For some applications, we prefer a non-bushing FL die over a bushing die. Shown here are three Forster full-length sizing dies, with necks honed to three different dimensions: 0.265″, 0.266″, and 0.267″.
The Honed Full-Length Sizing Die Option
There are many good options in full-length (FL) sizing dies. Most precision hand-loaders prefer FL dies with neck bushings. These let you adjust the “grip” on your bullet by using larger or smaller bushings. FL bushing dies are available from Whidden Gunworks, Forster, Redding and other makers.
Conventional, non-bushing full-length sizing dies can create ultra-accurate ammo with very low run-out. But many conventional non-bushing FL dies have an undersized neck diameter so you end up with excess neck tension, and you work the brass excessively.
There is another effective option, one that promises extremely low run-out. The honed FL die is a full-length sizing die that has the necked honed to provide a precise fit to the case-neck. When done right, honed FL dies produce extremely straight ammo — as there are no issues with bushing alignment (or bushings that are not perfectly concentric). This Editor owns honed dies from Forster, Redding, and Whidden Gunworks. They all perform extremely well, delivering match ammunition with extremely low run-out measured with a 21st Century Concentricity Gauge.
In one of the most popular articles we’ve ever published, Bugholes from Bipod, California shooter “Froggy” explained why he prefers honed dies for his tactical ammo.
Q: Do you FL size every time? Do you use custom dies?
Absolutely, I full length resize all of my brass every time I reload. And guess what? I’ve never had a feeding problem.
I do use a modified sizing die, without bushings. My FL resizing die has been custom-honed in the neck area to give .0015″ press fit on the bullet. I also put a slightly larger radius at the neck shoulder junction. I feel that this helps to seal the chamber. With this die, I get consistent neck tension every time–without bushings. Bushings are useful when you’re fishing around for a good load. But once you find the right amount of sizing for ideal neck tension, you can do this better with a customized FL die.
6.5 Guys Review Forster Honed Full-length Dies
The 6.5 Guys have reviewed honed FL sizing dies from Forster, explaining the pros and cons of this type of reloading die. They explained that, if you load a wide variety of bullets from different manufacturers, you many want to stick with a Bushing FL die. However, if you have settled on a particular bullet and found the “ideal” neck tension, then a honed die may make sense.
In this Gear Update, the 6.5 Guys discuss a service offered by Forster Products to custom hone the neck diameter of its full-length sizing dies to the customer’s specifications (to the thousandth). Whidden Gunworks also offers custom-honed FL dies.
This article is Copyright 2023 AccurateShooter.com. Any publication on another website is unauthorized and obligates monetary compensation and statutory damages.
Cheaper Than Dirt (CTD), a Texas-based vendor of firearms, gun accessories, and ammo, has created a very complete web page on AR-15 assembly from start to finish. If you are thinking of building an AR, or upgrading your upper, trigger group, or buttstock, we recommend that you read CTD’s DIY ARs — Building Your Own AR-15 page. This illustrates all the components you will need for a complete AR build.
In addition, the page has a series of videos showing how to assemble each element of the AR-15. We’ve included five of those videos in today’s Saturday Movie Showcase. There a total of ten CTD AR-15 videos in the series. View them all on the CTD AR-15 Playlist on YouTube.
Then, as a closer, we offer another video — the Ten Mistakes to Avoid When Building an AR-15. Worth watching BEFORE you start an AR project, this useful video now has 2.6 million views!
Installing the Fire Control Group
Installing the Safety Selector and Pistol Grip
Installing the Take-Down Pin and Buffer Tube
Installing the Bolt Catch
Field-Stripping the Bolt-Carrier Group
Mistakes to Avoid When Assembling an AR-Platform Rifle
This popular Tactical Toolbox video (with 2.6 million views) is definitely worth watching BEFORE you start your own AR project. It explains the common mistakes that even careful builders can make when assembling an AR-type rifle.
Need some informative reading material for winter days? Here’s a vast resource available free from Sierra Bullets. Here are links to over 60 articles with information on bullets, ballistic coefficients, wind drift, up/down angles, temperature effects, tailwind effects and much more. Most of these resources come from the respected Sierra Reloading Manuals, 4th and 5th Editions. There are enough articles to read one per week for a year!
