Here’s the super-speedy way to turn case-necks. Our friend Erik Cortina figured out how to turn his match cartridge case-necks using his milling machine. Erik told us: “While in Raton [a while back], Mid Tompkins told me that he turns his brass on milling machine. He said he could do about 500 in two hours, so I decided to try it.”
Erik fitted a Don Nielson “Pumpkin” neck-turner to the mill, and he used a modified 21st Century case holder to secure the brass. As you can see from this video, Erik was very successful with the process. The tool spins at 1500 rpm, turning Lapua 6.5-284 cases that have been necked up to 7mm.
Video Shows Eric Cortina Neck-Turning Cases with Milling Machine:
Cartridge Brass: Lapua 6.5-284 necked up to 7mm
Lubricant: Lithium grease inside and outside of neck
Neck-Turner: Nielson Pumpkin running at 1500 RPM
It’s hard to argue with Erik’s results. Here are his turned Lapua cases, which have neck-wall thickness consistent to two ten-thousandths of an inch. Think you could do better turning manually?
Some of Erik’s Facebook friends had questions about this process:
Q: Who makes the shell-holder?
Erik Cortina: I did! The shell-holder you can get from 21st Century. I Tig-welded a punch as a handle.
Q: I love the idea of working smarter not harder! Any galling issues? What are your mitigation techniques?
Erik Cortina: No issues. I use lithium grease in spray can. Makes a foam that I dip necks into.
Q: Shouldn’t either the case or the cutter be floating to allow most precise neck turning?
Erik Cortina: Up until [I tried this] I believed the same thing. I was going to build a floating case holder but decided to try rigid setup on a few cases before I built it. Results were great. Neck thickness doesn’t vary more than .0002″, which is same as when I was doing it with floating case holder on the lathe.
Q: Any problems with the Pumpkin changing the cut as it heats up?
Erik Cortina: No — there were no issues with that.
NOTE: Erik Cortina is a very skilled machinist who custom-crafted fittings used for this process. This kind of neck-turning with a milling machine may not be for the everyday hand-loader!
Nielson “Pumpkin” Neck-Turner
The circular orange cutting fixture on Erik’s Milling Machine is a Don Nielson “Pumpkin” neck-turning tool. Don designed this tool to be used by hand or with power. The Pumpkin boasts an eccentric mandrel that allows the cut to be adjusted easily in precise .0001″ increments. Benchresters like this as it allows for very precise control of cut depth and neck-wall thickness.
Nielson Neck Turner with carbide mandrel. Photo Courtesy Butch’s Reloading.
Here’s an inexpensive product that can make your case prep and loading tasks easier. We use and recommend the cleverly-designed Lyman Bleacher Blocks. These multi-level (stepped) cartridge holders save space on your bench AND make it easier to select a particular case/cartridge from a full block. Each row is a different height for convenience. With Bleacher Blocks it’s also easier to check for powder levels, or place bullets before the seating process.
Lyman’s Bleacher Block cartridge holders have many advantages over conventional, single-level blocks. Use the different levels for sorting brass. Or, migrate the brass from top to bottom as you proceed through case prep stages. If you are assembling loads with different bullets for load testing, you could arrange the loaded rounds on different levels for easy recognition. For example put V-Max loaded rounds on the top tier, and Berger Hybrid loaded rounds on the bottom tier. Or, if you are experimenting with neck tension, you can use different rows for cases processed with different bushings.
Made of durable orange polymer, Lyman Bleacher Blocks are molded in three sizes. The smallest size (with 0.388″-diam holes) fits .223 Rem-size case heads. The middle size (with 0.485″-diam holes) fits .308 Win-size case heads. That works for 6mmBR/Dasher sized cases perfectly. The biggest Bleacher Block has 0.565″-diameter recesses for magnum-size cases. All three cartridge block sizes hold fifty (50) rounds. Purchase any size for just $6.14 per Block at Midsouth.
Here’s what Lyman says about its innovative cartridge block design: “Our [stepped] loading blocks allow for easier handling of cases in and out of the loading block. Our stepped design allows you to easily grip a single case without jamming your fingers down into a group of cases like in traditional loading blocks, and allows for a smaller ‘footprint’ on your bench.”
Lyman Bleacher Blocks are among the Reloading Tools reviewed in this helpful video:
One of our Forum members complained that he wasn’t able to set his primers flush to the rim. He tried a variety of primer tools, yet no matter what he used, the primers still didn’t seat deep enough. He measured his primers, and they were the right thickness, but it seemed like his primer pockets just weren’t deep enough. He was mystified as to the cause of the problem.
