While many AccurateShooter.com readers load their own competition centerfire rifle ammunition, we all still need factory ammo for our rimfire rifles in .17 and .22 calibers. And most of the 60+ million American handgun owners rely on factory-made ammunition for their pistols and revolvers.
Today’s video collection showcases state-of-the-art ammunition factories in Europe and the United States. You can see the extremely accurate Lapua .22 LR ammo being produced, as well as excellent centerfire ammunition being made by Norma, Remington, Sellier & Bellot and other makers.
From the creation of lead bullet cores to the final packing of ammunition, you can see it all in these videos. Watch primers being made, brass being annealed, bullets being jacketed, tips being inserted, and every phase of production. Weighing and testing procedures are also revealed.
Modern Ammo Production in Multiple Facilities
This 11.5-minute video shows highly automated bullet and ammunition production in multiple facilities in Europe and the USA. You can see bullets produced from start to finish beginning with lead smelting. Then watch pistol and rifle cartridges being made on modern, computer-controlled assembly lines. Watch from start to finish. Here are some notable highlights:
00:10 — Lead Melting Pots and Billet Caster
01:20 — Lead made into strings and then formed into bullets
01:50 — Brass alloy sheets fed into machine and then punched (2:10-2:35).
03:35 — Lead pistol cores being produced
04:15 — Pistol ammo being packaged
06:15 — Ammo loaded into belts
07:15 — Completed primers being shuttled then loaded into brass (Second factory)
07:20 — Bullets being seating into rifle ammunition
07:32 — Cartridge case-neck treatment
07:42 — Robot arm loads finishes cartridges into boxes
08:04 — Cups being pressed (Third Factory S&B)
08:45 — Cartridge case draw
09:06 — Priming pistol cases
09:20 — Bullet production and weight control (10:02)
10:08 — Cartridge assembly and cartridge sealing (10:38)
11:00 — Pistol ammo packaging
Lapua Rimfire Ammunition Production in Germany
This video shows Lapua rimfire ammo production in Schönebeck, Germany. The video shows quantities of the excellent X-ACT .22 LR ammunition being produced and packaged. Starting at the one-minute mark, you can see the ammo being inspected with advanced scanning machines. Then at 1:16 time-mark you can see the ammo accuracy-tested in a tunnel, with results displayed on a computer screen (1:27).
Norma Ammunition Production in Sweden
In this video, the RecoilTV team lead by EIC Iain Harrison ventures to Sweden to visit the Norma ammunition production plant in Huvudentré, Sweden. Demand for Norma ammo has risen dramatically. A Norma marketing manager notes that production has doubled in the last three years.
This second Norma ammunition video shows close-ups of the production process and the machinery used for centerfire ammo. This was filmed at the Norma factory in Åmotfors, Sweden, which has operated continuously for over 120 years. Among the many interesting highlight is a sequence showing how polymer bullet tips are inserted. See 6:50 time-mark.
Sellier & Bellot Ammunition Factory in Czech Republic
In this video, Larry Vickers of Vickers Tactical tours a Sellier & Bellot ammunition plant in the Czech Republic. This video shows details of primer production as well as bullet-making, brass-making, and production-line cartridge manufacturing.
Remington Ammunition Plant Re-Opened by Vista Outdoors
This video shows ammo production at the re-opened Remington ammunition plant in Lonoke, Arkansas. “This is one of the largest ammunition manufacturing plants in the world” said Mark Keefe, NRA Publications editorial director. “It was set up in 1969 by DuPont, who owned Remington at the time. They do it all here. Cases, bullets, centerfire rifle, centerfire pistol, rimfire and shotshell.” It’s great to see this plant back in production after Remington Ammunition filed for bankruptcy in 2020 and the assets of the Remington conglomerate were auctioned off. Ultimately, Vista Outdoor, owner of Federal, CCI and Speer, purchased the assets of Remington Ammunition and got the Lonoke plant running again, better than ever.
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Do you have a family member who has recently acquired his or her first firearm? Do you have friends or neighbors who keep firearms in a home with small children? It is important to know and practice the principles of firearms safety, ALL the time. Here are two well-written gun safety manuals in printable PDF format. All firearms owners, even experienced hunters and competitors, can benefit from reviewing these resources from time to time. And new gun owners, in particular, should take the time to read both these guides. The Remington Safety Manual includes the “Ten Commandments of Firearms Safety”. Here’s the First Commandment:
Impressive engraving by Jesse Kaufmann. Note how the scope rings have been engraved to perfectly match the engraving pattern on the Remington 547 action.
