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April 9th, 2014
Shooting USA’s annual one-hour SHOT Show Special first aired in February. If you missed the hour-long special the first time around, here’s your chance to catch it. The SHOT Show Special re-airs today, Wednesday, April 9th, starting at 2:00 PM Eastern Time.
SHOT Show 2014.
Full 1-Hour Broadcast.
Tonight on the Outdoor Channel.
Lots and lots of new guns on display.
This is the episode of Shooting USA you don’t want to miss. Set your DVR for 2PM ET/1PM CT or watch the show at 9PM ET/8PM CT, on the Outdoor Channel. Host Jim Scoutten says: “John, Mike, and I are running 12 miles of aisles in the Sands Convention Center in Las Vegas, with 60,000 gun dealers and buyers. It’s your first look at the new guns and gear that will be making news this year. Set your DVR. We have a lot to show you in non-stop new product presentations.” CLICK HERE to See Products Featured on SHOT Show Episode

New products showcased will include: Ruger American Rimfire Rifle, Glock 42, Colt 2012 Bolt-Action Rifle, New S&W Revolvers, Remington R-51, Bergara Barrels, Hornady Rapid-Safe and much more.
Shooting USA airs its annual one-hour SHOT Show Special today, Wednesday, February 12, starting at 2:00 pm Eastern Time. Other broadcast times are listed below.
The Shooting USA Hour on Wednesdays:
Eastern Time: 2:00 PM, 9:00 PM, 12:00 M
Central Time: 1:00 PM, 8:00 PM, 11:00 PM
Mountain Time: 12:00 noon, 7:00 PM, 10:00 PM
Pacific Time: 11:00 AM, 6:00 PM, 9:00 PM
April 9th, 2014

Story based on Lars Dalseide report for NRABlog.
One of the most popular events at the NRA Annual Meetings & Exhibits is the Pyramyd Air Air Gun Range. This April 25-27, NRA Headquarters Range Manager Michael Johns is back with his Range Safety Officers to put smiles on the face of every young marksman willing to take a turn at the firing line. “If you see a long line there at the Indiana Convention Center, odds are that it’s for the air gun range,” said Johns. “We have boys and girls, moms and dads, everyone waiting to plink… the day away.”
The Pyramyd Air Air Gun range will operate in the Indiana Convention Center lobby at these times:
| Thursday, April 24: |
2:00 p.m. – 6:00 p.m. |
Saturday, April 26: |
8:00 a.m. – 6:00 p.m. |
| Friday, April 25: |
8:00 a.m. – 6:00 p.m. |
Sunday, April 27: |
9:00 a.m. – 5:00 p.m. |
At the Air Gun Range, you’ll find air rifles and air pistols from:
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Air Arms World Class Air Rifles
Air Venturi
AirForce Airguns
Anschutz
Beeman Precision Airguns
Benjamin
Crosman
Evanix
EyePal USA
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Gamo
Hawke Optics
Remington
Sam Yang Big Bore Rifles
ShinSung
Sumatra Air Rifles
Stoeger Airguns
Umarex USA
Walther
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A long time partner in this experience, Pyramyd sees the NRA Air Gun Range as more than marketing opportunity. “We’re focused on increasing the number of shooters and involving people of all ages in the shooting sports,” said Pyramyd founder and owner Joshua Ungier. “For Pyramyd Air, it isn’t just a business – it’s a passion.”