Well, our friend Boyd Allen diagnosed the problem. It was the decapping rod. If the rod is adjusted too low (screwed in too far), the base of the full-diameter rod shaft (just above the pin) will contact the inside of the case. That shaft is steel whereas your case is brass, a softer, weaker metal. So, when you run the case up into the die, the shaft can actually stretch the base of the primer pocket outward. Most presses have enough leverage to do this. If you bell the base of the primer pocket outwards, you’ve essentially ruined your case, and there is no way a primer can seat correctly.
The fix is simple. Just make sure to adjust the decapping rod so that the base of the rod shaft does NOT bottom out on the inside of the case. The pin only needs to extend through the flash hole far enough to knock the primer out. The photo shows a Lyman Universal decapping die. But the same thing can happen with any die that has a decapping rod, such as bushing neck-sizing dies, and full-length sizing dies.
Whenever you use a die with a decapping pin for the first time, OR when you move the die to a different press, make sure to check the decapping rod length. And it’s a good idea, with full-length sizing dies, to always re-check the height setting when changing presses.
There are a variety of decapping dies currently on the market, with models available from Lee, Lyman, Hornady, RCBS, Redding, and Sinclair Int’l.
Lee Universal Decapping Die on SALE for $10.96
Speaking of decapping tools, Midsouth Shooters Supply sells the Lee Universal Decapping Die for just $10.96 (item 006-90292), a very good deal. There are many situations when you may want to remove primers from fired brass as a separate operation (prior to case sizing). For example, if your rifle brass is dirty, you may want to de-cap before sizing. Or, if you load on a progressive press, things will run much more smoothly if you decap you brass first, in a separate operation.
Decapping Dies for Cases with Smaller Flashholes
TAKE NOTE: Some Euro Small Flash Holes are spec’d at 1.5mm or 0.059″, and max out at about .062″, so these need a smaller die pin.
The low-cost Lee Universal Decapping Die will work with cartridges from 17 Fireball all the way up to big Magnums. However, NOTE that the decapping pin supplied with this Lee die is TOO LARGE for LAPUA 220 Russian, 6mmBR, 6.5×47, 6.5 Creedmoor, .308 Win (Palma) and Norma 6 PPC flash holes. Because the pin diameter is too large for these brass types, you must either turn down the pin, or decap with a different tool for cases with .059-.062″ flash-holes.
Sinclair Int’l offers a Stainless Decapping Die that comes with both .080 and .060 Pins. The $34.99 die ships with three decap pins for standard .080″ flash holes, and two pins for .060″ flash holes
Redding makes a Universal Decapping Die with an optional smaller-diameter decapping rod for the smaller .059-.062″ flash holes found on the BR and PPC cases. The use of this die is explained in the video below:
He who dies with the most toys wins — right? Well Sinclair has another interesting gadget you can add to your reloading bench. The Sinclair Case Neck Sorting Tool lets you quickly sort brass by neck-wall thickness. For those who shoot “no-turn” brass, this can improve neck-tension consistency. Large variances in neck-wall thickness can cause inconsistent neck “grip” on the bullet. Generally, we’ve found that more consistent neck tension will lower ES and (usually) improve accuracy. We know some guys who shoot no-turn 6mmBR brass in competition with considerable success — but their secret is pre-sorting their brass by neck-wall thickness. Cases that are out-of-spec are set aside for sighters (or are later skim-turned).
Watch Case Neck Sorting Tool Operation in Video
How the Case Neck Sorting Tool Works
Here’s how the Sinclair tool works. Cases are rotated under an indicator tip while they are supported on a case-neck pilot and a support pin through the flash hole. The unit has a nice, wide base and low profile so it is stable in use. The tool works for .22 through .45 caliber cases and can be used on .17- and .20-caliber cases with the optional carbide alignment rod. The MIC-4 pin fits both .060 (PPC size) and .080 (standard size) flash holes. Sinclair’s Case Neck Sorting Tool can be ordered with or without a dial indicator. The basic unit without dial indicator (item 749-006-612WB) is $59.99. The tool complete with dial indicator (item 749-007-129WB) for $89.99. IMPORTANT: This tool requires caliber-specific Sinclair Case Neck Pilots which must be ordered separately.
Editor’s Comment: The purpose of this Sinclair tool is rapid, high-quantity sorting of cartridge brass to ascertain significant case-neck-wall thickness variations. Consider this a rapid culling/sorting tool. If you are turning your necks, you will still need a quality ball micrometer tool to measure neck-wall thickness (to .0005) before and after neck-turning operations.
