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September 21st, 2024

FREE Printable Targets for Fall Shooting Fun

shooting paper printable fly flies target

Summer is behind us, but there are still many weeks for shooting fun before winter takes hold. With that in mind, here are six “fun and games” targets. While each requires good conventional marksmanship skills — hitting a small aiming point — there are other strategies involved, such as playing darts or hitting the right combination of poker cards. Most of us started shooting as kids, just plinking for fun. Here’s an opportunity to be like a kid again — to spend a day at the range just having fun with friends and family members.

NSSF Billiards Table Target

shooting paper printable billiard cue ball stripes solids target

NSSF Free Fun targetsThis Billiards Table Target offers 15 brightly-colored numbered balls with the cue ball at the bottom. Aim for the numbers, shooting 1-15 in sequence, or alternate between stripes and solids. You can also draw an “X” on the white cue ball (or attach a paster), and use that to set your zero. This target is fun for shooting outdoors with rifles at 50 or 100 yards or indoors with pistols.

This billiards target is part of a set of 12 Fun Targets from the NSSF. These were issued a couple seasons back for National Shooting Sports Month, held in August of each year. The other free targets include Golf Links, Bowling Pins, Fireworks, Baseball Diamond, Dutch Windmill, Water Balloons, Light Bulbs, Dartboard, and three Bullseye targets.

Dartboard Target with Colored Rings

shooting paper printable dartboard shooting target

This printable Dartboard Shooting Target has the numbers inside the outer dartboard ring to allow a larger target. With this target you can shoot for the center bull, or actually play pub-style dart games, aiming for numbers and particular rings. If you don’t know how to play traditional dart games, visit NiceDarts.com for complete darts rules. One popular game is “Around The World”. The object is to hit the numbered zones, starting with number 1. Then you try for 2, 3, and so on. After hitting all the numbers 1 through 20, then hit the bullseye to win. CLICK HERE for Other Dart Board Color combinations.

Poker Target — Get the Best Hand

Dots Target

Poker players will enjoy this target. With this playing card-themed poker cards target, each shooter takes five shots and the one with the highest hand wins. You can also shoot for four-of-a-kind, against the clock, fastest four (without a mistake) wins.

Slot Machine Jackpot Target

Slot machine jackpot free shooting target

Enjoy a little Las Vegas-style fun on your next trip to the range. This cool Slot Machine Target has four sets of slot machine patterns each with three rows of three symbols. Connect three in a row to win — and hit the Jackpot! This is one of many colorful, free targets available from Targetz.com.

Flies in Circles Target

shooting paper printable fly flies target

Now you can boast to your buddies that you hit a fly on your target — 16 times. On this target, 16 flies with bright red eyes are arranged in a inside circles, 16 to a page. There are various ways to use the fly targets. Some shoot to hit the head only — so aim for those red eyes. There are 11 other variations of this Fly Target available on the Targets.WS website.

Tic-Tac-Toe Fun Game Target

shooting paper printable fly flies target

This Tic-Tac-Toe Shooting Game Target lets you challenge your shooting buddies at the range. One player can shoot the red triangles, while the other shoots the white zones, taking turns. You proceed just like a regular Tic-Tac-Toe game, alternating shots, with the goal of getting three of the same color in a row. This is a fun game for a parent and a young family member. You’ll find other fun targets on Targets4free.com.

Special BONUS — AccurateShooter.com Load Development Target

FREE Accuracy Precision Rifle Shooting Target
Right-Click target image to download printable PDF.

Our Load Development Target has been used by tens of thousands of shooters. It has proven very popular, since all your load data fits neatly in the boxes under each target. In fact this target is being employed by both rifle-makers (Bergara) and barrel-makers (including Criterion) to test their products. The target was designed for aiming efficiency. The red diamonds have 1/2″ sides and you can align your cross-hairs on the horizontal and vertical lines. It is a clean design that is easy to see even at 200 yards with a 20X scope. NOTE: When we test, we usually crank in a little elevation, setting the point-of-impact higher, so our shots fall in the gray circles. That way you leave the red diamonds intact for precise aiming.