April 8th, 2014
1000-yard Benchrest competitor James O’Hara set four (4) new IBS Records in 2013. These multi-match Light Gun Agg records were secured with O’Hara’s solid performance at the 2013 Virginia 1000-yard Benchrest State Championship. Here are the new records set by O’Hara in 2013:
10-Match Score Aggregate 47.5
6-Match Score Aggregate 49.5
6-Match Score Aggregate 49.83
6-Match group Aggregate 3.072”
During the VA state championships, O’Hara was on fire. All four groups were centered for 50s, with three groups under 3″ and the fourth a 3.715″. That’s consistency.
Target 1- Group 2.996” Score 50.2
Target 2- Group 2.433″, Score 50.1
Target 3- Group 3.715″, Score 50.4
Target 4- Group 2.188″, Score 50.1
Group Average 2.833″, Score Average 50.2
On 1000-yard benchrest targets, the 10-ring is just seven inches in diameter, while the X-Ring is a mere 3 inches in diameter. At the Virginia 1K Championships, James managed to keep all his shots within the seven-inch 10 Ring with eight of the shots inside the 3 inch X-Ring. That is amazing accuracy and consistency. David Goodridge says: “This is truly a remarkable example of superb marksmanship, rifle design, assembly, load development and equipment maintenance.” (O’Hara had previously set a 10-match Aggregate Light Gun World record of 4.5389″ in 2012).
Click image for Full-screen view


James O’Hara Talks About Record-Setting Rifles and Ultra-Accurate Long-Range Loads
James generously agreed to share his knowledge and experiences on the many facets of IBS 1000-yard benchrest preparation, reloading and shooting techniques in an intereview with Australian David Goodridge. This feature originally appeared in Australian Target Rifle Magazine. A few of O’Hara’s responses have been updated, based on a conversation with James on April 8, 2014.
Goodridge: James on behalf of the Australian LRBR community I would like to congratulate you on your achievements in 1000-yard Benchrest and thank you for [doing this] interview. To begin, could you provide an outline on your background and the reasons or factors that led you to becoming involved in 1000-yard BR at the Virginia Club.
O’Hara: I started short-range Benchrest in 1996 for a brief time and won my first 100-yard IBS match and I was hooked. Loss of eye-sight in one eye put a damper on it and I quit shooting for while, and I started shooting trap to try to switch over to left-handed. It worked and I started to pick up a gun left-handed so I went back to the rifle and built a tube gun.
I tried the local groundhog matches but the rules changed every match. I then found the Reade Range and 1000-yard matches. I restocked my gun with a long-range stock and started 1000-yard Benchrest. Finding I enjoyed the challenges associated with long range benchrest, I began 1000-yard Benchrest competition at Harry Jones Range and White Horse Range, two IBS ranges in West Virginia. I basically started after the year was under way in 2011 and I must say it was a very humbling experience. I soon learned that my previous short range [techniques] were not working.
New scales, a K&M arbor press with a force indicator, led to improvements. Then designing and obtaining reamers to my own specifications led to further substantial improvements, with the end result being that the same loads now seem to work from barrel to barrel.
James O’Hara Equipment Details
Gunsmithing: I do all the work myself, except barrel chambering/fitting is done by Dave Bruno.
Favored Caliber: I use a 6mm Dasher with a .266 neck and a .135 free bore. My load is a 103gr Spencer bullet trimmed and pointed with Hoover tools. Load is Alliant Reloder 15, 33.0+ grains weighed on a GD503 scale, with a CCI 450 primer. Right now I’m jumping the bullet about .006″. Previously, I shot them about .010” into the rifling but it was pulling the bullets or pushing them back.
Actions: For the IBS record groups I used a Bat 1.350” Bat B action in a Roy Hunter Stock. Other actions in use include a 1.530” Bat B and a Kelby F-Class Panda.
Barrels: The record barrel was a Brux Heavy Varmint, 1:7.83″ twist, finished at 28″, and fitted with a Harrell’s brake.
Stocks: I have two Roy hunter stocks and a PR&T and all track very well. They are balanced at two inches ahead of the receiver. All three stocks are glued with liquid Devcon and are pillared, so they are “glued and screwed”. I think this is the best system.
Scopes: The PR&T-stocked rifle has a March 10-60X and the two Hunter-stocked guns have Nightforce 12-42x56mm NXS scopes.
Rests: My front rest is a Sinclair Competition model that I modified with a cartridge holder that holds cartridges up by the port. I use the new super slick bag by Protektor and a rear Doctor Bag with leather ears.
Scope Mounts: Rings are Burris Signature Extra High (the ones with inserts).
Case Preparation and Reloading Techniques:
My cases are three years old, with close to 100 firings. They are all from the same lot. I anneal the cases dirty to save some work and I anneal every time to have consistent neck tension. I punch the primers out and clean the pockets and run the flash hole uniformer in to make sure there is no carbon build-up. You can use the same tool as you use to prep the new cases. Flash holes are uniformed to .0625″. (Flash holes, “out of the box”, are less consistent than you may think.)
I turn necks to .0102″ with a K&M tool. Some competitors don’t turn necks, but without uniform neck tension you will have vertical. I use a K&M VLD chamfering tool and a Wilson case trimmer for new cases and when I trim fired cases. I use a nylon brush for inside the necks and clean the cases outside with 0000 steel wool using a small power station or a drill to spin them. The cases are sized on a Forster Coax press with a Harrell’s full length bushing die. Priming is done by hand using a K&M priming tool. I throw a “close” charge with Harrell’s bench rest powder measure. That charge goes in the pan of my Sartorius GD503 scale and then I trickle up to weight with an Omega powder trickler.

