by Sierra Bullets Ballistic Technician Paul Box
One thing that plays a major role in building an accuracy load is neck tension. I think a lot of reloaders pretty much take this for granted and don’t give that enough thought.
So, how much neck tension is enough?
Thru the years and shooting both a wide variety of calibers and burn rates of powder, I’ve had the best accuracy overall with .002″ of neck tension. Naturally you will run into a rifle now and then that will do its best with something different like .001″ or even .003″, but .002″ has worked very well for me. So how do we control the neck tension? Let’s take a look at that.
First of all, if you’re running a standard sizing die with an expander ball, just pull your decapping rod assembly out of your die and measure the expander ball. What I prefer is to have an expander ball that [can give] you .002″ in neck tension [meaning the inside neck diameter is about .002″ smaller than the bullet diameter after passing the expander through]. If you want to take the expander ball down in diameter, just chuck up your decapping rod assembly in a drill and turn it down with some emery cloth. When you have the diameter you need, polish it with three ought or four ought steel wool. This will give it a mirror finish and less drag coming through your case neck after sizing.
Tips for Dies With Interchangeable Neck Bushings
If you’re using a bushing die, I measure across the neck of eight or ten loaded rounds, then take an average on these and go .003″ under that measurement. There are other methods to determine bushing size, but this system has worked well for me.
Proper Annealing Can Deliver More Uniform Neck Tension
Another thing I want to mention is annealing. When brass is the correct softness, it will take a “set” coming out of the sizing die far better than brass that has become to hard. When brass has been work hardened to a point, it will be more springy when it comes out of a sizing die and neck tension will vary. Have you ever noticed how some bullets seated harder than others? That is why.
Paying closer attention to neck tension will give you both better accuracy and more consistent groups.
When your cases become hard to extract, or you feel a stiff bolt lift when removing a cartridge, it’s probably time to full-length size your cases, and “bump” the shoulder back. We generally recommend bumping shoulders each time you reload, after the initial fire-forming. Benchrest and F-Class benchrest shooters, running relatively high pressures, typically full-length size every load cycle, bumping the shoulder .001-.003″. High Power shooters with gas guns generally full-length size every time, and may need to bump the shoulders .003″ or more to ensure reliable feeding and extraction.
Use Shims for Precise Control of Shoulder Bump
Some shooters like to set the “default” position for their full-length die to have an “ample” .003″ or .004″ shoulder bump. When they need less bump, a simple way to reduce the amount of shoulder movement is to use precision shims in .001″ (one-thousandth) increments.
Here are reports from Forum members who use the shims:
“Great product. I have my die lock ring(s) adjusted for the shortest headspace length on my multiple chambers 6BRs and 6PPCs. When needing a longer headspace, I just refer to my notes and add the appropriate shim under the lock ring. Keep it simple.” — F.D. Shuster
Mats Johansson writes: “I’ve been using [shims] since Skip Otto (of BR fame) came out with them. I set up my dies with the .006″ shim, giving me the option of bumping the shoulder a bit more when the brass gets old and hardens while still having room to adjust up for zero headspace, should I have missed the original setup by a thou or two. Hunting rounds can easily be bumped an extra .002-.003″ for positive, no-crush feeding. Being a safety-oriented cheapskate, I couldn’t live without them — they let me reload my cases a gazillion times without dangerous web-stretching. Shims are a must-have, as simple as that.” — Mats Johansson
Sinclair Die Shim Kit — Seven Shims for $14.99
Sinclair Int’l (through Brownells) offers a seven-piece set of Sizing Die Shims that let you adjust the height of your die (and thereby the amount of bump and sizing) in precise .001″ increments. Sinclair explains: “Some handloaders will set their die up to achieve maximum sizing and then progressively use Sinclair Die Shims between the lock ring and the press head to move the die away from the shellholder. Doing this allows you to leave the lock ring in the same position. These shims are available in increments of .001″ and work very well.”
