Here’s something you don’t see every day — the inside of loaded cartridges, sliced halfway through. This lets you see how bullet core, jacket, cartridge case, powder, and primer all fit together. Give credit to the folks at FOG Ammunition for creating this interesting series of cut-through ammo images. We show four cartridges here: the .308 Winchester, 9mm Luger, 300 BLK, and .50 BMG. You’ll find two more (the .223 Remington and .45 ACP) on the original FOG Ammo Blog Article.
This .308 Winchester model took on a different approach by only cutting the brass case and displaying the full bullet, primer and powder load. A spec amount of powder was used to create the model powder form. An estimated 10% volume was added during the forming process, along with an undetermined amount of air pockets.
This bisection is a 9mm Luger Jacketed Hollow Point round with flake powder held together with super glue. After this self-defense round was cut by a trained professional the round was polished by hand. This might look like stick powder, but those are in fact flakes stacked up in cross-section. Designed in 1901 by Georg Luger, this popular cartridge is used by civilians, military, and law enforcement.
For this model of the .300 AAC Blackout (aka 300 BLK), a Dremel tool was used to create a pie cut within the bullet and brass case. A measured amount of power, roughly 65% of spec charge, was placed inside the case with super glue. This cartridge was originally optimized for subsonic use with a suppressor, so the amount of powder used is small relative to the nominal case capacity. That leaves more room for the relatively large .30-caliber bullet.
Last but definitely not least is the .50 Caliber BMG round (aka .50 Browning Machine Gun). Famed for its wartime use in the M2 Machine gun, the .50 BMG round is also used in civilian Long Range competitions. A typical .50 BMG cartridge holds over 225 grains of powder. That’s almost ten times the amount in a 5.56×45 NATO Round! To demonstrate the size of the .50 BMG, check out that .223 Rem for comparison.
Photos and Facebook post by Tactical Rifle Shooters
Yet another .300 Blackout disaster. Unfortunately, that .300 Blackout cartridge can fit in a .223 Rem chamber. Shooting a .308-caliber bullet in .223 bore is a recipe for disaster.
The .300 AAC Blackout aka “300 BLK”, is a compact 30-caliber cartridge designed to work in AR-15 rifles. It has a shorter cartridge case to accommodate the bigger 30-caliber bullet while still fitting in a standard AR-15 magazine. Unfortunately, that’s the danger. A careless shooter can toss a .300 Blackout cartridge in with .223 Rem rounds without noting. And because the case-head size is the same as the .223 Rem (5.56×45) the rifle’s bolt assembly will happily chamber and fire the .300 BLK round. Problem is, that forces a .308 diameter bullet down an undersized .223-caliber bore. Not good!
This images were provided by Tactical Rifle Shooters on Facebook. The message was clear: “Don’t try to run 300 Blackout in your .223/5.56mm. It won’t end well. The problem is identical rifles and identical magazines but different calibers.”
Image from Accurate Shooter Forum. Cutaway shows the jammed .30-Cal bullet:
For those who MUST have a .300 Blackout, here are some things you can do:
1. Use different colored magazines for .300 Blackout vs. .223 Rem.
2. Fit all your uppers with caliber-labeled ejection port covers.
3. Mark .223 Rem upper handguards with the caliber in bright paint.
4. Mark all .300 BLK Rounds with heavy black marker.
Comments by Folks Who Viewed these .300 Blackout Disaster Photos:
“The .300 Blackout is simply a badly-designed round. A properly-designed round would have had a feature in the shape that would have prevented cross loading in the first place.” — D. Santiago
“I almost made that mistake… I had a magazine of 300 BLK inserted in my .223/5.56 all night. Fortunately, I never pulled the trigger. Once I realized the mistake, I almost got ill. [After that incident] I no longer own a 300 BLK.” — B. Welch
“Happened to me hog hunting from a helo. Gun exploded in my face.” — B. Hood
“Fire-forming projectiles [is] so wrong in centerfire!” — M. Stres
“Had some dude come into the store the other day wanting .300 Blackout ammo to shoot in his 5.56 AR. It took 15 minutes of explaining for him to understand you got to have a .300 Blackout Upper!” — R. Williams
Here’s something you don’t see every day — the inside of loaded cartridges, sliced halfway through. This lets you see how bullet core, jacket, cartridge case, powder, and primer all fit together. Give credit to the folks at FOG Ammunition for creating this interesting series of cut-through ammo images. We show four cartridges here: the .308 Winchester, 9mm Luger, 300 BLK, and .50 BMG. You’ll find two more (the .223 Remington and .45 ACP) on the originalFOG Ammo Blog Article.
