particular competitive rifle shooters who want the very best components for their match loads. Some of the most popular powders, such as Varget and H4350, are very difficult to find. And the price of primers has skyrocketed, with vendors changing as much as $150-$200 per thousand of popular types such as CCI BR2s. And even brass for popular cartridges, such as 6.5 Creedmoor and 6mmBR has been in short supply. And there are dozens of scam websites now that claim to have primers and powder for sale. Be wary of ANY site that will not take major credit cards, but insist on CashApp, Zelle, Venmo Bitcoin etc. for payment.
Thankfully, there ARE some strategies that can help competitors keep shooting despite the component shortages. First, you can use different types of bullets for practice. Creedmoor Sports offers big-name factory seconds Practice Bullets in multiple calibers. Second, you can look for alternate powder sources if you can’t find the Hodgdon or Alliant powders you prefer. You’ll find a wide selection of Vihtavuori and Accurate powders in stock at many vendors and also look for Shooters World powders. Also if you check local gunstores you may get lucky and find the H4350 or Alliant Reloder 16 you need.
To help fellow shooters overcome the problems of component shortages, our friend Dennis Santiago recently wrote a good article for Shooting Sports USA. This article talks about strategies that can help you keep up your monthly round count. One is to use more available powder and bullets for off-hand practice, where the nth degree of load accuracy is less critical. Dennis also recommends connecting with fellow shooters in your area. You may find that you may trade one hard-to-find component you’ve got for the powder or primers you need. This Editor recently traded some CCI 450 primers for H4350 powder.
We recommend you read the article by Dennis. There are many good suggestions that can help you maintain your live-fire shooting skills, and still attend matches regularly during this time of shortages.
Forest of Windflags at World Benchrest Championships in France in 2011
There’s a simple, inexpensive “miracle device” that can cut your groups in half. If you’re not using this device, you’re giving away accuracy. The “miracle device” to which we refer is a simple wind indicator aka “windflag”. Using windflags may actually improve your accuracy on target much more than weighing charges to the kernel, or spending your life savings on the “latest and greatest” hardware.
Remarkably, many shooters who spend $3000.00 or more on a precision rifle never bother to set up windflags, or even simple wood stakes with some ribbon to show the wind. Whether you’re a competitive shooter, a varminter, or someone who just likes to punch small groups, you should always take a set of windflags (or some kind of wind indicators) when you head to the range or the prairie dog fields. And yes, if you pay attention to your windflags, you can easily cut your group sizes in half. Here’s proof…
Miss a 5 mph Shift and You Could DOUBLE Your Group Size
The table below records the effect of a 5 mph crosswind at 100, 200, and 300 yards. You may be thinking, “well, I’d never miss a 5 mph let-off.” Consider this — if a gentle 2.5 mph breeze switches from 3 o’clock (R to L) to 9 o’clock (L to R), you’ve just missed a 5 mph net change. What will that do to your group? Look at the table to find out.
Values from Point Blank Ballistics software for 500′ elevation and 70° temperature.
Imagine you have a 6mm rifle that shoots half-MOA consistently in no-wind conditions. What happens if you miss a 5 mph shift (the equivalent of a full reversal of a 2.5 mph crosswind)? Well, if you’re shooting a 68gr flatbase bullet, your shot is going to move about 0.49″ at 100 yards, nearly doubling your group size. With a 105gr VLD, the bullet moves 0.28″ … not as much to be sure, but still enough to ruin a nice small group. What about an AR15, shooting 55-grainers at 3300 fps? Well, if you miss that same 5 mph shift, your low-BC bullet moves 0.68″. That pushes a half-inch group well past an inch. If you had a half-MOA capable AR, now it’s shooting worse than 1 MOA. And, as you might expect, the wind effects at 200 and 300 yards are even more dramatic. If you miss a 5 mph, full-value wind change, your 300-yard group could easily expand by 2.5″ or more.
If you’ve already invested in an accurate rifle with a good barrel, you are “throwing away” accuracy if you shoot without wind flags. You can spend a ton of money on fancy shooting accessories (such as expensive front rests and spotting scopes) but, dollar for dollar, nothing will potentially improve your shooting as much as a good set of windflags, used religiously.
Windflags Sources and Options
Which Windflag to buy? There are many vendors selling windflags of various types, some with daisy wheels others without. You may want to go to a match and see what types works best for you. CLICK HERE for the Benchrest Central Classifieds with multiple windflag types and accessories for sale. Here is a sample:
For this Saturday-at-the-Movies session we offer a selection of videos featuring interesting tools and products for handloaders. If you spend much time in your reloading room, these tools can save you time and help you load better ammo in less time. Today’s feature products range from sophisticated, premium tools such as 21st Century powered neck-turning lathe, to basic add-ons such as Lee Breech Lock Bushings, which are very handy if you load a variety of cartridge types.
