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February 8th, 2017

Excellent Video Covers Handgun Fundamentals

Pistol Fundamentals USAMU

If you shoot a pistol, you should watch this video. It covers the key fundamentals of handgun shooting: stance, arm position, grip, sight alignment, and trigger control. This excellent video features USAMU shooter SGT Shane Coley.

Arm/Elbow Position: You should not lock your elbows says SGT Coley: “Because my elbows are slightly bent, it allows the recoil to transfer into my shoulders, down my core, into my legs and to the ground, allowing me to maintain a flat-shooting gun … on multiple targets.”

Grip (Hand Position): SGT Coley explains how to divide the support between both hands: “In terms of grip pressure, I’m applying about 60% to my support hand, and 40% to my strong hand. This is because I need to maintain dexterity with my strong hand to operate the trigger at high rates of speed.”

Trigger Control: The placement of your finger on the trigger blade itself is very important notes Coley: “Putting too much (or not enough) of your finger on the trigger can cause you to pull or push your shots. When you squeeze the trigger, make sure to squeeze it all the way to the rear, in one smooth motion. A quick dry-fire drill to help you with this is to take an empty piece of brass and place it on the front of your slide. Aim at the target, and with the proper trigger control, you should be able to break the shot without the piece of brass falling.”

Pistol Pointers
On the web, you’ll find hundreds of pistol shooting videos — some good, some not helpful at all. In some of those “not helpful” videos the featured shooter has bad habits, or more often than not, he exhibits poor accuracy on target. You won’t find those kinds of shortcomings in this USAMU-sponsored video. SGT Coley doesn’t make foolish mistakes, nor does he exhibit bad habits when shooting. And his accuracy is outstanding. When you look for a pistol trainer — stick to someone like SGT Coley, who has solid fundamentals, the complete skill set, and superior accuracy. A trainer can’t teach a skill that he doesn’t understand himself.

Permalink - Videos, Handguns 1 Comment »
January 18th, 2017

Got Vertical Flyers? An Ignition Issue Could Be the Culprit

USAMU Handloading vertical dispersion ignition rimfire accuracy firing pin
Top to bottom – Remington firing pin assembly with ISS, Tubb SpeedLock alloy-composite system without ISS (current versions have dual, opposite-wound springs), and Remington short action firing pin assembly without ISS.

Each Wednesday, the U.S. Army Marksmanship Unit publishes a reloading “how-to” article on the USAMU Facebook page. Last week’s “Handloading Hump Day” article covered mechanical issues and related ignition irregularities that can cause vertical fliers even with good ammunition in an otherwise excellent rifle. We highly recommend you read this article, which offers some important tech tips.

USAMU handloading hump day

Vertical Dispersion: Mechanical/Ignition Issues?

Poor or inconsistent ignition has long been known to be one of the “usual suspects” when one encounters vertical fliers that just shouldn’t be there. By having a sense of some of the basic principles involved, and a few basic areas to check, the shooter may avoid colsiderable frustration, not to mention time, expensive loading components and barrel wear.

USAMU Handloading vertical dispersion ignition rimfire accuracy firing pinIs your well-built rifle of high-quality components plagued with vertical fliers across more than 1-3 handload combinations? Consider the bedding, crown and scope/sight mounts. Are they correct? If so, then you might check for ignition issues before boldly undertaking an extensive, expensive, and quite possibly fruitless quest for the “magic handload”.

SEEING IS BELIEVING: While the author had been aware for many years that poor ignition should be considered and ruled out when dealing with vertical fliers in an otherwise-excellent rifle, actually seeing the problem and its almost instantaneous cure really drove the lesson home.

He was working with a “dot” rifle – a .22 LR match rifle that really stacked bullets into little piles at 50 yards and beyond. With one lot of ELEY Tenex, it produced consistent “bughole” groups at 50, but with another, selected lot of Tenex, similar groups were regularly ruined by single, vertical fliers that did not appear in other rifles. Rather than spending days burning up expensive, select ammunition looking for “magic lots”, he contacted a well-respected rimfire gunsmith and explained the situation.

Without so much as batting an eye, the highly-experienced ‘smith tore into the rifle’s action, and quickly found the cause(s) of the problem. He discovered a demonstrably weak firing pin spring, plus a chip out of the face of the firing pin where it contacted the cartridge rim.