This .308 Winchester model took on a different approach by only cutting the brass case and displaying the full bullet, primer and powder load. A spec amount of powder was used to create the model powder form. An estimated 10% volume was added during the forming process, along with an undetermined amount of air pockets.
This bisection is a 9mm Luger Jacketed Hollow Point round with flake powder held together with super glue. After this self-defense round was cut by a trained professional the round was polished by hand. This might look like stick powder, but those are in fact flakes stacked up in cross-section. Designed in 1901 by Georg Luger, this popular cartridge is used by civilians, military, and law enforcement.
For this model of the .300 AAC Blackout (aka 300 BLK), a Dremel tool was used to create a pie cut within the bullet and brass case. A measured amount of power, roughly 65% of spec charge, was placed inside the case with super glue. This cartridge was originally optimized for subsonic use with a suppressor, so the amount of powder used is small relative to the nominal case capacity. That leaves more room for the relatively large .30-caliber bullet.
Last but definitely not least is the .50 Caliber BMG round (aka .50 Browning Machine Gun). Famed for its wartime use in the M2 Machine gun, the .50 BMG round is also used in civilian Long Range competitions. A typical .50 BMG cartridge holds over 225 grains of powder. That’s almost ten times the amount in a 5.56×45 NATO Round! To demonstrate the size of the .50 BMG, check out that .223 Rem for comparison.
Here’s something you don’t see every day — the inside of loaded cartridges, sliced halfway through. This lets you see how bullet core, jacket, cartridge case, powder, and primer all fit together. Give credit to the folks at FOG Ammunition for creating this interesting series of cut-through ammo images. We show four cartridges here: the .308 Winchester, 9mm Luger, 300 BLK, and .50 BMG. You’ll find two more (the .223 Remington and .45 ACP) at www.FogAmmo.com.
This .308 Winchester model took on a different approach by only cutting the brass case and displaying the full bullet, primer and powder load. A spec amount of powder was used to create the model powder form. An estimated 10% volume was added during the forming process, along with an undetermined amount of air pockets.
This bisection is a 9mm Luger Jacketed Hollow Point round with flake powder held together with super glue. After this self-defense round was cut by a trained professional the round was polished by hand. This might look like stick powder, but those are in fact flakes stacked up in cross-section. Designed in 1901 by Georg Luger, this popular cartridge is used by civilians, military, and law enforcement.
For this model of the .300 AAC Blackout (aka 300 BLK), a Dremel tool was used to create a pie cut within the bullet and brass case. A measured amount of power, roughly 65% of spec charge, was placed inside the case with super glue. This cartridge was originally optimized for subsonic use with a suppressor, so the amount of powder used is small relative to the nominal case capacity. That leaves more room for the relatively large .30-caliber bullet.
Last but definitely not least is the .50 Caliber BMG round (aka .50 Browning Machine Gun). Famed for its wartime use in the M2 Machine gun, the .50 BMG round is also used in civilian Long Range competitions. A typical .50 BMG cartridge holds over 225 grains of powder. That’s almost ten times the amount in a 5.56×45 NATO Round! To demonstrate the size of the .50 BMG, check out that .223 Rem for comparison.
Photos and Facebook post by Tactical Rifle Shooters
Yet another .300 Blackout disaster. Unfortunately, that .300 Blackout cartridge can fit in a .223 Rem chamber. Shooting a .308-caliber bullet in .223 bore is a recipe for disaster.
The .300 AAC Blackout aka “300 BLK”, is a compact 30-caliber cartridge designed to work in AR-15 rifles. It has a shorter cartridge case to accommodate the bigger 30-caliber bullet while still fitting in a standard AR-15 magazine. Unfortunately, that’s the danger. A careless shooter can toss a .300 Blackout cartridge in with .223 Rem rounds without noting. And because the case-head size is the same as the .223 Rem (5.56×45) the rifle’s bolt assembly will happily chamber and fire the .300 BLK round. Problem is, that forces a .308 diameter bullet down an undersized .223-caliber bore. Not good!
This images were provided by Tactical Rifle Shooters on Facebook. The message was clear: “Don’t try to run 300 Blackout in your .223/5.56mm. It won’t end well. The problem is identical rifles and identical magazines but different calibers.”
