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January 28th, 2019

How to Prep Mil-Surp Once-Fired Brass

USAMU Brass reloading tip

The U.S. Army Marksmanship Unit publishes reloading “how-to” articles on the USAMU Facebook page. One Wednesday “Handloading Hump Day” post covered preparation of once-fired 5.56x45mm brass. This article, the first in a 3-part series, has many useful tips. If you shoot a rifle chambered in .223 Rem or 5.56x45mm, this article is worth reading. And visit the USAMU Facebook page for other hand-loading tips.

This week, Handloading Hump-Day will answer a special request from several competitive shooters in Alaska. They asked about procedures for morphing once-fired GI 5.56mm brass into accurate match brass for NRA High Power Rifle use. The USAMU has used virgin Lake City (LC) 5.56 brass to win National Championships and set National Records for many years. In this 3-part series, we’ll share techniques proven to wring match-winning accuracy from combat-grade brass.

Preparing Once-Fired GI 5.56 Brass for Reloading (Part 1 of 3)
Assuming our readers will be getting brass once-fired as received from surplus dealers, the following steps can help process the low-cost raw material into reliably accurate components.

1. Clean the Brass
First, clean the brass of any dirt/mud/debris, if applicable. Depending on the brass’s condition, washing it in a soap solution followed by a thorough rinsing may help. [This step also extends the life of the tumbling media.] Approaches range from low-tech, using gallon jugs 1/2 full of water/dish soap plus brass and shaking vigorously, to more high-tech, expensive and time-consuming methods.

2. Wet-Tumbling Options (Be Sure to Dry the Brass)
When applying the final cleaning/polish, some use tumblers with liquid cleaning media and stainless steel pins for a brilliant shine inside and out, while others take the traditional vibratory tumbler/ground media approach. Degree of case shine is purely personal preference, but the key issue is simple cleanliness to avoid scratching ones’ dies.

Shown below are Lake City cases after cleaning with Stainless Media (STM). Note: STM Case cleaning was done by a third party, not the USAMU, which does not endorse any particular cleaning method.

If a liquid cleaner is used, be SURE to dry the cases thoroughly to preclude corrosion inside. One method is to dump the wet brass into an old pillow case, then tilt it left/right so the cases re-orient themselves while shifting from corner to corner. Several repetitions, pausing at each corner until water stops draining, will remove most water. They can then be left to air-dry on a towel, or can be dried in a warm (150° F-200° F max) oven for a few minutes to speed evaporation.

3. Inspect Every Case
Once dry, inspect each case for significant deformation (i.e., someone stepped on it), damaged mouths/necks and case head/rim damage. Some rifles’ ejectors actually dig small chunks of brass out of the case head — obviously, not ideal for precision shooting. Similarly, some extractors can bend the case rims so badly that distortion is visible when spinning them in one’s fingers. These can be used for plinking, but our match brass should have straight, undamaged rims.

Dented case mouths are common, and these can easily be rounded using a conical, tapered tool, [such as a .223 expander mandrel. A dummy 7.62 or .30-06 cartridge with a FMJ spitzer can also work.] If most of your brass is of one headstamp, this is a good time to cull out any odd cases.

4. Check the Primers Before Decapping
Your clean, dry and inspected brass is now ready for full-length sizing, decapping and re-priming. Historically, primer crimps on GI brass have caused some head-scratching (and vile language) among handloaders. Our next installment will detail efficient, easy and practical methods to remove primer crimp, plus other useful handloading tips. Until next week, Good Shooting!

NOTE: The USAMU Handloading (HL) Shop does not RE-load fired 5.56 brass. We use virgin LC brass with our chosen primer already staked in place. However, our staff has extensive personal experience reloading GI brass for competition, which will supplement the Shop’s customary steps. In handloading, as in life, there are many ways to accomplish any given task. Our suggestions are note presented as the “only way,” by any means. Time for loading/practicing is always at a premium. Readers who have more efficient, alternative methods that maintain top accuracy are invited to share them here.

Permalink Bullets, Brass, Ammo, Reloading 1 Comment »
January 1st, 2019

Primer Pocket and Flash Hole Uniforming Basics

Reloading Case Prep Flash Hole Primer Pocket

The U.S. Army Marksmanship Unit (USAMU) has published a series of reloading “how-to” articles on its Facebook Page. This post explains how to uniform primer pockets and remove burrs in flash holes. These brass prep operations can help ensure greater consistency, shot after shot. Visit the USAMU Facebook Page for other, helpful handloading tips.

Primer Pocket and Flash-Hole Conditioning

This week, we’ll address a question that frequently arises: “Do you uniform primer pockets and deburr flash-holes?”

As we tailor our handloading methods to the specific needs of each instance, the answer, not surprisingly, is “occasionally!” Generally, the USAMU Handloading Shop does not uniform primer pockets (PP) or deburr flash holes (FH) of our rifle brass. That’s not to say we’re against it — rather, it reflects the very high volume of ammunition loaded, the fact that very few cases are ever re-loaded for a second firing, and the types of brass we use. However, as a need is perceived, we DO deburr flash holes (of which, more later.)

