One Shooters’ Forum member asked: “What makes an AR accurate? What parts on an AR can really affect accuracy — such as free-floating handguards, barrels, bolts, bolt carriers?” He wanted an honest, well-informed answer, not just sales pitches. Robert Whitley posted a very detailed answer to this question, based on his experience building/testing scores of AR-platform rifles. Robert operated AR-X Enterprises, which produced match-grade uppers for High Power competitors, tactical shooters, and varminters.
Building an Accurate AR — What is Most Important
by Robert Whitley
There are a lot of things that can be done to an AR to enhance consistent accuracy, and I use the words “consistent accuracy” because consistency is a part of it (i.e. plenty of guns will give a couple great 5-shot groups, but won’t do a very good 10- or 20-shot groups, and some guns will shoot great one day and not so good on others).
Here are 14 key things we think are important to accuracy.
1. Great Barrel: You’ll want a premium match-grade barrel, well-machined with a good crown and a match-type chambering, true to the bore and well cut. The extension threads must also be cut true to the bore, with everything true and in proper alignment.
2. Rigid Upper: A rigid, heavy-walled upper receiver aids accuracy. The typical AR upper receiver was made for a lightweight carry rifle and they stripped all the metal they could off it to make it light to carry (which is advantageous for the military). The net result are upper receivers that are so thin you can flex them with your bare hands. These flexible uppers are “strong enough” for general use, but they are not ideal for accuracy. Accuracy improves with a more rigid upper receiver.
3. True Receiver Face: We’ve found that truing the receiver face is valuable. Some may argue this point but it is always best to keep everything related to the barrel and the bore in complete alignment with the bore (i.e. barrel extension, bolt, upper receiver, carrier, etc.).
4. Barrel Extension: You should Loctite or glue the barrel extension into the upper receiver. This holds it in place all the way front to back in the upper receiver. Otherwise if there is any play (and there typically is) it just hangs on the face of the upper receiver completely dependent on the face of the upper receiver as the sole source of support for the barrel as opposed to being made more an integral part of the upper receiver by being glued-in.
5. Gas Block: You want a gas block that does not impose pointed stress on the barrel. Clamp-on types that grab all the way around the barrel are excellent. The blocks that are pinned on with tapered pins that wedge against the barrel or the slip on type of block with set screws that push up from underneath (or directly on the barrel) can deform the bore inside of the barrel and can wreck the accuracy of an otherwise great barrel.
6. Free-Float Handguard: A rigid, free-float handguard (and I emphasize the word rigid) really makes a difference. There are many types of free-float handguards and a free-float handguard is, in and of itself, a huge improvement over a non-free-float set up, but best is a rigid set-up. Some of the ones on the market are small diameter, thin and/or flexible and if you are shooting off any type of rest, bipod, front bag, etc., a rigid fore-end is best since ARs want to jump, bounce and twist when you let a shot go, as the carrier starts to begin its cycle before the bullet exits the bore.
7. Barrel Contour: You want some meat on the barrel. Between the upper receiver and the gas block don’t go real thin with a barrel (we like 1″ diameter if it’s workable weight-wise). When you touch off a round and the bullet passes the gas port, the gas system immediately starts pressuring up with a gas impulse that provides vibrations and stress on the barrel, especially between the gas block back to the receiver. A heavier barrel here dampens that. Staying a little heavier with barrel contour through the gas block area and out to the muzzle is good for the same reasons. ARs have a lot going on when you touch off a round and the gas system pressures up and the carrier starts moving (all before the bullet exits the bore) so the more things are made heavier and rigid to counteract that the better — within reason (I’m not advocating a 12-lb barrel).
8. Gas Tube Routing Clearance: You want a gas tube that runs freely through the barrel nut, through the front of the upper receiver, and through the gas key in the carrier. Ensure the gas tube is not impinged by any of them, so that it does not load the carrier in a stressed orientation. You don’t want the gas tube bound up so that when the gas tube pressures up it immediately wants to transmit more force and impulse to the barrel than would normally occur. We sometimes spend a lot of time moving the gas block with gas tube on and off new build uppers and tweaking gas tubes to get proper clearance and alignment. Most gas tubes do need a little “tweaking” to get them right — factory tubes may work OK but they typically do not function optimally without hand-fitting.
9. Gas Port Tuning: You want to avoid over-porting the gas port. Being over-gassed makes the gas system pressure up earlier and more aggressively. This causes more impulse, and increases forces and vibration affecting the top end and the barrel. Tune the gas port to give the amount of pressure needed to function properly and adequately but no more.
10. Front/Back Bolt Play: If accuracy is the game, don’t leave a lot of front/back bolt play (keep it .003″ but no more than .005″). We’ve seen factory rifles run .012″ to .015″ play, which is OK if you need to leave room for dirt and grime in a military application. However, that amount of play is not ideal for a high-accuracy AR build. A lot of front/back bolt play allows rounds to be hammered into the chamber and actually re-formed in a non-consistent way, as they are loaded into the chamber.
11. Component Quality: Use good parts from a reputable source and be wary of “gun show specials”. All parts are NOT the same. Some are good, some are not so good, and some aftermarket parts are simply bad. Don’t be afraid to use mil-spec-type carriers; by and large they are excellent for an accuracy build. Also, remember that just because a carrier says “National Match” or something else on it does not necessarily mean it’s any better. Be wary of chrome-plated parts as the chrome plating can change the parts dimensionally and can also make it hard to do hand-fitting for fit and function.
12. Upper to Lower Fit: A good upper/lower fit is helpful. For quick and dirty fit enhancement, an Accu-Wedge in the rear helps a lot. The ultimate solution is to bed the upper to a specific lower so that the upper and lower, when together, are more like one integral unit. For the upper receivers we produce, we try to get the specs as close as we can, but still fit the various lowers in the market place.
13. Muzzle Attachments: Don’t screw up the muzzle (literally). Leave as much metal on the barrel at the muzzle as you can. People like to thread the muzzle for a flash hider, suppressor, muzzle brake, or some other attachment, but if you really want accuracy, leave as much metal as you can there. And, if you have something that screws on, set it up so that it can be put on and have it stay there without putting a lot of torque and stress on it right where the bullet exits the bore. If you are going to thread the end of the barrel, make it concentric with the bore and make sure what you screw on there is as well. For all muzzle attachments, also ensure that the holes through which the bullet passes through are dead true to the bore. Many aftermarket screw-on things are not so good that way. Anything that vents gas should vent symmetrically (i.e. if it vents left, it should vent equally right, and likewise, if it vents up, it should vent down equally). Uneven venting of gas can wreck accuracy.
14. Quality Ammunition: Ammo is a whole story by itself, but loads that are too hot typically shoot poorly in an AR-15. If you want accuracy out of an AR-15, avoid overly hot loads. Shown below are test groups shot with four (4) different uppers, all with moderate loads. These four uppers all pretty much had the same features and things done to them as explained in this article, and they all shot great.
