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September 17th, 2024

For Barrel End Threading — Bigger Diameter is Better

Barrel Threading AR15 ARX Robert Whitley bartlein

Our friend Robert Whitley of ARX Enterprises LLC has learned, through careful measurement and testing, that some barrels threaded 5/8″ x 24 TPI at the muzzle may not deliver optimal accuracy. The reason is that the end of the barrel can bell out slightly, like a trombone, because too much steel has been removed. This is particularly true with .30-caliber barrels, but it can also be a problem with smaller caliber barrels (even 6mm). Robert demonstrates this phenomenon in the video below. All gunsmiths, and anyone considering threading a barrel, should watch the video. At 1:00 – 1:30 Robert gauges a 5/8″ x 24-threaded .30-Caliber barrel. You can see the belling effect clear as day.

Barrel Threading AR15 ARX Robert Whitley bartlein

“When setting up a commercial barrel in the lathe, we noticed that the maximum-sized bushing that would fit in the bore at the chamber end was almost .0015” smaller [than what would fit] at the muzzle. That precipitated my pin-gauging of a number of different commercial barrels that were threaded for 5/8” x 24 TPI. What I found is what’s shown on the video.” – R. Whitley

Solve Problem with a Larger Thread Diameter
If 5/8″ x 24 threading is potentially harmful to accuracy, is there a solution? Yes, you simply need to leave a little more steel on the barrel. (See Video starting at 02:40.) Frank Green of Bartlein barrels states: “We get these questions all the time. I say run the largest thread diameter that is possible.” Robert Whitley has found that a 3/4″ x 28 TPI threading does not cause the “belling effect”. Accordingly Robert recommends 3/4″ x 28 if you need to thread your barrel for a muzzle brake or suppressor. Robert explains: “We only make 3/4” x 28 TPI muzzle brakes and that’s what we recommend to customers.”

Barrel Threading AR15 ARX Robert Whitley bartlein

“See how much meatier the 3/4″ threading is vs. the 5/8″. The 3/4″ threading offers a lot more metal around the bore. There’s a lot less opportunity for the bore to become bell-mouthed…” – Robert Whitley

Barrel Threading Diameter — What’s Important to Know

By Robert Whitley
In truth, the 5/8″ x 24 TPI threading never came out of any accuracy-based think tank or set-up, it’s a military .30-Cal threading for barrels that someone has to carry around (they needed to keep the barrel weight down so it was smaller in diameter and the threading had to work with that situation). People have somehow assumed because the military uses that threading for certain things that it must mean that it’s also fine for a highly accurate rifle too, but that’s not really correct.

I don’t think there is any better and realistic option than the 3/4″ muzzle threading, and we also do it so there is no relief cut behind the threads on the barrel (i.e. put the relief cut on the brake or jam nut, don’t chop down on the muzzle of the barrel). For some reason many have a hard time grasping that the metal at the muzzle end of a rifle is “sacred” and you should not cut it down any more than absolutely necessary. A little threaded pencil diameter nub on the end of a barrel is not ideal for accuracy especially if it’s threaded and you need to torque on it. I cringe when I see a barrel with something like an MTU or Heavy Varmint contour, only to have an itty-bitty pencil thin threaded nub right at the muzzle so someone can “screw on a can” or a muzzle brake.

Lessons Learned Over the Years
A number of years ago I did a 30BR rifle project with Craig Kostyshyn who was big in the 30BR game and he made some of the best 30BR rifle barrels for benchrest competition. When I did the project I wanted a medium-heavy Palma type contour barrel I could use and also have a muzzle turndown for a front sight band. When he found out I was going to have the muzzle turned down he said “whoa, I need to provide for that when I make the barrel because if you turn the front down later you’ll be shooting a trombone” (i.e. the muzzle bore dimension would open up).

What he did was rough contour the barrel with the turndown (about .010” oversize) before he lapped the barrel, then when he lapped the barrel he took it easy in the muzzle area and worked the back of the barrel more. I thought he was a little bit excessive in his concerns but the barrel shot great and I wasn’t going to argue with him, after all he was shooting groups in the ones. I kind of just filed that away and never thought about it until recently when I went to have Fred from Sabreco do some chamber re-work on a commercial .30-caliber barrel I had. When setting up the barrel in the lathe and indicating things Fred noticed that the maximum-sized bushing that would fit in the bore at the chamber end was almost .0015″ smaller [than what would fit] at the muzzle and he mentioned it to me. That precipitated my pin-gauging of a number of different commercial barrels I had that were threaded for 5/8” x 24 TPI. What I found is what’s shown on the video.