As to the type cases we use, many thousands of our long-range 5.56x45mm cases come to us from the arsenal with the primer of our choice pre-installed and staked in per their usual practice. Obviously, we could not uniform either FHs or PPs on this live-primed brass. However, after careful sorting, inspection and preparation, we do obtain match-winning results with it. Regular readers have seen photos of some of the tiny 1000-yard test groups we’ve fired with weight-selected domestic brass which had neither Primer Pockets uniformed nor flash holes deburred.

Reloading Case Prep Flash Hole Primer Pocket
Figure 1 shows a fired, deprimed 7.62×51 case with primer residue intact. In Figure 2, the primer pocket has been uniformed to SAAMI specs. Note the shiny finish — evidence of the metal removed to uniform and square the primer pocket.

Shooters who reload their brass several times may decide to uniform PPs and deburr FHs, especially on their “300-yard and beyond” brass. Unlike us, they will be using their cases many times, while the operations are only needed once. Also, most handloaders only process a relatively moderate amount of brass compared to our 20-thousand round lots. Having high quality Long Range (LR) brass helps. Many of the better brass manufacturers form their flash holes so that no burrs are created.

Still, it does pay to inspect even THESE manufacturer’s products, as occasional slips are inevitable. Very rarely, some of these makers will have a significant burr in, say, 1 per 1000 or 2000 cases, and it’s worth catching those. Recently, we began processing a large lot of match brass from a premier manufacturer, and were startled to find that every case had a burr in the FH — something we’d never before seen from this maker. We then broke out the FH deburring tool and went to work.

Reloading Case Prep Flash Hole Primer Pocket

For those who do opt for these procedures, note that various tool models may have adjustable depth-stops. Pay attention to the instructions. Some flash hole deburring tools which enter the case mouth, not the primer pocket, depend on uniform case length for best results.

Does It Really Make a Difference?
It can be difficult to truly verify the contribution to accuracy of these procedures, particularly when firing from the shoulder, in conditions. Members of this staff, as individual rifle competitors, do often perform these operations on their privately-owned LR rifle brass.

One could ascribe this to the old High Power Rifle maxim that “if you think it helps, then it helps”. Another thought is to “leave no stone unturned” in the search for accuracy.

However, an extremely talented World Champion and Olympic Gold/Silver medalist commented on his own handloading (for International competition, which demands VERY fine accuracy). He noted that he did seem to see a decline in accuracy whenever he did not uniform FH’s, deburr FH’s and clean primer pockets before each reloading; however, with the wisdom of decades’ experience, he also remarked that “It could have been that I just wasn’t shooting as well that day.”

Permalink - Articles, Reloading 2 Comments »
December 29th, 2018

Got Vertical Fliers? Check Your Firing Pin and Ignition System

USAMU Handloading vertical dispersion ignition rimfire accuracy firing pin
Top to bottom – Remington firing pin assembly with ISS, Tubb SpeedLock alloy-composite system without ISS (current versions have dual, opposite-wound springs), and Remington short action firing pin assembly without ISS.

The U.S. Army Marksmanship Unit regularly publishes technical articles on the USAMU Facebook page. One informative USAMU article covered mechanical issues and related ignition irregularities that can cause vertical fliers even with good ammunition in an otherwise excellent rifle. We highly recommend you read this article, which offers some important tech tips.

USAMU handloading hump day

Vertical Dispersion: Mechanical/Ignition Issues?

Poor or inconsistent ignition has long been known to be one of the “usual suspects” when one encounters vertical fliers that just shouldn’t be there. By having a sense of some of the basic principles involved, and a few basic areas to check, the shooter may avoid colsiderable frustration, not to mention time, expensive loading components and barrel wear.

USAMU Handloading vertical dispersion ignition rimfire accuracy firing pinIs your well-built rifle of high-quality components plagued with vertical fliers across more than 1-3 handload combinations? Consider the bedding, crown and scope/sight mounts. Are they correct? If so, then you might check for ignition issues before boldly undertaking an extensive, expensive, and quite possibly fruitless quest for the “magic handload”.

SEEING IS BELIEVING: While the author had been aware for many years that poor ignition should be considered and ruled out when dealing with vertical fliers in an otherwise-excellent rifle, actually seeing the problem and its almost instantaneous cure really drove the lesson home.

He was working with a “dot” rifle – a .22 LR match rifle that really stacked bullets into little piles at 50 yards and beyond. With one lot of ELEY Tenex, it produced consistent “bughole” groups at 50, but with another, selected lot of Tenex, similar groups were regularly ruined by single, vertical fliers that did not appear in other rifles. Rather than spending days burning up expensive, select ammunition looking for “magic lots”, he contacted a well-respected rimfire gunsmith and explained the situation.

Without so much as batting an eye, the highly-experienced ‘smith tore into the rifle’s action, and quickly found the cause(s) of the problem. He discovered a demonstrably weak firing pin spring, plus a chip out of the face of the firing pin where it contacted the cartridge rim.

After replacing and tuning the offending parts, the rifle immediately began shooting tiny, bughole groups with the previously “unacceptable” lot of Tenex. Centerfire rifles can also benefit from ensuring positive, consistent ignition. A wise riflesmith is literally worth his weight in gold!

