Many short-range Benchresters have thought about converting their 6 PPC to shoot a 30BR for score matches, or a Dasher for mid-range (or even 1000-yard) games. That way you have a rifle that does double duty, giving you the most bang for your buck. Though an action with a PPC bolt won’t normally work with 30BR/6BR/Dasher cases with their larger .308-class rim (0.4728″ diameter), there is a pretty easy solution that allows you to cycle these bigger cartridges with a 6PPC-style bolt (designed to fit .220 Russian rims).
“Rebating case rims … lets you shoot a 30BR in score matches using your PPC action. All you need is a new barrel. This saves buying another bolt, receiver, or rifle.” — Butch Lambert
Butch Lambert of ShadeTree Engineering provided this tip. Butch notes that many 6 PPC benchrest group shooters also enjoy shooting in score matches. But to be really competitive in the BR for score game, that means shooting a 30BR, which has a wider, .308-class rim (0.4728″ diameter). Likewise, if you want to compete in 600-yard registered BR events or in varmint matches, you probably want to run a bigger case, such as the 6BR, 6mm Dasher, or 6-6.5×47. Those cartridges also have the larger 0.4728″ rims.
Rebate Your 30 BR Rims
To convert a PPC-boltface action to shoot bigger cases you can spend a ton of money to buy a new bolt. That can cost hundreds of dollars. The simpler solution is to turn down the diameter of the larger cases on a lathe. Butch explains: “We’ve seen plenty of interest in rebating case rims. This lets you shoot a 30BR in score matches using your PPC action. All you need is a new barrel. This saves buying another bolt, receiver, or rifle if you have a PPC boltface. Anyone who has access to a lathe can do this job pretty easily. Yesterday I turned 150 case in about an hour.”
At right is the lathe form tool Butch uses to rebate the case rims.
Ever wondered how factory ammunition is produced, from start to finish? How are brass cases made, how are bullets created, and how are finished cartridges produced on automated assembly lines? Today’s video showcase features six major factories that, collectively, produce bullets, powder, and finished ammo. We start with the Berger Bullet plant, follow by Vihtavuori powder production in Europe. Then we show the Remington (now Vista Outdoor) ammo plant in Utah, along with a Federal plant that produces rimfire ammunition. Last but not least, there’s an excellent, very informative video from the Norma ammo factory, plus a Hornady ammo plant video.
Bullets being seating at Hornady ammo factory.
Berger Bullets Factory Tour — Made in USA
In this video, Recoil TV takes a behind-the-scenes look at Berger Bullets, and how the outstanding, match-winning Berger bullets are created. The video covers the entire process — from raw materials, to the placement of bullet cores inside jackets, to the final ultra-consistent and uniform projectiles. To see the complete line of Berger Bullets, with full Ballistic data, visit BergerBullets.com
Vihtavuori Powder Production in Europe
Vihtavuori produces some of the most consistent, high-quality powder on the planet. Vihtavuori powders have been used to set world records and win countless championships in multiple disciplines. This excellent video goes inside Vihtavuori’s European production centers. It is really fascinating — you see how extruded powder starts with long spaghetti-like strings, before being finalized into the tiny sticks that we load.
Along with the powder production process, this video includes the entire VV production line, so you see how powder bottles are filled with powder and the tops of the bottles are secured by automated machines.
Remington Ammo Factory (Now Operated by Vista Outdoor)
This SHWATteam video visits the Remington ammunition plant in Arkansas. Vista Outdoor, the company that produces Federal, Speer and CCI ammo, purchased Remington’s ammunition business in Lonoke, Arkansas. Including the new high-tech plant in the back, this facility has the equivalent of 13+ football fields (1200 acres) under roof at its ammo plant, with over 1100 employees. Production capacity is impressive. When running at maximum output, this Remington ammo plant can crank out a staggering 7,000,000+ rounds every day. To produce that volume of ammunition, the facility needs a huge amount of resources: one million pounds of copper per month and 124,000 pounds of lead per day. Remington started manufacturing ammunition at this Lonoke facility in 1970, but some of the machines have been churning out ammo since long before.
