Don’t Over-Chamfer Your Necks — Bullet Damage Can Result

Shaving bullet jackets is a problem reloaders encounter from time to time. It can be caused by excessive neck tension, burrs on the case mouth, or over-aggressive chamfering that leaves a ragged edge on the case mouth. Larry Medler discovered some rounds where the bullet jackets were getting shaved. Diagnosing the problem, he found that this was caused by his outside neck chamfer. He was using a powered screwdriver to rotate the case, and over-cutting plus tool chatter was causing the case neck to roll inwards. This created a thin, sharp edge that actually cut into the bullet jacket as the bullet was being seated.

Larry has a Load Force 250 measuring instrument that records the dynamic bullet seating force and displays the results on a computer screen. Larry noted that spikes in seating force were associated with the cases where the bullets were shaved. Inspecting the cases, Larry realized what was happening. Chamfering the outside after doing the inside allowed his tools to cut too much. Combined with tool chatter, this actually created a sharp, ragged edge that rolled inward towards the bullet: “I discovered I had rolled the case mouth rim inward while deburring the outer edge. When deburring the case mouth on the outside edge, every now and then I could hear some tool chatter. The effects of this chatter really show in the picture.”

The above chart shows the dynamic bullet seating force for the bullet with the shaved jacket. Note the large initial force used to cut and scratch the bullet outer surfaces. The final seating force of 47 pounds is just before the Wilson Seating Die bottoms out and the force on the load cell jumps. The chart below shows normal bullet seating force.

As a fix, Larry decided to reverse the neck deburring operations. Now he deburrs the outside first. This reduces tool chatter and prevents the edge from rolling over, because the neck thickness has not been thinned by inside chamfering. While Larry uses a powered screwdriver to speed his case processing, the lesson applies to those who chamfer manually as well–do the outside first and never overcut.

Remember, you simply want to remove burrs and create a slight chamfer. You don’t want to thin the brass significantly at the case mouth. This is why it is important to be very careful when using a deep-angle cutter such as the K&M inside neck chamferer. Click HERE to read Larry’s full report on neck chamfering, with more details on use of the Load Force 250 measuring instrument. Using device such as this, or a K&M arbor press equipped with a seating force gauge, will help you diagnose problems with your neck tension and reloading procedures.