Image from Accurate Shooter Forum. Cutaway shows the jammed .30-Cal bullet:
For those who MUST have a .300 Blackout, here are some things you can do:
1. Use different colored magazines for .300 Blackout vs. .223 Rem.
2. Fit all your uppers with caliber-labeled ejection port covers.
3. Mark .223 Rem upper handguards with the caliber in bright paint.
4. Mark all .300 BLK Rounds with heavy black marker.
Comments by Folks Who Viewed these .300 Blackout Disaster Photos:
“The .300 Blackout is simply a badly-designed round. A properly-designed round would have had a feature in the shape that would have prevented cross loading in the first place.” — D. Santiago
“I almost made that mistake… I had a magazine of 300 BLK inserted in my .223/5.56 all night. Fortunately, I never pulled the trigger. Once I realized the mistake, I almost got ill. [After that incident] I no longer own a 300 BLK.” — B. Welch
“Happened to me hog hunting from a helo. Gun exploded in my face.” — B. Hood
“Fire-forming projectiles [is] so wrong in centerfire!” — M. Stres
“Had some dude come into the store the other day wanting .300 Blackout ammo to shoot in his 5.56 AR. It took 15 minutes of explaining for him to understand you got to have a .300 Blackout Upper!” — R. Williams
Here’s something you don’t see every day — the inside of loaded cartridges, sliced halfway through. This lets you see how bullet core, jacket, cartridge case, powder, and primer all fit together. Give credit to the folks at FOG Ammunition for creating this interesting series of cut-through ammo images. We show four cartridges here: the .308 Winchester, 9mm Luger, 300 BLK, and .50 BMG. You’ll find two more (the .223 Remington and .45 ACP) at www.FogAmmo.com.
This .308 Winchester model took on a different approach by only cutting the brass case and displaying the full bullet, primer and powder load. A spec amount of powder was used to create the model powder form. An estimated 10% volume was added during the forming process, along with an undetermined amount of air pockets.
This bisection is a 9mm Luger Jacketed Hollow Point round with flake powder held together with super glue. After this self-defense round was cut by a trained professional the round was polished by hand. This might look like stick powder, but those are in fact flakes stacked up in cross-section. Designed in 1901 by Georg Luger, this popular cartridge is used by civilians, military, and law enforcement.
For this model of the .300 AAC Blackout (aka 300 BLK), a Dremel tool was used to create a pie cut within the bullet and brass case. A measured amount of power, roughly 65% of spec charge, was placed inside the case with super glue. This cartridge was originally optimized for subsonic use with a suppressor, so the amount of powder used is small relative to the nominal case capacity. That leaves more room for the relatively large .30-caliber bullet.
Last but definitely not least is the .50 Caliber BMG round (aka .50 Browning Machine Gun). Famed for its wartime use in the M2 Machine gun, the .50 BMG round is also used in civilian Long Range competitions. A typical .50 BMG cartridge holds over 225 grains of powder. That’s almost ten times the amount in a 5.56×45 NATO Round! To demonstrate the size of the .50 BMG, check out that .223 Rem for comparison.
Yet another .300 Blackout disaster. Unfortunately, that .300 Blackout cartridge can fit in a .223 Rem chamber. Shooting a .308-caliber bullet in .223 bore is a recipe for disaster.
The .300 AAC Blackout aka “300 BLK”, is a compact 30-caliber cartridge designed to work in AR-15 rifles. It has a shorter cartridge case to accommodate the bigger 30-caliber bullet while still fitting in a standard AR-15 magazine. Unfortunately, that’s the danger. A careless shooter can toss a .300 Blackout cartridge in with .223 Rem rounds without noting. And because the case-head size is the same as the .223 Rem (5.56×45) the rifle’s bolt assembly will happily chamber and fire the .300 BLK round. Problem is, that forces a .308 diameter bullet down an undersized .223-caliber bore. Not good!
This images were provided by Tactical Rifle Shooters on Facebook. The message was clear: “Don’t try to run 300 Blackout in your .223/5.56mm. It won’t end well. The problem is identical rifles and identical magazines but different calibers.”