21st Century Powered Neck-Turning Lathe
Power is activated by the red button on the end of the blue, horizontal feed handle:
Do you neck-turn hundreds of cases annually? Then you deserve this outstanding tool. The 21st Century Innovation Powered Neck-Turning Lathe may well be quite simply the best system ever created for quickly and precisely uniforming (and reducing) the neckwall thickness of cartridge brass. We have the original manual 21st Century neck-turning lathe, and can attest that it works great. With this powered system you can turn necks faster and more efficiently, with less effort. This is like going from a stick shift to an automatic transmission. The cases feed very smoothly and the results are beautiful. Note: The videos show the version as first marketed by 21st Century Shooting, which now operates as 21st Century Innovation.
The Powered Neck-Turning lathe is a modular system. Swing the bar from right to left to feed the case. The power head (with case holder) glides on stainless steel rails for smooth movement. This allows very precise feed rate. Power is supplied via a button that is built into the end of the feed handle. Push the red button to make the case spin. It’s as simple as that.
Hornady OAL Tool and Hornady Bullet Comparator
Gun Tech Steve Ostrem explains how to properly use Hornady’s Overall Length Gauge to determine length-to-land precisely. The OAL Gauge uses a “Modified Case” that threads onto the tool and holds a bullet. Push on the back of the gauge until you feel the bullet just touch the rifling. (We do this gently at first, tapping the rod a couple time to ensure the bullet is aligned correctly). Once you’ve got the length, then use the tool with a comparator on your calipers to get the length-to-lands. NOTE: We recommend taking the measurement 3-4 times in a row to get a reliable number. With a little practice your should be able to get repeatable measurements within .0015″.
Henderson Power Case Trimming/Chamfering Machine Test
F-Class John tests some of the finest reloading and shooting equipment you can buy. Recently he added the impressive Henderson Gen 3 Powered Trimmer to his inventory of tools. John is now a Henderson fan. He likes the speed, precision, and repeatability of the $779.00 Henderson machine, which trims-to-length and chamfers the case mouth all in one pass. Unlike some other trimming tools, the Henderson indexes off the overall case length NOT the shoulder. John found this worked just fine for his .284 Winchester brass, which has all been full-length sized prior to trimming.
Watch the video to see the Henderson trimmer in action. The dual, parallel horizontal support shafts provide precise alignment of the case as it moves inward toward the cutter blade. The Taper-Lock cutter provides a 14-degree inside chamfer and 30-degree outside chamfer. The trimming process is very consistent case after case, and the Henderson’s design captures brass shavings effectively.
This related video shows a comparison with the popular Giraud Powder Trimer
As noted in this comparison, John liked the precision of the Henderson trimmer and the overall design of the machine, which offers good ergonomics and very precise alignment of the cases. Cycling is smooth and positive, as you can see from the videos. The Giraud is also an excellent machine for bulk trimming/chamfering but the Henderson has some advantages.
Concentricity Checking with Accuracy One Gauge
Every serious hand-loader needs a quality concentricity gauge. The Accuracy One Concentricity Gauge boasts a smart design that delivers precise, repeatable results. We like the unit’s easy adjustability and its ability to work in a variety of configurations. The Accuracy One Gauge measures internal and external neck runout of cartridge cases as well as seated bullet runout. It can also measure the runout of the ogive, bearing surface, and boat-tail of individual bullets. And it can even measure your primer pocket runout.
Lee Die Lock Rings and Spline Drive Breech Lock Bushings
In this recent video Gavin Gear reviews three types of die accessories from LEE. These work for virtually all standard dies, not just LEE-brand reloading dies. The new LEE basic silver-finish die lock rings now feature splines for enhanced grip and compatibility with LEE’s new die lock ring wrench (photo right). They still boast a rubber 0-Ring that helps “float” the die for improved concentricity. Gavin also reviews Lee’s Spline Drive Breech Lock Bushings for use with presses fitted with LEE’s Breech Lock system. These Breech Lock bushings allow rapid change-out of dies without modifying the setting. The colorful new bushings feature splines on top that work with the new Lee Lock ring wrench shown above. In addition, the Breech Lock Bushings have a clamp to preserve die depth setting.
Tools Galore — Affordable Tools and Accessories for Reloaders
This detailed 15-minute video from the Bolt Action Reloading YouTube Channels, features a variety of lower-cost products/tool that help with key reloading tasks. The video looks at hand priming tools, case prep tools, Lyman stepped loading blocks, powder tricklers, expander mandrels, powder trickler, long-tube funnels and more! If you are getting started in hand-loading, this is a very helpful video to watch. It covers a lot of ground, illustrating options for tool types.
This Lyman case prep tool is one of many products reviewed in this 15-minute video.
A while back, we featured a portable reloading bench built on a Black & Decker Workmate. That proved a VERY popular do-it-yourself project so we’re showing it again, in case you missed it the first time.
Texan Robert Lewis made himself a great portable reloading bench from plywood mounted to a Black & Decker Workmate. The bench, roughly 22″ x 19″ on top, folds up to fit easily in your car’s trunk or behind the seats in a pick-up truck cab. Four recessed bolts hold the wood top section to the collapsible B&D Workmate. The sides and back of the unit are attached to the base with small nails. There is a small shelf (also nailed in place) which can be used to clamp a powder measure or hold a scale. Shown in the photo is a Harrell’s Benchrest measure and Harrell’s single-stage “C” press.