Norma Factory Tour
Guys — honestly, if you do anything today on this site, watch this video. You won’t be disappointed. Guaranteed. This is a very informative (and surprisingly entertaining) video. Every serious hand-loader should watch this video to see how cartridge cases are made. The camera work and editing are excellent — there are many close-ups revealing key processes such as annealing and head-stamping.
VERY Informative Video Show Cartridge Brass and Ammunition Production:
Norma has released a fascinating video showing how bullets, brass, and ammunition are produced at the Norma Precision AB factory which opened in 1902. You can see how cartridges are made starting with brass disks, then formed into shape through a series of processes, including “hitting [the cup] with a 30-ton hammer”. After annealing (shown at 0:08″), samples from every batch of brass are analyzed to check metal grain structure and hardness. Before packing, each case is visually inspected by a human being (3:27″ time-mark).
Federal Rimfire Ammunition Production
Field & Stream Tours Federal Ammo Plant in Minnesota
A reporter for Field & Stream recently got a chance to tour the Federal ammunition production facility in Anoka, Minnesota. This large plant produces both rimfire and centerfire ammunition. While touring the plant, the reporter was allowed to capture video showing the creation of .22 LR rounds from start to finish. This is a fascinating video, well worth watching. Watch and learn how rimfire ammo is made.
Note to Viewers — After Starting Video, Click Speaker Icon to HEAR audio!
This revealing video shows all phases of .22 LR ammo production including cupping, drawing, annealing, washing, drying, head-stamping, priming, powder charging, bullet seating, crimping, waxing, inspection, and final packaging. We recommend you watch the video from start to finish. You’ll definitely learn some new things about rimfire ammo.
Hornady Ammunition Factory
If you wonder how ammo is made, starting with raw metal, check out this video from Hornady. It shows how bullet jackets are formed from copper, followed by insertion of a lead core. The jacket is then closed up over the core with the bullet taking its final shape in a die (a cannelure is applied on some bullet types). Next the video shows how cartridge brass is formed, starting with small cups of brass. The last part of the video shows how cases are primed and filled with powder, and how bullets are seated into the cases, using an automated process on a giant assembly-line.
Here are two different bullet types, seated to the same CBTO length, but different COAL. Note the shiny scratches on the bullets made by the comparator tool which indicates a point on the bullet ogive near where the ogive will engage the rifling.
Effects Of Cartridge Over All Length (COAL) And Cartridge Base To Ogive (CBTO) – Part 2 by Bryan Litz forBerger Bullets. Part One of this series focused on the importance of COAL in terms of SAAMI standards, magazine lengths, seating depths, and pressure levels. Another measure of length for loaded ammunition is highly important to precision, namely Cartridge Base to Bullet Ogive Length (CBTO).
Figure 2. Chamber throat geometry showing the bullet jump to the rifling or lands.
Look at Figure 2. Suppose the bullet was seated out of the case to the point where the base of the bullet’s nose (ogive) just contacted the beginning of the riflings (the lands) when the bolt was closed. This bullet seating configuration is referred to as touching the lands, or touching the riflings and is a very important measurement to understand for precision hand-loading. Due to the complex dynamics of internal ballistics which happen in the blink of an eye, the distance a bullet moves out of the case before it engages the riflings is highly critical to precision potential. Therefore, in order to systematically optimize the precision of his handloads, it’s critically important that the precision hand-loader understands how to alter bullet seating depth in relation to the barrel rifling. Part of the required knowledge is understanding how to accurately and repeatably measure the Cartridge Base To Ogive (CBTO) dimension. This is explained in the FULL ARTICLE.
Bryan Litz offers an extended discussion on how to measure CBTO using different tools and methods, including the Hornady OAL gauge. You can read this discussion in the full article found on the Berger Bullets website. CLICK HERE to Read Full Article.
Why Not Use CBTO as a SAAMI Standard?
If CBTO is so important to rifle accuracy, you might ask, “Why is it not listed as the SAAMI spec standard in addition to COAL?” There is one primary reason why it is not listed in the standard. This is the lack of uniformity in bullet nose shapes and measuring devices used to determine CBTO.