Robert Whitley
6mmAR.com
Share the post "Ultra-Accurate AR-15 — Key Things That Optimize AR Accuracy"
Our friend Robert Whitley of ARX Enterprises LLC has learned, through careful measurement and testing, that some barrels threaded 5/8″ x 24 TPI at the muzzle may not deliver optimal accuracy. The reason is that the end of the barrel can bell out slightly, like a trombone, because too much steel has been removed. This is particularly true with .30-caliber barrels, but it can also be a problem with smaller caliber barrels (even 6mm). Robert demonstrates this phenomenon in the video below. All gunsmiths, and anyone considering threading a barrel, should watch the video. At 1:00 – 1:30 Robert gauges a 5/8″ x 24-threaded .30-Caliber barrel. You can see the belling effect clear as day.
“When setting up a commercial barrel in the lathe, we noticed that the maximum-sized bushing that would fit in the bore at the chamber end was almost .0015” smaller [than what would fit] at the muzzle. That precipitated my pin-gauging of a number of different commercial barrels that were threaded for 5/8” x 24 TPI. What I found is what’s shown on the video.” – R. Whitley
Solve Problem with a Larger Thread Diameter
If 5/8″ x 24 threading is potentially harmful to accuracy, is there a solution? Yes, you simply need to leave a little more steel on the barrel. (See Video starting at 02:40.) Frank Green of Bartlein barrels states: “We get these questions all the time. I say run the largest thread diameter that is possible.” Robert Whitley has found that a 3/4″ x 28 TPI threading does not cause the “belling effect”. Accordingly Robert recommends 3/4″ x 28 if you need to thread your barrel for a muzzle brake or suppressor. Robert explains: “We only make 3/4” x 28 TPI muzzle brakes and that’s what we recommend to customers.”
“See how much meatier the 3/4″ threading is vs. the 5/8″. The 3/4″ threading offers a lot more metal around the bore. There’s a lot less opportunity for the bore to become bell-mouthed…” – Robert Whitley
Barrel Threading Diameter — What’s Important to Know
By Robert Whitley
In truth, the 5/8″ x 24 TPI threading never came out of any accuracy-based think tank or set-up, it’s a military .30-Cal threading for barrels that someone has to carry around (they needed to keep the barrel weight down so it was smaller in diameter and the threading had to work with that situation). People have somehow assumed because the military uses that threading for certain things that it must mean that it’s also fine for a highly accurate rifle too, but that’s not really correct.
I don’t think there is any better and realistic option than the 3/4″ muzzle threading, and we also do it so there is no relief cut behind the threads on the barrel (i.e. put the relief cut on the brake or jam nut, don’t chop down on the muzzle of the barrel). For some reason many have a hard time grasping that the metal at the muzzle end of a rifle is “sacred” and you should not cut it down any more than absolutely necessary. A little threaded pencil diameter nub on the end of a barrel is not ideal for accuracy especially if it’s threaded and you need to torque on it. I cringe when I see a barrel with something like an MTU or Heavy Varmint contour, only to have an itty-bitty pencil thin threaded nub right at the muzzle so someone can “screw on a can” or a muzzle brake.
Lessons Learned Over the Years
A number of years ago I did a 30BR rifle project with Craig Kostyshyn who was big in the 30BR game and he made some of the best 30BR rifle barrels for benchrest competition. When I did the project I wanted a medium-heavy Palma type contour barrel I could use and also have a muzzle turndown for a front sight band. When he found out I was going to have the muzzle turned down he said “whoa, I need to provide for that when I make the barrel because if you turn the front down later you’ll be shooting a trombone” (i.e. the muzzle bore dimension would open up).
What he did was rough contour the barrel with the turndown (about .010” oversize) before he lapped the barrel, then when he lapped the barrel he took it easy in the muzzle area and worked the back of the barrel more. I thought he was a little bit excessive in his concerns but the barrel shot great and I wasn’t going to argue with him, after all he was shooting groups in the ones. I kind of just filed that away and never thought about it until recently when I went to have Fred from Sabreco do some chamber re-work on a commercial .30-caliber barrel I had. When setting up the barrel in the lathe and indicating things Fred noticed that the maximum-sized bushing that would fit in the bore at the chamber end was almost .0015″ smaller [than what would fit] at the muzzle and he mentioned it to me. That precipitated my pin-gauging of a number of different commercial barrels I had that were threaded for 5/8” x 24 TPI. What I found is what’s shown on the video.
NOTE: This is a copyrighted article. Do not reproduce or re-link more than 75 words without written permission from AccurateShooter.com.
Share the post "For Barrel End Threading — Bigger Diameter is Better"
One Shooters’ Forum member asked: “What makes an AR accurate? What parts on an AR can really affect accuracy — such as free-floating handguards, barrels, bolts, bolt carriers?” He wanted an honest, well-informed answer, not just sales pitches. Robert Whitley posted a very detailed answer to this question, based on his experience building/testing scores of AR-platform rifles. Robert runs AR-X Enterprises, which produces match-grade uppers for High Power competitors, tactical shooters, and varminters.
Building an Accurate AR — What is Most Important
by Robert Whitley
There are a lot of things that can be done to an AR to enhance consistent accuracy, and I use the words “consistent accuracy” because consistency is a part of it (i.e. plenty of guns will give a couple great 5-shot groups, but won’t do a very good 10- or 20-shot groups, and some guns will shoot great one day and not so good on others).
Here are 14 key things we think are important to accuracy.
1. Great Barrel: You’ll want a premium match-grade barrel, well-machined with a good crown and a match-type chambering, true to the bore and well cut. The extension threads must also be cut true to the bore, with everything true and in proper alignment.
2. Rigid Upper: A rigid, heavy-walled upper receiver aids accuracy. The typical AR upper receiver was made for a lightweight carry rifle and they stripped all the metal they could off it to make it light to carry (which is advantageous for the military). The net result are upper receivers that are so thin you can flex them with your bare hands. These flexible uppers are “strong enough” for general use, but they are not ideal for accuracy. Accuracy improves with a more rigid upper receiver.
3. True Receiver Face: We’ve found that truing the receiver face is valuable. Some may argue this point but it is always best to keep everything related to the barrel and the bore in complete alignment with the bore (i.e. barrel extension, bolt, upper receiver, carrier, etc.).
4. Barrel Extension: You should Loctite or glue the barrel extension into the upper receiver. This holds it in place all the way front to back in the upper receiver. Otherwise if there is any play (and there typically is) it just hangs on the face of the upper receiver completely dependent on the face of the upper receiver as the sole source of support for the barrel as opposed to being made more an integral part of the upper receiver by being glued-in.
5. Gas Block: You want a gas block that does not impose pointed stress on the barrel. Clamp-on types that grab all the way around the barrel are excellent. The blocks that are pinned on with tapered pins that wedge against the barrel or the slip on type of block with set screws that push up from underneath (or directly on the barrel) can deform the bore inside of the barrel and can wreck the accuracy of an otherwise great barrel.