So, what are some issues we as shooters can inspect in our rifles to help determine if ignition woes could be part of our problem? At the club level, ask yourself if that “experienced” Remington, Winchester 70, or even Springfield-based match bolt gun you’re using is still running its’ original 40-80 year-old factory striker spring? If so, a new replacement is cheap insurance against current or future problems. (And BTW, it might be best to stick to the normal, factory-spec spring weight. A super-powerful spring can cause vertical, just as a weak one one can.) Along with that, a routine check for proper firing-pin protrusion is a quick preventive measure that can rule out potential issues.

Other areas to consider are the centering and consistency of the firing pin’s operation in the bolt. Admittedly, with the increasing use of precision-machined custom actions, this is becoming less an issue every day. Below is the firing pin assembly from a custom BAT action:

USAMU Handloading vertical dispersion ignition rimfire accuracy firing pin

However, particularly with factory actions, a very quick and easy check is to remove the bolt, let the firing pin go forward, and look at the firing pin tip through the firing pin hole. Is the tip off-center in the hole, and possibly striking it as it moves forward? Is the hole out-of-round or burred from being struck repeatedly? If so, a trip to the riflesmith is likely in order.

Similarly, machining issues in the bolt/firing pin system can lead to rough and erratic firing pin movement, in which the firing pin drags against an internal surface of the bolt. In high-quality rifles these issues are relatively rare, but not unheard-of, and it takes mere minutes to rule them out. It may be worthwhile to remove the cocking piece/firing pin/spring assembly and look for any unusual gouges, dings, peening, burrs or signs of abnormal wear.

This task is especially easy with Winchester 70s, Springfields, and the similar Mauser 98s, involving little more than the push of a button and unscrewing the cocking piece assembly. This is just one of the many reasons these tried-and-true actions have earned such a loyal following in the field, among hunters who must maintain their rifles away from a shop.

USAMU Handloading vertical dispersion ignition rimfire accuracy firing pin

Particularly with older rifles, watch for and remove excess grease (or even Cosmoline!) from both the firing pin assembly and inside the bolt. This can help improve firing pin speed and consistency. Other bolt-action designs may need a take-down tool or other measures.

As part of this inspection, AFTER ENSURING THE RIFLE IS UNLOADED, slowly cock the rifle, dry-fire, and repeat several times. Listen carefully near the action for inconsistency in the sounds it generates. Does the striker falling make the same sound each time? Do you hear or feel grinding upon operation? If so, where?

Be sure to check the operation of the cocking piece (bolt shroud), firing pin within the bolt shroud, the cocking piece cam and the rear of the bolt body where the cocking piece cam operates. As with our examination for abnormal wear marks discussed above, look for marks indicating roughness or a possible need for light polishing. Then, clean and lightly grease the bearing surfaces while you’re at it.

Remington 700 bolt shroud and cocking cam
Rem 700 bolt cocking cam

These are relatively easy checks that shooters can undertake to perform a preliminary inspection on their own. Other mechanical issues can also cause ignition issues, chiefly centered around the action of the trigger, sear and sear spring. If these are suspected, a trip to an experienced, qualified riflesmith for diagnosis is recommended. We hope you find this information helpful! Join us again next week, and in the meantime, enjoy the shooting sports safely!

Permalink Competition, Gunsmithing, Tech Tip No Comments »
December 27th, 2018

Chronos by The Numbers — Tips on ES, SD, and Sample Sizes

USAMU Marksmanship Unit Velocity Chronograph Testing Sample Sizes

The U.S. Army Marksmanship Unit (USAMU) regulary publishes “how-to” articles on the USAMU Facebook page. One informative “Handloading Hump Day” article covers chronograph testing and statistical samples. We highly recommend you read this article, which offers some important tips that can benefit any hand-loader. Visit the USAMU Facebook page next Wednesday for the next installment.

Chronograph Testing — Set-Up, Sample Sizes, and Velocity Factors

Initial Chronograph Setup
A chronograph is an instrument designed to measure bullet velocity. Typically, the bullet casts a shadow as it passes over two electronic sensors placed a given distance apart. The first screen is the “start” screen, and it triggers an internal, high-speed counter. As the bullet passes the second, or “stop” screen, the counter is stopped. Then, appropriate math of time vs. distance traveled reveals the bullet’s velocity. Most home chronographs use either 2- or 4-foot spacing between sensors. Longer spacing can add some accuracy to the system, but with high-quality chronographs, 4-foot spacing is certainly adequate.

Laboratory chronographs usually have six feet or more between sensors. Depending upon the make and model of ones chronograph, it should come with instructions on how far the “start” screen should be placed from one’s muzzle. Other details include adequate light (indoors or outdoors), light diffusers over the sensors as needed, and protecting the start screen from blast and debris such as shotgun wads, etc. When assembling a sky-screen system, the spacing between sensors must be extremely accurate to allow correct velocity readings.

Statistics: Group Sizes, Distances and Sample Sizes
How many groups should we fire, and how many shots per group? These questions are matters of judgment, to a degree. First, to best assess how ones ammunition will perform in competition, it should be test-fired at the actual distance for which it will be used. [That means] 600-yard or 1000-yard ammo should be tested at 600 and 1000 yards, respectively, if possible. It is possible to work up very accurate ammunition at 100 or 200 yards that does not perform well as ranges increase. Sometimes, a change in powder type can correct this and produce a load that really shines at longer range.