Benefits of Having a Uniform CBTO
There is another aspect to knowing your CBTO when checking your COAL as it pertains to performance. With good bullets, tooling, and carefully-prepared cases you can easily achieve a CBTO that varies less than +/- .001″ but your COAL can vary as much as .025″ extreme spread (or more with other brands). This is not necessarily bad and it is much better than the other way around. If you have a CBTO dimension that varies but your COAL dimension is tight (within +/- .002″) then it is most likely that your bullet is bottoming out inside the seater cone on the bullet tip. This is very bad and is to be avoided. It is normal for bullets to have precisely the same nose shape and it is also normal for these same bullets to have nose lengths that can vary as much as .025″.
Summary of Cartridge Base To Ogive (CBTO) Discussion
Here are four important considerations regarding bullet seating depth as it relates to CBTO:
1. CBTO is a critical measurement to understand for handloaders because it’s directly related to precision potential, and you control it by simply setting bullet seating depth.
2. Tools and methods for measuring CBTO vary. Most of the measurement techniques have pitfalls (which may give rise to inconsistent results) that you should understand before starting out.
3. A CBTO that produces the best precision in your rifle may not produce the best precision in someone else’s rifle. Even if you have the same rifle, same bullets, same model of comparator gauges, etc. It’s possible that the gauges are not actually the same, and measurements from one don’t translate to the same dimension for another.
4. Once you find the CBTO that produces the best precision in your rifle, it’s important to allow minimal variation in that dimension when producing quality handloads. This is achieved by using quality bullets, tooling, and properly preparing case mouths and necks for consistent seating.
Many barrel-makers mark the twist rate and bore dimensions on their barrel blanks.
Does muzzle velocity change with faster or slower barrel twist rates? Absolutely, but much less than you might think. Faster twist rates do slow down bullets somewhat, but the speed loss is NOT that significant. With Bartlein .308 Win barrels of identical length and contour, a 1:12″-twist barrel was only 8 fps faster than a 1:8″-twist barrel. That was the result of testing by Applied Ballistics.
The Applied Ballistics team tested six (6) same-length/same-contour Bartlein barrels to observe how twist rate might affect muzzle velocity. This unique, multi-barrel test is featured in the book Modern Advancements in Long Range Shooting, Vol. 1. That book includes other fascinating field tests, including a comprehensive chronograph comparison.
Barrel Twist Rate vs. Velocity — What Tests Reveal by Bryan Litz
When considering barrel twist rates, it’s a common belief that faster twist rates will reduce muzzle velocity. The thinking is that the faster twist rate will resist forward motion of the bullet and slow it down. There are anecdotal accounts of this, such as when someone replaces a barrel of one brand/twist with a different brand and twist and observes a different muzzle velocity. But how do you know the twist rate is what affected muzzle velocity and not the barrel finish, or bore/groove dimensions? Did you use the same chronograph to measure velocity from both barrels? Do you really trust your chronograph?
Summary of Test Results
After all the smoke cleared, we found that muzzle velocity correlates to twist rate at the average rate of approximately 1.33 FPS per inch of twist. In other words, your velocity is reduced by about 5 FPS if you go from a 1:12″ twist to a 1:8″ twist. — Bryan Litz
Savage Test Rifle with Six Bartlein Barrels
Most shooters don’t have access to the equipment required to fully explore questions like this. These are exactly the kinds of things we examine in the book Modern Advancements in Long Range Shooting, Vol. 1. In that book, we present experiments conducted in the Applied Ballistics lab. Some of those experiments took on a “Myth Buster” tone as we sought to confirm (or deny) popular pre-conceptions. For example, here’s how we approached the question of barrel twist and muzzle velocity.
Six .308 Win Barrels from Bartlein — All Shot from the Same Rifle
We acquired six (6) barrels from the same manufacturer (Bartlein), all the same length and contour, and all chambered with the same reamer (SAAMI spec .308 Winchester). All these barrels were fitted to the same Savage Precision Target action, and fired from the same stock, and bench set-up. Common ammo was fired from all six barrels having different twist rates and rifling configurations. In this way, we’re truly able to compare what effect the actual twist rate has on muzzle velocity with a reasonable degree of confidence.