Seven Shims from .003″ to .010″
Sinclair’s $14.99 Die Shim Kit (item 22400) includes seven shims in thicknesses of .003, .004, .005, .006, .007, .008, and .010. For ease of use, shim thickness is indicated by the number of notches cut in the outer edge of each shim. Even without looking you can “count” the notches by feel.
L.E. Wilson Case Gage Depth Micrometer Tool Hands-On Tool Review by F-Class John
Are you looking for a better way to measure shoulder bump when sizing brass? When it comes to measuring your shoulder bump there has traditionally been just one way to do it and that’s with a set of calipers and some type of tool attached to a calipers jaw which contacts the case shoulder. While this method has worked well for decades there’s always been some inherent lack of consistency and repeatability. While a minor issue, the inability to get the exact number in completely dependent on the user’s pressure applied and the angle at which the jaws push on the brass.
Enter the L.E. Wilson Case Gage Depth Micrometer with its simple but effective use of Wilson case gauges to ensure a perfect measure of shoulder bump every time. The unit comes with the micrometer top as well as a check gauge which allows you to easily calibrate the micrometer whenever needed. On top of the micrometer unit, you’ll also need to purchase the appropriate case gauges for each of your cartridge types and then you’re ready to go. No other measuring instruments are needed (yep, no calipers are required).
Using the Wilson Depth Micrometer (perhaps a better name is Shoulder Bump Micrometer) is a straightforward process. Simply take your fired brass and insert it into the case gauge and place the micrometer top onto the primer side of the gauge. While holding the micrometer top firmly against the case gauge in one hand, slowly turn the micrometer until you feel it stop. You can back off and turn it again to verify the stop point and once you have it, look at the measurement on the micrometer. Now insert a sized piece of brass and repeat the procedure. Take note of the new number and subtract it from the fired brass number and you now have an exact amount of shoulder bump. Continue to adjust your sizing die until you have the correct amount of shoulder bump and you’re ready to size all your brass.
Watch Video to See how Shoulder-Bump Measuring Micrometer Tool Works
Guys, in this case a VIDEO is worth more than a thousand words. In may not be obvious from the photos how this system works. In fact, it is fast and easy. Drop brass into cartridge-specific case gauge, then put the Micrometer unit on top, and dial to touch. The video shows how this works.
SUMMARY — Tool is Fast, Precise, Repeatable, and Easy to Use — We Like It
The beauty of this tool is the simplicity with which it works. It uses a very accurate micrometer to simply measure how much further your brass is sitting forward inside the case gauge. After a couple uses, you’ll find that this tool is fast, accurate and incredibly repeatable. That gives you confidence that your brass is being sized properly. Ultimately, I found that using the micrometer top really became a joy as I set up a new set of dies and as I sized my brass, I could easily check the consistency as brass came off my press. If you’re looking to improve your sizing game, give the L.E. Wilson Case Gage Depth Micrometer a try. MSRP is $140.00.
When your cases become hard to extract, or you feel a stiff bolt lift when removing a cartridge, it’s probably time to full-length size your cases, and “bump” the shoulder back. We generally recommend bumping shoulders each time you reload, after the initial fire-forming. Benchrest and F-Class benchrest shooters, running relatively high pressures, typically full-length size every load cycle, bumping the shoulder .001-.003″. High Power shooters with gas guns generally full-length size every time, and may need to bump the shoulders .003″ or more to ensure reliable feeding and extraction.
Use Shims for Precise Control of Shoulder Bump
Some shooters like to set the “default” position for their full-length die to have an “ample” .003″ or .004″ shoulder bump. When they need less bump, a simple way to reduce the amount of shoulder movement is to use precision shims in .001″ (one-thousandth) increments.