After replacing and tuning the offending parts, the rifle immediately began shooting tiny, bughole groups with the previously “unacceptable” lot of Tenex. Centerfire rifles can also benefit from ensuring positive, consistent ignition. A wise riflesmith is literally worth his weight in gold!

So, what are some issues we as shooters can inspect in our rifles to help determine if ignition woes could be part of our problem? At the club level, ask yourself if that “experienced” Remington, Winchester 70, or even Springfield-based match bolt gun you’re using is still running its’ original 40-80 year-old factory striker spring? If so, a new replacement is cheap insurance against current or future problems. (And BTW, it might be best to stick to the normal, factory-spec spring weight. A super-powerful spring can cause vertical, just as a weak one one can.) Along with that, a routine check for proper firing-pin protrusion is a quick preventive measure that can rule out potential issues.

Other areas to consider are the centering and consistency of the firing pin’s operation in the bolt. Admittedly, with the increasing use of precision-machined custom actions, this is becoming less an issue every day. Below is the firing pin assembly from a custom BAT action:

USAMU Handloading vertical dispersion ignition rimfire accuracy firing pin

However, particularly with factory actions, a very quick and easy check is to remove the bolt, let the firing pin go forward, and look at the firing pin tip through the firing pin hole. Is the tip off-center in the hole, and possibly striking it as it moves forward? Is the hole out-of-round or burred from being struck repeatedly? If so, a trip to the riflesmith is likely in order.

Similarly, machining issues in the bolt/firing pin system can lead to rough and erratic firing pin movement, in which the firing pin drags against an internal surface of the bolt. In high-quality rifles these issues are relatively rare, but not unheard-of, and it takes mere minutes to rule them out. It may be worthwhile to remove the cocking piece/firing pin/spring assembly and look for any unusual gouges, dings, peening, burrs or signs of abnormal wear.

This task is especially easy with Winchester 70s, Springfields, and the similar Mauser 98s, involving little more than the push of a button and unscrewing the cocking piece assembly. This is just one of the many reasons these tried-and-true actions have earned such a loyal following in the field, among hunters who must maintain their rifles away from a shop.

USAMU Handloading vertical dispersion ignition rimfire accuracy firing pin

Particularly with older rifles, watch for and remove excess grease (or even Cosmoline!) from both the firing pin assembly and inside the bolt. This can help improve firing pin speed and consistency. Other bolt-action designs may need a take-down tool or other measures.

As part of this inspection, AFTER ENSURING THE RIFLE IS UNLOADED, slowly cock the rifle, dry-fire, and repeat several times. Listen carefully near the action for inconsistency in the sounds it generates. Does the striker falling make the same sound each time? Do you hear or feel grinding upon operation? If so, where?

Be sure to check the operation of the cocking piece (bolt shroud), firing pin within the bolt shroud, the cocking piece cam and the rear of the bolt body where the cocking piece cam operates. As with our examination for abnormal wear marks discussed above, look for marks indicating roughness or a possible need for light polishing. Then, clean and lightly grease the bearing surfaces while you’re at it.

Remington 700 bolt shroud and cocking cam
Rem 700 bolt cocking cam

These are relatively easy checks that shooters can undertake to perform a preliminary inspection on their own. Other mechanical issues can also cause ignition issues, chiefly centered around the action of the trigger, sear and sear spring. If these are suspected, a trip to an experienced, qualified riflesmith for diagnosis is recommended. We hope you find this information helpful! Join us again next week, and in the meantime, enjoy the shooting sports safely!

Permalink Gunsmithing, Tech Tip No Comments »
October 31st, 2016

Position Shooting Tips for Hunters — How to Stabilize Your Shot

USAMU Michael McPhail position hunting prone kneeling treestand

Team USA Olympian and ISSF World Cup Winner SFC Michael McPhail is one of the world’s best smallbore rifle shooters. He is also an avid hunter, who enjoys harvesting game with centerfire rifles. In this excellent short video from the USAMU, McPhail shows how competition shooting positions can be adapted for hunters. McPhail shows how well-established positions can provide a more stable platform for hunters in the field. That can help ensure a successful hunt. McPhail demonstrates three positions: kneeling, supported prone, and sitting in a tree-stand.