The U.S. Army Marksmanship Unit regularly publishes reloading “how-to” articles on the USAMU Facebook page. One very good article, part 5 of a 6-part series, focused on Progressive Presses. This article explains proper procedures for Auto-Indexing Progressives, which advance the shell-plate with every pull of the handle. Auto Progressives are very efficient, but they also require special attention and focus, because so many things are happening at once. You need to train yourself to watch every station. If you run a progressive press now, or are considering getting a progressive, we recommend you read this article. Visit the USAMU Facebook page for other helpful handloading guidance.
Progressive Loading Presses — Self-Advancing Shellplate Type
Recently, we addressed manually-operated progressive presses for the beginning handloader. This type press requires one to manually advance the shellplate after each handle stroke. An advantage for beginners is that nothing happens at any station until the loader wants it to. This helps users avoid problems from clearing malfunctions without noticing that the shellplate has advanced itself. (Read Previous USAMU Article on Manual Progressives.)
The next, more luxurious type progressive press advances the shellplate automatically whenever the handle is cycled. [Editor: This is also called an “Auto-Indexing” Progressive Press.] Typically, each stroke automatically sizes and primes a case, operates the powder measure (if used) and seats a bullet. Some also have case feeders that automatically put a new case in the shellplate with every cycle. Others require the loader to insert a case each cycle. With both types, the loader usually puts a bullet on each sized/primed/charged case.
[CAVEAT: While our Handloading Shop has several progressive presses, ALL of our powder charges are thrown/weighed by hand. We do not use powder measures on our presses. Our progressives are used for brass preparation, priming, seating, etc., but not for fully-progressive loading.]
The manually-advanced press can be a boon to beginners, but as one gains experience it can be a mixed blessing, depending on one’s style. If one pays close attention to every operation and loads without distractions, the manual press is very reliable and allows full scrutiny of each round as it is loaded. However, if one easily drifts into day-dreaming, or isn’t focused on paying careful attention at all times, the manual progressive can be a bit of a liability. The opportunity for forgetting a powder charge, leading to a squib load, is ever-present. [Editor: A lock-out die can help reduce the risk of a squib load, or a double-charge. See below.]
The automatically-advancing progressives help prevent this by ensuring a powder charge will be dropped each time the handle is operated. Experienced handloaders often appreciate this feature due to the savings of time and effort. Individual preferences between the two press styles are influenced by several factors. These include one’s comfort with more- vs. less-complicated mechanisms, how often one changes calibers (case feeders often must be converted, in addition to dies and shellplates), how many rounds one loads annually, relative ease of changing primer mechanisms from small to large, etc. Automatic progressives and their caliber conversion kits tend to be significantly more expensive than manual progressives and caliber conversions from the same maker.
One USAMU handloader, who likes simple, bullet-proof machines and maximum efficiency when converting presses, owns two manually-advanced progressives. One is set up for large primers, and the other for small primers. He can change calibers in the twinkling of an eye. As he loads for many different calibers, this fits his style. Another handloader here is just the opposite. He loads for a few calibers, but in larger quantities. He much prefers his self-advancing press with case-feeder for its speed. He makes large lots of ammo in a given caliber before switching, to improve overall efficiency. His caliber conversion kits are more expensive than those for the manually-advanced progressive, but he uses fewer of them.
Whichever type one chooses, it is VERY important to buy quality gear from a manufacturer with a long, well-established track record for quality, durability and good customer support. Avoid jumping on the “latest, greatest” model until it has a proven track record. For example, this writer knows a loader who got a brand-new, expensive, self-advancing model press some years back, shortly after its introduction. As is too often the case these days, the manufacturer released it before all the “bugs” were worked out.
Better Safe Than Sorry — the RCBS Lock-Out Die
RCBS Makes a “Lock-Out Die” that senses the powder charge. This will halt the Progressive press if you have a double charge, or an undercharge. Your Editor has the Lock-Out Die on his RCBS Pro 2000. It has “saved his bacon” a half-dozen times over the years. It can be used on Dillon and Hornady progressives as well as RCBS machines.