Prior to live fire testing, we explored the theoretical basis of the project, doing the physics. In this case, an energy balance is presented which predicts how much velocity you should expect to lose for a bullet that’s got a little more rotational energy from the faster twist. In the case of the .30 caliber 175 grain bullets, the math predicts a loss of 1.25 fps per inch-unit of barrel twist (e.g. a 1:8″ twist is predicted to be 1.25 fps slower than a 1:9″ twist).
Above, data shows relationship between Twist Rate and Muzzle Velocity (MV) for various barrel twist rates and rifling types. From fast to slow, the three 1:10″ twist barrels are: 5R (canted land), 5 Groove, 5 Groove left-hand twist.
We proceeded with testing all 6 barrels, with twist rates from 1:8″ to 1:12″. After all the smoke cleared, we found that muzzle velocity correlates to twist rate at the average rate of approximately 1.33 fps per inch of twist. In other words, your velocity is reduced by about 5 fps if you go from a 1:12″ twist to a 1:8″ twist. [Editor: That’s an average for all the lengths tested. The actual variance between 1:12″ and 1:8″ here was 8 FPS.] In this case the math prediction was pretty close, and we have to remember that there’s always uncertainty in the live fire results. Uncertainty is always considered in terms of what conclusions the results can actually support with confidence.
This is just a brief synopsis of a single test case. The coverage of twist rates in Modern Advancements in Long-Range Shooting Vol. 1 is more detailed, with multiple live fire tests. Results are extrapolated for other calibers and bullet weights. Needless to say, the question of “how twist rate affects muzzle velocity” is fully answered.
Other chapters in the book’s twist rate section include: · Stability and Drag — Supersonic
· Stability and Drag — Transonic
· Spin Rate Decay
· Effect of Twist rate on Precision
Other sections of the book include: Modern Rifles, Scopes, and Bullets as well as Advancements in Predictive Modeling. This book is sold through the Applied Ballistics online store. Modern Advancements in Long Range Shooting is also available as an eBook in Amazon Kindle format.
Need a top-notch Ballistics App for your iPhone, iPad, or iPod? Start with Ballistic: Advanced Edition (AE), the number 1 (i.e. most installed) App for iOS systems (iPhones and iPads). Ballistics AE (Advanced Edition) is the most popular iOS ballistics program for many good reasons. It offers a full feature set with Ballistic Solver, Ballistic Comparison (with up to 8 projectiles), Target Log (records group sizes), Advanced WindKit, and more. The Ballistic: Advanced Edition software is easy to use, with nice controls. Underneath it all is the proven JBM Ballistics calculator. And here’s the kicker — this excellent mobile App software is now FREE to download and install on iPhones and iPads!
This Video Explains How to Set Up and Use Ballistic: Advanced Edition
Full-featured and easy to use, Ballistics AE has been refined over many years, and it supplies rock-solid solutions derived from JBM Ballistics solver (created by James B. Millard). Unlike some other Apps, Ballistics AE is STABLE on iPhones (with various OS levels). What’s cool is that Ballistics AE is now available for FREE for both iPhones and iPads. This software is now provided by Federal Premium Ammunition, with in-App purchase functionality.
We’ve used the Ballistic: Advanced Edition program on an iPhone 5S, iPhone 6, and iPad, and it performed well. Here are some of the features we liked:
1. Mirrors output from online version of JBM Ballistics we often use for initial calculations.
2. Controls are simple to use and (mostly) intuitive.
3. Handy comparison feature lets you compare ballistics for different projectiles side by side.
4. Advanced Wind Kit allows you to account for complex wind situations.
5. Projectile and BC Databases are very comprehensive.
6. Software is regularly updated to match Apple OS changes.
This article is Copyright 2023 AccurateShooter.com. No republication is authorized. Any appearance of this story on another site obliges that site to pay liquidated damages and/or licensing fees.
Close-up view of a sectioned case. This one here was “fixin’ to pop”, observed Glen Zediker.
Here are highlights from an article Glen Zediker wrote for the Midsouth Blog. In that article Glen, who sadly passed away in 2020, focused on cartridge brass. Glen identified the most common failures that appear with brass that has been shot multiple times, or which has been fired at excessive pressures. Glen explained some simple ways to check your cartridge brass to detect “early warning signs” of case failure, particularly case head separation, which can be very dangerous.