Watch SFC McPhail Demonstrate Positions for Hunters (Good Video):

USAMU Michael McPhail position hunting prone kneeling treestand

McPhail first demonstrates the kneeling position. Michael notes: “I like kneeling. It’s a little bit of an under-utilized position, but it’s almost as stable as prone. It allows you get up off the ground a little bit higher to [compensate for] vegetation. For kneeling start by taking your non-dominant foot and put that towards the target, while at the same time dropping down to a knee on the dominant leg. At the same time … wrap the sling around wrist and fore-arm, lean slightly into the target and take the shot.”

USAMU Michael McPhail position hunting prone kneeling treestand

McPhail shows a nice “field expedient” use of your backpack. He shows how the basic prone position can be adapted, using the pack as a front rifle support. McPhail recommends pulling your dominant (strongside) leg forward, bent at the knee. According to Michael, this takes pressure off the abdomen, helps minimizes heart beat effects, and helps with breathing.

USAMU Michael McPhail position hunting prone kneeling treestand

Last but not least, McPhail shows some clever treestand tricks. McPhail recommends a position with your weakside leg pulled up and firmly braced on the front rail of the treestand. You can then rest your support arm on your leg. (That would be the left arm for a right-handed shooter). This provides a rock-solid position when shooting from a stand. The second half of the video shows how this works.

Permalink - Videos, Hunting/Varminting 2 Comments »
September 5th, 2016

SSG Sherri Gallagher — How to Read the Wind Video

Reading Wind Sherri Gallagher

Sgt Sherri GallagherThe ability to read the wind is what separates good shooters from great shooters. If you want to learn wind-doping from one of the best, watch this video with 2010 National High Power Champion (and U.S. Army 2010 Soldier of the Year) Sherri Gallagher. Part of the USAMU’s Pro Tips Video Series, this video covers the basics of wind reading including: Determining wind direction and speed, Bracketing Wind, Reading Mirage, and Adjusting to cross-winds using both sight/scope adjustments and hold-off methods. Correctly determining wind angle is vital, Sheri explains, because a wind at a 90-degree angle has much more of an effect on bullet lateral movement than a headwind or tailwind. Wind speed, of course, is just as important as wind angle. To calculate wind speed, Sherri recommends “Wind Bracketing”: [This] is where you take the estimate of the highest possible condition and the lowest possible condition and [then] take the average of the two.”

It is also important to understand mirage. Sheri explains that “Mirage is the reflection of light through layers of air, based off the temperature of the ground. These layers … are blown by the wind, and can be monitored through a spotting scope to detect direction and speed. You can see what appears to be waves running across the range — this is mirage.” To best evaluate mirage, you need to set your spotting scope correctly. First get the target in sharp focus, then (on most scopes), Sheri advises that you turn your adjustment knob “a quarter-turn counter-clockwise. That will make the mirage your primary focus.”

Permalink - Videos, Competition, Shooting Skills 5 Comments »
July 8th, 2016

Emil Praslick III Becomes Berger Bullets Sponsorship Director

Berger Bullets Coach Emil Praslick III USAMU sponsorship

Praslick is back! He won’t be coaching the USAMU any more but he will be helping top shooters and teams reach their goals. SFC Emil Praslick III, (U.S. Army, retired) has been hired by Berger Bullets as the company’s new Sponsorship Director. In this role, Emil will work directly with Berger’s sponsored shooters and teams. Emil will also manage Berger’s match sponsorship programs and handle Berger’s gun writer connections.

Coach of Champions — Emil Praslick
Emil’s past experiences include serving as the Head Coach of the U.S. National Long Range Rifle Team and Head Coach of the USAMU for several years. Teams coached by Emil have won 33 Inter-Service Rifle Championships. On top of that, teams he coached set 18 National records and 2 World Records. Overall, in the role of coach, Praslick can be credited with the most team wins of any coach in U.S. Military history.

Berger Bullets Coach Emil Praslick III USAMU sponsorship

Emil’s unique skill set will be a great asset for Berger-sponsored shooters. For numerous years, Emil worked tirelessly to ensure his teams and shooters performed at world-class levels, maximizing their abilities. Now, he will be doing the same for Berger’s sponsored shooters:

“My passion is coaching and working with shooters, so this is an incredible opportunity for me to help develop Team Berger by providing them with the support they need to perform at the highest level,” says Emil.