For bullet seating, I now use the 21st Century Hydraulic arbor press with seating force indiciation. I previously used the K&M arbor press with force indicator — it was good, but the 21st Century unit is more sophisticated, more precise, and easier to read. I have a loading block that is color-coded in the pounds of force needed to seat the bullet. I try to keep rounds in sets of 3-lb seating force settings. Each loaded round is put in the appropriate column (based on measured seating force). All loaded rounds are color-coded to avoid mixing. Leftovers from matches are used at a later date.
Click image for Full-screen view

I have now made a tool from an old bearing surface comparator. It will contact the ogive of the loaded round and it will check the seating depth while it is sitting on a granite block. Relying completely on the force and feel of the dial indicator allows seating depths to be held to .0005″ (i.e. one-half-thousandth). Compared to others means, this seems a more accurate way to check seating depth.
Bullets are spun on a Juenke machine after they are trimmed on a Hoover trimmer and pointed on the Hoover tool. For the next step, a Tubb Bearing Surface Comparator is used to sort bullets to plus/minus .0005″. I don’t discard any bullets — if I have some small lots of bullets that have a shorter or longer measurement they are used for testing. With the Spencer and BIB bullets there are not many that are not within plus/minus .001”. I quit weighing cases because of the outside variations. I only do what makes a difference [on target] and I only test and do load development at 100 yards, where I can control the conditions.
Barrel Freezing (Cryogenic treatment)
For the 2013 season, I cut barrels back to 28″ and had them “frozen” (cryo-treated) at Cryo Plus. I think that both barrels are average in the wind, but the first shot from a clean barrel is in the group. I shot around seven 100s with my other Light Gun. In Heavy Gun, I even won the group Aggregate at the Virginia State shoot. I have cryo-treated all of my barrels and I believe I have proof that it does produce benefits. I talked to George Kelbly about this before I did it. My results agreed with what George had indicated: fire cracking was less, chambering was easier and the major benefit was that the groups did not ‘walk’ as the barrels became heated.
Bench Set-up and Shooting Procedures
I use a spotting scope to help see the flags and the mirage. The mount is a Sinclair for the bench. This really helps because I can’t see the flags far out. I think the most important part of the set up is getting the gun to track, it has to come back in the box every time and shooting under the same condition every shot. I know everybody likes to run them — I do if the condition holds — but if it doesn’t you must pick them one at a time. This is where the direction and the speed of the wind come into play; you must shoot in the same condition you zero in.
When I set up to shoot, I line up the gun on my target and I move it back and forth till I can get it coming back in the ten ring and then I set my scope. I load my record rounds in my holder and I use my sighters out of the box. I now am watching and timing the conditions and I now make the decision of the one I will use and this is the only one I sight-in with. If I have some big guns beside me with brakes, I will wait till they are done or try to get in between their shots (this doesn’t always work).