How Cases Degrade with Multiple Firings By Glen Zediker
This article explains when, and then how, to check after the progress of changes commencing with the firing on a new case. It’s the “progress of degeneration,” in a way of looking at it because the concern is getting a handle on when enough change in the brass has come about to require attention. Or abandonment. As said then, for me that’s 4 firings. That, as said last time, is when I might see changes that need attention. Also as said, that figure didn’t come out of a hat, but from my own notes in running my competition NRA High Power Rifle loads. [Editor’s Note: With Lapua brass, using moderate loads, in bolt-action rifles, we typically get about 10 good (match-worthy) firings. But if you anneal your Lapua brass, and run modest pressures, Lapua brass can perform well for 20 or more load cycles.]
The areas most affected are the case neck and case head area. Case neck walls get thicker [but] the case head area body walls get thinner. Primer pockets get shallower and larger diameter.
This case shows a cracked neck AND a crack (separation) above the case head. Zediker says it is “rare to see one case with both of the most common failures. [This case] was attacked by an M14.”
Case Head — Causes of Separation and Cracking
When a case is under pressure during firing, the brass, like water, flows where it can, where it’s more free to move. Of course, the chamber steel limits the amount it can expand. The case shoulder blows fully forward and the case base is slammed back against the bolt face. There is, therefore and in effect, a tug on both ends — it gets stretched. The shoulder area is relatively free to expand to conform to the chamber, but the other end, the case head area, is not. Since that’s the area of the case with the thickest walls, it doesn’t expand “out” much at all. What it does is stretch. The “case head area,” as I refer to it here, is the portion of the case above the web, which is just above the taper that leads in to the extractor groove. The “area” extends approximately an eighth-inch up the case body.
Here’s a “pressure ring.” You’ll see this after firing, if you see it. And, if you see it, that case is done. The bright ring indicates excessive stretching, which indicates excessive thinning. If you see a ring circling the case, noticeable because it’s lighter color than the case body, and it’s in this area, I’d say that case is done. And that’s right where a “head separation” occurs. It can crack and also blow slap in two, and that’s the “separation” part of case head separation.
Photo courtesy GS Arizona.
This is a spot to keep close watch on as cases age. It is also the area that is more “protected” by sizing with less case shoulder set-back. That is, pretty much, where the freedom for the stretching movement in this area comes from (the case shoulder creates a gap). If you’re seeing a sign that a head separation [might happen with relatively few firings], chances are the shoulder set-back is excessive, and also… the load pressure level.
Bent Paper Clip Case-Wall Gauge
Editor: You can use a bent paper clip to detect potential case wall problems. Slide the paper clip inside your case to check for thin spots. GS Arizona explains: “This simple little tool (bent paper clip) will let you check the inside of cases before you reload them. The thin spot will be immediately apparent as you run the clip up the inside of the case. If you’re seeing a shiny line on the outside and the clip is really hitting a thin spot inside, it’s time to retire the case.” Photo by GS Arizona.
Monitor Primer Pocket Dimensional Changes
Another case-head-area and pressure-related check is the primer pocket. As said, the primer pocket will get larger in diameter and shallower in depth each firing. As with many such things, the questions are “when” and “how much,” and the main thing, “how much?”
If the pocket gets excessively shallow, and that’s judged by a primer that seats fully but isn’t at least a tick below flush with the case base, there could be function issues. There’s a risk of a “slam-fire” with a semi-auto that uses a floating firing pin, and, if there is actual protrusion, that has the same effect as insufficient headspace. A primer pocket uniformer can reset the depth of a shallowed primer pocket to what it should be, but the real test for me is how easily the next primer seats into it. If it’s significantly less resistance, I’ll say that case is done. Shallower can be refurbished. That’s a primary function of a primer pocket uniformer. Larger diameter, though, can’t be fixed. I’ve mentioned in another article or two that, any more at least, my main gauge of load pressure has become how much primer pocket expansion there’s been.
One of our Forum members complained that he wasn’t able to set his primers flush to the rim. He tried a variety of primer tools, yet no matter what he used, the primers still didn’t seat deep enough. He measured his primers, and they were the right thickness, but it seemed like his primer pockets just weren’t deep enough. He was mystified as to the cause of the problem.