NOTE: This is a copyrighted article. Do not reproduce or re-link more than 75 words without written permission from AccurateShooter.com.

Permalink - Articles, Gunsmithing, Tech Tip No Comments »
August 22nd, 2024

Use a Q-Tip to Check Muzzle and Crown Condition

The last half-inch or so of your barrel is absolutely critical. Any damage (or abnormal wear) near the crown will cause a significant drop-off in accuracy. Here are ways you can check the end of your barrel, using a common Q-Tip.

Use Q-Tip for Barrel Inspection
To find out if you have a burr or damage to your crown, you can use an ordinary Q-tip cotton swab. Check the edges of the crown by pulling the Q-tip gently out past the edge of the crown. If you have a burr, it will “grab” the cotton and leave strands behind.

Larry Willis has another way to use a Q-Tip: “Here’s a neat trick that will surprise you with how well it works.” Just insert a Q-Tip into your barrel (like the picture below), and it will reflect enough light so that you can get a real good look at the last half inch of rifling and the crown of your barrel. In most cases you’ll find that this works much better than a flashlight. Larry tells us: “I’ve used this method about a jillion times. Q-Tips are handy to keep in your cleaning supplies anyway. This is a good way to judge approximately how well you are cleaning your barrel when you’re at the range. It’s also the best way to examine your barrel when you’re in the field.”

Larry Willis is the inventor of Innovative Technologies’ Belted Magnum Collet Resizing Die. Larry explains how this die works, and offers other reloading tips on LarryWillis.com.

Permalink Gunsmithing, Tech Tip No Comments »
December 29th, 2023

Watch .45 ACP Pistol with 73,000 Frames Per Second Video

Mythbusters 1911 Bullet Pistol slow motion high speed Phantom .45 ACP
Mythbusters 1911 Bullet Pistol slow motion high speed Phantom .45 ACP

What if you could see a speeding bullet in the milliseconds it exits the muzzle of a pistol? How cool would that be… Well, the Mythbusters folks (Adam Savage and Jamie Hyneman) have made that possible. Using an exotic Phantom super-high-speed camera running at 73,000 frames per second, the Mythbusters recorded a .45 ACP bullet being fired from a 1911-type handgun.

Watch Mythbusters Super-Slow-Motion Pistol Video:

Watch this FULL SCREEN to see the amazing details of the flame and smoke exiting the muzzle.

What unfolds is spectacular. First you see a ball of flame as the bullet emerges from the barrel of the 1911, then two distinct, separate swirling clouds form as the bullet races toward the target. Watch the video a couple times — it’s mesmerizing.

Mythbusters 1911 Bullet Pistol slow motion high speed Phantom .45 ACP

Co-host Adam Savage is nearly rendered speechless by the remarkable slow-motion footage from the Phantom. Filmed at 73,000 frames per second, the video reveals a dance of pressure and fire that would otherwise be missed by the unaided eye.

Permalink - Videos, Handguns, Tech Tip No Comments »
September 24th, 2023

How to Inspect Your Barrel Crown with a Q-Tip

The last half-inch or so of your barrel is absolutely critical. Any damage (or abnormal wear) near the crown will cause a significant drop-off in accuracy. Here are ways you can check the end of your barrel, using a common Q-Tip.

Use Q-Tip for Barrel Inspection
To find out if you have a burr or damage to your crown, you can use an ordinary Q-tip cotton swab. Check the edges of the crown by pulling the Q-tip gently out past the edge of the crown. If you have a burr, it will “grab” the cotton and leave strands behind.

Larry Willis has another way to use a Q-Tip: “Here’s a neat trick that will surprise you with how well it works.” Just insert a Q-Tip into your barrel (like the picture below), and it will reflect enough light so that you can get a real good look at the last half inch of rifling and the crown of your barrel. In most cases you’ll find that this works much better than a flashlight. Larry tells us: “I’ve used this method about a jillion times. Q-Tips are handy to keep in your cleaning supplies anyway. This is a good way to judge approximately how well you are cleaning your barrel when you’re at the range. It’s also the best way to examine your barrel when you’re in the field.”