The number of shots fired per group should be realistic for the course of fire. That is, if one will be firing 10-shot strings in competition then final accuracy testing, at least, should involve 10-shot strings. These will reflect the rifles’ true capability. Knowing this will help the shooter better decide in competition whether a shot requires a sight adjustment, or if it merely struck within the normal accuracy radius of his rifle.

How many groups are needed for a valid test? Here, much depends on the precision with which one can gather the accuracy data. If shooting from a machine rest in good weather conditions, two or three 10-shot groups at full distance may be very adequate. If it’s windy, the rifle or ammunition are marginal, or the shooter is not confident in his ability to consistently fire every shot accurately, then a few more groups may give a better picture of the rifle’s true average.

(more…)

Permalink - Articles, Bullets, Brass, Ammo, Tech Tip No Comments »
November 5th, 2018

Basics of the Prone Position — Building the Position

USAMU Prone First Shot CMP
USAMU Prone First Shot CMP

The First Shot, the CMP’s online magazine, features a well-written article on Prone Shooting Technique by SPC Matthew Sigrist of the U.S. Army Marksmanship Unit (USAMU). The article covers all the major points of gun hold and body position: hand position, elbow position, stock weld, buttstock placement, and sling position/tension.

Keep it Steady — The Elements of a Good Prone Position

Part 1 — Building the Position
By SPC Matthew Sigrist

Imagine the following scenario: You are at the last stage of fire in the National Trophy Individual Match, firing at the 600 yard line in the prone position and every point matters. What should you reflect on as you prepare to shoot this final string? As your eyes cloud from sweat, you realize that all you have to rely on is your experience and knowledge of the fundamentals.

During the National Trophy Individual Match, you will fire 60 percent of your shots from the prone position. This article will address the fundamentals of a good prone position and help you learn the techniques required to be successful in both the slow and rapid-fire stages of National Match competition.

This article will be divided into two parts. In part one, we will discuss the elements of a good prone position. In part two, we will cover the techniques you will in the rapid-fire and slow-fire stages.

The Fundamentals

The fundamentals are the building blocks of a position. Much like the framework of a house, a correct application of the fundamentals ensures a solid and stable structure. Since each person’s position will depend on their particular body build and shape, there is no “perfect position” that applies to everyone. Experience, practice and knowledge of the correct fundamentals will dictate the best position for you.

There are six key elements of any position. The purpose for these six points is to achieve a solid platform that allows for consistent sight alignment using the least amount of muscle tension.

    1. Placement of the Firing Hand (the hand that pulls the trigger)
    The firing hand needs to be placed high on the pistol grip. This high hand position will give you better control of the rifle. Combined with a firm grip there will be a reduced amount of hand movement when pulling the trigger. Wrap your thumb over the three fingers on the pistol grip (excluding the trigger finger). This will help isolate the movement of the trigger finger.

    2. Placement of the Non-firing Hand (the hand supporting the rifle).
    The non-firing hand should grip the handguard or stock in the flat portion of the hand between the thumb and forefinger. The fingers should curl naturally around the stock, but they should not grip it tightly. The position of the hand on the stock will depend on the physical size of the shooter. Generally speaking, taller shooters with longer arms will grip the rifle further out, near the sling swivel, while shorter shooters will need to pull their hand rearward. This is sometimes referred to as “short-stocking” the rifle.

    3. Stock Weld
    Stock weld is the contact that the face makes with the stock. It is important because it directly effects your sight alignment. Consistent head placement will help you achieve consistent sight alignment. The human head weighs an average of 8 to 10 pounds. The full weight of the head must rest on the stock. In doing this you achieve two things, a relaxed neck and reduced recoil because of the pressure of the head.

    4. Placement of the Rifle (the contact that is made in the firing shoulder)
    The rifle butt placement needs to be consistent. If this changes between shots, it effects your sight alignment and the effect of recoil. In the prone position the rifle will sit lower in the shoulder compared to other shooting positions. This allows for a more forward head and a lower position as a whole.

    5. Position of the Sling
    The sling should be high on the arm, above the bicep. This way the sling will have less leverage on the arm so it doesn’t cut off the circulation.

USAMU prone shooting technique tips
Demonstration of the placement of the firing elbow (left) and non-firing elbows (right).

    6. Placement of both the firing, and non-firing elbows
    A guideline for non-firing elbow placement is that there should be 1 ½’’ to 2’’ gap between your non-firing arm and the rifle’s magazine. (NOTE: this references the AR-15 service rifle) Your arm should be almost straight up and down; this will transfer the weight directly down the arm and not to the side (see picture above). Think of the firing arm as only a kind of kickstand, it doesn’t support weight it only holds the firing hand in position.

Variations of the Prone Position

There are two main variations of the prone position; open/spread legged, and bent-legged. The two types will be discussed below.

Open/Spread Leg Position
USAMU prone shooting technique tips
Demonstration of the Open/Spread Leg Position.