“I am thrilled that Emil has joined Berger. His experience and exceptional ability, both on and off the range, are certain to be impactful,” says Berger Bullets President, Eric Stecker.

Permalink News No Comments »
June 15th, 2016

High-Volume Case Lubrication — Tips from the USAMU

accurateshooter USAMU Handloading hump day case lube lubrication spray can cartridge brass reloading marksmanship

Each Wednesday, the U.S. Army Marksmanship Unit publishes a reloading “how-to” article on the USAMU Facebook page. Recently the USAMU’s reloading gurus looked at the subject of case lubrication. Tasked with producing thousands of rounds of ammo for team members, the USAMU’s reloading staff has developed very efficient procedures for lubricating large quantities of cases. This article reveals the USAMU’s clever “big-batch” lube methods. For other hand-loading tips, visit the USAMU Facebook page next Wednesday for the next installment.

Rapid, High-Volume Case Lubrication

Today’s topic covers methods for quickly applying spray lube to cartridge cases prior to sizing. A typical order for this shop may be 25,000 rounds, so [speeding up] the lubrication process can be a real time-saver. While your ammunition lots probably aren’t this large, the efficient methods discussed here may help save a considerable amount of time over your handloading career. Our case lubrication rates range from 1500-1600 cases per hour, to 2400-2500 cases per hour, depending on caliber.

This shop uses virgin brass, whereas most home handloaders use fired brass, which necessitates some small changes at times. These will be discussed as they arise. Begin with fired brass that has been tumbled clean.

Ensure as much tumbling media as possible is removed from the brass, as when it gets into a size die, it can dent cases significantly. This is a good time to round out dents in the case mouths using a tapered tool to prevent damage from the decapping stem.

First, dump the clean cases into a large box or reloading bin. Shake the bin back and forth so that many cases are oriented with the mouths up. Next, pick up as many cases as is convenient with the mouths “up”, from natural clusters of correctly-oriented cases. With 7.62mm-size cases, this is usually 3-4, and with 5.56mm cases, this can be up to 8-10. Place the cases into the rack slots, mouth-up. Doing this in groups rather than singly saves considerable time. Once these clusters have been depleted, it will be time to re-shake the bin to orient more cases “up.”.

This photo shows a case lubrication rack made by a USAMU staffer.
accurateshooter USAMU Handloading hump day case lube lubrication spray can cartridge brass reloading marksmanship

Naturally, adjust the spacing to best fit the calibers you reload. We have found this size … convenient for handling through the various phases of case lubrication/transfer to progressive case feeders for processing. Note that the 1/2-inch angle does not cover much of the critical case area at the base, just forward of the extractor groove, where most re-sizing force will be exerted. As the USAMU uses virgin brass, less lubrication is required for our brass than would be needed for Full Length (FL) sizing of previously-fired brass.

NOTE: The amount applied using our rack is easily enough for our purpose. If using fired brass, be sure to adequately lube this base area to avoid having cases stick in the full-length sizing die.

Using a spray lube, coat the cases adequately, but not excessively, from all sides. Be sure to get some lube into the case mouths/necks, in order to reduce expander ball drag and case stretching/headspace changes. The spray lube this shop uses does not harm primers or powder, and does not require tumbling to remove after lubing.*

accurateshooter USAMU Handloading hump day case lube lubrication spray can cartridge brass reloading marksmanship

Take a close look at the photo above. The USAMU shop uses a common kitchen turntable, which allows the rack to be rotated easily. We place this in a custom-made box which prevents over-spray on to floors and walls.

Angled Box Method for Smaller Cases to be Neck-Sized
A refinement of the above method which especially speeds processing of 5.56x45mm cases is as follows. A small cardboard box which holds about 100 cases is fitted with an angled “floor” secured by tape. With the smaller 5.56mm cases, usually about 8-10 cases per handful can be picked up, already correctly-oriented, and placed into the box together. This prevents having to place them into the rack slots, saving time.

accurateshooter USAMU Handloading hump day case lube lubrication spray can cartridge brass reloading marksmanship

HOWEVER, note that this does not allow nearly as much lube access to the case bodies as does the rack. For our purposes — neck-sizing and setting neck tension on new brass, this works well. If using this procedure with fired brass, take steps to ensure adequate lube to prevent stuck cases.

As always, we hope this will help our fellow handloaders. Good luck, and good shooting!