6. Free-Float Handguard: A rigid, free-float handguard (and I emphasize the word rigid) really makes a difference. There are many types of free-float handguards and a free-float handguard is, in and of itself, a huge improvement over a non-free-float set up, but best is a rigid set-up. Some of the ones on the market are small diameter, thin and/or flexible and if you are shooting off any type of rest, bipod, front bag, etc., a rigid fore-end is best since ARs want to jump, bounce and twist when you let a shot go, as the carrier starts to begin its cycle before the bullet exits the bore.
7. Barrel Contour: You want some meat on the barrel. Between the upper receiver and the gas block don’t go real thin with a barrel (we like 1″ diameter if it’s workable weight-wise). When you touch off a round and the bullet passes the gas port, the gas system immediately starts pressuring up with a gas impulse that provides vibrations and stress on the barrel, especially between the gas block back to the receiver. A heavier barrel here dampens that. Staying a little heavier with barrel contour through the gas block area and out to the muzzle is good for the same reasons. ARs have a lot going on when you touch off a round and the gas system pressures up and the carrier starts moving (all before the bullet exits the bore) so the more things are made heavier and rigid to counteract that the better — within reason (I’m not advocating a 12-lb barrel).
8. Gas Tube Routing Clearance: You want a gas tube that runs freely through the barrel nut, through the front of the upper receiver, and through the gas key in the carrier. Ensure the gas tube is not impinged by any of them, so that it does not load the carrier in a stressed orientation. You don’t want the gas tube bound up so that when the gas tube pressures up it immediately wants to transmit more force and impulse to the barrel than would normally occur. We sometimes spend a lot of time moving the gas block with gas tube on and off new build uppers and tweaking gas tubes to get proper clearance and alignment. Most gas tubes do need a little “tweaking” to get them right — factory tubes may work OK but they typically do not function optimally without hand-fitting.
9. Gas Port Tuning: You want to avoid over-porting the gas port. Being over-gassed makes the gas system pressure up earlier and more aggressively. This causes more impulse, and increases forces and vibration affecting the top end and the barrel. Tune the gas port to give the amount of pressure needed to function properly and adequately but no more.
10. Front/Back Bolt Play: If accuracy is the game, don’t leave a lot of front/back bolt play (keep it .003″ but no more than .005″). We’ve seen factory rifles run .012″ to .015″ play, which is OK if you need to leave room for dirt and grime in a military application. However, that amount of play is not ideal for a high-accuracy AR build. A lot of front/back bolt play allows rounds to be hammered into the chamber and actually re-formed in a non-consistent way, as they are loaded into the chamber.
11. Component Quality: Use good parts from a reputable source and be wary of “gun show specials”. All parts are NOT the same. Some are good, some are not so good, and some aftermarket parts are simply bad. Don’t be afraid to use mil-spec-type carriers; by and large they are excellent for an accuracy build. Also, remember that just because a carrier says “National Match” or something else on it does not necessarily mean it’s any better. Be wary of chrome-plated parts as the chrome plating can change the parts dimensionally and can also make it hard to do hand-fitting for fit and function.
12. Upper to Lower Fit: A good upper/lower fit is helpful. For quick and dirty fit enhancement, an Accu-Wedge in the rear helps a lot. The ultimate solution is to bed the upper to a specific lower so that the upper and lower, when together, are more like one integral unit. For the upper receivers we produce, we try to get the specs as close as we can, but still fit the various lowers in the market place.
13. Muzzle Attachments: Don’t screw up the muzzle (literally). Leave as much metal on the barrel at the muzzle as you can. People like to thread the muzzle for a flash hider, suppressor, muzzle brake, or some other attachment, but if you really want accuracy, leave as much metal as you can there. And, if you have something that screws on, set it up so that it can be put on and have it stay there without putting a lot of torque and stress on it right where the bullet exits the bore. If you are going to thread the end of the barrel, make it concentric with the bore and make sure what you screw on there is as well. For all muzzle attachments, also ensure that the holes through which the bullet passes through are dead true to the bore. Many aftermarket screw-on things are not so good that way. Anything that vents gas should vent symmetrically (i.e. if it vents left, it should vent equally right, and likewise, if it vents up, it should vent down equally). Uneven venting of gas can wreck accuracy.
14. Quality Ammunition: Ammo is a whole story by itself, but loads that are too hot typically shoot poorly in an AR-15. If you want accuracy out of an AR-15, avoid overly hot loads. Shown below are test groups shot with four (4) different uppers, all with moderate loads. These four uppers all pretty much had the same features and things done to them as explained in this article, and they all shot great.
Our friend Robert Whitley of ARX Enterprises LLC has learned, through careful measurement and testing, that some barrels threaded 5/8″ x 24 TPI at the muzzle may not deliver optimal accuracy. The reason is that the end of the barrel can bell out slightly, like a trombone, because too much steel has been removed. This is particularly true with .30-caliber barrels, but it can also be a problem with smaller caliber barrels (even 6mm). Robert demonstrates this phenomenon in the video below. All gunsmiths, and anyone considering threading a barrel, should watch the video. At 1:00 – 1:30 Robert gauges a 5/8″ x 24-threaded .30-Caliber barrel. You can see the belling effect clear as day.
“When setting up a commercial barrel in the lathe, we noticed that the maximum-sized bushing that would fit in the bore at the chamber end was almost .0015” smaller [than what would fit] at the muzzle. That precipitated my pin-gauging of a number of different commercial barrels that were threaded for 5/8” x 24 TPI. What I found is what’s shown on the video.” – R. Whitley
Solve Problem with a Larger Thread Diameter
If 5/8″ x 24 threading is potentially harmful to accuracy, is there a solution? Yes, you simply need to leave a little more steel on the barrel. (See Video starting at 02:40.) Frank Green of Bartlein barrels states: “We get these questions all the time. I say run the largest thread diameter that is possible.” Robert Whitley has found that a 3/4″ x 28 TPI threading does not cause the “belling effect”. Accordingly Robert recommends 3/4″ x 28 if you need to thread your barrel for a muzzle brake or suppressor. Robert explains: “We only make 3/4” x 28 TPI muzzle brakes and that’s what we recommend to customers.”
“See how much meatier the 3/4″ threading is vs. the 5/8″. The 3/4″ threading offers a lot more metal around the bore. There’s a lot less opportunity for the bore to become bell-mouthed…” – Robert Whitley
Barrel Threading Diameter — What’s Important to Know
By Robert Whitley
In truth, the 5/8″ x 24 TPI threading never came out of any accuracy-based think tank or set-up, it’s a military .30-Cal threading for barrels that someone has to carry around (they needed to keep the barrel weight down so it was smaller in diameter and the threading had to work with that situation). People have somehow assumed because the military uses that threading for certain things that it must mean that it’s also fine for a highly accurate rifle too, but that’s not really correct.
I don’t think there is any better and realistic option than the 3/4″ muzzle threading, and we also do it so there is no relief cut behind the threads on the barrel (i.e. put the relief cut on the brake or jam nut, don’t chop down on the muzzle of the barrel). For some reason many have a hard time grasping that the metal at the muzzle end of a rifle is “sacred” and you should not cut it down any more than absolutely necessary. A little threaded pencil diameter nub on the end of a barrel is not ideal for accuracy especially if it’s threaded and you need to torque on it. I cringe when I see a barrel with something like an MTU or Heavy Varmint contour, only to have an itty-bitty pencil thin threaded nub right at the muzzle so someone can “screw on a can” or a muzzle brake.