In the ELR game, particularly the King of 2 Miles (KO2M), it’s “go big or go home”. The top shooters run large-capacity cartridges that push large-caliber, ultra-high BC bullets at very high velocities. Bullets launched by cartridges such as the .416 Barrett can sustain supersonic velocities at Extreme Long Ranges — and that’s what it takes to win. The .416 Barrett can launch a 550-grain solid bullet at 3000+ FPS.
Photo from ELR Competitor Corbin Shell.
2018 and 2019 Kings of 2 Miles Loaded on RCBS Presses
So how do you load jumbo cartridges such as the .416 Barrett? It takes a big, heavy, super-strong reloading press. We’ve learned that the last two Kings of 2 Miles, Paul Phillips (2019) and Robert Brantley (2019) both loaded their KO2M ammo on RCBS AmmoMaster .50 BMG presses. Phillips loaded .416 Barrett ammo, while Brantley loaded custom .416 MCS rounds.
In 2018, Robert Brantley topped the field using his custom .416 MCS loads perfected on the AmmoMaster .50 BMG Press. This year, Brantley took a close second to 2019 KO2M winner Paul Phillips. Both Phillips and Brantley use the AmmoMaster .50 BMG single stage press kit and RCBS .416 Barrett dies to hand-load for extreme long-range. “My ammo has been much more consistent after switching to the RCBS press and dies,” remarked Phillips, who runs the Global Precision Group. Brantley said he uses RCBS products for most of his reloading needs — from the dies and AmmoMaster, to the ChargeMaster and Brass Boss. His custom .416 MCS loads launch a 550-grain bullet more than 3,100 fps.
Loading with RCBS AmmoMaster .50 BMG Press
This video shows reloading with the RCBS AmmoMaster .50 BMG press. While this video shows .50 BMG cases being loaded, the principles are the same for loading the .416 Barrett used by both Brantley and Phillips. Big cases need big presses!
Derek Rodgers Shooting the .375 CheyTac at K02M in 2017
Another ELR ace, 2017 King of 2 Miles champion Derek Rodgers, favored the .375 CheyTac cartridge. For his successful K02M quest, Derek ran Cutting Edge Bullets in Peterson brass with Hodgdon H50BMG powder. The video below shows Derek in action at the 2017 KO2M event.
The KO2M competition is a two-day extreme long-range (ELR) match held at the NRA Whittington Center outside Raton, New Mexico. Teams consist of one shooter and up to two wind coaches/spotters, who fire on steel targets ranging from about 1,500 to 3,500 yards.
Can’t find Hodgdon Varget on dealer’s shelves? then consider IMR 4166. This Enduron series powder is temp-stable and accurate. It also offers good load density and meters reasonably well. Importantly, it seems to be a good substitute for “unobtanium” Varget powder. On the official Hodgdon/IMR burn rate chart, IMR 4166 is between H4895 and Varget. Some of our Forum members have reported excellent results with IMR 4166 in cartridges that work with Varget, such as the 6mmBR, 6 Dasher, 6.5×47 Lapua, and .308 Win. One member wrote: “in my 6.5×47 … IMR 4166 gives speeds and accuracy pretty much exactly the same as Varget.” And other shooters have observed reduced copper fouling with Enduron series powders, so IMR’s Enduron anti-fouling chemistry does seem to work.
Where to Find IMR 4166 Powder Powder Valley Inc. (PVI) and Midsouth Shooters both have plenty of IMR 4166 in stock right now. IMR 4166 performs well in the .308 Win (for bullets up to 175 grains) and in 6mm cartridges running the heavier (95-107gr) projectiles. IMR’s press release states: “IMR 4166 [has] a perfect burn speed for cartridges like the 308 Win/7.62mm NATO, 22-250 Remington… and dozens more.”
IMR 4166 is one of IMR’s Enduron family of propellants. Enduron powders are formulated to reduce fouling and to be stable across a wide temperature range. If you commonly use Varget, Alliant Reloder 15, Norma 203B, IMR 8208 XBR, or Vihtavuori N140, you might want to try IMR 4166. It is available right now at Midsouth Shooters and Powder Valley in both one-pound and 8-pound containers:
How do you trim your cases? We use a variety of tools, including power case trimmers. But our go-to trimmer for Benchrest-type cartridges is the L.E. Wilson Trimmer unit, now available in a handsome and durable stainless assembly. This thing is slick. It trims very precisely with the use of Wilson case holders combined with a micrometer-type stop for length control. As sold complete with micrometer, quick clamp, and metal stand, this Wilson Stainless Trimmer is $154.95 at Creedmoor Sports. We think that’s a fair price for a unit that can last a lifetime, trimming many thousands of cases.