*A two-part test performed here involved spraying primed cases heavily, while getting more lube into the case mouth/body than even a careless handloader would likely apply. The second part of the test involved literally spraying considerable quantities of the lube directly into the cases, drenching the primers. After a several-day wait to allow the lube to penetrate the primers, they were then fired in a test barrel. All fired normally; no unusual reports were noted. This bolstered confidence that normal amounts of the lube would not adversely affect our ammunition, and we have been pleased with the results over several years.

Permalink Bullets, Brass, Ammo, Reloading 5 Comments »
June 4th, 2016

Sling Shooter vs. Mechanical Rest — Man vs. Machine

Man versus machine USAMU AR15 M16 High Power National Record

Can a human, with a sling, shoot as well as a mechanical rest? The answer is “yes” (at least once in a great while) IF that sling shooter can deliver a record-breaking performance. Here’s an interesting tale of man vs. machine from our archives…

The USAMU posed an interesting challenge — could one of their shooters match the performance of a mechanical rest? Who would win in this battle between man and machine? You might just be surprised. At 600 yards, with an AR-platform rifle, the results can be remarkably close, based on targets provided by the USAMU. When clamped in a test rig, a USAMU M16A2 produced a 200-18X group with handloads. The USAMU says this was “one of our better 20-shot groups at 600 yards, testing ammo from a machine rest”. Can a human do better?

Man versus machine USAMU AR15 M16 High Power National Record

Remarkably, a human soldier came very close to matching the group shot from the machine rest. The photo below shows a 20-shot group shot by a USAMU marksman with sling and iron sights, using USAMU-loaded ammunition. The score, 200-16X, was nearly the same. As you can see, the USAMU rifleman didn’t give up much to the machine rest, even at 600 yards!

In fairness, this was no ordinary human performance. The 200-16X score was a new National Record set in December, 1994. This was fired by PFC Coleman in an Interservice Match at Okeechobee, Florida. Brilliant Performance.

Man versus machine USAMU AR15 M16 High Power National Record

Permalink Competition, Shooting Skills No Comments »
June 1st, 2016

Competition Tips from 3-Gun Wizard Daniel Horner

There’s no denying that 3-Gun competition is growing in popularity nationwide. Using a pistol, rifle and shotgun to shoot multiple targets at varying distances is exciting and challenging. Here are some pointers for performing better on the 3-Gun range by the USAMU’s SSG Daniel Horner, a two-time winner of Crimson Trace’s Midnight 3-Gun Invitational (M3GI) match.

Competing in Night-Time Stages
“I use the same gear all year long, so when it comes time for this match (the M3GI), I just adapt the guns, so they will work for the night time,” stated Daniel Horner. “I attach the Crimson Trace lasers and lights to the guns in whatever is the easiest way possible. Last year I just screwed a rail to my shotgun with wood screws. So, people can compete with pretty much whatever they have available and make it work.” Horner also recommends using a pair of head-mounted lamps. One can illuminate your firearms’ iron sights while the other headlamp is aimed at the targets.

(more…)

Permalink Competition, Tactical 1 Comment »
May 1st, 2016

Bullet Bell Curve — Sorting by OAL vs. Base to Ogive

Bullet, Sort, Jacket, Sierra, USAMU, Sort, Bell Curve, Distribution, OAL

The USAMU recently published a “how-to” article about bullet sorting. While many of us may sort bullets by base-to-ogive length (and/or weight), the USAMU story explores the “how and why” of sorting bullets by Overall Length (OAL). Read the article highlights below, and make your own decision as to whether OAL sorting is worth the time and effort. Bryan Litz of Applied Ballistics says that sorting by OAL is not a bad idea, but base-to-ogive bullet sorting probably represents a better investment of your time.

USAMU

Bullet Sorting by Overall Length

We’d like to share a specialized handloading technique which we’ve long found beneficial to our long-range (600 yards and beyond) accuracy. Sorting of bullets for extreme long range (LR) accuracy is not difficult to do, but some background in theory is needed.

