Here’s a helpful hint for hand-loaders from Sierra Bullets. While this article focuses on Sierra’s new Tipped Match-King bullets, the recommended solutions apply to other bullet types as well. The article explains how sharp edges on a seating stem can cause a ring to be pressed into the bullet jacket — especially with compressed loads that resist downward bullet movement. Here Sierra technician Rich Machholz diagnoses the problem and provides a solution.
Solutions for Ring Marks Caused by Seating Stems
by Sierra Bullets Ballistic Technician Rich Machholz
Now that the new Tipped MatchKing® (TMK) bullets are being shipped and shooters are putting them to use I have received several calls regarding marking on the bullet ogive from the seating stem.
The cause can be traced to one of several things. In the .223 and especially with the long, 77 grain TMK seated at 2.250” or even 2.260” most loads of Varget® and Reloder® 15 are compressed loads, sometimes heavily compressed. This puts a great deal of pressure on the bullet through the seating stem. The result of all this pressure is a mark of varying depth and appearance on the ogive of the bullet. [Editor: We have seen this issue with a variety of other bullet types/shapes as well, including non-tipped VLDs. The solution is profiling the internal cone of the seating stem to match your bullet shape.]
Some older seating stems might even bear against the tip of the bullet which can make a slight bulge in the jacket just below the junction of the resin tip and the copper jacket in a compressed load. If this is the case there is not a ready fix other than calling the die manufacturer and requesting a new deeper seating stem.
Polish Your Seating Stem to Remove Sharp Internal Edges
If the seating stem is of proper depth the culprit most generally is a thin sharp edge on the inside taper of the seating stem. This is an easy fix that can be accomplished by chucking a spare 77 grain bullet in your drill, coating it with valve grinding compound or even rubbing compound or in a pinch even tooth paste.* Remove the seating stem assembly from the seating die. Turn the drill on and put the seating stem recess over the spinning bullet with the polishing compound to break or smooth the sharp edge that is making the offending mark. This might take more than one application to get the proper polish depending upon what you use, but the more you polish the better the blend of angles which will [ensure the stem matches the bullet contours, not leaving a sharp ring].
If the above is a little more than you care to tackle you might try very fine emery cloth twisted to a point that can be inserted into the mouth to the seating stem and rotated to polish the inside to eliminate any sharp edges that might be present.
Load Advice for 77gr TMKs in the .223 Rem
And last but certainly not least. Actually, even though we don’t say you need additional data for the TMKs, remember you are dealing with heavily-compressed loads in some cases because of the additional bullet length. Due to the additional length of these new bullets and in the interest of gaining some room in the case you might consider trying a slightly faster extruded powder like BenchMark or the 4895s or an even more dense powder like the spherical H335®, CFE223 or TAC. The extra room will allow for trouble free bullet seating also.
Good luck and remember we are no further away than your telephone: 1-800-223-8799.
Do you know how gun primers are made — how the explosive elements are applied into those tiny cups? Find out by watching this video filmed at a Federal ammunition factory. It starts out with empty primer cups loaded, 1000 at a time, into trays using vibration (0:05 time-mark). While much of the process is automated, there is still a significant role played by production workers who apply a green, paste-like charging compound to the inside of hundreds of primer cups.
At the 0:17-second time-mark you can see the factory worker “charging” the primers with the priming compound. After the cups are filled, then the plate of cups “mates up with a plate of anvils” (0:40 time-mark). Then the primers are unloaded from trays and inspected.
Primer “Mysteries and Misconceptions” Article
There is an excellent article about primers on the Shooting Times website. This authoritative Shooting Times article explains the fine points of primer design and construction. The author reveals some little-known facts about primers and corrects common misconceptions. Here are some highlights:
Size Matters
Useful Trivia — even though Small Rifle and Small Pistol primer pockets share the same depth specification, Large Rifle and Large Pistol primers do not. The standard pocket for a Large Pistol primer is somewhat shallower than its Large Rifle counterpart, specifically, 0.008 to 0.009 inch less.