Lessons Learned Over the Years
A number of years ago I did a 30BR rifle project with Craig Kostyshyn who was big in the 30BR game and he made some of the best 30BR rifle barrels for benchrest competition. When I did the project I wanted a medium-heavy Palma type contour barrel I could use and also have a muzzle turndown for a front sight band. When he found out I was going to have the muzzle turned down he said “whoa, I need to provide for that when I make the barrel because if you turn the front down later you’ll be shooting a trombone” (i.e. the muzzle bore dimension would open up).
What he did was rough contour the barrel with the turndown (about .010” oversize) before he lapped the barrel, then when he lapped the barrel he took it easy in the muzzle area and worked the back of the barrel more. I thought he was a little bit excessive in his concerns but the barrel shot great and I wasn’t going to argue with him, after all he was shooting groups in the ones. I kind of just filed that away and never thought about it until recently when I went to have Fred from Sabreco do some chamber re-work on a commercial .30-caliber barrel I had. When setting up the barrel in the lathe and indicating things Fred noticed that the maximum-sized bushing that would fit in the bore at the chamber end was almost .0015″ smaller [than what would fit] at the muzzle and he mentioned it to me. That precipitated my pin-gauging of a number of different commercial barrels I had that were threaded for 5/8” x 24 TPI. What I found is what’s shown on the video.
NOTE: This is a copyrighted article. Do not reproduce or re-link more than 75 words without written permission from AccurateShooter.com.
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If you want to use an AR-platform rifle in the varmint fields, consider getting a 20-caliber barrel chambered for the efficient, low-recoil 20 Practical cartridge. The 20 Practical is simply a .223 Remington necked down to 20 caliber. The parent .223 Rem cartridge of course works great in an AR, but the 20 Practical offers some notable advantages for high-volume varmint shooters. The 20 Practical delivers very high velocity with very low recoil while still providing outstanding accuracy. The 20 Practical is great option for folks who favor “fast and light” — smaller, lower-mass bullets traveling at very high velocities. This little cartridge can launch 40-grainers at over 3900 fps, and 32-grainers even faster. This makes the 20 Practical a great choice for an AR-based varmint rifle.
20 Practical Ultimate Varminter
A decade ago, as a “proof-of-concept”, AccurateShooter.com created a 20 Practical AR15 Ultimate Varminter with a custom 20-caliber upper from Robert Whitley of AR-X Enterprises, LLC. That project rifle was ultra-accurate — every 5-shot group out of the gun was less than the size of a dime. That gun was auctioned off, but Robert Whitley continues to produce custom 20 Practical AR15 uppers. (The 20 Practical cartridge is simply the .223 Rem necked down to 20 caliber — you can use standard .223 brass and load with standard.223 Rem dies. Just swap in a smaller expander and use smaller neck bushings.)
Robert learned that the accuracy of the first 20 Practical AR15 was no fluke. After building six (6) more 20 Practical uppers, he tested them for accuracy and they all shot great. These uppers feature DPMS low-pro receivers with side-charging handles. They are fitted with PacNor 1:11″ twist, 3-groove stainless barrels.
Robert reports: “We have been making more 20 Practical AR15 uppers and I have to say I am astounded by the accuracy of these things. For shooting little tiny groups out of an AR15 with bullets going 3500+ fps, it’s hard to beat the 20 Practical. Today I test-fired six more uppers, all with 11-twist barrels. Three of the uppers had 24″ barrels, two had 20″ barrels, and one had an 18″ barrel (we call it ‘Stubby’).
In four of these uppers I shot re-sized Winchester brass using 25.3 grains of WC844 powder with Berger 40gr BTHP bullets loaded at 2.225″ OAL (about .015″ off the lands). WC844 is inexpensive military surplus powder that is nearly identical to H335. I tried three different primers and the choice did not seem to matter (CCI BR4, Rem 7 1/2s and Win Small Rifle — the old silver ones). All these four uppers shot great.”
Below is an animated GIF with targets from uppers #6, 10, and 11. All groups are mag-fed, 5-shot groups shot at 100 yards using a front rest and rear bag.
Targets Shot with Three Different 20 Practical AR Uppers
For more INFO visit www.6mmAR.com, or email: rcw3 [at] erols.com.
20 Practical Shooters Explain Why They Love this Little Cartridge
A current thread in our Shooters’ Forum focuses on favorite variants of the .223 Rem cartridge. The thread asks: “What is your favorite and most versatile round that you have made from a .223 Rem parent case?” Many cartridges were named, but the wildcat cartridge cited most often was the 20 Practical. Here are some comments by Forum members, who explain the appeal of this great little 20-caliber cartridge:
“The 20 Practical is just a hoot to shoot. Outstanding precision, minimal recoil, easy case forming and inexpensive to shoot. What’s not to like? It’s a great way to introduce kids to centerfire, too.” — JLT
“The 20 Practical for me. Never had as much fun shooting a rifle as I did with the 20 Practical. Also, [it is] the easiest wildcat to form. Just get cases, a couple of bushings to get the right neck tension, and you are shooting.” — NMKid
“Favorite .223 Rem Wildcat? The 20 Practical hands down for me. I have two of them built on Savage actions right now. One has a 20″ BHW barrel and the other has a 26″ Criterion. It is my go-to caliber for shooting up a Prairie Dog town and the ones I have are insanely accurate. Here are some typical 100- and 200-yard groups with my 20 Practicals.” — IA_Shooter
“My favorite was and is the 20 Practical. No fire-forming, no neck-turning, and with the increased BC of the 20 Cal bullets, it’s hard to wipe the smile off your face in a prairie dog town[.]” — Region Rat
“20 Practical and the [original] .223 Rem are my favorites. Accurate, cheap to shoot. The 20 Prac allows you to see your hits and it’s fast.” — Alguapo
“20 Tactical or 20 Practical. Both very easy to reload and/or form from .223 brass. And they are accurate, reach out on varmints at surprising ranges.” — Bill K
Smart Tips on Forming 20 Practical Cases
Varmint ace Warren B, aka “Fireball” in our Forum, explains how to form 20 Practical Cases. “Forming 20 Practical cases is very easy and no fire-forming is required. Start with any good quality .223 Rem brass. One can simply run the case into your bushing die with the appropriate bushing and call it done. I however like to make it a little more involved by doing the neck reduction in steps. I find that taking steps doesn’t overwork the brass as much as one step does. Also, if you resize the neck in too large of a step, sometimes, depending on the neck thickness, the neck will not be dimensionally what you would expect when finished. This is especially important towards the last step when one is getting close to the final required neck diameter.