For those who MUST have a .300 Blackout, here are some things you can do:
1. Use different colored magazines for .300 Blackout vs. .223 Rem.
2. Fit all your uppers with caliber-labeled ejection port covers.
3. Mark .223 Rem upper handguards with the caliber in bright paint.
4. Mark all .300 BLK Rounds with heavy black marker.
Comments by Folks Who Viewed these .300 Blackout Disaster Photos:
“The .300 Blackout is simply a badly-designed round. A properly-designed round would have had a feature in the shape that would have prevented cross loading in the first place.” — D. Santiago
“I almost made that mistake… I had a magazine of 300 BLK inserted in my .223/5.56 all night. Fortunately, I never pulled the trigger. Once I realized the mistake, I almost got ill. [After that incident] I no longer own a 300 BLK.” — B. Welch
“Happened to me hog hunting from a helo. Gun exploded in my face.” — B. Hood
“Fire-forming projectiles [is] so wrong in centerfire!” — M. Stres
“Had some dude come into the store the other day wanting .300 Blackout ammo to shoot in his 5.56 AR. It took 15 minutes of explaining for him to understand you got to have a .300 Blackout Upper!” — R. Williams
Have you ever expanded a .22 or 6mm cartridge all the way up to .30-caliber? If so, you know this can be a difficult procedure that stresses the case necks and neck-shoulder junction. A significant neck-size expansion done in one big jump can increase run-out, cause doughnuts, or worse yet, even split the brass. Therefore you want to proceed in increments, increasing the neck diameter in stages. One smart way to do that is to use a Progressive Press. This article explains how…
The most successful short-range brenchrest-for-score cartridge is the 30 BR. That cartridge, as well as 30 BR variants such as the 30 BRX, all start with the 6mmBR Norma parent cartridge, typically with Lapua 6mmBR brass. To get a nice 30 BR case you want to expand in stages, increasing the inside neck diameter incrementally from .243 to .308.
Darrell Jones of DJ’s Brass Service creates thousands of 30 BR cases each year. He has found a clever way to speed up the process — Darrell uses a Progressive Press. He runs his 6BR brass through four (4) separate Hornady neck-sizing dies with expander mandrels. First there is a .257 die, followed by .264 (6.5mm), .284 (7mm), and then .308. Then a fifth and final K&M die provides one last, slight expansion so the newly-fashioned 30 BR cases perfectly fit the arbor of Darrell’s neck-turning tool.
So to repeat, the case starts as .243 (6mm), then moves in up stages .257, .264, .284, and .308, with a final “finishing” step prior to neck-turning. You can see the expansion in this video, which starts with 6mmBR brass that was first hydro-formed to 6 BRX:
Watch 6mm Cases Expanded to 30-Caliber (6BRX to 30 BRX)
For this demo video, Darrell expands just one case at a time. However, he can also put multiple cases in the progressive — one per station. This takes a little more effort, Darrell says, but the results are still excellent. Darrell tells us: “I do put multiple cases in the progressive to save time. The results are the same — I just wanted to show a single-step process and how it reduces run-out by not stressing the shoulder with one big expansion from 6mm straight to 30 caliber. Doing the operation in multiple stages avoids binds and helps keep the shoulders concentric.”
This same multi-stage procedure can be use to expand other cartridge types. For example you could take .221 Fireball brass in stages up to .308 to create 300 Blackout brass.
Darrell uses caliber-specific, Hornady neck-sizing-only dies with elliptical expanders. Darrell tells us: “The Hornady elliptical expander has a reduced bearing surface that puts less strain on the brass when expanding the necks to the next size.” The fitting at the bottom of the die is the Lock-N-Load die bushing that allows fast die changes.
These particular cases used in the video were first hydro-formed to 6BRX then expanded to 30 BRX before neck turning. DJ’s Brass offers hydro-forming for many popular wildcat cartridges such as 6 PPC, 6mm Dasher, and .284 Shehane.
Here’s something you don’t see every day — the inside of loaded cartridges, sliced halfway through. This lets you see how bullet core, jacket, cartridge case, powder, and primer all fit together. Give credit to the folks at FOG Ammunition for creating this interesting series of cut-through ammo images. We show four cartridges here: the .308 Winchester, 9mm Luger, 300 BLK, and .50 BMG. You’ll find two more (the .223 Remington and .45 ACP) at www.FogAmmo.com.
This .308 Winchester model took on a different approach by only cutting the brass case and displaying the full bullet, primer and powder load. A spec amount of powder was used to create the model powder form. An estimated 10% volume was added during the forming process, along with an undetermined amount of air pockets.