Here at USAMU’s Handloading Shop, we only sort individual bullets for the most demanding Long-Range applications and important competitions. Only the most accurate rifles and shooters can fully exploit the benefits of this technique. The basic sorting process involves measuring the Overall Length (OAL) of the bullets, and grouping them in 0.001″ increments. It’s not unusual to find lots of match bullets that vary as much as 0.015″-0.020″ in length throughout the lot, although lots with much less variation are seen as well. Even in bullet lots with 0.015″ OAL variation, the bullet base-to-ogive length will show much less variation. Hence, our basic sort is by bullet OAL. One obvious benefit of sorting is easily seen in the attached photo. The few bullets that are VERY different from the average are culled out, reducing probable fliers.

How does one know what OAL increments to use when sorting? The answer is simple. As each lot of bullets is unique in its OAL distribution, it’s best to sample your bullet lot and see how they are distributed. In the attached photo, you will see a set of loading trays with a strip of masking tape running along the bottom. Each vertical row of holes is numbered in 0.001″ increments corresponding to the bullets’ OAL. A digital caliper makes this task much easier. As each bullet is measured, it is placed in the line of holes for its’ OAL, and gradually, a roughly bell-shaped curve begins to form.

Note that near the center, bullets are much more plentiful than near the edges. At the extreme edges, there are a few that differ markedly from the average, and these make great chronograph or sighting-in fodder. We recommend using a sample of 200 bullets from your lot, and 300 is even better. Some bullet lots are very consistent, with a tall, narrow band of highly-uniform bullets clustered together over just a few thousandths spread. Other lots will show a long, relatively flat curve (less uniform), and you may also see curves with 2 or more “spikes” separated by several 0.001″ OAL increments.

Bryan Litz Applied Ballistics Bullet Sorting AccurateShooter.com

Bullet Sorting (OAL vs. Base-to-Ogive vs. Weight) — Litz Talks

I’m often asked what is a the best measure to sort bullets by, and the answer (to this and many other questions in ballistics) is: it depends.

Choosing to sort by overall length (OAL), base to ogive (BTO), bearing surface, weight, etc. can get overwhelming. Shooters typically look for something they can measure, which shows a variation and sort by that. It’s common for dimensional variations to correlate. For example, bullets which are longer in OAL are typically also shorter in BTO, and have longer noses. All these are symptoms of a bullet that was pushed a little further into the pointing die, or possibly had more than average lube while being swaged. So in essence, if you sort by BTO, you’re measuring one symptom which can indicate a pattern in the bullets shape.

So, the question still stands — what should you measure? You’ll always see more variation in OAL than BTO, so it’s easier to sort by OAL. But sometimes the bullet tips can be jagged and have small burrs which can be misleading. Measuring BTO will result in a lower spread, but is a more direct measure of bullet uniformity.

Then there’s the question of; how much variation is too much, or, how many bins should you sort into? Shooters who see 0.025” variation in BTO may choose to sort into 5 bins of 0.005”. But if you have only 0.005” variation in the box, you’ll still sort into 5 bins of 0.001”. What’s correct? You have to shoot to know. Live fire testing will answer more questions, and answer them more decisively than any amount of discussion on the subject. The test I recommend is to identify bullets on the extreme short end of the spectrum, and some on the extreme long end. Load at least 10 rounds of each, and take turns shooting 5-shot groups with them. If there is a difference, it will be evident. The results of the testing will answer your question of: should I sort based on X, Y, or Z?”

You can read more discussion on this and other similar subjects in the new Ballistics & Bullets board in the Accurateshooter.com forum. Heres a link to the thread which is discussing bullet sorting: Bullet Sorting Thread

Permalink Bullets, Brass, Ammo, Reloading No Comments »
April 19th, 2016

How to Remove the Primer Crimp in Military Cartridge Brass

Primer Crimp Milsurp Brass

Each Wednesday, the U.S. Army Marksmanship Unit publishes a reloading “how-to” article on the USAMU Facebook page. On older “Handloading Hump Day” post covers removal of military primer pocket crimps. If you ever use surplus military brass, you really should this article. It contains vital information “learned the hard way”. The writer has tried many different options for removing/swaging out crimps. He weighs the pros and cons of various methods and provides some advice that will save you time and headaches. Visit the USAMU Facebook page next Wednesday for more informative articles for handloaders.

A common question, and important issue with US GI surplus 5.56 brass is “what to do with the primer crimp?” Our Handloading Shop does not prime/re-prime GI 5.56 brass, as we receive it in virgin state (primed) and don’t reload it. However, our staff has extensive private experience handloading GI brass in our own competitive shooting careers, and have several tips to offer.