The first position is the open/spread legged position. This is when the shooter spreads their legs shoulder width or more apart. This allows for a more forward pressure on the sling and elbows. This position requires a tighter sling and solid elbow placement. The rifle should sit tight in the shoulder. With this position, your body will be farther behind the rifle compared to the bent leg position, allowing for minimum disturbance from recoil.

Bent Leg Position
USAMU prone shooting technique tips
Demonstration of the Bent Leg Position.

The bent leg position is when the shooter bends the firing side leg up towards the firing hand making the knee at a rough 90 degree angle to the body. The non-firing leg will remain straight and inline with the body. This will take pressure off the lungs and heart minimizing the pulse from the chest as well as easing the pressure on the lungs which will allow for easy breathing and control.

Summary

You now know the fundamentals of a good prone position, as well as the two types most commonly used. Extensive dry-firing will reveal which is the best position for you. If possible, have a friend take pictures of you in position. This will enable you to better diagnose and correct your errors. Remember, a position must be both fundamentally sound and comfortable. Practice frequently to learn your new position and to develop the conditioning required to endure long days on the range.

Permalink Competition, Shooting Skills 1 Comment »
November 2nd, 2018

CMP Revives Long Range Competition at Camp Perry

Camp Perry Long Range Matches 2018 Capstone Shane Barnhardt USAMU

By Ashley Brugnone, CMP Writer
At the 2018 National Matches at Camp Perry this past summer, the Civilian Marksmanship Program (CMP) introduced a new series of Long Range events. Three days of long range rifle matches, held at 800, 900 and 1,000 yards, were added to the summer 2018 schedule to allow long range marksmen the opportunity to fire on the Camp Perry grounds following the NRA’s decision to move the NRA High Power Long Range Championship (and HP Championship) to Camp Atterbury, Indiana. Long Range matches will be held again at Camp Perry next year, from August 6-9, 2019 — put those dates on your calendar.

Camp Perry CMP Long Range Scott McKenna
Camp Perry Photo by Scott McKenna from past event.

Competitors at the 2018 Long Range Matches at Camp Perry fired in Service, Match, and Palma rifle classes. Six matches were fired during the Long Range series. Those who participated in the inaugural LR matches were pleased that Long Range was featured again at Camp Perry after a two-year absence:

“Camp Perry is one of the best ranges in the U.S. with a long and proud history. Thank you, CMP, for all of the work expended on the 2018 season.”

“The matches were well-organized and went smoothly.”

“I liked the fact that they were held at Camp Perry. That’s where the National Matches should be.”

“Good job! I enjoyed the matches. It was great being back at Perry for long range.”

“Overall a very positive and fun championship for me. I applaud your efforts in bringing long range back to Camp Perry….”

Camp Perry Long Range Matches 2018 Capstone Shane Barnhardt USAMU

Winning the overall Aggregate was USAMU shooter SFC Shane Barnhart with 1244-71X. Teammate SGT Lane Ichord won the service rifle division with 1228-48X, while Robert Steketee topped the Palma rifle class with 1233-56X. As the “top gun” for the match, SFC Barnhart was the first recipient of the Coats Brown Memorial Trophy – donated to the CMP by the Military Marksmanship Association. Chief Warrant Officer 4 Coats Brown, was a repeat National Matches champion and became the head coach of the newly-formed Army Marksmanship Unit in 1956.

John Whidden cleaned the Viale Memorial event with the match rifle, with a score of 200-12X. Robert Gill, 59, of Visalia, CA, led the Palma rifle portion. The Bataan Memorial 4-person Team Match, which included 20 shots by each member at 1,000 yards, saw wins from the AMU in both the match and service rifle categories. Members of AMU Green (SFC Barnhart, SFC Brandon Green, SGT Ben Cleland, and SSG Amanda Elsenboss), each dropped only one point in the match rifle class to record an Aggregate score of 796-54x.

Major Sponsors for Camp Perry Long Range Matches
Geissele Automatics served as a generous sponsor for the new Long Range events, donating a prize to every winner in each category. Capstone Precision, the parent company of Berger, Lapua, SK and Vihtavuori, also donated prizes to several winners during the National Long Range Matches.

SAVE THE DATE in 2019: The CMP’s Long Range Matches will take place August 6-9 at Camp Perry, in Port Clinton, Ohio. Events include three days of Individual Long Range Matches, two days of Team Matches, the Camp Perry Palma Match, Shooter’s Reception and Long Range Awards Ceremony.

Permalink Competition, News 3 Comments »
November 1st, 2018

How to Remove Primer Pocket Crimps from Fired Brass

Marksmanship Unit USAMU Army reloading primer pocket crimp milsurp brass reloading tip swage crimps

The U.S. Army Marksmanship Unit (USAMU) regularly releases a reloading “how-to” article on the USAMU Facebook page. Here’s a helpful USAMU guide on removing military primer pocket crimps. If you ever use surplus military brass, you really should this article. It contains vital information “learned the hard way”. The writer has tried many different options for removing/swaging out crimps. He weighs the pros and cons of various methods and provides some advice that will save you time and headaches. This article was the second in a 3-part series. Visit the USAMU Facebook page regularly for other informative articles on reloading methods.