Well, our friend Boyd Allen diagnosed the problem. It was the decapping rod. If the rod is adjusted too low (screwed in too far), the base of the full-diameter rod shaft (just above the pin) will contact the inside of the case. That shaft is steel whereas your case is brass, a softer, weaker metal. So, when you run the case up into the die, the shaft can actually stretch the base of the primer pocket outward. Most presses have enough leverage to do this. If you bell the base of the primer pocket outwards, you’ve essentially ruined your case, and there is no way a primer can seat correctly.
The fix is simple. Just make sure to adjust the decapping rod so that the base of the rod shaft does NOT bottom out on the inside of the case. The pin only needs to extend through the flash hole far enough to knock the primer out. The photo shows a Lyman Universal decapping die. But the same thing can happen with any die that has a decapping rod, such as bushing neck-sizing dies, and full-length sizing dies.
Whenever you use a die with a decapping pin for the first time, OR when you move the die to a different press, make sure to check the decapping rod length. And it’s a good idea, with full-length sizing dies, to always re-check the height setting when changing presses.
There are a variety of decapping dies currently on the market, with models available from LEE, Lyman, Hornady, RCBS, Redding, and Sinclair Int’l.
LEE Universal Decapping Die Costs Just $11.49
Speaking of decapping tools, Midsouth Shooters Supply sells the LEE Universal Decapping Die for just $11.49 (item 006-90292), a very good deal. There are many situations when you may want to remove primers from fired brass as a separate operation (prior to case sizing). For example, if your rifle brass is dirty, you may want to de-cap before sizing. Or, if you load on a progressive press, things will run much more smoothly if you decap you brass first, in a separate operation.
Decapping Dies for Cases with Smaller Flashholes
TAKE NOTE: Some Euro Small Flash Holes are spec’d at 1.5mm or 0.059″, and max out at about .062″, so these need a smaller die pin.
The low-cost LEE Universal Decapping Die will work with cartridges from 17 Fireball all the way up to big Magnums. However, NOTE that the decapping pin supplied with this Lee die is TOO LARGE for LAPUA 220 Russian, 6mmBR, 6.5×47, 6.5 Creedmoor, .308 Win (Palma) and Norma 6 PPC flash holes. Because the pin diameter is too large for these brass types, you must either turn down the pin, or decap with a different tool for cases with .059-.062″ flash-holes.
Sinclair Int’l offers a Stainless Decapping Die that comes with BOTH .080 and .060 Pins. The $46.99 die ships with three decapping pins for standard .080″ flash holes, and two pins for .060″ flash holes.
Redding makes a Universal Decapping Die with an optional smaller-diameter decapping rod for the smaller .059-.062″ flash holes found on the BR and PPC cases. The use of this die is explained in the video below:
If you don’t match your ammo to your chamber, bad things can happen, that’s for sure. A while back, Forum member BigBlack had an experience at the gun range that reminds us of the importance of safety when shooting. He encountered evidence that someone had fired the wrong cartridge in a 7mm WSM rifle. The problem is more common than you may think. This Editor has personally seen novices try to shoot 9mm ammo in 40 S&W pistols. BigBlack’s story is along those lines, though the results were much more dramatic. It’s too bad a knowledgeable shooter was not nearby to “intervene” before this fellow chambered the wrong ammo.
7mm-08 is Not the Same as a 7mm WSM
BigBlack writes: “I know this has probably been replayed a thousand times but I feel we can never be reminded enough about safety. This weekend at the range I found a ruptured case on the ground. My immediate thoughts were that it was a hot load, but the neck area was begging for me to take a closer look, so I did. I took home the exploded case and rummaged through my old cases until I found a close match. From my investigative work it appears someone shot a 7mm-08 in a 7mm WSM. Take a look. In the above photo I’ve put together a 7mm WSM case (top), the ruptured case (middle), and a 7mm-08 case (bottom).”
The photo reveals what probably happened to the 7mm-08 case. The shoulder moved forward to match the 7mm WSM profile. The sidewalls of the case expanded outward in the much larger 7mm WSM chamber until they lacked the strength to contain the charge, and then the case sides ruptured catastrophically. A blow-out of this kind can be very dangerous, as the expanding gasses may not be completely contained within the action.
Can’t Happen to You? Think Again.