Magnum Primers
There are two ways to make a Magnum primer — either use more of the standard chemical mix to provide a longer-burning flame or change the mix to one with more aggressive burn characteristics. Prior to 1989, CCI used the first option in Magnum Rifle primers. After that, we switched to a mix optimized for spherical propellants that produced a 24% increase in flame temperature and a 16% boost in gas volume.
Foiled Again
Most component primers have a little disk of paper between the anvil and the priming mix. It is called “foil paper” not because it’s made of foil but because it replaces the true metal foil used to seal early percussion caps. The reason this little disk exists is strictly a manufacturing convenience. Wet primer pellets are smaller than the inside diameter of the cup when inserted and must be compacted to achieve their proper diameter and height. Without the foil paper, the wet mix would stick to the compaction pins and jam up the assembly process.
Close-up of the Tri-Way Trimmer with clear plastic chip guard removed.
Giraud Tool offers a case trimmer/chamferer device that works with a power drill (or other power source). Giraud’s patented Tri-Way Trimmer is a self-contained unit powered by your drill or motor. Using a sharp carbide blade it will trim your cases to length, deburr, and cut both inside and outside chamfers — all in one pass. That’s pretty impressive for a $120.00 tool that fits in the palm of your hand.
Product Features
1. Fully adjustable for cartridge length (and depth of chamfer).
2. Carbide blade cuts a 15° inside case mouth chamfer and 45° outside chamfer.
3. Case holder supported by sealed ball bearing raceway.
4. Tool includes removable, transparent plastic chip guard.
5. Tool can work in any orientation (vertical, horizontal, or any angle).
The Giraud Tri-Way Trimmer is designed to be powered by a portable hand drill, drill press, or other dedicated rotating power source. The tool indexes off the shoulder of your cases, but the blade adjusts so that cartridge overall length (COAL) can be controlled with precision. Constructed out of 6061-T6 aluminum and 303 stainless steel, the Tri-Way tool should last a lifetime. Note: This tool is not universal. The Tri-Way is dedicated to a single cartridge and “related” cartridges with similar body dimensions. Thus you need a specific tool for each cartridge family. For example, the .308 Win tool will also trim .243 Win, .260 Rem, and 7mm-08.
Do you often load at the range? Or maybe you need to transport loading gear when you travel in your RV. Well here is a smart transport option — a metal box that holds tools, dies, arbor press, case-trimmer, even a ChargeMaster.
Some guys have built their own loading tool-boxes from wood. Other may stuff gear in a couple of plastic range boxes. But clever Chris Covell came up with an even better solution. Chris sourced a handsome, sturdy metal Horse Grooming Box from eBay. Chris reports the multi-feature metal box “works perfectly for reloading. My ChargeMaster is now out of the wind.”
Bullets, Trickler, and Priming Tool on Top
On top, below the hinged metal lid, is a large compartment that holds Covell’s funnels, scales, priming tool, trickler and other vital gear (photo on right). This top compartment is deep enough to handle wide-mouth funnels with no problem.
Slide-Out Drawer with Dividers
Below the top level is a handy sliding drawer with multiple dividers. This is perfect for holding Covell’s inline seating dies, case-neck deburring and chamfering tools, among many other smaller bits and pieces.
In the bottom of the Horse Grooming box is a large compartment that holds bigger gear. In the bottom section, Covell places his RCBS Chargemaster Lite, along with a case-trimming tool, an arbor press, and various other bulky tools. Check it out:
Folks who load at the range need to bring a lot of gear — reloading presses, powder dispensers, scales, funnels, sizing/seating dies, brass prep tools and more. And there may be other important items to transport — such as ammo caddies, LabRadar mounts, over-size rest feet, and even barrel fans. With this metal box you can easily organize (and protect) al that gear. This box was sourced affordably via eBay.
Before you load that new cartridge brass for the first time, run an expander mandrel down the case necks. This will iron out dents and provide more uniform neck tension. Chose a mandrel diameter that provides appropriate neck tension.