Trigger control is a must and you have to be consistent. I will give up a perfect sight picture for a perfect trigger pull. I use free recoil and only my finger is on the trigger. After the rifle recoils back, I hold the fore-arm and open the bolt — you have to be careful not to upset the gun in the bags. After loading the next round, I close the bolt and push the gun forward with my right hand on the fore-arm. I am guiding [the stock] forward in between the bags. This gives me less chance to make a mistake, and maybe half of the shots need no or very little adjustment. I know it’s hard to get accustomed to, but try not to take your eye out of the scope so you are watching the mirage and not to get caught in a change. For the best part, I shoot free recoil and do all my testing at 100 yards in my backyard range. I zero dead on at 100 and come up 24 minutes for 1000 yards.
Bore Cleaning Procedures
I never try to get the gun super clean at a match, I like to see a little gray on a clean patch. I don’t want the barrel to be squeaky clean — I like to see a little haze on a patch. When it’s like that, after one fouling shot, the next shot usually goes right where it’s supposed to. When it’s squeaky clean, it may take five shots to foul in.
I used a product called WartHog 1134, and it has served me well for a long time but now that the Hazmat stopped the shipment of it, so I went to over-the-counter products and all are equally bad compared to what I had used but they do the job, it just takes longer. I never pull a patch or brush back through (across the crown), I go one way only (outward) out and then unscrew the brush or take the patch off at the muzzle. I use a 50/50 mix of Hoppies and Kroil after I clean. Just before I shoot I run a smaller patch down the bore to leave a very thing film of oil in the bore. I never want to shoot over a dry bore. If you shoot over a squeaky clean, dry bore, you’ll get copper every time.
What the Future Holds for O’Hara
My goal last season was to set the Agg records. Now I only have one more goal — that is the single target group, so I will back off shooting the Heavy Gun. I have three excellent Light Guns and a bunch of barrels to do it… so maybe! I think the greatest enjoyment is the people you shoot with, the common interest is the bond I guess but I wouldn’t change it for anything. — James O’Hara
Goodridge: James, on behalf of all Australian IBS 1000-yard BR competitors, I would like to thank you for your great patience and cooperation in preparation of this article, and for the valuable and interesting insight that you have provided into what is required to achieve success at the highest levels of 1000-yard BR competition. Not that you need it, but good luck for the 2014 shooting season.
April 8th, 2014
The NRA Outdoors Long Range Hunting/Shooting School returns to the Queen Mountain Ranch in Evanston, Wyoming for three sessions (two in May and one in June). The Long Range Hunting One course teaches proven long range shooting techniques for long-range hunters. There are still a few spots offered for the May sessions, and a June session just openeed. Cost of the class, which includes meals and accommodation, is $2,000.
Video Shows 2013 Long Range Hunting/Shooting School
The Course will cover: Ammo selection, Range Estimation, Zeroing, Ballistics, Effects of Weather, Reading the Wind, MOA and other Reticle Calibration, Bullet placement on big game for high kill percentage, Alternate Shooting Positions, trigger control, Spotter Skills, When to engage a moving target. The course will also cover some general topics, such as: Firearms maintenance, Range Safety, Rifle Building, and Scope Theory.

“The success of the first NRA Outdoors Long Range Hunting/Shooting School was a result of the combination of our excellent instructors [and] the first-class facilities at the Queen Mountain Ranch that made this class unlike anything else in the industry and a must for any serious western big-game hunter and shooter,” said NRA Outdoors President Greg Ray. The course offers access to a wide variety of terrain from the base location of Queen Mountain Ranch: “We have 1 million acres of terrain spread out over Wyoming and nearby Utah. We have all the angles covered: high desert, mountains, cross canyon and all points in between.”