Here are reports from Forum members who use the shims:
“Great product. I have my die lock ring(s) adjusted for the shortest headspace length on my multiple chambers 6BRs and 6PPCs. When needing a longer headspace, I just refer to my notes and add the appropriate shim under the lock ring. Keep it simple.” — F.D. Shuster
Mats Johansson writes: “I’ve been using [shims] since Skip Otto (of BR fame) came out with them. I set up my dies with the .006″ shim, giving me the option of bumping the shoulder a bit more when the brass gets old and hardens while still having room to adjust up for zero headspace, should I have missed the original setup by a thou or two. Hunting rounds can easily be bumped an extra .002-.003″ for positive, no-crush feeding. Being a safety-oriented cheapskate, I couldn’t live without them — they let me reload my cases a gazillion times without dangerous web-stretching. Shims are a must-have, as simple as that.” — Mats Johansson
Sinclair Die Shim Kit — Seven Shims for $14.99
Sinclair Int’l (through Brownells) offers a seven-piece set of Sizing Die Shims that let you adjust the height of your die (and thereby the amount of bump and sizing) in precise .001″ increments. Sinclair explains: “Some handloaders will set their die up to achieve maximum sizing and then progressively use Sinclair Die Shims between the lock ring and the press head to move the die away from the shellholder. Doing this allows you to leave the lock ring in the same position. These shims are available in increments of .001″ and work very well.”
Seven Shims from .003″ to .010″
Sinclair’s $14.99 Die Shim Kit (item 22400) includes seven shims in thicknesses of .003, .004, .005, .006, .007, .008, and .010. For ease of use, shim thickness is indicated by the number of notches cut in the outer edge of each shim. Even without looking you can “count” the notches by feel.
I have seen it time and time again, shooters on the line wrestling with their rifle trying to get the bolt closed while the wind is switching. They were too focused trying to get their bolt to close and getting their rifle settled back on the bags that they missed the wind switch. Bang… Eight! The straw that broke the camel’s back for me was at the 2017 Canadian Nationals. I was paired up with a young girl and she would try really hard to close the bolt on her rifle. The majority of the time she would get it to close, but often times she could not even get the round to chamber. She was focused on her rifle the entire time rather than on the conditions. When we completed our strings, she had five rounds that did not chamber our of 15! That is way too many!. I told her she needed to think about Full-length sizing with 0.002″ shoulder bump, or Controlled Full-length Sizing like I call it. I told her not to worry about losing accuracy. I told her that I full-length size all my rounds and asked if she noticed how smooth my bolt was and noticed my score. She said yes, they were both great!
Controlled Full-length Sizing Does NOT Harm Accuracy
I have found that Controlled Full-length Sizing does NOT hurt accuracy or shorten brass life. I find that I can focus much more on the conditions when I don’t have to think about chambering a round nor extracting it. It has become second nature. After firing, I keep my head welded to the stock, I open the bolt by placing my thumb on top of stock and rotating hand upwards. I reach in and retrieve spent case, place it back in ammo box, and pick up another loaded round and put in chamber. I verify conditions and when ready, I push the bolt in and close it with my index and middle finger.
With Controlled Full-length Sizing you “bump” the shoulder around .002″ for bolt guns.* Image courtesy Sinclair International which carries a variety of Full-length dies.
Whidden Full-Length Sizing Dies by AccurateShooter.com Editor
For proper full-length sizing, you want a quality die that’s a very good match to your chamber. For our project rifles we usually turn to Whidden Gunworks which offers both bushing and non-bushing FL dies. And if you want the hot new option, check out Whidden’s patent-pending, click-adjustable FL-sizing die. This gives instant, precise control over shoulder bump. It works great.
*With gas guns, such as the AR10, you may want to increase shoulder bump to .003″ or more. With some benchrest cartridges, .0015″ bump may prove optimal. But .002″ is a good starting point.
When your cases become hard to extract, or you feel a stiff bolt lift when removing a cartridge, it’s probably time to full-length size your cases, and “bump” the shoulder back. We generally recommend bumping shoulders each time you reload, after the initial fire-forming. Benchrest and F-Class benchrest shooters, running relatively high pressures, typically full-length size every load cycle, bumping the shoulder .001-.003″. High Power shooters with gas guns generally full-length size every time, and may need to bump the shoulders .003″ or more to ensure reliable feeding and extraction.
Use Shims for Precise Control of Shoulder Bump
Some shooters like to set the “default” position for their full-length die to have an “ample” .003″ or .004″ shoulder bump. When they need less bump, a simple way to reduce the amount of shoulder movement is to use precision shims in .001″ (one-thousandth) increments.