For my cases the first thing I did was to run them into an old RCBS .223 Rem full length die with the decapping assembly removed. This will take care of any dented necks on the raw cases and bring the necks down to around 0.243″. Since all standard full-length dies oversize the necks way too much, starting with a .223 FL die actually reduces the neck diameter quite a bit–and obviates the need to buy an extra bushing for the first step. I then use my Redding Type-S die with two bushing sizes to get down to where I need to be. In other words, I start with the FL sizer, then move to a Type-S with a 0.233″ bushing and finish with a 0.228″ bushing. Notice how, as I get to the final step, I use progressively smaller increments in size between the reductions.” (Note: Depending on your brass your final bushing size may be different.)
20 Practical vs. 20 Tactical
Varminter Kevin Weaver, who shoots both the 20 Practical and 20 Tactical, states that: “Both the 20 Tactical and the 20 Practical are fine .20 caliber cartridges. However, my favorite would be the 20 Practical. The 20 Practical gives the SAME performance as the 20 Tactical without fire-forming, or having to buy expensive forming dies.
So with the 20 Practical you do less work, you shell out a lot less money, yet you give up nothing in performance. What’s not to like? To create 20 Practical cases, just buy a .223 Rem Redding Type “S” Bushing Die set with a .230 or .228 bushing and have fun with this great little cartridge.
The 20 Practical and the 20 Tactical are almost identical cartridges. There are only slight differences in case outside diameter, shoulder angle, and case body length. Neck length on the 20 Tactical is a bit longer, but there is still plenty of neck on the 20 Practical to grip the popular bullets, such as the 32gr V-Max.”
20 Practical and 20 Tactical Specifications:
Cartridge
Bolt face to shoulder
Shoulder O.D.
Shoulder Angle
Total length
20 Practical
1.5778″
.3553
23°
1.760″
20 Tactical
1.5232″
.360
30°
1.755″
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Our friend Robert Whitley of ARX Enterprises LLC has learned, through careful measurement and testing, that some barrels threaded 5/8″ x 24 TPI at the muzzle may not deliver optimal accuracy. The reason is that the end of the barrel can bell out slightly, like a trombone, because too much steel has been removed. This is particularly true with .30-caliber barrels, but it can also be a problem with smaller caliber barrels (even 6mm). Robert demonstrates this phenomenon in the video below. All gunsmiths, and anyone considering threading a barrel, should watch the video. At 1:00 – 1:30 Robert gauges a 5/8″ x 24-threaded .30-Caliber barrel. You can see the belling effect clear as day.
“When setting up a commercial barrel in the lathe, we noticed that the maximum-sized bushing that would fit in the bore at the chamber end was almost .0015” smaller [than what would fit] at the muzzle. That precipitated my pin-gauging of a number of different commercial barrels that were threaded for 5/8” x 24 tpi. What I found is what’s shown on the video.” – R. Whitley
Solve Problem with a Larger Thread Diameter
If 5/8″ x 24 threading is potentially harmful to accuracy, is there a solution? Yes, you simply need to leave a little more steel on the barrel. (See Video starting at 02:40.) Frank Green of Bartlein barrels states: “We get these questions all the time. I say run the largest thread diameter that is possible.” Robert Whitley has found that a 3/4″ x 28 TPI threading does not cause the “belling effect”. Accordingly Robert recommends 3/4″ x 28 if you need to thread your barrel for a muzzle brake or suppressor. Robert explains: “We only make 3/4” x 28 TPI muzzle brakes and that’s what we recommend to customers.”
“See how much meatier the 3/4″ threading is vs. the 5/8″. The 3/4″ threading offers a lot more metal around the bore. There’s a lot less opportunity for the bore to become bell-mouthed…” – Robert Whitley
Barrel Threading Diameter — What’s Important to Know
By Robert Whitley
In truth, the 5/8” x 24 TPI threading never came out of any accuracy-based think tank or set-up, it’s a military .30-Cal threading for barrels that someone has to carry around (they needed to keep the barrel weight down so it was smaller in diameter and the threading had to work with that situation). People have somehow assumed because the military uses that threading for certain things that it must mean that it’s also fine for a highly accurate rifle too, but that’s not really correct.
I don’t think there is any better and realistic option than the 3/4″ muzzle threading, and we also do it so there is no relief cut behind the threads on the barrel (i.e. put the relief cut on the brake or jam nut, don’t chop down on the muzzle of the barrel). For some reason many have a hard time grasping that the metal at the muzzle end of a rifle is “sacred” and you should not cut it down any more than absolutely necessary. A little threaded pencil diameter nub on the end of a barrel is not ideal for accuracy especially if it’s threaded and you need to torque on it. I cringe when I see a barrel with something like an MTU or Heavy Varmint contour, only to have an itty-bitty pencil thin threaded nub right at the muzzle so someone can “screw on a can” or a muzzle brake.
Lessons Learned Over the Years
A number of years ago I did a 30BR rifle project with Craig Kostyshyn who was big in the 30BR game and he made some of the best 30BR rifle barrels for benchrest competition. When I did the project I wanted a medium-heavy Palma type contour barrel I could use and also have a muzzle turndown for a front sight band. When he found out I was going to have the muzzle turned down he said “whoa, I need to provide for that when I make the barrel because if you turn the front down later you’ll be shooting a trombone” (i.e. the muzzle bore dimension would open up).
What he did was rough contour the barrel with the turndown (about .010” oversize) before he lapped the barrel, then when he lapped the barrel he took it easy in the muzzle area and worked the back of the barrel more. I thought he was a little bit excessive in his concerns but the barrel shot great and I wasn’t going to argue with him, after all he was shooting groups in the ones. I kind of just filed that away and never thought about it until recently when I went to have Fred from Sabreco do some chamber re-work on a commercial .30-caliber barrel I had. When setting up the barrel in the lathe and indicating things Fred noticed that the maximum-sized bushing that would fit in the bore at the chamber end was almost .0015” smaller [than what would fit] at the muzzle and he mentioned it to me. That precipitated my pin-gauging of a number of different commercial barrels I had that were threaded for 5/8” x 24 TPI. What I found is what’s shown on the video.
NOTE: This is a copyrighted article. Do not reproduce or re-link more than 75 words without written permission from AccurateShooter.com.
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In a preceding story, we revealed the 6mm ARC cartridge from Hornady. This is VERY similar to the 6mmAR cartridge based on the 6.5 Grendel, which was developed by Robert Whitley a decade and a half ago. Hornady developed the 6mm ARC is cooperation with the U.S. Department of Defense (DOD), and now the first run of 6mm ARC black rifles is heading to DOD testers. Barrett Firearms Manufacturing, Inc. (“Barrett”) has announced that it has partnered with Hornady to chamber the REC7 rifle series in the new 6mm ARC offering. The first production run of these rifles has been delivered to the U.S. DOD, fulfilling a contract that was awarded to Barrett late last year. READ MORE HERE.
Barrett states: “The combination of the proven REC7 DI gas system and the potent 6mm ARC cartridge creates a product that is consistently accurate and easy to shoot. Carrying 24 rounds in the magazine, the 108 gr. ELD Match bullets leave the 18″ Proof Research match grade stainless steel or carbon fiber barrel at over 2630 fps. This easily gives the rifle supersonic capabilities past 1000 yards.”