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September 21st, 2024

Recoil Energy Comparison — .223 Rem vs. 6mmBR vs. .308 Win

6mmBR NormaMany visitors to the site ask us, “I’ve got a .223 and .308. What will a 6mmBR Norma (6BR) give me that I’m not getting already?” Well first you will probably average consistently smaller groups than your current .223 or .308 rifle (assuming the 6BR has a quality barrel and trigger). A good .308 Winchester can be superbly accurate, no question about that, but the lesser recoil of the 6BR works in the shooter’s favor over a long string of fire. Even with a Rem 700 or Savage action factory action, a 6BR with a benchrest stock, premium barrel, and a high-quality chambering job should deliver 5-shot groups in the high twos to mid-threes, provided you do your job. We have one 6BR rifle that shoots Lapua factory-loaded 6BR ammunition in the low twos and high ones. That’s exceptional, we admit, but it still shows how the 6BR is an inherently accurate cartridge, even with factory loads.

Compared to a .223, the 6BR offers a much better selection of high-BC projectiles, and will deliver considerably more power on the target. So it’s a better choice for hunters and 600-yard benchrest shooters. Compared to the .308 Win shooting 168gr MatchKings, a 6BR shooting 105-107gr bullets offers better ballistics all the way out to 1000 yards. Plus, for most people, the 6BR is just easier to shoot than a .308 Win. Recoil is less than half of the .308 Win cartridge. Both the .308 and 6BR chamberings offer good barrel life, but the 6BR uses 15-18 grains less powder, saving you money. On the other hand the .308 Win is the designated cartridge for F-TR and Palma shooting, so it may be a more versatile chambering for Long-Range competition. So which would we choose between the 6BR and the .308? Actually we think you should have both. The 6BR is a favorite cartridge out to 500 yards, and we like the .308 Win for F-TR. The .308 Win has shown outstanding accuracy, as displayed last week at the NRA F-class Nationals in Arizona.

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September 20th, 2024

Winchester Introduces New 21 Sharp Rimfire Cartridge

winchester .22 lr 21 sharp .21 caliber rimfire ammunition

Winchester Ammunition has introduced the 21 Sharp™, a new rimfire cartridge with claimed “significant benefits for recreational shooters and small game hunters”. This new round is basically a .22 LR with a bit more zip and a non-rebated, slightly smaller diameter no-lead bullet. The main advantage of this new cartridge is that it works better with lead-free projectiles than the .22 LR. You can shoot the 21 Sharp from your existing .22 LR rifle, if you fit a new .21 caliber barrel. That barrel must have a smaller bore diameter and a slightly different throat/freebore configuration.

American Hunter explains: “For the mechanically curious among us, the .22 LR’s bullet diameter is .2255 inch, compared to the 21 Sharp’s bullet diameter of .2105. Both cartridges are spec’d to the same maximum average pressure of 24,000 PSI. Both have identical OAL of 1.00 inch, as well as identical case diameters, so both cartridges utilize the exact same case. While initial thoughts among industry folks were that surely the 21 Sharp would feature better ballistic performance due to the more aerodynamic projectile — and it does — the reality is that at the ranges for which this cartridge is intended (ideally inside 50 yards, max 150), the BC’s effect is negligible. Although Winchester Ammo says it will offer a range of bullet weights from 25 to 42 grains, the 21 Sharp’s primary loading [currently] is a 34-grain JHP bullet, which, with an advertised muzzle velocity of 1500 fps, performs pretty close to a .22 Stinger.”

winchester .22 lr 21 sharp .21 caliber rimfire ammunition

The main reason for the creation of the new 21 Sharp cartridge is to offer slightly superior performance in 22 LR-action rifles with a lead-free cartridge that complies with the increasing number of anti-lead legal restrictions in U.S. states and foreign countries.

With the new 21 Sharp, according to American Rifleman: “All that should be necessary for most .22 Long Rifle-chambered firearms to shoot the new cartridge is a .21 Sharp barrel”.

Winchester is currently offering four types of 21 Sharp ammo, with bullet weights from 25 to 42 grains and velocities between 1300 and 1750 FPS. Winchester states: “The new 21 Sharp cartridge allows for a wide range of bullet types including full metal jacket (FMJ), copper matrix, and plated-lead options. Jacketed hollow point (JHP) bullets will also be available in 21 Sharp, delivering extreme expansion and energy transfer.” See chart below for the four options.

winchester .22 lr 21 sharp .21 caliber rimfire ammunition

The 34-grain Super X JHP is expected to be the most popular. The 25gr Copper Matrix version has been tested by Peterson’s Hunting, which said accuracy was good, with velocities in the 1700 fps range. Tester David Draper noted: “Terminal performance was as expected with a rimfire round — a solid thump that tipped the prairie dogs right over. While the 21 Sharp isn’t meant to be a long-range round, fellow gunwriter Jeff Johnston was able to stretch its legs with confirmed kills out to 150 yards.”