Larry Willis is the inventor of Innovative Technologies’ Belted Magnum Collet Resizing Die. Larry explains how this die works, and offers other reloading tips on LarryWillis.com.

Permalink Gunsmithing, Tech Tip No Comments »
November 27th, 2022

For Optimal Accuracy with Threaded-Muzzle Barrels, Use Larger Muzzle Thread Diameter

Barrel Threading AR15 ARX Robert Whitley bartlein

Our friend Robert Whitley of ARX Enterprises LLC has learned, through careful measurement and testing, that some barrels threaded 5/8″ x 24 TPI at the muzzle may not deliver optimal accuracy. The reason is that the end of the barrel can bell out slightly, like a trombone, because too much steel has been removed. This is particularly true with .30-caliber barrels, but it can also be a problem with smaller caliber barrels (even 6mm). Robert demonstrates this phenomenon in the video below. All gunsmiths, and anyone considering threading a barrel, should watch the video. At 1:00 – 1:30 Robert gauges a 5/8″ x 24-threaded .30-Caliber barrel. You can see the belling effect clear as day.

Barrel Threading AR15 ARX Robert Whitley bartlein

“When setting up a commercial barrel in the lathe, we noticed that the maximum-sized bushing that would fit in the bore at the chamber end was almost .0015” smaller [than what would fit] at the muzzle. That precipitated my pin-gauging of a number of different commercial barrels that were threaded for 5/8” x 24 TPI. What I found is what’s shown on the video.” – R. Whitley

Solve Problem with a Larger Thread Diameter
If 5/8″ x 24 threading is potentially harmful to accuracy, is there a solution? Yes, you simply need to leave a little more steel on the barrel. (See Video starting at 02:40.) Frank Green of Bartlein barrels states: “We get these questions all the time. I say run the largest thread diameter that is possible.” Robert Whitley has found that a 3/4″ x 28 TPI threading does not cause the “belling effect”. Accordingly Robert recommends 3/4″ x 28 if you need to thread your barrel for a muzzle brake or suppressor. Robert explains: “We only make 3/4” x 28 TPI muzzle brakes and that’s what we recommend to customers.”

Barrel Threading AR15 ARX Robert Whitley bartlein

“See how much meatier the 3/4″ threading is vs. the 5/8″. The 3/4″ threading offers a lot more metal around the bore. There’s a lot less opportunity for the bore to become bell-mouthed…” – Robert Whitley

Barrel Threading Diameter — What’s Important to Know

By Robert Whitley
In truth, the 5/8″ x 24 TPI threading never came out of any accuracy-based think tank or set-up, it’s a military .30-Cal threading for barrels that someone has to carry around (they needed to keep the barrel weight down so it was smaller in diameter and the threading had to work with that situation). People have somehow assumed because the military uses that threading for certain things that it must mean that it’s also fine for a highly accurate rifle too, but that’s not really correct.

I don’t think there is any better and realistic option than the 3/4″ muzzle threading, and we also do it so there is no relief cut behind the threads on the barrel (i.e. put the relief cut on the brake or jam nut, don’t chop down on the muzzle of the barrel). For some reason many have a hard time grasping that the metal at the muzzle end of a rifle is “sacred” and you should not cut it down any more than absolutely necessary. A little threaded pencil diameter nub on the end of a barrel is not ideal for accuracy especially if it’s threaded and you need to torque on it. I cringe when I see a barrel with something like an MTU or Heavy Varmint contour, only to have an itty-bitty pencil thin threaded nub right at the muzzle so someone can “screw on a can” or a muzzle brake.

Lessons Learned Over the Years
A number of years ago I did a 30BR rifle project with Craig Kostyshyn who was big in the 30BR game and he made some of the best 30BR rifle barrels for benchrest competition. When I did the project I wanted a medium-heavy Palma type contour barrel I could use and also have a muzzle turndown for a front sight band. When he found out I was going to have the muzzle turned down he said “whoa, I need to provide for that when I make the barrel because if you turn the front down later you’ll be shooting a trombone” (i.e. the muzzle bore dimension would open up).