The whole unit can be built for about $65.00 with pine, or $80.00 with oak (as shown). Robert explained: “The Workmate was $40. If someone bought a 2’x4′ sheet of 3/4″ oak plywood, I think it is around $30. Using pine plywood would be about half that. Fasteners were $3. Spar Urethane would be $5.”
Robert told us: “I used a couple ideas I found on the web. The Larry Willis website gave me the idea to use the Black and Decker Workmate as a base. I found the Workmate on sale for $40 and the top is made from oak plywood I had in my shop. I sealed the wood with three coats of Spar Urethane. The whole thing folds into a nice package for transportation to and from the range.”
NOTE: Since we first ran this story, the price of a Black & Decker Workmate WM225 has increased. However you can still pick a WM225 Workmate for under $75.00. Amazon is currently selling WM225 Workmates for $70.34. The next best price we found was $72.96 at Home Depot, still a good price (Lowe’s is charging $94.98).
Do you have a friend who is getting started in hand-loading? Or would you like a refresher course in some of the more important aspects of reloading? Today’s video showcase provides a wealth of information. In these videos, Philip Massaro, Editor-in-Chief of the Gun Digest Annual, explains the techniques handloaders should employ to create safe and accurate pistol and rifle ammunition. These videos are part of an 11-Video Reloading Series from Gun Digest.
The Brown Model 97D — A Slim, Accurate 6-Pound Rifle
Making 6mm PPC Cartridges
The EABCO 6mm PPC Chamber
The following optimum loads were worked up with Vihtavuori N135, 58gr and 65gr V-Max bullets, and CCI BR4 primers. Please Note: There really is no “standard” for 6mm PPC. It can be finicky. But once you find what works best for you, the cartridge performs superbly. The accuracy will astound you.
Loading for Best Chamber Performance
I did want a minimum no-turn neck optimized for Lapua brass. The drawing indicated that the reamer would cut a .281″ neck and a throat of 1.0315″. This was very close to ideal, though I did have to turn two thousandths off the necks of Lapua 6BR brass after I necked it up. I resized using a .277″ bushing and the loaded rounds came out to be .279″. Realizing that this was in the ball park, I decided to go with the Elk Ridge Reamer and build a 25 BR that could shoot 110gr or 115gr bullets. Now the question was where to get a match-grade 25-caliber barrel. I called quite a few of the custom barrel-makers, including BlackStar Barrels in Texas (no longer operating). I have had wonderful success with the BlackStar barrel on my 6BR “Chantilly” — it delivered great accuracy and impressive velocities. Since the 25 BR was so similar, I went with another BlackStar. I ordered a 10-twist, 6-groove, 1.250″-diameter straight-contour tube.
After chambering, the barrel finished at 1.245″ diameter and 27.5″ inches with an 11° crown. I actually had the throat lengthened to accept both Berger 110gr and 115gr bullets. The bases of the FB 110-grainers sit flush with the neck-shoulder junction, when they are seated .010″ into the lands. With the longer 115gr VLDs, the bottom of the bearing surface (i.e. start of boat-tail) is just about even with the neck-shoulder junction.
For her debut in competition, I took “Peppermint” to our local 600 yard F-class match. Shooting the Berger 115s with 31.5 grains Varget, she won with a perfect score of 200 with 14 Xs. At my club, we use a SR3 target. The X-Ring measures 3″ in diameter and the 10-Ring measures 7″. At the match there were some very good shooters with top-flight custom rifles in accurate calibers such as 6.5-284 and 22 Dasher. I was very fortunate to come out on top, but I give the credit to Peppermint’s good bench manners and outstanding accuracy.
Now that I have several calibers in the BR cartridge family, (22 BR, 6mm BR, 6.5 BR, 7 BR, and a 30 BR), it is my humble opinion that they each have their own place. A varmint hunter’s dream, the 22 BR can push a bullet faster and more accurately than the 22-250. With an 8-Twist barrel, the 22 BR can send an 80gr SMK to 600 yards with extreme accuracy.
There’s a simple, inexpensive “miracle device” that can cut your groups in half. If you’re not using this device, you’re giving away accuracy. The “miracle device” to which we refer is a simple wind indicator aka “windflag”. Using windflags may actually improve your accuracy on target much more than weighing charges to the kernel, or spending your life savings on the “latest and greatest” hardware.
In this recent video Gavin Gear reviews three types of die accessories from LEE. These work for virtually all standard dies, not just LEE-brand reloading dies. The new LEE basic silver-finish die lock rings now feature splines for enhanced grip and compatibility with LEE’s new die lock ring wrench (photo right). They still boast a rubber 0-Ring that helps “float” the die for improved concentricity. Gavin also reviews Lee’s 
A while back, we featured a portable reloading bench built on a Black & Decker Workmate. That proved a VERY popular do-it-yourself project so we’re showing it again, in case you missed it the first time.