A common question, and important issue with US GI surplus 5.56 brass is “what to do with the primer crimp?” Our Handloading Shop does not prime/re-prime GI 5.56 brass, as we receive it in virgin state (primed) and don’t reload it. However, our staff has extensive private experience handloading GI brass in our own competitive shooting careers, and have several tips to offer.

Once the brass is full-length sized and decapped, the staked-in ring of displaced metal from the primer crimp remains, and hinders re-priming. Some swaging tools exist to swage out this ring, allowing free access to the primer pocket. Some are stand-alone products, and some are reloading-press mounted. Early in this writer’s High Power career, he used the common press-mounted kit several times, with less than stellar results.

Setting Up Swaging Tools
Surplus brass tends to come from mixed lots, and primer crimp varies from very mild to strong. Also, primer pocket dimensions vary. So, setting up this “one size fits most” tool involves trying to find a happy medium for a selection of different types of brass in your particular lot. Some are over-swaged, some under-swaged, and some are “Just Right.” Overall, it was a time-consuming and sub-optimal process, in this writer’s experience.

Cutting Out the Crimp Ring with a Chamfer Tool
[After trying swaging tools] this writer evolved to using the ubiquitous Wilson/RCBS/Other brands chamfer and deburring tool to cut out only the displaced crimp ring at the top of the primer pocket. One caution: DON’T OVER-DO IT! Just a little practice will let the handloader develop a “feel” for the right degree of chamfer that permits easy re-priming without removing so much metal that primer edges start to flow under pressure. For this writer, it was three half-turns of the tool in the primer pocket, with medium pressure.

Here, as with all bulk reloading operations, mechanization is our friend. A popular reloading supply house has developed an inexpensive adaptor that houses the chamfer/deburr tool (retained by an allen screw) and allows mounting in a hand drill or drill press. This speeds the operation significantly, as does use of one of the popular Case Preparation Stations that feature multiple powered operations. (Say good-bye to carpal tunnel syndrome and arthritis!)

military crimp removal USAMU

One advantage of chamfering the primer pockets lightly to remove remnants of primer crimp, vs. swaging, is that primer pockets are not loosened in this process. US GI (usually LC) NATO 5.56 brass has a great reputation for longevity due to the superior hardness of the case head vs. some softer brands of commercial brass. This means the brass will stand up well to multiple full-pressure loads without loosening primer pockets, and the chamfering method helps support this benefit.

Powered Case Prep Centers — What to Look For
A word of advice (often learned the hard way) — think carefully before jumping on the “latest/greatest” case prep center. One with a proven, long-time track record of durability and excellent customer support has a lot going for it, vs. the flashy “new kid on the block.” Analyze the functions each case prep center can support simultaneously — i.e., can it chamfer, deburr and clean primer pockets all at the same time, without having to re-configure?

Do the tool-heads that come with it look truly functional and durable? If not, can they be easily replaced with proven or more-needed versions, such as a VLD chamfer tool, or a solid/textured primer pocket cleaner rather than a less-durable wire-brush type?

military crimp removal USAMUTips for Priming with Progressive Presses
When re-priming, a couple of factors are worth noting. When re-priming using either single-stage presses, hand tools, or bench-mounted tools (such as the RCBS bench-mounted priming tool), precise alignment of the primer pocket entrance with the primer is easily achieved, and priming goes very smoothly. When using certain progressive presses, due to the tolerances involved in shell-heads, etc., one may occasionally encounter a primer that isn’t quite perfectly aligned with the primer pocket.

If resistance is felt when attempting to re-prime, DO NOT attempt to force the primer in — doing so can be dangerous! Rather, just exert SLIGHT upward pressure to keep the primer in contact with the case-head, and with the support hand, move the case back/forth a trifle. The primer will drop into alignment with the primer pocket, and then prime as usual. After priming, check each seated primer by feel. Ensure it is below flush with the case head (cleaning primer pockets helps here), and that there are no snags, burrs or deformed primers.


More Info on Primer Pocket Swaging
For more information about removing military crimps in primer pockets, we recommend you read Get the Crimp Out on the Squibloads Gun Thoughts Blog. This is a detailed, well-illustrated article that shows how to use various primer pocket reamers/cutters. It also has a very extensive discussion of swaging using CH4D, RCBS, and Dillon tools. The Squibloads author had much better luck with swaging tools than did the USAMU’s writer — so if you are considering swaging, definitely read the Squibloads article.

The illustration of primer pocket types is from the Squibloads Blog Article, Get the Crimp Out.

Permalink Bullets, Brass, Ammo, Reloading 2 Comments »
October 20th, 2018

USAMU Advice for Progressive Press Users

Accurateshooter.com USAMU progressive press reloading

Each Wednesday, the U.S. Army Marksmanship Unit (USAMU) publishes a reloading “how-to” article on the USAMU Facebook page. In this article, the USAMU’s reloading gurus address a question frequently asked by prospective handloaders: “Should I buy a single-stage press, or a progressive?” The USAMU says the best answer is Solomon-esque in both its wisdom and simplicity: “Get BOTH!” However, there is definitely more to the issue, as the USAMU explains below.