What he did was rough contour the barrel with the turndown (about .010” oversize) before he lapped the barrel, then when he lapped the barrel he took it easy in the muzzle area and worked the back of the barrel more. I thought he was a little bit excessive in his concerns but the barrel shot great and I wasn’t going to argue with him, after all he was shooting groups in the ones. I kind of just filed that away and never thought about it until recently when I went to have Fred from Sabreco do some chamber re-work on a commercial .30-caliber barrel I had. When setting up the barrel in the lathe and indicating things Fred noticed that the maximum-sized bushing that would fit in the bore at the chamber end was almost .0015″ smaller [than what would fit] at the muzzle and he mentioned it to me. That precipitated my pin-gauging of a number of different commercial barrels I had that were threaded for 5/8” x 24 TPI. What I found is what’s shown on the video.

NOTE: This is a copyrighted article. Do not reproduce or re-link more than 75 words without written permission from AccurateShooter.com.

Permalink - Articles, Gunsmithing, Tech Tip No Comments »
June 6th, 2022

Watch .45 ACP Pistol, Ultra Slow Motion — 73,000 Frames/Sec

Mythbusters 1911 Bullet Pistol slow motion high speed Phantom .45 ACP
Mythbusters 1911 Bullet Pistol slow motion high speed Phantom .45 ACP

What if you could see a speeding bullet in the milliseconds it exits the muzzle of a pistol? How cool would that be… Well, the Mythbusters folks (Adam Savage and Jamie Hyneman) have made that possible. Using an exotic Phantom super-high-speed camera running at 73,000 frames per second, the Mythbusters recorded a .45 ACP bullet being fired from a 1911-type handgun.

Watch Mythbusters Super-Slow-Motion Pistol Video:

Watch this FULL SCREEN to see the amazing details of the flame and smoke exiting the muzzle.

What unfolds is spectacular. First you see a ball of flame as the bullet emerges from the barrel of the 1911, then two distinct, separate swirling clouds form as the bullet races toward the target. Watch the video a couple times — it’s mesmerizing.

Mythbusters 1911 Bullet Pistol slow motion high speed Phantom .45 ACP

Co-host Adam Savage is nearly rendered speechless by the remarkable slow-motion footage from the Phantom. Filmed at 73,000 frames per second, the video reveals a dance of pressure and fire that would otherwise be missed by the unaided eye.

Permalink - Videos, Bullets, Brass, Ammo, Tech Tip No Comments »
July 12th, 2021

Barrel End Threading — Bigger Diameter is Better

Barrel Threading AR15 ARX Robert Whitley bartlein

Our friend Robert Whitley of ARX Enterprises LLC has learned, through careful measurement and testing, that some barrels threaded 5/8″ x 24 TPI at the muzzle may not deliver optimal accuracy. The reason is that the end of the barrel can bell out slightly, like a trombone, because too much steel has been removed. This is particularly true with .30-caliber barrels, but it can also be a problem with smaller caliber barrels (even 6mm). Robert demonstrates this phenomenon in the video below. All gunsmiths, and anyone considering threading a barrel, should watch the video. At 1:00 – 1:30 Robert gauges a 5/8″ x 24-threaded .30-Caliber barrel. You can see the belling effect clear as day.

Barrel Threading AR15 ARX Robert Whitley bartlein

“When setting up a commercial barrel in the lathe, we noticed that the maximum-sized bushing that would fit in the bore at the chamber end was almost .0015” smaller [than what would fit] at the muzzle. That precipitated my pin-gauging of a number of different commercial barrels that were threaded for 5/8” x 24 tpi. What I found is what’s shown on the video.” – R. Whitley

Solve Problem with a Larger Thread Diameter
If 5/8″ x 24 threading is potentially harmful to accuracy, is there a solution? Yes, you simply need to leave a little more steel on the barrel. (See Video starting at 02:40.) Frank Green of Bartlein barrels states: “We get these questions all the time. I say run the largest thread diameter that is possible.” Robert Whitley has found that a 3/4″ x 28 TPI threading does not cause the “belling effect”. Accordingly Robert recommends 3/4″ x 28 if you need to thread your barrel for a muzzle brake or suppressor. Robert explains: “We only make 3/4” x 28 TPI muzzle brakes and that’s what we recommend to customers.”