Who says fine craftsmanship is dead? There’s a modern day engraving wizard up in South Dakota, Jesse Kaufmann, who produces some of the most handsome engraving we’ve seen. Jesse, who operates Black Hills Gunstocks and Engraving LLC, is a true master at metal engraving and he also does superb stock checkering. Here are some examples of Jesse’s engraving work:
This 14-minute video showcases dozens of Jesse Kaufmann’s Engraving examples:
About Jesse Kaufmann, Master Engraver
Jesse Kaufmann was a professional stockmaker for Dakota Arms for over a decade. In 2009, he was inducted in the American Custom Gunmakers Guild as a checkering specialist. In January 2017, Jesse was awarded his Master Engraver certification by the Firearms Engravers Guild of America. With his broad skill set, Jesse is able to offer his clients a unique and complete package of stock work, finish, checkering, and engraving for a custom package that is all completed under one roof by his own hands.
Jesse Kaufmann’s work has been featured in American Rifleman, American Hunter, FEGA’s The Engraver, Sports Afield, Waidmannsheil Journal of German Gun Collectors Assn., Gun Digest 71st Edition, Modern Custom Guns Volume 2, Dangerous Game Rifles 2d. Edition. For more info, visit BlackHillsgunstocksandengraving.com, email blackhillsgunstocks [at] gmail.com, or call Jesse at (605) 499-9090 after 5:00 pm. SEE Gallery of Work.
We know some guys who make their own stocks, and others who do their own chambering. But consider this, Robert Carnell of Australia built his own state-of-the-art, water-cooled, tension-barrel Rail Gun, even including the action. That’s right, Robert designed and crafted his own precision action. This has got to be the ultimate home gunsmithing, do-it-yourself (DIY) project.
Carnell is an accomplished benchrest shooter and past Australian Sporter Class Champion. In 1993 he won a Silver Medal at the World Championships. But Carnell is far more than an ace trigger-puller. Robert is a skilled and creative “home gunsmith” who has crafted his own custom action and built his own railguns from scratch. Robert also runs the Austrialian Benchrest Bulletin website.
Home-Built Rail Gun — Aussie Innovation
Below are photos of one of Rob Carnell’s most amazing builds. This liquid-cooled, tension-barrel rail gun is a great example of self-reliant Aussie engineering. The barrel runs inside a coolent-filled, large-diameter sleeve, much like an old water-cooled machine gun. This is the fourth rail gun that Rob built, and the second fitted with a tensioned barrel.
Robert explains: “My railgun design has a 1.75″ barrel under tension inside an aluminium tube filled with radiator coolant. There is nearly a gallon of coolant, and the barrel stays cool no matter how many shots I seem to fire, or how quickly they are shot. The brass nut on the front rides on a nylon bearing and can be tightened to get the best accuracy. I am a believer in the ‘tuner’ idea and this seems to work for me. The main tube is thick-walled aluminium 600mm (24″) long. There is a flange at both ends. The flange at the back fits onto the barrel before the action is screwed on. The front flange is a press-fit into the tube, then there is a brass nut that fits over the barrel and screws against a nylon washer on the front flange. The Railgun’s base is aluminium and has the standard adjustments — windage, elevation and a sighter cam. In addition, there is a 1/10 thou dial indicator for windage. This allows me to zero the indicator and shoot my group. If I need to add a bit of windage for a condition, I can quickly get back to the original position if my condition comes back.”
Home-Built Action Uses Rem Bolt
Rob’s rail gun uses his own home-made stainless action, which features Panda-spec threads and a modified Remington 700 aftermarket bolt. Not bad for a do-it-yourself project we’d say! CLICK HERE to read how Rob designed and built the action.
You may have heard the phrase “blueprinting an action”, but do you know what that really means? Do you know what operations are done to an action during the blueprinting process? To help you understand, gunsmith Bill Marr of RifleShooter.com has created a helpful article showing a Rem 700 blueprinting job start to finish. This article spotlights how the procedures can be done with manual tools. Bill, who runs 782 Custom Gunworks Ltd., can also perform many of these operations with modern automated machinery. In fact, Bill has written a follow-up article on Truing a Rem 700 receiver with a Lathe.
Bill explains: “Blue-printing, or truing a rifle action, ensures the receiver face, threads, lugs, bolt lugs, and bolt face are square to the center line of the receiver.” In Bill’s informative article, Bill shows how he blueprints a Remington 700 short action receiver with .308 Win bolt face. He covers the following procedures step by step:
Action Disassembly
Ream Minor Diameter of Receiver Threads
Square the Receiver Lugs
Square the Face of the Receiver
Lap the Bolt Lugs
Square the Bolt Face
We use the bushings to guide the receiver tap. This chases the threads and ensures they are square.
2. Truing the Receiver Face
Using the receiver facing tool, the front of the receiver is trued. The tool is placed over the tap and turned by hand. We used Do Drill to lubricate it.