Here are reports from Forum members who use the shims:
“Great product. I have my die lock ring(s) adjusted for the shortest headspace length on my multiple chambers 6BRs and 6PPCs. When needing a longer headspace, I just refer to my notes and add the appropriate shim under the lock ring. Keep it simple.” — F.D. Shuster
Mats Johansson writes: “I’ve been using [shims] since Skip Otto (of BR fame) came out with them. I set up my dies with the .006″ shim, giving me the option of bumping the shoulder a bit more when the brass gets old and hardens while still having room to adjust up for zero headspace, should I have missed the original setup by a thou or two. Hunting rounds can easily be bumped an extra .002-.003″ for positive, no-crush feeding. Being a safety-oriented cheapskate, I couldn’t live without them — they let me reload my cases a gazillion times without dangerous web-stretching. Shims are a must-have, as simple as that.” — Mats Johansson
Sinclair Die Shim Kit — Seven Shims for $14.99
Sinclair Int’l (through Brownells) offers a seven-piece set of Sizing Die Shims that let you adjust the height of your die (and thereby the amount of bump and sizing) in precise .001″ increments. Sinclair explains: “Some handloaders will set their die up to achieve maximum sizing and then progressively use Sinclair Die Shims between the lock ring and the press head to move the die away from the shellholder. Doing this allows you to leave the lock ring in the same position. These shims are available in increments of .001″ and work very well.”
Seven Shims from .003″ to .010″
Sinclair’s $14.99 Die Shim Kit (item 22400) includes seven shims in thicknesses of .003, .004, .005, .006, .007, .008, and .010. For ease of use, shim thickness is indicated by the number of notches cut in the outer edge of each shim. Even without looking you can “count” the notches by feel.
I have seen it time and time again, shooters on the line wrestling with their rifle trying to get the bolt closed while the wind is switching. They were too focused trying to get their bolt to close and getting their rifle settled back on the bags that they missed the wind switch. Bang… Eight! The straw that broke the camel’s back for me was at the 2017 Canadian Nationals. I was paired up with a young girl and she would try really hard to close the bolt on her rifle. The majority of the time she would get it to close, but often times she could not even get the round to chamber. She was focused on her rifle the entire time rather than on the conditions. When we completed our strings, she had five rounds that did not chamber our of 15! That is way too many!. I told her she needed to think about Full-length sizing with 0.002″ shoulder bump, or Controlled Full-length Sizing like I call it. I told her not to worry about losing accuracy. I told her that I full-length size all my rounds and asked if she noticed how smooth my bolt was and noticed my score. She said yes, they were both great!
Controlled Full-length Sizing Does NOT Harm Accuracy
I have found that Controlled Full-length Sizing does NOT hurt accuracy or shorten brass life. I find that I can focus much more on the conditions when I don’t have to think about chambering a round nor extracting it. It has become second nature. After firing, I keep my head welded to the stock, I open the bolt by placing my thumb on top of stock and rotating hand upwards. I reach in and retrieve spent case, place it back in ammo box, and pick up another loaded round and put in chamber. I verify conditions and when ready, I push the bolt in and close it with my index and middle finger.
With Controlled Full-length Sizing you “bump” the shoulder around .002″ for bolt guns.* Image courtesy Sinclair International which carries a variety of Full-length dies.
Whidden Full-Length Sizing Dies by AccurateShooter.com Editor
For proper Full-length sizing, you want a quality die that’s a very good match to your chamber. For our project rifles we usually turn to Whidden Gunworks which offers both bushing and non-bushing FL dies. And if you want the hot new option, check out Whidden’s patent-pending, click-adjustable FL-sizing die. This gives instant, precise control over shoulder bump. It works great.
*With gas guns, such as the AR10, you may want to increase shoulder bump to .003″ or more. With some benchrest cartridges, .0015″ bump may prove optimal. But .002″ is a good starting point.