21 Sharp Cartridge Chambering and Barreling Considerations

According to this video, the case on the new 21 Sharp cartridge is virtually identical to current .22 LR cases. However, and this is the KEY Point, the bullets have a smaller diameter and the chamber will have more free-bore. Existing .22 LR bullets have a slightly smaller diameter for the tail of the bullet which sits inside the case. The bullets for the .21 Sharp are straight taper (more like centerfire bullets) and will require a smaller-diameter barrel. We recommend you watch this video start to finish to understand the tech specifications of the new .21 Sharp cartridge.

winchester .22 lr 21 sharp .21 caliber rimfire ammunitionAmerican Rifleman states: “While the .21 Sharp will chamber in a .22 LR rifle barrel, due to its sub-caliber projectile, it cannot be fired with any degree of accuracy or precision. Additionally, .22 LR cartridges will not fit into a .21 Sharp chamber due to its heeled projectile. All that should be necessary for most .22 Long Rifle-chambered firearms to shoot the new cartridge is a [new] .21 Sharp barrel.”

Editor’s NOTE: We think it would have made more sense to use the .22 WMR case as the basis for the new .21 caliber rimfire ammo. This would allow higher velocities and better ballistics with the new .21 caliber bullets.

Final Note — Winchester Explains Why the 21 Sharp Was Created
Winchester claims the 21 Sharp design was created for “enhanced accuracy and on-target performance with both lead and lead-free projectiles.” Winchester states that: “Ammo manufacturers have tried with little success to incorporate lead-free projectiles into use in the venerable 22 Long Rifle (LR) cartridge. While those products are available, none have ever met the accuracy and on-target performance that a lead projectile can provide due to the original .22 LR design. The new 21 Sharp rimfire cartridge from Winchester was purposefully designed by Winchester to provide top performance with lead-free projectiles rather than accommodating them later.”

winchester .22 lr 21 sharp .21 caliber rimfire ammunition

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September 20th, 2024

Gun Owners Be Sure to Register to Vote and Vote in the Election

2024 election harris trump voter registration ballot polling place

NSSF urges all gun owners, hunters, recreational target shooters and supporters of the Second Amendment to register to vote and then vote in the upcoming election. On Election Day, November 5th, be sure to vote or, alternatively, vote by mail in advance where that is an option. If you have not yet registered, you can get information on registering by visiting GunVote.org.

With just 46 days left until Election Day, several states are starting to send out vote-by-mail ballots and offering advanced in-person voting. NSSF’s #GUNVOTE voter education campaign seeks to ensure all gun owners and hunters are registered to vote and educated about where the candidates stand on the Second Amendment and gun rights.

The GunVote.org website conveniently lists all U.S. states with links to state websites where more details about registering to vote, early voting protocols and the entire process can be found. Gunvote.org also has information on polling places so that exercising the right to vote is as easy as possible.

“For millions of Americans who cherish their Second Amendment rights, this truly is the most critical election in history. Vice President Kamala Harris has clearly laid out her anti-gun agenda [which includes mandatory confiscation of AR15s]. It is abundantly clear she will continue the Biden-Harris attack on the Second Amendment and will restrict the rights of law-abiding Americans even more than she has over the past three and a half years,” said Lawrence G. Keane, NSSF Senior V.P. and General Counsel.

2024 election harris trump voter registration ballot polling place

A Few Thousand Votes Can Make a Difference in Swing States
In 2020, the presidential election swung in just a few key states by margins of a few thousand votes. Reporting shows there are more than 10 million hunters and Second Amendment supporters who remain unregistered to vote ahead of the 2024 election. Make sure you’re registered. Check that your hunting and range buddies are registered too. Visit www.GunVote.org for all the information you need to get registered and to find your polling place to make sure you Don’t Risk Your Rights® on November 5th.”