Available Course Dates
May 22-25 (1 spot open) (2 days of instruction)
May 26-29 (3 spots open) (2 days of instruction)
June 19-22 (14 spots open) (2 days of instruction)
Exact curriculum will be provided before the school starts along with the announcement on details of a shooting competition (at the request of 2013 students) at the end of the course!
Course fee of $2000.00 per student includes:
Airport Pickup (Salt Lake City)
Lodging at Queen Mountain Ranch
All Meals
Majority of optics gear
2 days of instruction
April 7th, 2014
Ten shots… 1000 yards … 2.6872″. Think about that. Ten shots you could cover up with a coffee cup. That’s some amazing shooting. Is this a world record? Consider this — we believe this is the smallest 10-shot group ever shot at 1000 yards in any form of rifle competition, by anyone, anywhere, anytime. It is smaller than the existing Williamsport Light Gun and Heavy Gun 1K records. The IBS and NBRSA do not shoot 10 rounds for Light Gun, but this 2.6872″ group is smaller than the current IBS (3.044″) and NBRSA (4.322″) ten-shot HEAVY GUN records.

This amazing group was shot by Jim Richards at the Deep Creek Range outside Missoula, Montana during the 4th Light Gun Relay of a 1000-yard match. Jim was shooting the small 6mm Dasher cartridge with 105gr Berger bullets. Fellow Deep Creek Shooter Tom Mousel says this should be a new world record. The Deep Creek Range shoots under Williamsport rules, with ten shots for Light Gun. The current Williamsport Light Gun record (as listed) is 3.835″ by Cody Finch in 2006, but we’re told that Paul Martinez shot a 3.505″ at Williamsport last year. If approved at 2.6872″, Jim Richards’ new record is 23% smaller than the 3.505″ previous record. That’s remarkable — Jim Richards utterly demolished the previous mark. (As measured, Jim’s group is also smaller than the current Williamsport Heavy Gun record, 2.815″ by Matt Kline in 2010.)