Barrel Threading AR15 ARX Robert Whitley bartlein

“See how much meatier the 3/4″ threading is vs. the 5/8″. The 3/4″ threading offers a lot more metal around the bore. There’s a lot less opportunity for the bore to become bell-mouthed…” – Robert Whitley

Barrel Threading Diameter — What’s Important to Know

By Robert Whitley
In truth, the 5/8” x 24 TPI threading never came out of any accuracy-based think tank or set-up, it’s a military .30-Cal threading for barrels that someone has to carry around (they needed to keep the barrel weight down so it was smaller in diameter and the threading had to work with that situation). People have somehow assumed because the military uses that threading for certain things that it must mean that it’s also fine for a highly accurate rifle too, but that’s not really correct.

I don’t think there is any better and realistic option than the 3/4″ muzzle threading, and we also do it so there is no relief cut behind the threads on the barrel (i.e. put the relief cut on the brake or jam nut, don’t chop down on the muzzle of the barrel). For some reason many have a hard time grasping that the metal at the muzzle end of a rifle is “sacred” and you should not cut it down any more than absolutely necessary. A little threaded pencil diameter nub on the end of a barrel is not ideal for accuracy especially if it’s threaded and you need to torque on it. I cringe when I see a barrel with something like an MTU or Heavy Varmint contour, only to have an itty-bitty pencil thin threaded nub right at the muzzle so someone can “screw on a can” or a muzzle brake.

Lessons Learned Over the Years
A number of years ago I did a 30BR rifle project with Craig Kostyshyn who was big in the 30BR game and he made some of the best 30BR rifle barrels for benchrest competition. When I did the project I wanted a medium-heavy Palma type contour barrel I could use and also have a muzzle turndown for a front sight band. When he found out I was going to have the muzzle turned down he said “whoa, I need to provide for that when I make the barrel because if you turn the front down later you’ll be shooting a trombone” (i.e. the muzzle bore dimension would open up).

What he did was rough contour the barrel with the turndown (about .010” oversize) before he lapped the barrel, then when he lapped the barrel he took it easy in the muzzle area and worked the back of the barrel more. I thought he was a little bit excessive in his concerns but the barrel shot great and I wasn’t going to argue with him, after all he was shooting groups in the ones. I kind of just filed that away and never thought about it until recently when I went to have Fred from Sabreco do some chamber re-work on a commercial .30-caliber barrel I had. When setting up the barrel in the lathe and indicating things Fred noticed that the maximum-sized bushing that would fit in the bore at the chamber end was almost .0015” smaller [than what would fit] at the muzzle and he mentioned it to me. That precipitated my pin-gauging of a number of different commercial barrels I had that were threaded for 5/8” x 24 TPI. What I found is what’s shown on the video.

NOTE: This is a copyrighted article. Do not reproduce or re-link more than 75 words without written permission from AccurateShooter.com.

Permalink - Articles, - Videos, Gear Review, Gunsmithing 4 Comments »
October 21st, 2020

Brownells Video Shows How to Cut Chamfer on Barrel Crown

brownells crown muzzle barrel bullet accuracy gunsmithing

This video from Brownells talks about a the crown of a barrel and how the crown’s condition affects accuracy. As the bullet leaves the barrel of the gun, the shape, alignment and the condition of the crown can affect the accuracy of your shot. A proper crown is essential to ensure that the bullet leaves the barrel correctly and that the propellant gasses behind the bullet are distributed evenly on firing. A square crown without burrs and a smooth transition will normally ensure consistency from shot to shot. By contrast, a damaged crown can cause unpredictable flyers that open your group. That’s why it’s important to have perfect crowns on all your barrels.

The video explains the different types of crowns that can be used. In addition, the video shows how you can chamfer your muzzle in a home shop. If you use a properly-sized pilot, cutting a shallow chamfer is something that most guys with some mechanical skill can handle. Just be sure to use lubricant, flush chips, and don’t rush the job. Cutting the barrel is another matter. At the 1:20 mark the video shows how to use a hack-saw to remove a damaged muzzle section. While this may be fine for an inexpensive rifle that needs a “quick fix”, we do NOT recommend using a hack-saw with a vise for a competition barrel. The reason is that it is too easy for a novice to produce a cut that is not square. We suggest letting a professional gunsmith cut and crown your competition barrels.