Once the brass is full-length sized and decapped, the staked-in ring of displaced metal from the primer crimp remains, and hinders re-priming. Some swaging tools exist to swage out this ring, allowing free access to the primer pocket. Some are stand-alone products, and some are reloading-press mounted. Early in this writer’s High Power career, he used the common press-mounted kit several times, with less than stellar results.

Setting Up Swaging Tools
Surplus brass tends to come from mixed lots, and primer crimp varies from very mild to strong. Also, primer pocket dimensions vary. So, setting up this “one size fits most” tool involves trying to find a happy medium for a selection of different types of brass in your particular lot. Some are over-swaged, some under-swaged, and some are “Just Right.” Overall, it was a time-consuming and sub-optimal process, in this writer’s experience.

Cutting Out the Crimp Ring with a Chamfer Tool
[After trying swaging tools] this writer evolved to using the ubiquitous Wilson/RCBS/Other brands chamfer and deburring tool to cut out only the displaced crimp ring at the top of the primer pocket. One caution: DON’T OVER-DO IT! Just a little practice will let the handloader develop a “feel” for the right degree of chamfer that permits easy re-priming without removing so much metal that primer edges start to flow under pressure. For this writer, it was three half-turns of the tool in the primer pocket, with medium pressure.

Here, as with all bulk reloading operations, mechanization is our friend. A popular reloading supply house has developed an inexpensive adaptor that houses the chamfer/deburr tool (retained by an allen screw) and allows mounting in a hand drill or drill press. This speeds the operation significantly, as does use of one of the popular Case Preparation Stations that feature multiple powered operations. (Say good-bye to carpal tunnel syndrome and arthritis!)

military crimp removal USAMU

One advantage of chamfering the primer pockets lightly to remove remnants of primer crimp, vs. swaging, is that primer pockets are not loosened in this process. US GI (usually LC) NATO 5.56 brass has a great reputation for longevity due to the superior hardness of the case head vs. some softer brands of commercial brass. This means the brass will stand up well to multiple full-pressure loads without loosening primer pockets, and the chamfering method helps support this benefit.

Powered Case Prep Centers — What to Look For
A word of advice (often learned the hard way) — think carefully before jumping on the “latest/greatest” case prep center. One with a proven, long-time track record of durability and excellent customer support has a lot going for it, vs. the flashy “new kid on the block.” Analyze the functions each case prep center can support simultaneously — i.e., can it chamfer, deburr and clean primer pockets all at the same time, without having to re-configure?

Do the tool-heads that come with it look truly functional and durable? If not, can they be easily replaced with proven or more-needed versions, such as a VLD chamfer tool, or a solid/textured primer pocket cleaner rather than a less-durable wire-brush type?

military crimp removal USAMUTips for Priming with Progressive Presses
When re-priming, a couple of factors are worth noting. When re-priming using either single-stage presses, hand tools, or bench-mounted tools (such as the RCBS bench-mounted priming tool), precise alignment of the primer pocket entrance with the primer is easily achieved, and priming goes very smoothly. When using certain progressive presses, due to the tolerances involved in shell-heads, etc., one may occasionally encounter a primer that isn’t quite perfectly aligned with the primer pocket.

If resistance is felt when attempting to re-prime, DO NOT attempt to force the primer in — doing so can be dangerous! Rather, just exert SLIGHT upward pressure to keep the primer in contact with the case-head, and with the support hand, move the case back/forth a trifle. The primer will drop into alignment with the primer pocket, and then prime as usual. After priming, check each seated primer by feel. Ensure it is below flush with the case head (cleaning primer pockets helps here), and that there are no snags, burrs or deformed primers.


More Info on Primer Pocket Swaging
For more information about removing military crimps in primer pockets, we recommend you read Get the Crimp Out on the Squibloads Gun Thoughts Blog. This is a detailed, well-illustrated article that shows how to use various primer pocket reamers/cutters. It also has a very extensive discussion of swaging using CH4D, RCBS, and Dillon tools. The Squibloads author had much better luck with swaging tools than did the USAMU’s writer — so if you are considering swaging, definitely read the Squibloads article.

The illustration of primer pocket types is from the Squibloads Blog Article, Get the Crimp Out.

Permalink Bullets, Brass, Ammo, Reloading 3 Comments »