The Record-setting rifle features a Borden action, Shehane ST 1000 fiberglass stock, and Nightforce Benchrest scope. The Krieger barrel was chambered by King Machine for the 6mm Dasher, with a 0.269″ neck and 0.103″ freebore. Jim Richards was running Berger 105gr Hybrid bullets.
The rifle was purchased used from Tim Claunch. We suspect Tim wishes he had not parted with it! Any gun that can put ten shots under three inches at 1000 yards is a “keeper”, that’s for sure.
Forum member Wayne B. says: “I am really happy for Jim. He has asked 1000 questions, slept in his pickup, upgraded his equipment, bought a rifle from another friend of mine and now he is a world record-holder. The men and women who shoot at Deep Creek in Missoula Montana are the best group of shooters in the world bar none! They will give you all the info you need to win and if you don’t have what you need they will loan it to ya, up to and including a rifle and ammo.”
April 7th, 2014
Matt Reams, the V.P. of Sales for Sierra Bullets, recently addressed the burning question in the minds of many shooters these days: “Where did all the .22LR rimfire ammo go — why can’t I find any?” Here is Matt’s answer, from the knowledgeable perspective of a firearms industry executive.
Why Can’t I Find .22 LR Ammunition? by Matt Reams
Even though Sierra Bullets does not make .22 LR ammo or projectiles, we are constantly asked “Why can’t I find any .22 LR ammo anywhere?” Even the conspiracy theorists are at a loss on this one as they can’t even blame it on the government. They toss around thoughts of warehouses full of .22 LR rotting away just to keep it out of their hands, but that does not seem very realistic – even to them.
So what is going on here? Why is it that 1.5 years later, the shelves are still empty and bricks of .22 LR can still be seen selling for upwards of $75-$100 at gun shows? I do not believe there is one answer, but rather a few. Here are my opinions on the matter, for what they are worth.
Hoarders – Some people are piling it away in their basements, garages, bunkers, and under their beds due to fear of not being able to find it again. This is not a huge factor in it, but it is still a factor to some degree. When these hoarders can’t find it on shelves, it only panics them more and causes them to buy even more when they do find it.
Gougers – These are the guys who prey on the fear of the hoarders. These are the guys that wait in line at Wal-Mart at 3 a.m. to buy up the daily allotment that Wal-Mart puts out at normal retail prices and then double or triple their price on the weekend gun show circuit. Again, not a huge factor, but keeping the shelves looking empty which keeps the panic level higher for those that are looking.
Demand – Now we are getting to the real meat of the issue. You hear manufactures say they are running 24/7 on their rimfire lines which is putting somewhere around 25-30 million rounds PER DAY (estimate on my part from numbers I have heard from the big rimfire guys) into the market – so how can there be a shortage? I have asked this myself – until we start doing even a little basic math. You hear all kind of numbers about how many firearms owners are in the USA, but you hear 70-80 million quite often. So for the sake of us not arguing that number – let’s cut it to 35 million. Do you know a gun owner that does not own at least one firearm chambered in .22 LR? Do you know any that are not looking for .22 LR ammo or would at least buy some if they saw it for normal prices? How many would they buy when they found it? A lot – right? But again, just to keep the argument on the low end, let’s say they would all be satisfied with just a single 500 pack. 35 million multiplied by 500 .22 LR rounds for them all – is 17.5 BILLION rounds. Let that sink in. Even at 25 million rounds being made PER DAY – that is 1.92 years’ worth of production.
Starts making some sense then doesn’t it? Hoarding and panic emptied the shelves. Gougers try and keep them empty and demand does keep them empty. Then factor in that I probably cut the real number of 22 LR shooters in half and probably underestimated the amount everyone would buy if they found it at normal prices by 300% and you can see how deep the problem really is and why it is not going to go away tomorrow. It also does not take into account the world market – just the USA.
How will it get better? Slowly. The hoarders will get to a point that they feel they have enough or will run out of money. The shelves will start getting enough on them that the gougers cannot buy it all. This will make people stop paying $50-$75 for a brick at gun shows. That will make it less profitable for the gougers to spend their money on and they will stop. The shelves will start to have product again which will ease people’s fears and get them back to buying what they need today instead of what they need for the decade. There is no fast answer.
Are the manufactures hiring people for extra shifts and adding capacity – sure they are. But it is easy to just expect them to ramp up production overnight to take care of our needs, but that is just not realistic. We get the same thing here. The market certainly has not grown 500% so what happens when companies add all that super expensive equipment when things get back to normal? They take a bath on it for sure and waste capital that they could have used to improve their company in a way that makes them stronger. Instead they just added equipment they may never need again and have to mothball while they lay off workers they no longer need. Not a great way to run a business and not a fair way to treat employees.
We all just have to trust that it will get better, do not buy more than we need and wait it out. It will not get better overnight. It will start out with a box here and there and then a few and then slowly the shelves will get back to having all the supply and selection we picky consumers are accustomed to and will certainly appreciate much more than we ever did before… if only for a little while.

April 6th, 2014
The National Shooting Sports Foundation (NSSF) has taken over the Ruger Rimfire Challenge program. Now called the NSSF Rimfire Challenge, the program retains the format that has made it so popular. This remains a two-gun timed competition with rimfire rifles and pistols. Shooters engage steel targets at relatively close distances. The matches are for young and old alike, all skill levels, with mentoring by experienced shooters. The emphasis is on fun and safety.