Lapua brass is so good that you’ll be tempted to just load and shoot, if you have a “no-turn” chamber. However, some minimal case prep will ensure more uniform neck tension. Keeping your neck tension very uniform allows more consistent bullet seating. That, in turn, usually yields better accuracy, and lower Extreme Spread and Standard Deviation (ES/SD). Lapua brass, particularly 6mmBR, 6.5×47, 6.5 Creedmoor, and .308 Win comes from the factory with tighter-than-optimal necks. Before you seat bullets, at a minimum, you should inside chamfer the case mouths, after running an expander mandrel down the necks. The expander mandrels from both Sinclair Int’l (Brownells, $10.99) and K&M will both leave the necks with enough neck tension (more than .001″) so you can then seat bullets without another operation. We suggest putting a bit of lube on the mandrel before running it down the necks — but remove any lube that gets inside the necks before seating bullets.
Both Sinclair and K&M Tools make a die body specifically to hold expander mandrels. The Sinclair version, is shown above. This $49.99 unit fits caliber-specific expander mandrels which measure approximately .001″ less than bullet diameter for each caliber. This is an updated “Gen II” design that completely captures the mandrel within the die so the mandrel cannot pull out. It also has an O-ring in the die cap that allows the mandrel to self-center within the case neck. Brownells offers two sizes of Sinclair die bodies for expander mandrels: .17 -.338 caliber (#749011715 $49.99); and .357 – .50 caliber (#749008843, $45.99). All Generation II dies are machined from stainless steel and the standard diameter 7/8-14 dies include the Sinclair Stainless Steel Split Lock Ring.
Once you run the Sinclair expander mandrel down the necks of Lapua brass, after you account for brass spring-back, you’ll have about .002″ neck tension*. This will make the process of seating bullets go much more smoothly, and you will also iron out any dents in the case mouths. Once the case mouths are all expanded, and uniformly round, then do your inside neck chamfering/deburring. The same expander mandrels can be used to “neck-up” smaller diameter brass, or prepare brass for neck-turning.
Forum member Mike Crawford adds: “These expanders can also reduce runout from offset seating. Prior to bullet seating, expand the sized necks to force thickness variance outward. With the Sinclair system, the necks will springback fine, and will not be pulled out of center. This leaves plenty of tension, and bullets seated more centered. I do this, even with turned necks, to get improved seating.”
Mandrels vs. Expander Balls on Decapping Rods
If you haven’t acquired an appropriate expander mandrel for your brass, but you DO have a full-length sizing die with an expander ball, this will also function to “iron out” the necks and reduce tension. However, using a die with an expander ball will work the necks more — since you first size them down, then the ball expands them up again. Typically (but not always), run-out is worse when using an expander ball vs. an expander mandrel.
* This .002″ tension is what we have observed with Lapua 6mmBR, 6.5×47, 6.5 Creedmoor, and .308 Win brass. This might vary with much smaller or larger cases, and of course a different brand of brass might yield different results. If you get too little tension with your current mandrel, you can get a smaller-diameter mandrel from 21st Century Innovation, with stainless, Black Nitride, or Titanium nitride versions. The Nitride models have less friction.
If you don’t match your ammo to your chamber, bad things can happen, that’s for sure. A while back, Forum member BigBlack had an experience at the gun range that reminds us of the importance of safety when shooting. He encountered evidence that someone had fired the wrong cartridge in a 7mm WSM rifle. The problem is more common than you may think. This Editor has personally seen novices try to shoot 9mm ammo in 40sw pistols. BigBlack’s story is along those lines, though the results were much more dramatic. It’s too bad a knowledgeable shooter was not nearby to “intervene” before this fellow chambered the wrong ammo.
7mm-08 is Not the Same as a 7mm WSM
BigBlack writes: “I know this has probably been replayed a thousand times but I feel we can never be reminded enough about safety. This weekend at the range I found a ruptured case on the ground. My immediate thoughts were that it was a hot load, but the neck area was begging for me to take a closer look, so I did. I took home the exploded case and rummaged through my old cases until I found a close match. From my investigative work it appears someone shot a 7mm-08 in a 7mm WSM. Take a look. In the above photo I’ve put together a 7mm WSM case (top), the ruptured case (middle), and a 7mm-08 case (bottom).”