2024 Election #gunvote

Reports have show millions of American firearm owners still have yet to register to vote. That includes more than 515,277 in Pennsylvania and 370,000 each in Michigan and North Carolina. In addition, Georgia, Wisconsin, Missouri and Virginia all have more than half a million hunters and gun owners that remain unregistered and in Arizona – another state that could swing the election – that number totals approximately 133,000.

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September 20th, 2024

Be Shocked — Hodgdon Powder Prices in 1978 — $44 for 8 Lbs!

historic hodgdon powder prices inflation chart table O.K. Weber

Have inflation (and supply chain shortages) affected the price of powder? You bet. Probably WAY more than you could imagine. Forum member “Two Time HM LR” posted this interesting photo (above) showing Hodgdon 8-lb powder prices from 1978, as sold by O.K. Weber in Oregon. Prices have risen over 1000% since then.

Eight Pounders under $45.00 in 1978

Now the prices — $20 to $44 — may not get your attention at first. But take note that these numbers are for EIGHT pound containers. Yep eight-pounders were all under $45! For example, H4895 was $44 for 8 pounds back in 1978, 45 years ago. And H335 was $20 for eight pounds — that’s just $2.50 per pound!

These days a single pound of a desirable powder such as H4831 might cost $60+ at some stores IF you can find it at all. On Hodgdon’s web site, H4831 powder is priced at $58.99 per pound in April 2024. Using that current $58.99/lb figure, H4831 is now 10.7 times higher than it was in 1978, when H4831 cost $44 for 8 pounds, i.e. $5.50 per pound. [Hodgdon’s current H4831 8-lb price is $403.99, or 9.18 times higher than before.]

Here are some comments from our Forum Members:

“Heck those prices are just about the same as current ones, just a little smaller container now.” — Joe

“I’ve got some H4831 in a can marked ‘WWII Surplus Powder’ with a price tag of $2.75. We’ll never see that again either.” Rick in Oregon

“1978 prices and 2022 income would be nice. Unfortunately that doesn’t work. If you compare prices and income, powder cost about the same. You also have to discount the temporary gouging that we are seeing.” — Tmwinds

“So I used to buy gas for 10 cents per gallon and they’d pump it, check the oil, and clean the windshield.” — Pirate Ammo

One comment suggests that the powder price hike actually tracks general U.S. currency inflation over the last four decades. So perhaps powder price increases are not as bad as they seem, when compared to how all prices have risen since 1978:

“Using H4895 as a comparison basis at $58.50 (list price) in 1978 calculates it to $275 in todays money. Looking at Powder Valley prices it looks like around [$340 in August 2023] for the same item in todays money [a 24% increase in real dollars]. Availability is another issue though and if someone is really needing powder they may well have to pay above suggested retail.” — Drover

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September 19th, 2024

How to Dry Brass After Wet Tumbling or Ultrasonic Cleaning

Wet Tumbling Brass Drier

Many shooters these days clean their cartridge brass ultrasonically, or wet-tumble their cases with stainless media (above). Both methods get brass clean and shiny, inside and out. However, when those wet-cleaning processes are completed, you’re left with a pile of soaking wet brass. How do you dry your brass quickly and efficiently, without unsightly water spots? Read on for some great answers…

In our Shooters’ Forum, Member Terry asked: “How do you dry your brass after Ultrasonic cleaning?” In a Reloading Forum Thread, many smart suggestions were posted. A dozen fellow members outlined a variety of effective case-drying procedures, which work equally well for both wet-tumbled brass and ultrasonically-cleaned cases. Here are the Top 10 brass-drying suggestions from our Forum members.

TOP TEN Ways to Dry Cartridge Brass After Wet Cleaning

1. Food Dehydrator — Shake the brass in towel to get the bulk of water off. Next leave in the food dehydrator for 45 minutes or until there are no signs of moisture inside the cases. — Lawrence97

2. Lyman 5-Level Case Dryer — Rinse off cleaning solution(s), then load brass by type into racks in Lyman Cyclone Case Dryer. This is easier to load/unload than food dehydrators and holds more cases.

Lyman Cyclone Case Drier

3. Hot Water + Compressed Air — Rinse all your cases as a batch using scalding hot water from the kitchen sink. Hot water evaporates off of brass very very quickly. Then hit them with compressed air. Takes 10 minutes. Simple. — SG4247

4. Oven Dry in Pre-Heated Oven — After pre-heating to 200° or so, turn off oven and put brass inside on a tray. Most important! Tell your wife what you are doing so she doesn’t crank it up to 425 to heat pizza! — MClark

NOTE: Many other members suggested oven drying at 150-200°. We recommend turning OFF the oven so you don’t cook your brass if you forget to remove the cases.