The use of .22 caliber pistols, revolvers and rifles make the Rimfire Challenge more affordable than most centerfire matches. “The affordability of this program is something that participants really like and keeps them coming back,” said Zach Snow, NSSF’s Manager of Shooting Promotions. “Event fees are affordable as well.”
For participants, NSSF Rimfire Challenge offers categories for everyone — Open and Limited Divisions, plus Special Recognition competitions. To learn more about on program equipment, rules, courses of fire, scheduled matches and the first NSSF Rimfire World Championship, visit NSSF.org/Rimfire.
NSSF Rimfire Challenge Basics
- This is a two-gun event so you need a rifle and a handgun (which can be either a semi-auto pistol or revolver).
- Bolt-action rifles and lever-action rifles are allowed, but self-loading (semi-auto) rifles are most popular because they can shoot quickly.
- It is suggested that your firearms hold at least ten rounds each, as there is no reloading allowed during the actually stages.
- It is a good idea to have five (5) magazines per gun (5 each for rifle and pistol). That way you don’t have to reload between stages. If you have a 10-shot revolver, you can reload manually, or use speed loaders.
- At Rimfire Challenge Matches, each competitor get five (5) runs through each target stage.
- Eye and ear protection is required on the range at all times. This is true for spectators as well as competitors.
NSSF Rimfire Challenge Courses of Fire | NSSF Rimfire Challenge Rulebook
Many different stage designs can be employed at Rimfire Challenge matches. Here are two examples from the NSSF Rimfire Challengs Suggested Courses of Fire:
 
April 6th, 2014
As a cartridge case is reloaded multiple times, burnt powder residue and carbon builds up on the inside of the case. Unless the case interior is cleaned in some fashion, eventually you’ll see a reduction in case capacity. One of our Forum members from Australia wonders about the effects of reduced case capacity: “If the capacity of the case decreases as the crud builds up, then it effectively reduces the chamber size. Wouldn’t that change the pressure produced from that of an equivalent clean case?”
Ultrasonic Cleaning Example:

Interesting Test of Case Capacity Changes
Forum member Fred Bohl has actual test results that can help answer the above question. Fred proved that, over a 20-reload cycle, the case capacity of uncleaned cases did, indeed, decline a small amount. However, surprisingly, this did not seem to affect the actual chronographed velocity of the load. ES did increase, but Fred believes the higher ES was due to changes in case-neck tension, rather than due to the slight reduction in case capacity.
Fred reports: “Back when beginning to use ultrasonic case cleaning, part of the motivation was to get the inside clean based on the assumption that allowing burnt residue to build up inside cases would affect capacity, and, ultimately, performance. An experiment was done to test this hypothesis. The load used, 30.5 grains of RL15 behind 107gr SMKs in a 6mmBR, was selected for best group and lowest ES in prior load development. It turned out to be 92% of initial case capacity and neither “full” or compressed. (I would suspect that different powders, load weight, and total case capacity might produce very different results.)
We took 30 cases of identical initial capacity and tracked three lots of 10 each:
LOT 1: No Internal cleaning
LOT 2: Cleaned with media in tumbler
LOT 3: Cleaned with Ultrasound machine
Each case (in each lot) was shot and reloaded 20 times. The simplified results after 20 reloads of each lot were as follows:
Lot 1 (not cleaned) – 0.3 to 0.4 gr. loss of capacity, 5 to 8 fps greater ES.
Lot 2 (tumble cleaned) – 0.1 to 0.3 gr. loss of capacity, 4 to 6 fps greater ES.
Lot 1 (ultrasonic cleaned) – no loss of capacity, no detectable change in ES.
FINDINGS
There was no detectable correlation of velocity change to the lots. An oddity was that on very hot days Lot 1 velocities were, occasionally, slightly higher. [Editor’s note: That does suggest that the carbon build-up inside the uncleaned cases might cause a slight increase in pressure that shows up on hot days. Fred has posted that “A local shooter reported doing the 20 reload, no clean test on a .308 that gave a loss of capacity of 2.0 grains, doubled ES and signficant velocity changes. However, I don’t have any details on his load weight or powder.”]
NOTE: From results of another ongoing test, I believe the above differences in ES are probably due more to variance in bullet grip tension than case capacity. The ultrasound cleaned cases (LOT 3) did maintain the lowest ES, but we are not 100% sure of the reasons why. More consistent bullet seating might be the reason.
[Editor’s comment: Jason found that with his ultrasonically-cleaned cases, the inside of the necks got so “squeaky clean” that he needed to use dry lube in the necks. Jason uses the $10.95 dry lube kit from Neconos.com. This applies ultra-fine Moly powder to the neck using small carbon steel balls]