The photo reveals what probably happened to the 7mm-08 case. The shoulder moved forward to match the 7mm WSM profile. The sidewalls of the case expanded outward in the much larger 7mm WSM chamber until they lacked the strength to contain the charge, and then the case sides ruptured catastrophically. A blow-out of this kind can be very dangerous, as the expanding gasses may not be completely contained within the action.
Can’t Happen to You? Think Again.
This kind of mistake — chambering the wrong cartridge — can happen to any shooter who is distracted, who places even a single wrong round in an ammo box, or who has two types of ammo on the bench. One of our Forum members was testing two different rifles recently and he picked up the wrong cartridge from the bench. As a result, he fired a .30-06 round in a .300 Win Mag chamber, and the case blew out. Here is his story:
“I took two of my hunting rifles I have not used for over 25 years to the range yesterday to get new scopes on paper, a .30-06 and .300 Win Mag. I had four boxes of old Winchester factory ammo (two of each cartridge), which had near identical appearances. I accidentally chambered a .30-06 round in the Sako .300 Win Mag rifle. It sprayed powder on my face and cracked the stock at the pistol grip. If I had not been wearing safety glasses I might be blind right now.
You should always wear protective eyewear, EVERY time you shoot.
“I feel lucky and am very thankful for being OK — other than my face looks funny right now. I am also grateful for learning a valuable lesson. I will never put two different cartridges on the bench at the same time again.”
Readers who have just recently discovered the Daily Bulletin may not realize that AccurateShooter.com has hundreds of reference articles in our archives. These authoritative articles are divided into multiple categories, so you can easily view stories by topic (such as competition, tactical, rimfire, optics, shooting skills etc.). One of the most popular categories is our Technical Articles Collection. On a handy index page (with thumbnails for every story), you’ll find over 120 articles covering technical and gunsmithing topics. These articles can help you with major projects (such as stock painting), and they can also help you build more accurate ammo. Here are five popular selections from our Technical Articles archive.
Stress-Free Pillar Bedding. Richard Franklin explains how to do a top-quality bedding job, start to finish.
OnTarget Software Review. Our Editors test free software that measures shot groups with great precision. We explain how to use the program and configure advanced features.
Savage Action Tuning. Top F-TR shooter Stan Pate explains how to enhance the performance of your Savage rifle by optimizing the torque settings of the action screws.
Complete Precision Case Prep. Jake Gottfredson covers the complete case prep process, including brass weight sorting, case trimming, primer pocket uniforming, neck-sizing, and, case-neck turning.
Stock Painting Instructions. Step-by-step guide for stock painting by expert Mike Ricklefs. Mike shows both simple coverage and fancy effects.
It’s October, the fall season, and that means rainy, wet weather is on the way in many areas of the country. With rain comes increased moisture in the air, i.e. increased humidity. And that, in turn, can affect how your powders perform by altering their burn rates.
Most shooters realize that significant changes in temperature will alter how powders perform. That’s why you want to keep your loaded ammo out of the hot sun, and keep rounds out of a hot chamber until you’re ready to fire. But there are other factors to be considered — HUMIDITY for one. This article explains why and how humidity can affect powder burn rates and performance.
We’ve all heard the old adage: “Keep your powder dry”. Well, tests by Norma have demonstrated that even normal environmental differences in humidity can affect the way powders burn, at least over the long term. In the Norma Reloading Manual, Sven-Eric Johansson, head of ballistics at Nexplo/Bofors, presents a very important discussion of water vapor absorption by powder. Johansson demonstrates that the same powder will burn at different rates depending on water content.
Powders Leave the Factory with 0.5 to 1.0% Water Content
Johansson explains that, as manufactured, most powders contain 0.5 to 1% of water by weight. (The relative humidity is “equilibrated” at 40-50% during the manufacturing process to maintain this 0.5-1% moisture content). Importantly, Johansson notes that powder exposed to moist air for a long time will absorb water, causing it to burn at a slower rate. On the other hand, long-term storage in a very dry environment reduces powder moisture content, so the powder burns at a faster rate. In addition, Johansson found that single-base powders are MORE sensitive to relative humidity than are double-base powders (which contain nitroglycerine).