This kind of mistake — chambering the wrong cartridge — can happen to any shooter who is distracted, who places even a single wrong round in an ammo box, or who has two types of ammo on the bench. One of our Forum members was testing two different rifles recently and he picked up the wrong cartridge from the bench. As a result, he fired a .30-06 round in a .300 Win Mag chamber, and the case blew out. Here is his story:
“I took two of my hunting rifles I have not used for over 25 years to the range yesterday to get new scopes on paper, a .30-06 and .300 Win Mag. I had four boxes of old Winchester factory ammo (two of each cartridge), which had near identical appearances. I accidentally chambered a .30-06 round in the Sako .300 Win Mag rifle. It sprayed powder on my face and cracked the stock at the pistol grip. If I had not been wearing safety glasses I might be blind right now.
You should always wear protective eyewear, EVERY time you shoot.
“I feel lucky and am very thankful for being OK — other than my face looks funny right now. I am also grateful for learning a valuable lesson. I will never put two different cartridges on the bench at the same time again.”
“The overturning moment MW tends to rotate the bullet about an axis, which goes through the CG (center of gravity) and which is perpendicular to the plane of drag….
Ruprecht Nennstiel, a forensic ballistics expert from Wiesbaden, Germany, has authored a great resource about bullet behavior in flight. Nennstiel’s comprehensive article, How Do Bullets Fly, explains all the forces which affect bullet flight including gravity, wind, gyroscopic effects, aerodynamic drag, and lift. Nennstiel even explains the rather arcane Magnus Force and Coriolis Effect which come into play at long ranges. Nennstiel’s remarkable resource contains many useful illustrations plus new experimental observations of bullets fired from small arms, both at short and at long ranges.
Shadowgraph of .308 Winchester Bullet
A convenient index is provided so you can study each particular force in sequence. Writing with clear, precise prose, Nennstiel explains each key factor that affects external ballistics. For starters, we all know that bullets spin when launched from a rifled barrel. But Nennstiel explains in greater detail how this spinning creates gyroscopic stability:
“The overturning moment MW tends to rotate the bullet about an axis, which goes through the CG (center of gravity) and which is perpendicular to the plane of drag, the plane, formed by the velocity vector ‘v’ and the longitudinal axis of the bullet. In the absence of spin, the yaw angle ‘δ’ would grow and the bullet would tumble.
If the bullet has sufficient spin, saying if it rotates fast enough about its axis of form, the gyroscopic effect takes place: the bullet’s longitudinal axis moves into the direction of the overturning moment, perpendicular to the plane of drag. This axis shift however alters the plane of drag, which then rotates about the velocity vector. This movement is called precession or slow mode oscillation.”
Raise Your Ballistic IQ
Though comprehensible to the average reader with some grounding in basic physics, Nennstiel’s work is really the equivalent of a Ph.D thesis in external ballistics. You could easily spend hours reading (and re-reading) all the primary material as well as the detailed FAQ section. But we think it’s worth plowing into How Do Bullets Fly from start to finish. We suggest you bookmark the page for future reference. You can also download the complete article for future reference and offline reading.
At the request of our readers, we provide select “Deals of the Week”. Every Sunday afternoon or Monday morning we offer our Best Bargain selections. Here are some of the best deals on firearms, hardware, reloading components, optics, and shooting accessories. Be aware that sale prices are subject to change, and once clearance inventory is sold, it’s gone for good. You snooze you lose.
NOTE: All listed products are for sale to persons 18 years of age or older. No products are intended for use by minors.
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4. Amazon — Frankford Arsenal Intellidropper, $149.90
⏺ Save 22% or more on excellent powder scale/dispenser
A good electronic powder scale/dispenser lets you more precisely with greater charge-weight consistency. The Frankford Arsenal Intellidropper delivers 0.10 (one-tenth) of a grain accuracy. This modern, easy-to-use machine also connects via Bluetooth to a very handy App on your phone that stores your loads for various cartridge and bullet types. Priced at just $149.90 on Amazon, this is an awesome deal. This same Intellidropper Platinum sells for $229.99 elsewhere — $80 more than the Amazon price.