Dry Cartridge Brass heat gun5. Towel Dry then Warm with Heat Gun — Roll brass in a towel until no more water shakes out. Lay out on cardboard box top and blow off with Harbor Freight heat gun. $9.99 on coupon. Two minutes of heated air and about half hour of wait and they are good to go. This is with primers removed. — Shaggy357

6. Compressed Air, then Sun Dry Outside – I rinse the brass, then blow them out with compressed air. Then, dependent on the time of year, lay them on a towel in the sun. — HogPatrol

7. Dishwasher on Dry Cycle – In the winter, I drop my wet brass cases neck-down on the rack pegs in the dishwasher, then turn on the dry cycle. In the summer…well, I’m in Texas. They go to the porch for a bit. — Toolbreaker

8. Alcohol Rinse then Air or Oven Dry — Rinse in 90% Isopropyl alcohol and either let air dry or stick in 175° oven for half an hour. Alternatively, use a dehydrator. — Zipollini

9. Slow Air-Dry in Loading Blocks — I have a reloading block with holes drilled in it. I simply load the block up and let it air-dry in the cupboard for a couple of days. — JCS

10. Wipe with Towel Then Anneal Normally with FLAME Annealer — This thread is stirring my OCD side. Seems complicated for just drying — my brass dries just fine when I anneal it. This entire process can’t take an hour per batch. When finished, the brass is cleaned, annealed, and ready to size. — CHLuke
NOTE: This is NOT recommended for use with electronic AMP annealers. Use this ONLY with flame annealers.

  • Deprime, then tumble brass with stainless media, water, Lemishine, and dish detergent.
  • Shake them easily in a strainer to knock out most media then grab 4-5 pieces, shake them over the bucket for the last of the media then inside a towel.
  • Finally blow out the primer pockets and wipe with a towel, load in the Annealeez flame annealer.

Wet Tumbling Brass Drier

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September 18th, 2024

Modern-Day Annie Oakley — The Talented Kirsten Joy Weiss

Kirsten Weiss trick shot Annie Oakley NRA All access

Talented sharpshooter Kirsten Joy Weiss is featured in an episode of NRA All Access. The show covers Kirsten’s development as a competitive shooter, and her success as a trick-shot artist with her own popular YouTube channel. Here’s the All Access segment featuring many of Kirsten’s most famous trick shots.

During the video Kirsten also talks about her background in shooting and how she wants to be a good ambassador for the shooting sports, “spreading the positive reality of shooting”. Kirsten explains: “The fun challenge and joy of shooting is important to me because I really wanted to be a positive example. So when the media says the ‘guns are a bad thing and nobody does anything good with guns’, they can say ‘Well, what about her [Kirsten]’?”

Kirsten: “I think that it’s important for young girls to have somebody that they can look up to… I feel responsibility to show young shooters coming up, especially females, that you can respect yourself and shoot a gun as well.”

Kirsten Joy WeissA gifted “natural” shooter, Kirsten started shooting fairly late — at age 16. Despite her relatively late start, she learned very quickly, and managed to earn a place on the University of Nebraska shooting team. That literally opened up a new world for Kirsten: “During the course of my career, I’ve had a lot of success. I’ve gone to World Cups… in Zagreb, Croatia, in Munich, Germany. I’ve won National Championships, and got on to the U.S. Olympic short list, so it’s been a good career.”

Proper Cheek Weld

No matter what your discipline — smallbore, silhouette, High Power, F-Class, or even PRS — it’s vital to have a consistent cheek weld for every shot. You want your head to be in the same position on the stock each time. This helps ensure proper eye-to-sights/optic alignment and consistent rifle balance.

In this video, Kirsten explains how to find the best position for your head on the stock, which may require adjusting the cheekpiece and/or length of pull. Then Kirsten demonstrates how to maintain consistent cheek weld shot after shot.