3. Lapping the Lugs
The bolt lapping tool screws into the front of the action and applies rearward pressure on the bolt face. A little bit of lapping compound is placed on the front of the receiver lugs. The bolt handle is then raised and lowered repeatedly. Note — it is critical that we do not get any lapping compound on any other surfaces.
4. Truing the Bolt Face
On this bolt, the central part of the bolt face was low. After the truing operation, this Rem 700 bolt face is now completely square to the action.
IMPORTANT: Rifleshooter.com states: “This article highlights our project and is presented for information purposes only. This provides an overview of the process and should not be attempted without the guidance and supervision of an experienced gunsmith“.
Impressive engraving by Jesse Kaufmann. Note how the scope rings have been engraved to perfectly match the engraving pattern on the Remington 547 action.
Who says fine craftsmanship is dead? There’s a modern day engraving wizard up in South Dakota, Jesse Kaufmann, who produces some of the most handsome engraving we’ve seen. Jesse, who operates Black Hills Gunstocks and Engraving LLC, is a true master at metal engraving and he also does superb stock checkering. Here are some examples of Jesse’s engraving work:
This 14-minute video showcases dozens of Jesse Kaufmann’s Engraving examples:
About Jesse Kaufmann, Master Engraver
Jesse Kaufmann was a professional stockmaker for Dakota Arms for over a decade. In 2009, he was inducted in the American Custom Gunmakers Guild as a checkering specialist. In January 2017, Jesse was awarded his Master Engraver certification by the Firearms Engravers Guild of America. With his broad skill set, Jesse is able to offer his clients a unique and complete package of stock work, finish, checkering, and engraving for a custom package that is all completed under one roof by his own hands.
Jesse Kaufmann’s work has been featured in American Rifleman, American Hunter, FEGA’s The Engraver, Sports Afield, Waidmannsheil Journal of German Gun Collectors Assn., Gun Digest 71st Edition, Modern Custom Guns Volume 2, Dangerous Game Rifles 2d. Edition. For more info, visit BlackHillsgunstocksandengraving.com, email blackhillsgunstocks [at] gmail.com, or call Jesse at (605) 499-9090 after 5:00 pm. SEE Gallery of Work.
Impressive engraving by Jesse Kaufmann. Note how the scope rings have been engraved to perfectly match the engraving pattern on the Remington 547 action.
Who says fine craftsmanship is dead? There’s a fellow up in South Dakota, Jesse Kaufmann, who produces some of the most handsome engraving we’ve seen. Jesse, who operates Black Hills Gunstocks and Engraving LLC, is a true master at metal engraving and he also does superb stock checkering. Here are some examples of Jesse’s engraving work:
About Jesse Kaufmann, Master Engraver
Jesse Kaufmann was a professional stockmaker for Dakota Arms for over a decade. In 2009, he was inducted in the American Custom Gunmakers Guild as a checkering specialist. In January 2017, Jesse was awarded his Master Engraver certification by the Firearms Engravers Guild of America. With his broad skill set, Jesse is able to offer his clients a unique and complete package of stock work, finish, checkering, and engraving for a custom package that is all completed under one roof by his own hands.
Jesse Kaufmann’s work has been featured in American Rifleman, American Hunter, FEGA’s The Engraver, Sports Afield, Waidmannsheil Journal of German Gun Collectors Assn., Gun Digest 71st Edition, Modern Custom Guns Volume 2, Dangerous Game Rifles 2d. Edition. For more info, visit BlackHillsgunstocksandengraving.com, email blackhillsgunstocks [at] gmail.com, or call Jesse at (605) 499-9090.
In a recent Federal Season Podcast, Federal Ammunition’s President Jason Vanderbrink discusses the shortages of loaded ammunition we have experienced for many months now. And it’s not just loaded ammo — powder and primers are very hard to find and prices are crazy, with 1000 primers selling for $300 or more in recent Gunbroker auctions.
This Federal Podcast episode attempts to answer key questions about the unprecedented demand for ammunition. Ammo buyers want to know what caused the shortage, when supplies will become normal again, and what Federal and its sister brands are doing to meet consumer needs.
Click Green Arrow to Start Podcast Audio:
Fast forward to 00:45 to skip intro.
We applaud Federal for addressing the issue. Many shooters think there is some kind of conspiracy — suggesting that the Federal Government is buying all the ammunition, or that companies such as Federal or Hornady have halted production. That’s nonsense. In fact Federal, Hornady, and Olin (Winchester) are all running at full capacity.
However, consumer demand has increased dramatically. This is because of political developments, with tens of millions of gun owners fearful that the new Democratic administration will impose new taxes or restrictions on ammo. In addition, demand has been driven by new gun owners. The NSSF tells us that over 7,000,000 Americans purchased their first firearm in 2020. If each new gun buyer purchased just two, 50-round boxes of ammo, that equates to 700,000,000 rounds of ammo. Think about that… the gun industry would have to produce an additional 1.91 million rounds of ammo EVERY DAY just to fill the demands from new gun owners.