It would not fully seat primers to the correct depth. No amount of adjustment, extra force, or fiddling would do better than to seat primers barely flush with the case head. Any inattention could result in a slightly “high” primer, protruding above the case head. It created a risk for slam-fires, particularly in semi-autos without spring-retracted firing pins, such as the M1 or M1A. In desperation, he had a machinist buddy study the problem and machine a new part to correct it. No dice. Its engineering didn’t permit full primer seating, even with extended parts. He now wishes he’d heeded his shooting buddies’ advice to stick with the “tried and true,” reliable performer they all used.
Whichever press one selects, see if the maker has a kit or list of commonly-replaced parts. Having needed springs, pins, etc. on hand in the rare event that one breaks or “goes missing” can save the day when one is busy loading for a match! Another tip for improving one’s overall loading efficiency (rounds loaded with minimal set-up/tear-down time) is to plan one’s handloading by primer size. For example, if your machine is set to use small primers, load all the calibers that you intend to that take small primers, before converting the press to load large-primer calibers.
In our next chapter, we’ll discuss peculiarities of progressive loading for rifle cartridges, with remedies for problems such as excessive cartridge-case headspace variation when sizing, tips for ensuring best powder charge consistency, and so on. Until then, be safe, and good shooting!
Thousands of new products will be on display at SHOT Show 2025, the major gun industry trade show held each January in Las Vegas. The official SHOT Show Product Planner offers a “sneak peak” at 242 new-for-2025 products for hunters and shooters. More will come in the weeks ahead. Here are eight interesting new products for gun owners and reloaders. Since these are all recently-released items, we haven’t been able to test them yet. Product profiles are based on descriptions provided by the manufacturers. We will run a separate feature on new pistols and rifles that will debut in 2025.
SPACE Smart Safes offer real-time access, remote connectivity, 2-factor security, and advanced protection, making them safer and smarter than ordinary safes. The Smart Safe offers notable features: Touchscreen: The front interface offers settings for managing fingerprints, accessing PIN recovery options, and adding users. Live Video Tracking: Interior and exterior cameras accessed via mobile App show who attempts access and what they touch. Lockdown Mode: When activated, the screen becomes unusable, a loud alarm sounds, and a warning is displayed. Two-factor authentication: 2FA adds an extra layer of security and protection
HCA’s hybrid barrel-wrapping method provides the strength of parallel fiber orientation with the classic look and pressure control of filament winding. Made with high-quality, stress-relieved and cryogenically-treated 416R stainless steel barrel cores, these HCA Barrels feature a high-modulus carbon composite with a stress-free mechanical and chemical bond (HCA’s proprietary fiber orientation and hybrid wrap). With high strength-to-weight ratio, these barrels dissipate heat faster than traditional steel barrels and hold up to high shot-string volumes without degrading accuracy. Barrel are hand-wrapped and inspected visually and with precise measuring equipment. These barrels are hand-lapped and slugged to achieve less than .00015″ land/groove variation from breach to muzzle.
New Goliath™ Big Bore Bipods are purpose-built for long range precision shooting with customizable pan and tilt settings. Goliath bipods are extra wide, low, and sturdy with tactile oversized adjustments. These strong bipods are .50 Cal-rated. The UTG® Goliath Bipod features a wide, stable 60° open angle with independent tension adjustable tilting and panning up to 40° and 28°. The 3-position foldable and height-adjustable legs lock securely and have oversized rubber feet. The modular base is equipped with a tension adjustable Quick Release Picatinny mount, with future QR ARCA mount options. There are two models: TL-BPFS02Q with 8.01″ – 12.24″ height and TL-BPFS03Q with 5.90″ – 8.05″ height.
This brilliant innovation could truly be a big game-changer for handgun competitors. The new SG Sight Pro “smart shooting glasses” from Shooters Global feature a video camera that can record your shooting sessions. In addition, this advanced safety eyewear boasts a Heads-Up Display that connect to SG Shot Timer and can display various information on the lens. The built-in camera allows you to record first-person videos of your shooting sessions, with overlay of shot times and other data from SG Timer and SG Pulse. Note: The camera module can be sold separately and adjusted to different eye protection products. NOTE: This item is so new it is not yet shown on the Shooters Global website.