Kirsten tells us: “A lot of people don’t think of shooting as a sport, but it absolutely is, and I would even go so far as to say that it is an art form.” We don’t know if this is art, sport, or magic, but very few shooters have the skill or flexibility to make this upside-down shot…

Kirsten Weiss trick shot Annie Oakley NRA All access

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September 18th, 2024

Hunting Ammo Rebates from Winchester & Browning — 25% OFF

hunting ammo 2024 ammunition rebate 25% $50 browning winchester fall hunt

Here’s good news for hunters — Both Browning and Winchester are offering 25% Off Rebates (worth up to $50 max) on select hunting ammunition for the 2024 fall season. Qualify with ammo purchases made from 9/15/24 through 11/20/2024. For both rebate offers there is a minimum one box purchase and maximum rebate amount of $50 per household. The deadline is 12/16/2024 to mail in your original UPC codes, original retail sales receipt, and completed redemption form.

Winchester 25% Off Hunting Ammunition Rebate

Winchester is now offering, for a limited time, a 25% Off rebate on all eligible hunting rifle ammunition prior to the start of the season. The offer is valid on qualifying purchases made between September 15, 2024 and November 30, 2024. The maximum rebate amount is $50 per household. Visit Winchester.com/Rebates to learn how to submit your rebate.

Eligible Winchester Hunting Ammo Types:
Winchester Deer Season XP®, Power-Point®, Copper Impact®, Ballistic Silvertip® and Expedition Big Game™ hunting rifle brands.

Browning 25% Off Hunting Ammunition Rebate

Browning is also running a Hunting Rifle Ammunition Rebate for the next 10 weeks. Browning offers a 25% Off rebate on all eligible hunting rifle ammunition prior to the start of the season. The offer is valid on qualifying purchases made between September 15, 2024 and November 30, 2024. The maximum rebate amount is $50 per household. Visit BrowningAmmo.com/Rebates to learn how to submit your rebate.

Eligible Browning Hunting Ammo Types:
Browning Hunting Rifle Silver Series, Max Point, Long Range Pro, Long Range Hunter, BXS, and BXV

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September 17th, 2024

Get Major Savings with Brownells Discount Codes

Brownells discount code savings bargain

If you’ve been thinking about a big purchase at Brownells, here are some money-saving codes. Brownells is currently offering $125 Off a $1000 purchase, $55 Off a $500 purchase, $20 Off a $200 purchase, $15 Off a $150 purchase, and $10 Off a $100 purchase. In addition, you can get 10% off all purchases of $150 or more. It’s simple to get these discounts — there are no buyers’ clubs to join, no forms to fill out. Just use the appropriate Discount Code during online check-out.

Listed below are the Codes to use. Simply use the appropriate Code for your purchase at Brownells.com. These codes have no listed expiration date, so Brownells could terminate them at any time. Accordingly, we recommend you do your shopping soon. Also if the highest value code no longer works, try a lesser value CODE.

Brownells discount code savings bargain

Coupon Code: SEPT125 — $125 Off $1000+
Expiration date: 9/30/2024

Coupon Code: SEPT55 — $55 Off $500+
Expiration date: 9/30/2024

Coupon Code: SEPT20 — $20 Off $200+
Expiration date: 9/30/2024

Coupon Code: OPTICS15 — 15% Off Select Optics
Expiration date: Unknown expiration

Coupon Code: TACTICAL12 — 12% OFF Tactical Products
Expiration date: Unknown expiration

Coupon Code: TA10 — 10% Off $150+
Expiration date: Unknown expiration

Coupon Code: WLS10 — 10% Off $150+
Expiration date: Unknown expiration

Coupon Code: TTB10 — 10% Off $150+
Expiration date: Unknown expiration

Coupon Code: BACK15 — $15 OFF $150
Expiration date: Unknown expiration

Coupon Code: GIFT10 — $10 OFF $100+
Expiration date: Unknown expiration

NOTE: None of the above codes include FREE or Discounted Shipping. You may want to check other vendors such as Scheels.com which offer free shipping with certain minimum purchases ($75 mininum at Scheels). This might result in a lower overall price than purchasing from Brownells.

brownells discount code coupon saving 10% 15% Tactical12

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September 17th, 2024

For Barrel End Threading — Bigger Diameter is Better

Barrel Threading AR15 ARX Robert Whitley bartlein

Our friend Robert Whitley of ARX Enterprises LLC has learned, through careful measurement and testing, that some barrels threaded 5/8″ x 24 TPI at the muzzle may not deliver optimal accuracy. The reason is that the end of the barrel can bell out slightly, like a trombone, because too much steel has been removed. This is particularly true with .30-caliber barrels, but it can also be a problem with smaller caliber barrels (even 6mm). Robert demonstrates this phenomenon in the video below. All gunsmiths, and anyone considering threading a barrel, should watch the video. At 1:00 – 1:30 Robert gauges a 5/8″ x 24-threaded .30-Caliber barrel. You can see the belling effect clear as day.