In the podcast Federal’s President Vanderbrink emphasized that Federal is running at full capacity. Vanderbrink also discusses the shortages of components, particularly primers, which are produced by both Federal and sister company CCI.
Vanderbrink pointed out that Federal had been at less than full capacity in 2017-2019, but Federal had also invested in new capacity over the last five years and that investment is now paying off: “We are investing where we need to invest… we have hired hundreds of new workers.”
Primers Are in Short Supply Because They Are Being Used in Loaded Ammunition
Vanderbrink explains why primers are not getting to retail outlets. The answer is that Federal is using a larger percentage of its own primer production for loaded ammunition. “We are making a lot more ammunition today. Our internal primer needs have gone up exponentially as we are shipping more ammunition. [Previously] we’d sell excess [primer] capacity to the reloading market. As the ammunition business picked up in March 2020, it came at the expense of the reloading primers. We are taking a bigger share just to make our ammunition” (Podcast 08:30 – 09:50)
Remington Bankruptcy DID Affect Ammo and Primer Supplies
Remington’s business problems HAVE reduced ammo supply said Vanderbrink: “When we acquired Remington, that factory wasn’t making hardly any ammunition, so that just starved that market already that was constrained. As we’re getting Remington up and going right now, we’re going to make more ammunition, so the market WILL have more ammunition[.] Along with the social unrest, along with the Pandemic fears that people had… you had Remington not making much ammunition, so that just added to the backlog.” Vanderbrink noted that Federal acquired the Remington factory in October and it plans to increase Remington ammo production significantly over previous levels.
(Podcast 10:20 -11:20)
Ammunition Shortage is NOT Caused by Federal Government Buying Everything
Vanderbrink also said flat out that the shortage has NOT been caused by huge new government ammo buys or Federal redirecting production to the government. The allocation to the commercial sector is actually higher than in recent years.
Vanderbrink asked for patience. While conceding that the pandemic has created challenges, Vanderbrink declares that the ammo plants are running at full capacity: “We know, ammo seems hard to come by right now. But rest assured, we are building and shipping more and more every day[.]”
You may have heard the phrase “blueprinting an action”, but do you know what that really means? Do you know what operations are done to an action during the blueprinting process? To help you understand, gunsmith Bill Marr of RifleShooter.com has created a helpful article showing a Rem 700 blueprinting job start to finish. This article spotlights how the procedures can be done with manual tools. Bill, who runs 782 Custom Gunworks Ltd., can also perform many of these operations with modern automated machinery. In fact, Bill has written a follow-up article on Truing a Rem 700 receiver with a Lathe.
Bill explains: “Blue-printing, or truing a rifle action, ensures the receiver face, threads, lugs, bolt lugs, and bolt face are square to the center line of the receiver.” In Bill’s informative article, Bill shows how he blueprints a Remington 700 short action receiver with .308 Win bolt face. He covers the following procedures step by step:
Action Disassembly
Ream Minor Diameter of Receiver Threads
Square the Receiver Lugs
Square the Face of the Receiver
Lap the Bolt Lugs
Square the Bolt Face
We use the bushings to guide the receiver tap. This chases the threads and ensures they are square.
2. Truing the Receiver Face
Using the receiver facing tool, the front of the receiver is trued. The tool is placed over the tap and turned by hand. We used Do Drill to lubricate it.
3. Lapping the Lugs
The bolt lapping tool screws into the front of the action and applies rearward pressure on the bolt face. A little bit of lapping compound is placed on the front of the receiver lugs. The bolt handle is then raised and lowered repeatedly. Note — it is critical that we do not get any lapping compound on any other surfaces.
4. Truing the Bolt Face
On this bolt, the central part of the bolt face was low. After the truing operation, this Rem 700 bolt face is now completely square to the action.
IMPORTANT: Rifleshooter.com states: “This article highlights our project and is presented for information purposes only. This provides an overview of the process and should not be attempted without the guidance and supervision of an experienced gunsmith“.
Many Remington 700 rifle owners swap out the factory trigger. This is not a difficult task, but you need to follow the proper procedure so you don’t damage any important parts during installation, and so that you don’t interfere with the operation of the bolt and safety. This Do-It-Yourself video from Brownells leads you through step by step how to safely and correctly replace your Remington 700 trigger. This installation video covers the common methods used to install most of the popular after-market Rem 700 triggers. Importantly, the video also shows how to function test after installation, and how to make sure your safety is working properly.
Many Rem 700 owners fit Timney triggers to their rifles.
Video find by EdLongrange. We welcome reader submissions.
About Jesse Kaufmann, Master Engraver