In this video, Bill Gravatt of Creedmoor Sports demonstrates the Stainless Wilson trimmer with micrometer length control. Gravatt offers helpful operational tips to improve trimming efficiency, so this video is worth watching even if you’ve used a Wilson trimmer before:
Tips for Trimming with Wilson SS Micrometer Trimmer:
1. After inserting brass in the case holder, tap the case lightly to ensure it seats fully.
2. When starting your case-trimming session, do one or two test cases to check cut length. Adjust length with micrometer, then test length again. If “good to go”, set length stop. NOTE: Release the Stop Screw to make major adjustments. Use the Micrometer to make fine adjustments, in .001″ increments.
3. After trimming operations, be sure to chamfer case mouth after cutting to remove burrs. NOTE: After you have made the chamfer, we recommend gently spinning the chamfer tool backwards a couple times in the case neck. This will burnish/smooth the newly-cut champing, which helps with bullet seating.
Features of Deluxe Wilson Stainless Case Trimmer with Micrometer
— Long lasting Stainless finish with Micrometer adjustment.
— New 304 Stainless Steel Handle included with Micrometer Trimmer.
— Rotary-style clamp swings to secure case-holder — quick and easy.
— Larger stop screw adjustment from 3/8″ (old) to 1/2″ (new) with increased width on stop nut. Coated with black oxide for a long lasting durable finish.
— Made in the USA with American Steel.
— Power Adaptor compatible.
When your cases become hard to extract, or you feel a stiff bolt lift when removing a cartridge, it’s probably time to full-length size your cases, and “bump” the shoulder back. Short-range benchrest shooters, running high pressures, typically full-length size every load cycle, bumping the shoulder .001-.002″. The vast majority of mid-range and long-range F-Class shooters also full-length size every time. High Power shooters with gas guns should definitely full-length size every time, and may need to bump the shoulders .003″ or more to ensure reliable feeding and extraction.
Use Shims for Precise Control of Shoulder Bump
Some shooters like to set the “default” position for their full-length die to have an “ample” .003″ or .004″ shoulder bump. When they need less bump, a simple way to reduce the amount of shoulder movement is to use precision shims in .001″ (one-thousandth) increments. Sinclair Int’l offers a set of seven (7) shims for your standard 7/8-14 FL sizing dies for $14.99.
Sinclair explains: “Each shim is notched for easy size identification. Just set your die using one of the middle thickness shims. Adjustments can be made easily by changing shims to increase or decrease die depth without changing the stem setting. This is a great upgrade for non-micrometer adjustable dies.”
Here are reports from Forum members who use the shims:
“Great product. I have my die lock ring(s) adjusted for the shortest headspace length on my multiple chambers 6BRs and 6PPCs. When needing a longer headspace, I just refer to my notes and add the appropriate shim under the lock ring. Keep it simple.” — F.D. Shuster
Mats Johansson writes: “I’ve been using [shims] since Skip Otto (of BR fame) came out with them. I set up my dies with the .006″ shim, giving me the option of bumping the shoulder a bit more when the brass gets old and hardens while still having room to adjust up for zero headspace, should I have missed the original setup by a thou or two. Hunting rounds can easily be bumped an extra .002-.003″ for positive, no-crush feeding. Being a safety-oriented cheapskate, I couldn’t live without them — they let me reload my cases a gazillion times without dangerous web-stretching. Shims are a must-have, as simple as that.” — Mats Johansson
Brownells offers the seven-piece set of Sizing Die Shims that let you adjust the height of your die (and thereby the amount of bump and sizing) in precise .001″ increments. Sinclair explains: “Some handloaders will set their die up to achieve maximum sizing and then progressively use Sinclair Die Shims between the lock ring and the press head to move the die away from the shellholder. Doing this allows you to leave the lock ring in the same position. These shims are usually available in increments of .001″ and work very well.”
Seven Shims from .003″ to .010″
For use with 7/8-14 threaded dies, Sinclair’s $14.99 Die Shim Kit (Sinclair item 22400 or Brownells Code 749-001-325WB) includes seven shims in thicknesses of .003, .004, .005, .006, .007, .008, and .010. For ease of use, shim thickness is indicated by the number of notches cut in the outer edge of each shim. Even without looking you can “count” the notches by feel.
NOTE: These shim sets can also be use to adjust bullet seating depth for dies that lack micrometer adjustment. Use the same 7/8-14 shims with your non-micrometer seating dies.