Barrel Threading AR15 ARX Robert Whitley bartlein

“When setting up a commercial barrel in the lathe, we noticed that the maximum-sized bushing that would fit in the bore at the chamber end was almost .0015” smaller [than what would fit] at the muzzle. That precipitated my pin-gauging of a number of different commercial barrels that were threaded for 5/8” x 24 TPI. What I found is what’s shown on the video.” – R. Whitley

Solve Problem with a Larger Thread Diameter
If 5/8″ x 24 threading is potentially harmful to accuracy, is there a solution? Yes, you simply need to leave a little more steel on the barrel. (See Video starting at 02:40.) Frank Green of Bartlein barrels states: “We get these questions all the time. I say run the largest thread diameter that is possible.” Robert Whitley has found that a 3/4″ x 28 TPI threading does not cause the “belling effect”. Accordingly Robert recommends 3/4″ x 28 if you need to thread your barrel for a muzzle brake or suppressor. Robert explains: “We only make 3/4” x 28 TPI muzzle brakes and that’s what we recommend to customers.”

Barrel Threading AR15 ARX Robert Whitley bartlein

“See how much meatier the 3/4″ threading is vs. the 5/8″. The 3/4″ threading offers a lot more metal around the bore. There’s a lot less opportunity for the bore to become bell-mouthed…” – Robert Whitley

Barrel Threading Diameter — What’s Important to Know

By Robert Whitley
In truth, the 5/8″ x 24 TPI threading never came out of any accuracy-based think tank or set-up, it’s a military .30-Cal threading for barrels that someone has to carry around (they needed to keep the barrel weight down so it was smaller in diameter and the threading had to work with that situation). People have somehow assumed because the military uses that threading for certain things that it must mean that it’s also fine for a highly accurate rifle too, but that’s not really correct.

I don’t think there is any better and realistic option than the 3/4″ muzzle threading, and we also do it so there is no relief cut behind the threads on the barrel (i.e. put the relief cut on the brake or jam nut, don’t chop down on the muzzle of the barrel). For some reason many have a hard time grasping that the metal at the muzzle end of a rifle is “sacred” and you should not cut it down any more than absolutely necessary. A little threaded pencil diameter nub on the end of a barrel is not ideal for accuracy especially if it’s threaded and you need to torque on it. I cringe when I see a barrel with something like an MTU or Heavy Varmint contour, only to have an itty-bitty pencil thin threaded nub right at the muzzle so someone can “screw on a can” or a muzzle brake.

Lessons Learned Over the Years
A number of years ago I did a 30BR rifle project with Craig Kostyshyn who was big in the 30BR game and he made some of the best 30BR rifle barrels for benchrest competition. When I did the project I wanted a medium-heavy Palma type contour barrel I could use and also have a muzzle turndown for a front sight band. When he found out I was going to have the muzzle turned down he said “whoa, I need to provide for that when I make the barrel because if you turn the front down later you’ll be shooting a trombone” (i.e. the muzzle bore dimension would open up).

What he did was rough contour the barrel with the turndown (about .010” oversize) before he lapped the barrel, then when he lapped the barrel he took it easy in the muzzle area and worked the back of the barrel more. I thought he was a little bit excessive in his concerns but the barrel shot great and I wasn’t going to argue with him, after all he was shooting groups in the ones. I kind of just filed that away and never thought about it until recently when I went to have Fred from Sabreco do some chamber re-work on a commercial .30-caliber barrel I had. When setting up the barrel in the lathe and indicating things Fred noticed that the maximum-sized bushing that would fit in the bore at the chamber end was almost .0015″ smaller [than what would fit] at the muzzle and he mentioned it to me. That precipitated my pin-gauging of a number of different commercial barrels I had that were threaded for 5/8” x 24 TPI. What I found is what’s shown on the video.

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