In this video Ryan Cleckner (Former U.S. Army Ranger) tests the Barrett REC7 chambered in 6mm ARC:
With all the buzz about the 6.5 Creedmoor and its 6mm Creedmoor little brother, some folks forget that we’ve had an outstanding mid-sized, Across-the-Course cartridge for a long time — the 6XC. Pioneered by 11-time National High Power champion David Tubb, the 6XC has won national High Power championships, excelled in mid-range prone matches, and performed great in the varmint fields. It has also been used successfully by many Precision Rifle Series competitors. It’s no wonder — the 6XC has less recoil than a 6.5mm Creedmoor, there is a great selection of superb 6mm bullets, and Peterson 6XC brass is high-quality and reasonably priced ($69/100) from DavidTubb.com. Fine Norma 6XC brass is available from Grafs.com.
PRS Rifle with Modern 6XC II Chamber
Forum member Grimstod posted this new 6XC II rifle in our long-running Pride and Joy Rifle Thread. Grimstod notes: “These 6XC Gen IIs seam to be a hot commodity lately. This one is for PRS. It features a Premier Accuracy Atlas action made by Kelbly. The bolt and heavy-taper, fluted barrel are Cerakoted to match. I really like the ejectors on these Atlas actions. The stock is a KRG X-Ray painted in Premier Accuracy exclusive colors. The Kelbly Atlas action does not have any modifications. So far every Kelbly action we have tried has had perfect timing and trigger fall. We have been supper pleased with them. I look forward to using a lot more of these excellent actions.”
What is the 6XC II you may ask? That designates a 6XC with a chamber dimension optimized for Norma brass. It turns out that Norma brass is a bit bigger at the bottom than the 22-250 brass from which the 6XC originated. Robert Whitley of 6mmAR.com has created two new JGS reamer specs that fit the Norma brass perfectly, improving feeding and extraction. Here is Robert’s Report:
The 6XC II Chamber — Upgraded for Today’s Norma 6XC Brass
by Robert Whitley of 6mmAR.com
The 6XC II Chamber works perfectly with the Norma 6XC brass and resolves the “sticky bolt lift” issue. The original 6XC chambering was designed based off the usage of 22-250 brass which typically has a web diameter in the range of .461″-.463″. The area of the chamber just forward of the web on the original 6XC chambering was .4695″ which left plenty of clearance.
When Norma 6XC brass became available Norma appears to have developed the base of the case from the .308 Winchester line of cases which have a larger web diameter. The web diameter of the Norma brass typically measures right around .4685″ which leaves almost no diameter clearance.
As shooters would use Norma 6XC brass in an original 6XC chamber they typically would experience “sticky bolt lift” due to the lack of clearance and the fact that the large web diameter of the brass prohibited the re-size dies (no matter how small the base diameter was) from squeezing the brass down enough to create sufficient clearance. The 6XC II chamber resolves this issue. You can order 6XC II sizing dies from 6mmAR.com that work perfectly with this re-designed chambering. 6XC II die sets are in stock now — call (215) 348-8789 to order.
6XC II Long Range Reamer (Throated long for 105-115gr Bullets):
The 6XC II-LT reamer below is throated long to keep the full bearing surface of 110-115gr bullets forward of the neck/shoulder junction of the case. Note, 6mmAR.com has also developed a shorter-freebore version for 6mm bullets with shorter bearing surface. SEE shorter 6XC II Reamer Print.
6XC II Chamber and Sizing Die Combo:
- Resolves the “sticky bolt lift” problem shooters experienced using the Norma 6XC Brass in the original 6XC chambers.
– Chamber accepts all 6XC brass or ammo with no modification. Take your existing 6XC brass or ammo and use it without issues.
– Works well with existing Norma 6XC brass, or 6XC brass made from re-formed Winchester and Remington 22-250 brass.
– 6XC II Sizing dies and die sets are available from 6mmAR.com and in stock.
If you are looking for someone to chamber your rifle or re-barrel an existing rifle in the 6XC II chamber, Fred at Sabreco, Inc. in Skippack, PA, (610) 584-8228 can help you. He has the reamers for the cartridge as well as the head space gauges for the cartridge, and has had extensive experience chambering many barrels and rifles.
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In our Shooters’ Forum, one member recently asked: “What makes an AR accurate? What parts on an AR can really affect accuracy — such as free-floating handguards, barrels, bolts, bolt carriers?” He wanted an honest, well-informed answer, not just sales pitches. Robert Whitley posted a very comprehensive answer to this question, based on his experience building and testing dozens of AR-platform rifles. Robert runs AR-X Enterprises, which produces match-grade uppers for High Power competitors, tactical shooters, and varminters.
Building an Accurate AR — What is Most Important
by Robert Whitley
There are a lot of things that can be done to an AR to enhance consistent accuracy, and I use the words “consistent accuracy” because consistency is a part of it (i.e. plenty of guns will give a couple great 5-shot groups, but won’t do a very good 10- or 20-shot groups, and some guns will shoot great one day and not so good on others).
Here are 14 key things we think are important to accuracy.
1. Great Barrel: You’ll want a premium match-grade barrel, well-machined with a good crown and a match-type chambering, true to the bore and well cut. The extension threads must also be cut true to the bore, with everything true and in proper alignment.
2. Rigid Upper: A rigid, heavy-walled upper receiver aids accuracy. The typical AR upper receiver was made for a lightweight carry rifle and they stripped all the metal they could off it to make it light to carry (which is advantageous for the military). The net result are upper receivers that are so thin you can flex them with your bare hands. These flexible uppers are “strong enough” for general use, but they are not ideal for accuracy. Accuracy improves with a more rigid upper receiver.
3. True Receiver Face: We’ve found that truing the receiver face is valuable. Some may argue this point but it is always best to keep everything related to the barrel and the bore in complete alignment with the bore (i.e. barrel extension, bolt, upper receiver, carrier, etc.).
4. Barrel Extension: You should Loctite or glue the barrel extension into the upper receiver. This holds it in place all the way front to back in the upper receiver. Otherwise if there is any play (and there typically is) it just hangs on the face of the upper receiver completely dependent on the face of the upper receiver as the sole source of support for the barrel as opposed to being made more an integral part of the upper receiver by being glued-in.
5. Gas Block: You want a gas block that does not impose pointed stress on the barrel. Clamp-on types that grab all the way around the barrel are excellent. The blocks that are pinned on with tapered pins that wedge against the barrel or the slip on type of block with set screws that push up from underneath (or directly on the barrel) can deform the bore inside of the barrel and can wreck the accuracy of an otherwise great barrel.
6. Free-Float Handguard: A rigid, free-float handguard (and I emphasize the word rigid) really makes a difference. There are many types of free-float handguards and a free-float handguard is, in and of itself, a huge improvement over a non-free-float set up, but best is a rigid set-up. Some of the ones on the market are small diameter, thin and/or flexible and if you are shooting off any type of rest, bipod, front bag, etc., a rigid fore-end is best since ARs want to jump, bounce and twist when you let a shot go, as the carrier starts to begin its cycle before the bullet exits the bore.