5. Creedmoor Sports — Lapua, Peterson, ADG Brass on Sale
⏺ High-quality brass from major makers now available
Right now Creedmoor Sports is running a major Sale on Cartridge brass from Lapua, Peterson, and ADG. If you need a modern cartridge such as the 28 PRC, or need a large magnum for your F-Open or ELR rifle, now is a good time to buy. For example, Lapua-made .300 PRC brass is available now at $159.95 per hundred. Along with these big Magnums, Creedmoor Sports also has Peterson 6mm Dasher brass on sale at $53.50 for 50 cases.
6. Natchez — Frankford Quick-N-Easy Case Tumbler Kit, $79.99
⏺ We’ve used this Combo Kit for many seasons — very good value right now
Keeping your brass clean is important (and essential if you anneal). If you’re looking for a new, affordable setup to clean cartridge brass, consider the Frankford Arsenal Quick-N-EZ Case Tumbler Master Kit. You get everything needed to dry-tumble your brass and remove the media. This is all available now for a very low $79.99. You could pay that much for a good vibratory tumbler alone, yet this combo kit includes tumbler, media separator, bucket, brass polish, and media.
7. CDNN Sports — Field Sport Reflex Dot Sights, $29.99
⏺ Four handy 1X Reflex Dot sights, each just $29.99 — a real bargain
Red/Green Dot sights work well for pistols, rifles, and shotguns. These Reflex-type Dot sights permit fast target acquisition, and work great in low light situations, making them well-suited for home defense use. Right now Field Sport Red/Green Dot (Reflex) sights are on sale for just $29.99. For gun games, we like the model with four reticle types and 5 accessory rail positions. For hunting use, consider the 1×50 model with wide field of view.
8. Amazon — Frankford Arsenal Funnel Kit, $26.34
⏺ This static-free funnel kit works great — perfect fit to necks
Handloaders need a good funnel to transfer powder into their brass. Ideally the funnel should closely fit the cartridge necks to minimize spillage. A great choice is the Frankford Arsenal Powder Funnel Kit on sale now for $26.34 (25% OFF). This quality funnel kit offers EIGHT (8) funnel nozzles with diameters that precisely fit nearly all popular cartridge types. Manufactured from static-free aluminum with a black chrome finish, this powder funnel easily slides onto case necks without hang-ups or static.
9. Target Sports USA — One Day Super AMMO+ Sale, 9/19/2023
⏺ Get 16% off ammunition with membership, plus big F150 give-away
Target Sports USA is running its inaugural AMMO+ Day this week. On Tuesday, September 19, 2023, all AMMO+ members will DOUBLE their savings — getting 16% off select in-demand ammunition. That 16% discount is double the regular 8% savings (and FREE shipping) offered to AMMO+ members. In addition, all AMMO+ members will be entered to win a brand-new Ford F-150 truck! NOTE: to get the Double Savings, you must be an AMMO+ member, which costs $95.00, however, no purchase or membership is necessary to enter the contest. CLICK HERE for more information.
10. Locked&Loaded — CCI Blazer 9mm Ammo, $109.99 500 rds
⏺ Quality 9mm brass-cased ammo at lowest price we’ve seen in years
CCI makes very reliable pistol ammo with reloadable brass cases. Right now you can get 500 rounds of CCI Blazer 9mm FMJ ammo for just $109.99 at LockedLoaded.com. That price works out to just $11.00 per 50-round box — a fantastic price. This very affordable 115gr Blazer 9mm ammo is excellent for practice/training, and it is more reliable than commercial reloads.
⏺ Great product we use — cleans well with way less brushing
At major F-Class matches, one cleaning product was mentioned over and over again and for good reason. Sharp Shoot R Wipe-Out foaming bore cleaner is a no-nonsense, easy-to-use bore cleaner that does a great job. We get best results with two applications of Wipe-Out after some wet patches. If you’re tired of long brushing sessions, give Wipe-Out a try — it really reduces brushing required. This is a very good deal. The same 5 oz. can sells for up to $20 elsewhere.
Norma has released a fascinating video showing how bullets, brass, and ammunition are produced at the 
If you wonder how ammo is made, starting with raw metal, check out this video from 
Effects Of Cartridge Over All Length (COAL) And Cartridge Base To Ogive (CBTO) – Part 2