Tests Show Burn Rates Vary with Water Content
In his review of the Norma Manual, Fred Barker notes: “Johansson gives twelve (eye-opening) plots of the velocities and pressures obtained on firing several popular cartridges with dehydrated, normal and hydrated Norma powders (from #200 to MRP). He also gives results on loaded .30-06 and .38 Special cartridges stored for 663 to 683 days in relative humidities of 20% and 86%. So Johansson’s advice is to keep powders tightly capped in their factory containers, and to minimize their exposure to dry or humid air.”
Confirming Johansson’s findings that storage conditions can alter burn rates, Barker observes: “I have about 10 pounds of WWII 4831 powder that has been stored in dry (about 20% RH) Colorado air for more than 60 years. It now burns about like IMR 3031.”
What does this teach us? First, all powders start out with a small, but chemically important, amount of water content. Second, a powder’s water content can change over time, depending on where and how the powder is stored. Third, the water content of your powder DOES make a difference in how it burns, particularly for single-base powders. For example, over a period of time, a powder used (and then recapped) in the hot, dry Southwest will probably behave differently than the same powder used in the humid Southeast.
Reloaders are advised to keep these things in mind. If you want to maintain your powders’ “as manufactured” burn rate, it is wise to head Johannson’s recommendation to keep your powders tightly capped when you’re not actually dispensing charges and avoid exposing your powder to very dry or very humid conditions.
Real-World Example — “Dry” H4831sc Runs Hotter
Robert Whitley agrees that the burn rate of the powder varies with the humidity it absorbs. Robert writes: “I had an 8-lb. jug of H4831SC I kept in my detached garage (it can be humid there). 43.5-44.0 gr of this was superbly accurate with the 115 Bergers out of my 6mm Super X. I got tired of bringing it in and out of the garage to my house for reloading so I brought and kept the jug in my reloading room (a dehumidified room in my house) and after a few weeks I loaded up 43.5 gr, went to a match and it shot awful. I could not figure out what was going on until I put that load back over the chronograph and figured out it was going a good bit faster than before and the load was out of the “sweet spot” (42.5 – 43.0 gr was the max I could load and keep it accurate when it was stored in less humid air). I put the jug back in the garage for a few weeks and I now am back to loading 43.5 – 44.0 gr and it shoots great again. I have seen this with other powders too.”
If you have two jugs of the same powder, one kept in a room in your house and one somewhere else where it is drier or more humid, don’t expect the two jugs of the same lot of powder to chrono the same with the same charge weights unless and until they are both stored long enough in the same place to equalize again.
When your cases become hard to extract, or you feel a stiff bolt lift when removing a cartridge, it’s probably time to full-length size your cases, and “bump” the shoulder back. We generally recommend bumping shoulders each time you reload, after the initial fire-forming. Benchrest and F-Class benchrest shooters, running relatively high pressures, typically full-length size every load cycle, bumping the shoulder .001-.003″. High Power shooters with gas guns generally full-length size every time, and may need to bump the shoulders .003″ or more to ensure reliable feeding and extraction.
Use Shims for Precise Control of Shoulder Bump
Some shooters like to set the “default” position for their full-length die to have an “ample” .003″ or .004″ shoulder bump. When they need less bump, a simple way to reduce the amount of shoulder movement is to use precision shims in .001″ (one-thousandth) increments.
Here are reports from Forum members who use the shims:
“Great product. I have my die lock ring(s) adjusted for the shortest headspace length on my multiple chambers 6BRs and 6PPCs. When needing a longer headspace, I just refer to my notes and add the appropriate shim under the lock ring. Keep it simple.” — F.D. Shuster
Mats Johansson writes: “I’ve been using [shims] since Skip Otto (of BR fame) came out with them. I set up my dies with the .006″ shim, giving me the option of bumping the shoulder a bit more when the brass gets old and hardens while still having room to adjust up for zero headspace, should I have missed the original setup by a thou or two. Hunting rounds can easily be bumped an extra .002-.003″ for positive, no-crush feeding. Being a safety-oriented cheapskate, I couldn’t live without them — they let me reload my cases a gazillion times without dangerous web-stretching. Shims are a must-have, as simple as that.” — Mats Johansson
Sinclair Die Shim Kit — Seven Shims for $14.99
Sinclair Int’l (through Brownells) offers a seven-piece set of Sizing Die Shims that let you adjust the height of your die (and thereby the amount of bump and sizing) in precise .001″ increments. Sinclair explains: “Some handloaders will set their die up to achieve maximum sizing and then progressively use Sinclair Die Shims between the lock ring and the press head to move the die away from the shellholder. Doing this allows you to leave the lock ring in the same position. These shims are available in increments of .001″ and work very well.”