The hi-viz orange Action-Chek Gun Wrap serves to prevent accidental discharge of firearms. Use of these Gun Wraps will introduce a cautionary step before one puts a finger on the trigger. The Action-Chek provides a visual warning that firearms should be first checked for loaded condition before handling such as in training, target shooting, or storage settings. Observable from a distance, the Action-Chek indicates that the firearm chamber is empty in compliance with the facility, competition or other special event rules. The standard gun wrap configuration covers most controls of firearms when properly installed. The Action-Chek wrap must be removed prior to firearm use. This serves as a more significant safety protection than simple empty chamber indicators.
The AKASO Seemor is the world’s first AI-ISP full-color night vision goggle system. By combining the AI-ISP technology widely used in the automotive industry with 1/1.79″ CMOS sensors, Seemor achieves superior color reproduction and a visual range of over 1640 feet (500m), surpassing its competitors even in darker environments. Additionally, Seemor features two modes, allowing you to switch between AI full-color mode and a 7-level IR black-and-white mode, providing an exceptional night vision experience. The Seemor system provides much better color intensity compared to other night vision goggles.
The Kini Motion Sensor can tell you instantly if your firearms, laptop, or other valuable possessions have been moved. Kini’s Discreet, Versatile & Innovative Wireless Technology is designed to boost the security of your valuable or dangerous assets. The advanced, cutting-edge motion sensor delivers swift, reliable alerts to mobile devices, enabling quick responses to unauthorized access and tampering of safes and other secure storage while and ensuring peace of mind. This Motion Sensor provides Immediate SMS notifications within 10 seconds that go to your phone or mobile device. It easily pairs with Wi-Fi, no additional hardware or App required. The unit is efficient — it functions over a year on a single charge.
Thompson Grinders Inc. is a third-generation family-owned business that started in 1964. If you are looking for a company with strong values, you have come to the right spot. No matter if it’s a custom tool, resharpen or in the gun industry. Thompson Grinders, which offers a wide selection of bore reamers, was the first company in the USA that offered standard piloted bore reamers. Our method stabilizes and guides the reamer from start to finish. The best-kept secret is out, and we are honored to be a part of the Shot Show.
Do you ever use military-style brass with swaged primer pockets? Then you can really benefit from the special LEE Ram Swage tool. This innovative swaging tool provides a fast, simple, and efficient method of removing the primer pocket crimp on milsurp brass.
Primer pocket swaging is necessary when reloading brass with crimped primer pockets. Many brands of brass for military (and some law enforcement) applications have this crimp. You may find such primer pocket crimps on a variety of milsurp brass types including: 9mm Luger, LEO .40 S&W, .45 ACP, .223 Rem (5.56×45), .308 Win (7.62×51), and .30-06 Springfield, as well as older European cartridge types such as 6.5×55. If you use a progressive press, this new LEE Ram Swage is a boon. Nothing reduces priming problems on a progressive press more than properly swaged primer pockets.
Why use milsurp brass? Surplus military and police department brass is a great low cost source of cases. It is typically very strong, long-lasting, and can often be acquired for a fraction of the cost of new commercial brass. For example, Lake City 7.62×51 (.308 Win) brass is excellent.
Note: This tool is designed for Boxer-primed cases only, not cases with Berdan Primers.
The Lee Ram Swage works on all single stage presses with 7/8″-14 frame threads, and rams which take common “universal” shell-holders. This new tool features spring-assisted case extraction, and an all-steel case guide. This ensures that your cases will be positively centered on the push rod. The swage holder, large or small, installs in seconds into your press ram with no adjustments required.
LEE’s engineers devised a clever “Shell-holderless design” for the LEE Ram Swage. This allows you to swage any small or large primer pocket, without swapping to a different size shell-holder. The hardened steel swage punch is automatically extracted from the primer pocket by five disc springs. The complete LEE Ram Swage set includes one guided 7/8″-14 threaded swage push die, with both large and small ram swage holder assemblies.