7. Barrel Contour: You want some meat on the barrel. Between the upper receiver and the gas block don’t go real thin with a barrel (we like 1″ diameter if it’s workable weight-wise). When you touch off a round and the bullet passes the gas port, the gas system immediately starts pressuring up with a gas impulse that provides vibrations and stress on the barrel, especially between the gas block back to the receiver. A heavier barrel here dampens that. Staying a little heavier with barrel contour through the gas block area and out to the muzzle is good for the same reasons. ARs have a lot going on when you touch off a round and the gas system pressures up and the carrier starts moving (all before the bullet exits the bore) so the more things are made heavier and rigid to counteract that the better — within reason (I’m not advocating a 12-lb barrel).
8. Gas Tube Routing Clearance: You want a gas tube that runs freely through the barrel nut, through the front of the upper receiver, and through the gas key in the carrier. Ensure the gas tube is not impinged by any of them, so that it does not load the carrier in a stressed orientation. You don’t want the gas tube bound up so that when the gas tube pressures up it immediately wants to transmit more force and impulse to the barrel than would normally occur. We sometimes spend a lot of time moving the gas block with gas tube on and off new build uppers and tweaking gas tubes to get proper clearance and alignment. Most gas tubes do need a little “tweaking” to get them right — factory tubes may work OK but they typically do not function optimally without hand-fitting.
9. Gas Port Tuning: You want to avoid over-porting the gas port. Being over-gassed makes the gas system pressure up earlier and more aggressively. This causes more impulse, and increases forces and vibration affecting the top end and the barrel. Tune the gas port to give the amount of pressure needed to function properly and adequately but no more.
10. Front/Back Bolt Play: If accuracy is the game, don’t leave a lot of front/back bolt play (keep it .003″ but no more than .005″). We’ve seen factory rifles run .012″ to .015″ play, which is OK if you need to leave room for dirt and grime in a military application. However, that amount of play is not ideal for a high-accuracy AR build. A lot of front/back bolt play allows rounds to be hammered into the chamber and actually re-formed in a non-consistent way, as they are loaded into the chamber.
11. Component Quality: Use good parts from a reputable source and be wary of “gun show specials”. All parts are NOT the same. Some are good, some are not so good, and some aftermarket parts are simply bad. Don’t be afraid to use mil-spec-type carriers; by and large they are excellent for an accuracy build. Also, remember that just because a carrier says “National Match” or something else on it does not necessarily mean it’s any better. Be wary of chrome-plated parts as the chrome plating can change the parts dimensionally and can also make it hard to do hand-fitting for fit and function.
12. Upper to Lower Fit: A good upper/lower fit is helpful. For quick and dirty fit enhancement, an Accu-Wedge in the rear helps a lot. The ultimate solution is to bed the upper to a specific lower so that the upper and lower, when together, are more like one integral unit. For the upper receivers we produce, we try to get the specs as close as we can, but still fit the various lowers in the market place.
13. Muzzle Attachments: Don’t screw up the muzzle (literally). Leave as much metal on the barrel at the muzzle as you can. People like to thread the muzzle for a flash hider, suppressor, muzzle brake, or some other attachment, but if you really want accuracy, leave as much metal as you can there. And, if you have something that screws on, set it up so that it can be put on and have it stay there without putting a lot of torque and stress on it right where the bullet exits the bore. If you are going to thread the end of the barrel, make it concentric with the bore and make sure what you screw on there is as well. For all muzzle attachments, also ensure that the holes through which the bullet passes through are dead true to the bore. Many aftermarket screw-on things are not so good that way. Anything that vents gas should vent symmetrically (i.e. if it vents left, it should vent equally right, and likewise, if it vents up, it should vent down equally). Uneven venting of gas can wreck accuracy.
14. Quality Ammunition: Ammo is a whole story by itself, but loads that are too hot typically shoot poorly in an AR-15. If you want accuracy out of an AR-15, avoid overly hot loads. Shown below are test groups shot with four (4) different uppers, all with moderate loads. These four uppers all pretty much had the same features and things done to them as explained in this article, and they all shot great.
The new .224 Valkyrie for AR15-platform rifles has garnered lots of attention lately. That new cartridge has gotten people thinking about the options for an AR shooter beyond the venerable .223 Remington (and 5.56x39mm NATO). While the .224 Valkyrie is good for shooting long heavy bullets (such as Sierra’s new 95gr SMK), there is a simpler, cheaper option for folks who favor “fast and light” — smaller, lower-mass bullets traveling at very high velocities. That option is the 20 Practical, which is simply a .223 Remington necked down to 20 caliber. This little cartridge can launch 40-grainers at over 3900 fps. That’s bookin’. This makes the 20 Practical a great choice for an AR-based varmint rifle.
20 Practical Ultimate Varminter
A decade ago, as a “proof-of-concept”, AccurateShooter.com created a 20 Practical AR15 Ultimate Varminter with a custom 20-caliber upper from Robert Whitley of AR-X Enterprises, LLC. That project rifle was ultra-accurate — every 5-shot group out of the gun was less than the size of a dime. That gun was auctioned off, but Robert Whitley continues to produce custom 20 Practical AR15 uppers. (The 20 Practical cartridge is simply the .223 Rem necked down to 20 caliber — you can use standard .223 brass and load with standard.223 Rem dies. Just swap in a smaller expander and use smaller neck bushings.)
Robert reports that the accuracy of the first 20 Practical AR15 was no fluke. After building six (6) more 20 Practical uppers, he tested them for accuracy and they all shot great. These uppers feature DPMS low-pro receivers with side charging handles. They are fitted with PacNor 1:11″ twist, three-groove stainless barrels.
Robert reports: “We have been making more 20 Practical AR15 uppers and I have to say I am astounded by the accuracy of these things. For shooting little tiny groups out of an AR15 with bullets going 3500+ fps, it’s hard to beat the 20 Practical. Today I test-fired six more uppers, all with 11-twist barrels. Three of the uppers had 24″ barrels, two had 20″ barrels, and one had an 18″ barrel (we call it ‘Stubby’).
In four of these uppers I shot re-sized Winchester brass using 25.3 grains of WC844 powder with Berger 40gr BTHP bullets loaded at 2.225″ OAL (about .015″ off the lands). WC844 is inexpensive military surplus powder that is nearly identical to H335. I tried three different primers and the choice did not seem to matter (CCI BR4, Rem 7 1/2s and Win Small Rifle — the old silver ones). All these four uppers shot great. Here is an animated GIF with targets from uppers #6, 10, and 11. All groups are mag-fed, 5-shot groups shot at 100 yards using a front rest and rear bag.”
Targets Shot with Three Different 20 Practical AR Uppers
For more information visit www.6mmAR.com, or contact Robert Whitley via email: rcw3 [at] erols.com.
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With all the buzz about the 6.5 Creedmoor and its 6mm Creedmoor little brother, some folks forget that we’ve had an outstanding mid-sized, Across-the-Course cartridge for a long time — the 6XC. Pioneered by 11-time National High Power champion David Tubb, the 6XC has won national High Power championships, excelled in mid-range prone matches, and performed great in the varmint fields. It has also been used successfully by many Precision Rifle Series competitors. It’s no wonder — the 6XC has less recoil than a 6.5mm Creedmoor, there is a great selection of superb 6mm bullets, and Norma-made 6XC brass is high-quality and reasonably priced from DavidTubb.com.