This bisection is a 9mm Jacketed Hollow Point round with flake powder held together with super glue. After this self-defense round was cut by a trained professional the round was polished by hand. This might look like stick powder, but those are in fact flakes stacked up in cross-section. Designed in 1901 by Georg Luger, this popular cartridge is used by civilians, military, and law enforcement.
For this model of the .300 AAC Blackout (aka 300 BLK), a Dremel tool was used to create a pie cut within the bullet and brass case. A measured amount of power, roughly 65% of spec charge, was placed inside the case with super glue. This cartridge was originally optimized for subsonic use with a suppressor, so the amount of powder used is small relative to the nominal case capacity. That leaves more room for the relatively large .30-caliber bullet.
Last but definitely not least is the .50 Caliber BMG round (aka .50 Browning Machine Gun). Famed for its wartime use in the M2 Machine gun, the .50 BMG round is also used in civilian Long Range competitions. A typical .50 BMG cartridge holds over 225 grains of powder. That’s almost ten times the amount in a 5.56×45 NATO Round!
As the .30-Cal cartridge of choice for the AR15 platform, the 300 AAC Blackout, also known as 300 BLK, has become quite popular with black rifle owners. You can now purchase quality factory ammo and even premium Lapua 300 BLK brass. Some folks wonder — “why consider a 300 BLK”? Here are the key reasons you may want to acquire a 300 AAC Blackout upper for your AR:
FIVE REASONS to Shoot the 300 BLK:
1. Easy Conversion: Use your current AR lower, bolt/carrier, buffer, and magazine. The only part you need to change is the barrel. 2. Hunting Capability: 300 BLK conforms to state hunting regulations which may require a cartridge larger than .22 caliber. The 300 BLK shoots .308 caliber bullets. 3. Suppressor-Friendly: You can shoot heavier bullets subsonic. The subsonic capabilities of the 300 BLK make it ideal for use with a suppressed AR. 4. Great Barrel Life: With a .30-caliber bore and a modest powder charge, barrel life is outstanding. 5. Great Brass: No Case forming is required — just buy Lapua 300 BLK brass.
The 300 AAC Blackout was created by Advanced Armament Corp. and Remington primarily for the military as a way to shoot .30-caliber bullets from the M4/AR15 platform while using standard magazines. As explained by Robert Silvers, AAC’s R&D Director: “[You can] shoot 30 caliber from your AR while still using normal magazines with full capacity. Even the bolt stays the same, and all that changes is the barrel.” CLICK HERE for more information.
The concept of putting a .30-caliber bullet in a shortened 223 case has been done before, but not as an industry-wide standard that anyone can make products for, royalty-free. SAAMI, the industry standards organization, adopted and standardized the AAC 300 Blackout earlier this year. The SAAMI diagram for the 300 BLK is shown below.
Affordable Factory 300 BLK Ammo is Available
Remington now sells a variety of 300 BLK ammo: 1) 125 grain open-tip match with a custom Sierra bullet; 2) 220gr subsonic, and 3) 125gr AccuTip (photo below). While the 300 BLK is easy (and inexpensive) to reload, Remington and AAC recognized that most people are not reloaders. So Remington will be budget-priced UMC-brand 300 BLK ammo through at just $12.99 per box — that’s less than most other rifle cartridges than are more powerful than the .223.
The 300 AAC Blackout definitely works for hunters who want to use their AR15-platform rifle. And it also serves as a specialized 30-Cal “rule-beater” that lets 3-Gun competitors “make major” with a low-recoil cartridge that also offers long barrel life. For those who need to run a .30-caliber cartridge from a standard AR15 platform (as opposed to the AR10), the 300 AAC Blackout makes sense. But for hunters using a bolt gun, there are any number of tried and true options, such as the 7.62×39, .30-30, and, of course, the .308 Winchester (7.62×51 NATO).
WARNING: With some bullet options (and setback during chambering) 300 Blackout rounds will go into a .223 chamber and fire. Putting a .308-caliber bullet in a .224-diameter barrel is a recipe for disaster. You can blow up your gun and sustain serious injury. That’s why we recommend you have a dedicated 300 BLK upper and mark your magazines. Also, always, always check your .223 magazines to ensure no 300 BLK rounds worked their way in when you loaded the mags. There have been a number of Kabooms recorded from 300 BLK rounds fired in a .223 Rem/5.56×45 chamber. CLICK HERE to see actual 300 BLK in .223 Rem chamber.
The 