USAMU Reloading

Progressive Press Safety Considerations by USAMU Staff
Many are the beginning handloaders who have asked a friend about their “setting up” a progressive press for them. The idea is that the newbie could then just feed in components and crank out buckets of practice ammo without needing to really learn much about handloading. Tempting though this might be, that’s simply not how it works. Such an approach might be ok if there were never a malfunction with either press or operator, but that’s unrealistic. Our hypothetical newbie would then lack the knowledge to problem-solve most situations.

Worse yet, several different handloading operations would be occurring at different stations on the progressive press at the same time. It takes an experienced operator to keep track of, and truly understand the significance of, all those potential mini-problems. Loading without this experience is a recipe for potential disaster – such as a double powder charge (especially with pistol cartridges) dropped while the loader was attending to some other function, etc. Progressives are an animal unto themselves, and while they offer many benefits, they do take some getting used to – even by experienced handloaders!

ILLUSTRATIVE HORROR STORY
Here, enter a 40-year veteran handloader who decided to jump onto the progressive bandwagon late in his career, having used only single-stage presses all his life. A High Master NRA High Power Rifle competitor, he had no background in competitive pistol shooting, where historically most progressive presses are found.

Experienced Action Pistol shooters have typically encountered multiple episodes in which shooters “skipped” a powder charge for some reason, leading to a squib round and a bullet possibly lodged in the bore. Thus, at matches, it’s reflexive for them to yell “STOP!” in unison if they see a shooter get a “click” vs. a “bang”, and rack the slide to keep firing. This writer has personally seen several pistols saved in just such scenarios over the years.

Click No Bang — What NOT to Do
Our High Master set up a popular progressive press and began turning out .223 Rem 100-yard practice ammo with abandon. He was using a moly-coated 52gr match bullet and an economical, fast-burning surplus powder that gave great accuracy. Once on the range, he began practicing strings of rapid-fire. All was well, until he heard “Click!” rather than “Boom”.

Lacking the above experience or onlookers to halt him, he reflexively operated the charging handle on his expensive, custom NM AR15 Service Rifle, and the next trigger squeeze reportedly registered on seismographs over at least a three-state radius. He sat, uninjured but bewildered, until the hail of expensive bits and pieces quit raining down around him.

When the smoke cleared, he immediately cursed the horrid, evil, demonically-possessed progressive press for this, his first-ever reloading mishap. His $1400 NM upper was ruined, but thankfully, his $800 pre-ban lower… and he had escaped injury.

This tale is told not to discourage the use of progressive presses, but to emphasize the need to EASILY and IMMEDIATELY KNOW what is happening with the press at each station, every time the handle is cranked. Not to do so is, as they say, “bad ju-ju.”

It illustrates why we at the USAMU Handloading Shop agree in recommending that new handloaders should begin with a single-stage press. Once one thoroughly learns the steps in each phase of handloading by repeated experience, then one will be qualified to move on to a progressive press.

The single-stage press will REMAIN virtually indispensable for one’s entire handloading career, even after having purchased a progressive press (or two). There are endless small projects that are best handled on a single-stage press, and a poll of USAMU’s Handloading staff reveals that not one would willingly be without his single-stage press, despite owning at least one progressive.

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October 11th, 2018

Daniel Horner Goes Pro — Leaving USAMU for Team SIG Sauer

SFC Daniel Horner USAMU 3-Gun Multi-Gun Championship WSC Team Sig Sauer marksmanship unit u.s. army

SFC Daniel Horner, now a civilian, is the best multi-gun competitor this Editor has ever met and seen in action. Horner is masterful with pistols, ultra-fast and accurate with rifles, and amazing with shotguns. Horner’s multi-gun aiming and transition speeds defy belief. Even with his world-beating skills, Horner is also respectful and humble. As a leading member of the U.S. Army Marksmanship (USAMU) team, Horner was never a show-boat, he was just (nearly always) the fastest guy on the range. I’ve seen him beat other top-level shooters by 10 seconds or more in a single stage. He’s that good. And now he’s turned PRO, having joined the SIG Sauer Shooting Team.

SFC Daniel Horner USAMU 3-Gun Multi-Gun Championship WSC Team Sig Sauer marksmanship unit u.s. army

As a soldier with the USAMU, Horner was a true phenom with rifle, pistol, and shotgun, winning multiple 3-Gun titles against tough competition. When he was on his game, no one on the planet was better in the 3-Gun arena. His record of major multi-gun championships may never be rivaled. He has won over 125 major events/titles at the world, national, regional, and state level and he’s still a young man! Consider Horner’s amazing list of World and National titles:

SFC Daniel Horner USAMU 3-Gun Multi-Gun Championship WSC Team Sig Sauer marksmanship unit u.s. army10-Time USPSA Multi-Gun National Champion
4-Time 3-Gun Nation Pro Series Champion
2014 NRA World Shooting Championship Winner
2-Time IDPA National Champion
2-Time Int’l Sniper Competition Team Winner
IPSC Shotgun National Champion

Horner Highlights on Video

Here are some of our favorite Daniel Horner competition videos. You can see why he won so many major championships, including all the top multi-gun competitions.

Horner Shreds 3-Gun Nation Night-Time Stage

Horner Blazes in Rocky Mountain 3-Gun Shoot (Great Scenery!)