When your cases become hard to extract, or you feel a stiff bolt lift when removing a cartridge, it’s probably time to full-length size your cases, and “bump” the shoulder back. Short-range benchrest shooters, running high pressures, typically full-length size every load cycle, bumping the shoulder .001-.002″. The vast majority of mid-range and long-range F-Class shooters also full-length size every time. High Power shooters with gas guns should definitely full-length size every time, and may need to bump the shoulders .003″ or more to ensure reliable feeding and extraction.
Use Shims for Precise Control of Shoulder Bump
Some shooters like to set the “default” position for their full-length die to have an “ample” .003″ or .004″ shoulder bump. When they need less bump, a simple way to reduce the amount of shoulder movement is to use precision shims in .001″ (one-thousandth) increments. Sinclair Int’l offers a set of seven (7) shims for your standard 7/8-14 FL sizing dies for $14.99.
Sinclair explains: “Each shim is notched for easy size identification. Just set your die using one of the middle thickness shims. Adjustments can be made easily by changing shims to increase or decrease die depth without changing the stem setting. This is a great upgrade for non-micrometer adjustable dies.”
Here are reports from Forum members who use the shims:
“Great product. I have my die lock ring(s) adjusted for the shortest headspace length on my multiple chambers 6BRs and 6PPCs. When needing a longer headspace, I just refer to my notes and add the appropriate shim under the lock ring. Keep it simple.” — F.D. Shuster
Mats Johansson writes: “I’ve been using [shims] since Skip Otto (of BR fame) came out with them. I set up my dies with the .006″ shim, giving me the option of bumping the shoulder a bit more when the brass gets old and hardens while still having room to adjust up for zero headspace, should I have missed the original setup by a thou or two. Hunting rounds can easily be bumped an extra .002-.003″ for positive, no-crush feeding. Being a safety-oriented cheapskate, I couldn’t live without them — they let me reload my cases a gazillion times without dangerous web-stretching. Shims are a must-have, as simple as that.” — Mats Johansson
Brownells offers the seven-piece set of Sizing Die Shims that let you adjust the height of your die (and thereby the amount of bump and sizing) in precise .001″ increments. Sinclair explains: “Some handloaders will set their die up to achieve maximum sizing and then progressively use Sinclair Die Shims between the lock ring and the press head to move the die away from the shellholder. Doing this allows you to leave the lock ring in the same position. These shims are usually available in increments of .001″ and work very well.”
Seven Shims from .003″ to .010″
For use with 7/8-14 threaded dies, Sinclair’s $14.99 Die Shim Kit (Sinclair item 22400 or Brownells Code 749-001-325WB) includes seven shims in thicknesses of .003, .004, .005, .006, .007, .008, and .010. For ease of use, shim thickness is indicated by the number of notches cut in the outer edge of each shim. Even without looking you can “count” the notches by feel.
NOTE: These shim sets can also be use to adjust bullet seating depth for dies that lack micrometer adjustment. Use the same 7/8-14 shims with your non-micrometer seating dies.
Shims for Arbor Dies
Do you seat with an Arbor Press? No problem…
Brownells offers a $14.99 10-shim Arbor Die set for use with L.E. Wilson seating dies employed with arbor presses. Frankly we prefer micrometer-top Wilson dies, but if you have the standard Arbor dies, these shims come in handy. Order either Brownells Code 749-001-370WB (.22 to .243 caliber) or Brownells Code 749-001-326WB (.25 to .30 caliber).
Harrell’s Precision sells “semi-custom” full-length bushing dies for the PPC and 6BR chamberings. While the Harrell brothers do not cut the die to spec, they carry a large selection of dies made with slightly different internal dimensions. When you send in your fired brass, the Harrells choose a die from inventory with just the right amount of sizing (diameter reduction) at the top and bottom of the case. Given the quality, and precise fit, Harrell’s full-length dies cost $115.00 plus shipping. These are currently available for PPC family, 6mmBR, 6mm Dasher, and 6.5×47 Lapua. The folks at Harrells recommend checking if you have questions about die sizing: “Unless you know exactly which die you need, do not order online. We have 8 different sizes of each caliber. Please call (540)380-2683.”