He who dies with the most toys wins — right? Well Sinclair has another interesting gadget you can add to your reloading bench. The Sinclair Case Neck Sorting Tool lets you quickly sort brass by neck-wall thickness. For those who shoot “no-turn” brass, this can improve neck-tension consistency. Large variances in neck-wall thickness can cause inconsistent neck “grip” on the bullet. Generally, we’ve found that more consistent neck tension will lower ES and (usually) improve accuracy. We know some guys who shoot no-turn 6mmBR brass in competition with considerable success — but their secret is pre-sorting their brass by neck-wall thickness. Cases that are out-of-spec are set aside for sighters (or are later skim-turned).
Watch Case Neck Sorting Tool Operation in Video
How the Case Neck Sorting Tool Works
Here’s how the Sinclair tool works. Cases are rotated under an indicator tip while they are supported on a case-neck pilot and a support pin through the flash hole. The unit has a nice, wide base and low profile so it is stable in use. The tool works for .22 through .45 caliber cases and can be used on .17- and .20-caliber cases with the optional carbide alignment rod. The MIC-4 pin fits both .060 (PPC size) and .080 (standard size) flash holes. Sinclair’s Case Neck Sorting Tool can be ordered with or without a dial indicator. The basic unit without dial indicator (item item 749006612) is priced at $59.99. With this standard tool you can use your own dial indicator with standard specifications. You can also buy the tool complete with dial indicator (item 749007129) for $89.99 (but not currently in stock). IMPORTANT: This sorting tool requires caliber-specific Case Neck Pilots which must be ordered separately.
Editor’s Comment: The purpose of this Sinclair tool is rapid, high-quantity sorting of cartridge brass to ascertain significant case-neck-wall thickness variations. Consider this a rapid culling/sorting tool. If you are turning your necks, you will still need a quality ball micrometer tool to measure neck-wall thickness (to .0005) before and after neck-turning operations.
What did you really want for Christmas? A new rifle? Maybe a new reloading press? A poll of sportsmen and firearm owners by Southwick Associates’ HunterSurvey.com / ShooterSurvey.com asked, “What hunting or target shooting gear are you most hoping to receive this holiday season?” Respondents could select three items from a long list of products.
The most-wished-for items were in the Hunting Apparel category, with 22.3 % of respondents asking Santa for new hunting duds. A new Handgun was second-highest on the list, followed by a Trail Camera at #3, Ammunition at #4, and a Laser Rangefinder at #5.
How do your choices stack up against the survey responses?
Note, the totals of all selections exceeds 100% because survey participants could elect three total choices. Also, since this older survey was specifically directed at hunters (rather than just firearm owners), a number of responses relate to bows and archery equipment.
This NSSF video explains key legal considerations when gifting a firearm.
Proud owner Dirk L. says: “This is my first build — never thought it would be a .308!”
Here’s a handsome F-TR rifle with a beautiful red stock that suits the holiday season. This ruby red beauty was a recent addition to the long-running Pride and Joy Rifle thread in our Shooters’ Forum. The rifle belongs to Forum member Dirk L. (aka “Pinkes”) who hails from South Africa. This is a .308 Win, with 30″ Bartlein barrel, and X-Max action. The stock is a custom composite with carbon fiber for strength and lightness. And yes this rifle shoots as good as it looks. Check out the impressive 5-shot groups below…
X-Max for Xmas — Impressive Metal-work
Along with that beautiful red stock, this F-TR rig has some very cool features, including a South African-crafted X-Max Action. The action designer Piet Welgemoed explains: “The X-Max action body is 17-4PH stainless steel pre-hardened to 44° Rockwell. Bolt and handle are one-piece stainless steel, nitrated to 55° Rockwell 0.2mm deep. Bolt is also fluted. Inside is the firing pin with washers (see below). The washer cuts the lock-time almost by half and also weighs less. The bolt-knob and bolt shroud are CNC aluminum. The action has very tight tolerances.” The complete action with +20 MOA rail and trigger weighs 1.475 kg (3.25 lbs).” Owner Dirk notes that the competition trigger, set at 3.0 ounces, is also Welgemoed’s design.
Wicked Accuracy with Bartlein Barrel, Varget, and 220gr SMKs
This gun has already proven to be a great shooter. Below are two FIVE-shot groups at 100 meters. The group on the left is in the low threes, with three of five shots essentially in one hole. Dirk loads Lapua .308 Palma brass and #2231 200gr Sierra Matchkings, seated 20 thousandths off the lands. The Varget powder and CCI primers drives the 200gr SMKs at 2620 fps.