Seven Shims from .003″ to .010″
Sinclair’s $14.99 Die Shim Kit (item 22400) includes seven shims in thicknesses of .003, .004, .005, .006, .007, .008, and .010. For ease of use, shim thickness is indicated by the number of notches cut in the outer edge of each shim. Even without looking you can “count” the notches by feel.
SUMMARY: Powder can have a very long shelf life. You need to watch for changes in smell and color. A reddish tinge, almost like rust on the powder, is a bad sign, as is a foul odor, not to be confused with a normal chemical smell. Either of these signs indicate it is time to dispose of your powder by means other than shooting.
Ever wondered about the stability of the propellants in your reloading room? There are some important things you should know about powder storage, to ensure consistent powder performance and safety. Western Powders (which has been acquired by Hodgdon) published an informative Q & A series entitled Dear Labby: Questions for our Ballistics Lab . Here are some excerpts that pertain to powder storage and shelf life. Worried that your powder may be too old? Western’s experts explain how to check your propellants for warning signs.
Proper Powder Storage
Q: I live in southern Arizona where it is very hot. I am told powders will become unstable if stored in an area not air-conditioned. My wife says no powder or primers in the house. Can powder be stored in a refrigerator? What about using a fireproof safe? I would appreciate your ideas. — M.C.
Lab Answer: SAAMI guidelines are pretty clear on issues of storage. They recommend storing smokeless powder in containers that will not allow pressure to build if the powder is ignited — ruling out gun safes and refrigerators.
In their original containers, the lifespan of smokeless powders is quite long, even in hot, arid climates. In fact the lifespan is typically longer than the average handloader would need to store them. Stored safely in a garage or outbuilding, your powder should last years. If you see the powder developing a reddish tint, or giving off a foul odor, it is time to discard it.
Clumps in Powder Container
Q: I ordered some of your Accurate 1680 powder back about in December. I just now opened it … and it is full of clumps. My knowledge tells me that means moisture. Am I wrong? I just now broke the seal and it has been stored in a ammo can with desiccant packs around it and a dehumidifier running 14-16 hours a day. I can’t imagine this being my fault, if this does indicate moisture. I don’t know if the pink part on the label is suppose to be red or not, but it is definitely pink, so if it was red I am wondering if I was shipped an old container? I hope that this isn’t bad and I am stuck with it…
Lab Answer: All powder contains a certain amount of moisture. When the powder is stored or during shipping, it can go through temperature cycles. During the cycling, the moisture can be pulled to the surface and cause clumping. Clumping can also be caused by static electricity if too dry or the powder has limited graphite content. You can break up the clumps before metering and they shouldn’t be a problem. This will not affect the powder performance, so your product is fine. Accurate 1680 labels are designed in Pink. As a side note, specification for testing powder is at 70° F and 60% humidity.
Shelf Life and Packaging Dates
Q: Does powder ever get to old to use and what identifying marks does your company put on the canister for when it is made, You have helped me out a while ago when I asked about keeping my cowboy shooting under 950 fps and it works great less stress on the hand and the recoil is very minimum. — R.B.
Lab Answer: On one pound bottles, the number is on the corner in a silver box. If the powder was poured today, it would read 012815 followed by a lot number. The whole number would look something like 012815749. Eight pound bottles have a sticker on the bottom with an obvious date code. The lot number appears above the date.
Bullets, Trickler, and Priming Tool on Top
Tests Show Burn Rates Vary with Water Content