Horner Rips Night-Time Stage at 3-Gun Nation 2016 Pro Finale

How to Hammer Like Horner

In this USAMU Video, SFC Daniel Horner talks about grip, hold, stance, and body position. The proper hold/stance speeds up target transitions and keeps the muzzle on target for faster follow-up shots.

Champion 3-Gun Ace Daniel Horner has joined the SIG Sauer Professional Shooting Team — Team SIG. Horner recently left the service of the U.S. Army where he rose to the rank of Sergeant First Class (SFC). Horner served with the U.S. Army Marksmanship Unit, becoming one of the most successful shooters in team history. Horner also helped coach the USAMU Action Shooting Team.

Horner’s History — Rising to World Champion After Starting at Age Six
“I started shooting at six years old when I would go to the range with my Dad. When I was twelve years old I shot my first IDPA match, at sixteen I won my first IDPA National title, and at eighteen I enlisted in the U.S. Army to join the AMU. For basically my entire life I have been shooting competitively, and for as long as I can remember it’s been a lifelong goal of mine to shoot professionally. To have this opportunity to … join Team SIG is really a dream come true and I can’t wait to start working with the company and competing.”

Horner will compete primarily in multi-gun matches, and long-range rifle competition as a member of Team SIG. Horner’s first competition with Team SIG will be the SIG Sauer Fort Benning Multi-Gun Challenge next month (November 15-18, 2018). Horner will campaign a P320 X-Five full-size pistol, and a SIG M400 SDI Comp rifle with a TANGO6 1-6x24mm second focal plane scope.

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October 7th, 2018

Reloading Tip: Bullet Bearing Surface and Pressure

USAMU Bullet Ogive Comparision Safety Reloading
Photo 1: Three Near-Equal-Weight 7mm Bullets with Different Shapes

TECH TIP: Bullets of the same weight (and caliber) can generate very different pressure levels due to variances in Bearing Surface Length (BSL).

Bullet 1 (L-R), the RN/FB, has a very slight taper and only reaches its full diameter (0.284″) very near the cannelure. This taper is often seen on similar bullets — it helps reduce pressures with good accuracy. The calculated BSL of Bullet 1 was ~0.324″. The BSL of Bullet 2, in the center, was ~0.430”, and Bullet 3’s was ~ 0.463″. Obviously, bullets can be visually deceiving as to BSL!


This article from the USAMU covers an important safety issue — why you should never assume that a “book” load for a particular bullet will be safe with an equal-weight bullet of different shape/design. The shape and bearing surface of the bullet will affect the pressure generated inside the barrel. This is part of the USAMU’s Handloading Hump Day series, published on the USAMU Facebook page.

Beginning Handloading, Part 13:
Extrapolating Beyond Your Data, or … “I Don’t Know, What I Don’t Know!”

We continue our Handloading Safety theme, focusing on not inadvertently exceeding the boundaries of known, safe data. Bullet manufacturers’ loading manuals often display three, four, or more similar-weight bullets grouped together with one set of load recipes. The manufacturer has tested these bullets and developed safe data for that group. However, seeing data in this format can tempt loaders — especially new ones — to think that ALL bullets of a given weight and caliber can interchangeably use the same load data. Actually, not so much.

The researchers ensure their data is safe with the bullet yielding the highest pressure. Thus, all others in that group should produce equal or less pressure, and they are safe using this data.

However, bullet designs include many variables such as different bearing surface lengths, hardness, and even slight variations in diameter. These can occasionally range up to 0.001″ by design. Thus, choosing untested bullets of the same weight and caliber, and using them with data not developed for them can yield excess pressures.

This is only one of the countless reasons not to begin at or very near the highest pressure loads during load development. Always begin at the starting load and look for pressure signs as one increases powder charges.

Bullet bearing surface length (BSL) is often overlooked when considering maximum safe powder charges and pressures. In photo 1 (at top), note the differences in the bullets’ appearance. All three are 7mm, and their maximum weight difference is just five grains. Yet, the traditional round nose, flat base design on the left appears to have much more BSL than the sleeker match bullets. All things being equal, based on appearance, the RN/FB bullet seems likely to reach maximum pressure with significantly less powder than the other two designs.

Bearing Surface Measurement Considerations
Some might be tempted to use a bullet ogive comparator (or two) to measure bullets’ true BSL for comparison’s sake. Unfortunately, comparators don’t typically measure maximum bullet diameter and this approach can be deceiving.

Photo 2: The Perils of Measuring Bearing Surface Length with Comparators
USAMU Bullet Ogive Comparision Safety Reloading

In Photo 2, two 7mm comparators have been installed on a dial caliper in an attempt to measure BSL. Using this approach, the BSLs differed sharply from the original [measurements]. The comparator-measured Bullet 1 BSL was 0.694” vs. 0.324” (original), Bullet 2 was 0.601” (comparator) vs. 0.430” (original), and Bullet 3 (shown in Photo 2) was 0.602” (comparator) vs. 0.463” (original). [Editor’s comment — Note the very large difference for Bullet 1, masking the fact that the true full diameter on this bullet starts very far back.]

Permalink Bullets, Brass, Ammo, Reloading 10 Comments »