PRS Rifle with Modern 6XC II Chamber
Forum member Grimstod posted this new 6XC II rifle in our long-running Pride and Joy Rifle Thread. Grimstod notes: “These 6XC Gen IIs seam to be a hot commodity lately. This one is for PRS. It features a Premier Accuracy Atlas action made by Kelbly. The bolt and heavy-taper, fluted barrel are Ceracoted to match. I really like the ejectors on these Atlas actions. The stock is a KRG X-Ray painted in Premier Accuracy exclusive colors. The Kelbly Atlas action does not have any modifications. So far every Kelbly action we have tried has had perfect timing and trigger fall. We have been supper pleased with them. I look forward to using a lot more of these excellent actions.”
What is the 6XC II you may ask? That designates a 6XC with a chamber dimension optimized for Norma brass. It turns out that Norma brass is a bit bigger at the bottom than the 22-250 brass from which the 6XC originated. Robert Whitley of 6mmAR.com has created two new JGS reamer specs that fit the Norma brass perfectly, improving feeding and extraction. Here is Robert’s Report:
The 6XC II Chamber — Upgraded for Today’s Norma 6XC Brass
by Robert Whitley of 6mmAR.com
The 6XC II Chamber works perfectly with the Norma 6XC brass and resolves the “sticky bolt lift” issue. The original 6XC chambering was designed based off the usage of 22-250 brass which typically has a web diameter in the range of .461″-.463″. The area of the chamber just forward of the web on the original 6XC chambering was .4695″ which left plenty of clearance.
When Norma 6XC brass became available Norma appears to have developed the base of the case from the .308 Winchester line of cases which have a larger web diameter. The web diameter of the Norma brass typically measures right around .4685″ which leaves almost no diameter clearance.
As shooters would use Norma 6XC brass in an original 6XC chamber they typically would experience “sticky bolt lift” due to the lack of clearance and the fact that the large web diameter of the brass prohibited the re-size dies (no matter how small the base diameter was) from squeezing the brass down enough to create sufficient clearance. The 6XC II chamber resolves this issue. You can order 6XC II sizing dies from 6mmAR.com that work perfectly with this re-designed chambering. 6XC II die sets are in stock now — call (215) 348-8789 to order.
6XC II Long Range Reamer (Throated long for 105-115gr Bullets):
The 6XC II-LT reamer below is throated long to keep the full bearing surface of 110-115gr bullets forward of the neck/shoulder junction of the case. Note, 6mmAR.com has also developed a shorter-freebore version for 6mm bullets with shorter bearing surface. SEE shorter 6XC II Reamer Print.
6XC II Chamber and Sizing Die Combo:
– Resolves the “sticky bolt lift” problem shooters experienced using the Norma 6XC Brass in the original 6XC chambers.
– Chamber accepts all 6XC brass or ammo with no modification. Take your existing 6XC brass or ammo and use it without issues.
– Works well with existing Norma 6XC brass, or 6XC brass made from re-formed Winchester and Remington 22-250 brass.
– 6XC II Sizing dies and die sets are available from 6mmAR.com and in stock.
If you are looking for someone to chamber your rifle or re-barrel an existing rifle in the 6XC II chamber, Fred at Sabreco, Inc. in Skippack, PA, (610) 584-8228 can help you. He has the reamers for the cartridge as well as the head space gauges for the cartridge, and has had extensive experience chambering many barrels and rifles.
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The new .224 Valkyrie for AR15-platform rifles has garnered lots of attention lately. That new cartridge has gotten people thinking about the options for an AR shooter beyond the venerable .223 Remington (and 5.56x39mm NATO). While the .224 Valkyrie is good for shooting long heavy bullets (such as Sierra’s new 95gr SMK), there is a simpler, cheaper option for folks who favor “fast and light” — smaller, lower-mass bullets traveling at very high velocities. That option is the 20 Practical, which is simply a .223 Remington necked down to 20 caliber. This little cartridge can launch 40-grainers at over 3900 fps. That’s bookin’. This makes the 20 Practical a great choice for an AR-based varmint rifle.
20 Practical Ultimate Varminter
A decade ago, as a “proof-of-concept”, AccurateShooter.com created a 20 Practical AR15 Ultimate Varminter with a custom 20-caliber upper from Robert Whitley of AR-X Enterprises, LLC. That project rifle was ultra-accurate — every 5-shot group out of the gun was less than the size of a dime. That gun was auctioned off, but Robert Whitley continues to produce custom 20 Practical AR15 uppers. (The 20 Practical cartridge is simply the .223 Rem necked down to 20 caliber — you can use standard .223 brass and load with standard.223 Rem dies. Just swap in a smaller expander and use smaller neck bushings.)
Robert reports that the accuracy of the first 20 Practical AR15 was no fluke. After building six (6) more 20 Practical uppers, he tested them for accuracy and they all shot great. These uppers feature DPMS low-pro receivers with side charging handles. They are fitted with PacNor 1:11″ twist, three-groove stainless barrels.
Robert reports: “We have been making more 20 Practical AR15 uppers and I have to say I am astounded by the accuracy of these things. For shooting little tiny groups out of an AR15 with bullets going 3500+ fps, it’s hard to beat the 20 Practical. Today I test-fired six more uppers, all with 11-twist barrels. Three of the uppers had 24″ barrels, two had 20″ barrels, and one had an 18″ barrel (we call it ‘Stubby’).
In four of these uppers I shot re-sized Winchester brass using 25.3 grains of WC844 powder with Berger 40gr BTHP bullets loaded at 2.225″ OAL (about .015″ off the lands). WC844 is inexpensive military surplus powder that is nearly identical to H335. I tried three different primers and the choice did not seem to matter (CCI BR4, Rem 7 1/2s and Win Small Rifle — the old silver ones). All these four uppers shot great. Here is an animated GIF with targets from uppers #6, 10, and 11. All groups are mag-fed, 5-shot groups shot at 100 yards using a front rest and rear bag.”
Targets Shot with Three Different 20 Practical AR Uppers
For more information visit www.6mmAR.com, or contact Robert Whitley via email: rcw3 [at] erols.com.
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5. Gas Block: You want a gas block that does not impose pointed stress on the barrel. Clamp-on types that grab all the way around the barrel are excellent. The blocks that are pinned on with tapered pins that wedge against the barrel or the slip on type of block with set screws that push up from underneath (or directly on the barrel) can deform the bore inside of the barrel and can wreck the accuracy of an otherwise great barrel.
20 Practical Ultimate Varminter
Varminter Kevin Weaver, who shoots both the 20 Practical and 20 Tactical, states that: “Both the 20 Tactical and the 20 Practical are fine .20 caliber cartridges. However, my favorite would be the 20 Practical. The 20 Practical gives the SAME performance as the 20 Tactical without fire-forming, or having to buy expensive forming dies.