Shims for Arbor Dies
Do you seat with an Arbor Press? No problem…
Brownells offers a $14.99 10-shim Arbor Die set for use with L.E. Wilson seating dies employed with arbor presses. Frankly we prefer micrometer-top Wilson dies, but if you have the standard Arbor dies, these shims come in handy. Order either Brownells Code 749-001-370WB (.22 to .243 caliber) or Brownells Code 749-001-326WB (.25 to .30 caliber).
Thanks to our Forum members, we’ve found sources for some of the most popular reloading powders for rifle accuracy cartridges. Handloaders know that powders such as Varget, H4350, H4895, H4831SC, H1000, Reloder 16, Reloder 23, and N150 are often in short supply. And it seems like Varget has been near impossible to find in recent months. As of Friday, August 28, 2020, here are some sources for many of these hard-to-find powders.
Hodgdon Varget 1-pound
Source: Powder Valley
NOTE: Varget 1-lb in stock; 8-pounders still out of stock
UPDATE 8/29/20: SOLD OUT — Our Members got the last of it.
Hodgdon H4350, 1-pound and 8-pound
Source: Powder Valley
Source: Midsouth Shooters
NOTE: Powder Valley has BOTH the 1-lb and 8-lb H4350 containers in stock. Midsouth has the 1-lb H4350 only.
Alliant Reloder 16 1-pound
Source: Powder Valley
NOTE: Reloder 16 1-lb in stock; RL16 8-pounders still out of stock
Hodgdon H4831SC, 1-pound and 8-pound
Source: Powder Valley
NOTE: Powder Valley has BOTH the 1-lb and 8-lb H4831SC containers in stock.
Hodgdon H1000 1-pound
Source: Powder Valley
NOTE: H1000 1-lb in stock; H1000 8-pounders still out of stock
Vihtavuori N150 1-pound and 8-pound
Source: Powder Valley
Source: Midsouth Shooters
NOTE: Powder Valley has N150 1-lb and 8-lb in stock. Midsouth has the 1-lb N150 only.
Folks — August is almost, and that means you need to act soon. Two great rebate programs are drawing to a close, so you may want to start shopping. You can save 10% on outstanding Lapua cartridge brass and bullets. Or get huge rebates on RCBS presses, powder dispensers, tools, and accessories (e.g. spend $400 and get $100 back — details below).
Lapua Sizzling Summer Savings Rebate Program
Need brass or bullets? Then take advantage of Lapua’s Sizzling Summer Savings Rebate Program. For purchases from July 15 through August 31, 2020 you get 10% Cash Back on qualifying Lapua Scenar bullets and cartridge cases. With this Summer Rebate you can get up to $200 back on your Lapua bullet and brass purchases. Note, to qualify, you must purchase at least TWO boxes of Lapua Scenar bullets or TWO boxes of Lapua rifle cartridge cases (brass). All sizes and configurations are eligible for 10% rebate.
Lapua brass is used by top shooters in all disciplines, and Lapua Scenar bullets show outstanding accuracy and consistency. We’ve had superb results with Scenar bullets in multiple rifles. Scenars are a popular tangent ogive, HPBT design that is extremely accurate with excellent base-to-ogive and weight uniformity.
Lapua products must be purchased from July 15 through August 31, 2020
You MUST include proof of purchase – original online order receipt or retailer cash register receipt showing retailer name and date of purchase.
For purchases made from July 15 through August 31, rebate request must be submitted by September 30, 2020.
RCBS Buy Green, Get Green Promotion
RCBS Buy Green Get Green promo is simple — buy ANY RCBS products worth $100.00 or more and you qualify. There’s no restricted list of “qualifying” products. Yes this applies to reloading presses, electronic powder dispensers, ultrasonic machines, beam scales, dies — everything RCBS makes. Buy from Midsouth or other retailer. The more you spend, the more you get back — up to $100.00 total.
Buy at least $400 worth of RCBS Products and get a big $100.00 rebate. Spend $250-$399 to get a $75.00 rebate. Purchase $100-$249 and get $50 back. If you are considering purchasing a single-stage press, electronic powder dispenser, progressive press, or a reloading kit, save big with this promo. It’s good for purchases now through August 31, 2020. Submit RCBS Rebate Forms HERE.
Product must be purchased between 7/9/2020 through 8/31/2020.
DEADLINE for mail-in or online submission is 10/31/2020
How the Case Neck Sorting Tool Works
Where to Find IMR 4166 Powder
Shims for Arbor Dies