Brass: Lapua .308 Win Palma (small primer) | Primers: CCI 450 | Powder: Varget
Bullet: New 200gr SMK #2231 | Seating: 0.020″ Off | Velocity: 2620fps
Composite Stock — One of Three by Renier Mostert
And what about that beautiful red stock? The rifle’s owner told us: “This was one of three similar stocks built as a test run by Renier Mostert, a professional composite stock builder and former benchrest shooter from Pretoria, South Africa. Renier was approached by three friends, who were all looking for decent, custom-built FTR composite stocks. There were a number of stocks available to them (mostly imported), but [those] were either made of wood or aluminum. The requirements for the composite stock build was very specific. Aluminum V-Blocks for the actions were required. The stocks had to be light enough to carry some beefy barrels and optics without compromising rigidity and still be within the F-TR weight limit. The three friends supplied Renier with an imported wooden stock as their shape of choice. Although the shape was quite straight-forward, Renier made a few dimensional changes to features which were not symmetrically correct on the sample, and then built a mold from it.”
Renier uses several methods to craft composite stocks for various disciplines: F-Class, benchrest, competition rimfire, hunting, and tactical. For this build he chose to build a shell constructed of a well-planned mix of woven fiberglass cloth and bi-directionally woven carbon fiber with aerospace quality epoxy resin to reduce weight in some areas and increase stiffness in other areas. He used a wet lay-up process where the two halves gets laid up and joined together while still wet to form a complete, continuous shell. The closed mold gets cured under pressure in an oven for several hours at very specific temperatures. After curing, the shell is filled with a high-tech mix of lightweight filler and epoxy resin. The composition of the mix varies in different areas of the stock to facilitate more strength or reduced weight where applicable.
After the initial build, the aluminum hardware was installed. An adjustable cheek piece, Anschutz rail, and adjustable recoil pad mechanism were installed. The stocks were inletted by Renier, while the final fitting and bedding procedures were left for each customer’s gunsmith to complete. The stocks were light enough for the rifles to comfortably be within the F-TR weight limit. A barrel tuner was mounted on one of the rifles, and the rifle still made the F-TR Class weight limit, 8.25 kg (including bipod). The bipod shown in photos in the SEB Joy-Pod.
Paint — Candy Apple Red over Metallic Silver Base
After final gunsmithing, the stocks were returned to Renier Mostert for custom painting. The rifle featured in this article was done in Candy-Apple Red paint from DNA Paints (an Australian company). To get the desired effect, a metallic silver base coat was used, enhanced with a modest amount of medium coarse glitter, followed with multiple layers of candy until the correct shade was achieved. A high-quality automotive clear coat was used to finish off the paintwork.
If you’ve been thinking about some last-minute Christmas shopping at Brownells, here are some money-saving codes. Brownells is currently offering 10% off purchases over $150, $10 off a $100+ purchases, and 10% Off all in-stock Ammunition. In addition, there’s a 3% discount on a wide inventory selection (no minimum purchase required). It’s simple to get these discounts — there are no buyers’ clubs to join, no forms to fill out. Just use the appropriate Discount Code during online check-out.
Brownells Winter Clearance Sale
Along with the discount codes listed below, Brownells is running a Winter Clearance Sale now with major savings on barrels, triggers, firearms, AR lowers, reloading components, optics and more. Currently 126 different items are on sale with discounts up to 50%.
Brownells December Discount Codes
Listed below are the Codes to use. Simply use the appropriate Code for your purchase at Brownells.com. These codes have no listed expiration date, so Brownells could terminate them at any time. Accordingly, we recommend you do your shopping soon. Also if the highest value code no longer works, try a lesser value CODE.
The 
He who dies with the most toys wins — right? Well Sinclair has another interesting gadget you can add to your reloading bench. The Sinclair 
What did you really want for Christmas? A new rifle? Maybe a new reloading press? A poll of sportsmen and firearm owners by Southwick Associates’ HunterSurvey.com / ShooterSurvey.com asked, “What hunting or target shooting gear are you most hoping to receive this holiday season?” Respondents could select three items from a long list of products.