April 6th, 2014
by Bill Gravatt
(This article was written when Bill was President of Sinclair International, Inc.)
Chamber casting is an easy task for the handloader to perform. A chamber casting is valuable if you run across a firearm that you believe has a custom barrel on it and you want to find out the dimensions of the chamber. Some gunsmiths will chamber a barrel and not mark it properly with the neck dimension or the exact cartridge name or specifications. We also get calls from some customers that have military firearms without cartridge stampings on the barrel; this will help these shooters identify their chambering.

Another reason to make a chamber casting would be for a die manufacturer to manufacture custom dies for you. A chamber casting is often required when fired cases are not available. Some reloaders will make a chamber casting that shows them the exact configuration of the throat and leade so they can determine what bullets to try. Shooters using cast bullets will make a cast so they can choose a mould that better fits their throat taper and grove/lands diameter.
A product called Cerrosafe is the most common, reliable, and the safest material to use for making chamber castings. Cerrosafe is a metal alloy that has some unique properties which make it ideal for chamber casting. First, it has a relatively low melting point of 158 to 190° Fahrenheit. This makes it easy for the handloader to melt the Cerrosafe in his home shop. Second, it shrinks slightly during cooling which allows it to be extracted from the chamber easily. It then re-expands to the chamber’s original size after about one hour at room temperature. After cooling for about 200 hours, the chamber cast will expand to about .0025″ larger than the actual chamber size. Most good reloading die makers are used to working from Cerrosafe chamber casts.
As we said, using Cerrosafe is fairly easy and comes with complete instructions.
Making a Cerrosafe Chamber Cast — Step by Step:
1. First, clean and dry the chamber and barrel thoroughly.
2. Disassemble the firearm as necessary to gain access to the chamber.
3. Insert a tight fitting cleaning patch with a jag into the bore from the muzzle end to form a plug for the Cerrosafe. The patch should be positioned in the bore, just forward of the throat by approximately ½” to 1”.
4. Heat a Cerrosafe ingot in a small ladle. A heavy cast iron bullet caster’s ladle works fine or a plumber’s ladle. Any source of heat will do (a small propane torch will work fine).
5. Pour the Cerrosafe into the chamber until a little mound forms at the rear of the chamber. Too much and it can become more difficult to remove the cast from the chamber. If this happens, simply heat the barrel a little and re-melt the Cerrosafe. Don’t worry, your barrel gets a bit hotter than 190 degrees during firing.
6. The chamber can be difficult to access, so some people find it easier if they make a pouring tube out of steel, brass, or aluminum tubing to funnel the Cerrosafe into the chamber.
7. After the Cerrosafe has hardened, the chamber casting can be pushed out of the chamber coming from the muzzle end using a cleaning rod or a wooden dowel. It is recommended that you push it out within a half-hour of casting the chamber. We usually push our cast out within a few minutes. If the cast does not push out easily, insert a cleaning rod from the muzzle and tap the rod handle with the palm of your hand to start the cast out of the chamber. You can put a paper towel in the action to catch the cast or lay the rifle on the bench with a towel or bench mat underneath it to catch the cast as it falls from the action. This will prevent damage to the cast.
8. Take your measurements shortly after one hour of cast, and then put the casting away until you need it again. A medicine container or something similar makes a great container. If you are going to keep the cast be sure to mark the cast or the storage container so you know which rifle it came from. If you have no need to keep the cast you can re-melt the Cerrosafe and use it again when you need to make another cast. |
This article originally appeared in Sinclair International’s The Reloading Press Blog.
April 6th, 2014
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Product tip from EdLongrange. We welcome reader submissions.
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