Bump Measuring Collar
The Harrell brothers provide a nice bonus item with each full-length die — a neat, little shoulder bump measuring device as shown in the photo at right. Hornady sells a stand-alone tool that does the same job, but the Harrell’s bump collar is simpler and faster. To measure your shoulder bump, simply place the Harrell’s bump collar over the front of your deprimed case (before sizing) and measure the OAL with your calipers. Then size the case in your full-length die, replace the collar and repeat the measurement. You want to set your die so the shoulder moves back about .001″ to .0015″ for most applications. (With semi-auto guns you may want more shoulder bump, perhaps .003″.)
When your cases become hard to extract, or you feel a stiff bolt lift when removing a cartridge, it’s probably time to full-length size your cases, and “bump” the shoulder back. Short-range benchrest shooters, running high pressures, typically full-length size every load cycle, bumping the shoulder .001-.002″. The vast majority of mid-range and long-range F-Class shooters also full-length size every time. High Power shooters with gas guns should definitely full-length size every time, and may need to bump the shoulders .003″ or more to ensure reliable feeding and extraction.
Use Shims for Precise Control of Shoulder Bump
Some shooters like to set the “default” position for their full-length die to have an “ample” .003″ or .004″ shoulder bump. When they need less bump, a simple way to reduce the amount of shoulder movement is to use precision shims in .001″ (one-thousandth) increments. Sinclair Int’l offers a set of seven (7) shims for your standard 7/8-14 FL sizing dies for $14.99.
Sinclair explains: “Each shim is notched for easy size identification. Just set your die using one of the middle thickness shims. Adjustments can be made easily by changing shims to increase or decrease die depth without changing the stem setting. This is a great upgrade for non-micrometer adjustable dies.”
Here are reports from Forum members who use the shims:
“Great product. I have my die lock ring(s) adjusted for the shortest headspace length on my multiple chambers 6BRs and 6PPCs. When needing a longer headspace, I just refer to my notes and add the appropriate shim under the lock ring. Keep it simple.” — F.D. Shuster
Mats Johansson writes: “I’ve been using [shims] since Skip Otto (of BR fame) came out with them. I set up my dies with the .006″ shim, giving me the option of bumping the shoulder a bit more when the brass gets old and hardens while still having room to adjust up for zero headspace, should I have missed the original setup by a thou or two. Hunting rounds can easily be bumped an extra .002-.003″ for positive, no-crush feeding. Being a safety-oriented cheapskate, I couldn’t live without them — they let me reload my cases a gazillion times without dangerous web-stretching. Shims are a must-have, as simple as that.” — Mats Johansson
Brownells offers the seven-piece set of Sizing Die Shims that let you adjust the height of your die (and thereby the amount of bump and sizing) in precise .001″ increments. Sinclair explains: “Some handloaders will set their die up to achieve maximum sizing and then progressively use Sinclair Die Shims between the lock ring and the press head to move the die away from the shellholder. Doing this allows you to leave the lock ring in the same position. These shims are usually available in increments of .001″ and work very well.”
Seven Shims from .003″ to .010″
For use with 7/8-14 threaded dies, Sinclair’s $14.99 Die Shim Kit (Sinclair item 22400 or Brownells Code 749-001-325WB) includes seven shims in thicknesses of .003, .004, .005, .006, .007, .008, and .010. For ease of use, shim thickness is indicated by the number of notches cut in the outer edge of each shim. Even without looking you can “count” the notches by feel.
NOTE: These shim sets can also be use to adjust bullet seating depth for dies that lack micrometer adjustment. Use the same 7/8-14 shims with your non-micrometer seating dies.
Shims for Arbor Dies
Do you seat with an Arbor Press? No problem…
Brownells offers a $14.99 10-shim Arbor Die set for use with L.E. Wilson seating dies employed with arbor presses. Frankly we prefer micrometer-top Wilson dies, but if you have the standard Arbor dies, these shims come in handy. Order either Brownells Code 749-001-370WB (.22 to .243 caliber) or Brownells Code 749-001-326WB (.25 to .30 caliber).