Permalink - Videos, Gunsmithing No Comments »
September 1st, 2018

Mythbusters Film Pistol Shot at 73,000 Frames Per Second

Mythbusters 1911 Bullet Pistol slow motion high speed Phantom .45 ACP

What if you could see a speeding bullet in the milliseconds it exits the muzzle of a pistol? How cool would that be… Well, the Mythbusters folks (Adam Savage and Jamie Hyneman) have made that possible. Using an exotic Phantom super-high-speed camera running at 73,000 frames per second, the Mythbusters recorded a .45 ACP bullet being fired from a 1911-type handgun.

Watch Mythbusters Super-Slow-Motion Pistol Video:

What unfolds is spectacular. First you see a ball of flame as the bullet emerges from the barrel of the 1911, then two distinct, separate swirling clouds form as the bullet races toward the target. Watch the video a couple times — it’s mesmerizing.

Mythbusters 1911 Bullet Pistol slow motion high speed Phantom .45 ACP

Co-host Adam Savage is nearly rendered speechless by the remarkable slow-motion footage from the Phantom. Filmed at 73,000 frames per second, the video reveals a dance of pressure and fire that would otherwise be missed by the unaided eye.

Permalink - Videos, Bullets, Brass, Ammo 5 Comments »
May 5th, 2016

Check Your Crown’s Condition with a Q-Tip

The last half-inch or so of your barrel is absolutely critical. Any damage (or abnormal wear) near the crown will cause a significant drop-off in accuracy. Here are ways you can check the end of your barrel, using a common Q-Tip.

Use Q-Tip for Barrel Inspection
To find out if you have a burr or damage to your crown, you can use an ordinary Q-tip cotton swab. Check the edges of the crown by pulling the Q-tip gently out past the edge of the crown. If you have a burr, it will “grab” the cotton and leave strands behind.

Larry Willis has another way to use a Q-Tip: “Here’s a neat trick that will surprise you with how well it works.” Just insert a Q-Tip into your barrel (like the picture below), and it will reflect enough light so that you can get a real good look at the last half inch of rifling and the crown of your barrel. In most cases you’ll find that this works much better than a flashlight. Larry tells us: “I’ve used this method about a jillion times. Q-Tips are handy to keep in your cleaning supplies anyway. This is a good way to judge approximately how well you are cleaning your barrel when you’re at the range. It’s also the best way to examine your barrel when you’re in the field.”

Larry Willis is the inventor of Innovative Technologies’ Belted Magnum Collet Resizing Die. Larry explains how this die works, and offers other reloading tips on LarryWillis.com.

Permalink Tech Tip 4 Comments »
February 1st, 2015

Over-Shooting the Berm — When a Mere 5 Degrees Can Be Deadly

In our Shooters’ Forum, there was an discussion about a range that was threatened with closure because rifle over-shoots were hitting a farm building over two miles from the firing line. One reader was skeptical of this, asking “how’s that possible — were these guys aiming at the stars?” Actually, you may be surprised. It doesn’t take much up-angle on a rifle to have a bullet land miles down-range. That’s why it’s so important that hunters and target shooters always orient their barrels in a safe direction (and angle). Shooters may not realize how much a small tilt of the barrel (above horizontal) can alter a bullet’s trajectory.

How many degrees of muzzle elevation do you think it would take to hit a barn at 3000 yards? Ten Degrees? Twenty Degrees? Actually the answer is much less — for a typical hunting cartridge, five to seven degrees of up-angle on the rifle is enough to create a trajectory that will have your bullet impacting at 3000 yards — that’s 1.7 miles away!

Five degrees isn’t much at all. Look at the diagram below. The angle actually displayed for the up-tilted rifle is a true 5.07 degrees (above horizontal). Using JBM Ballistics, we calculated 5.07° as the angle that would produce a 3000-yard impact with a 185gr .30-caliber bullet launched at 2850 fps MV. That would be a moderate “book load” for a .300 Win Mag deer rifle.

Gun Angle long range

Here’s how we derived the angle value. Using Litz-derived BCs for a 185gr Berger Hunting VLD launched at 2850 fps, the drop at 3000 yards is 304.1 MOA (Minutes of Angle), assuming a 100-yard zero. This was calculated using a G7 BC with the JBM Ballistics Program. There are 60 MOA for each 1 degree of Angle. Thus, 304.1 MOA equals 5.068 degrees. So, that means that if you tilt up your muzzle just slightly over five degrees, your 185gr bullet (2850 fps MV) will impact 3000 yards down-range.

Gun Angle long range

Figuring Trajectories with Different Bullets and MVs
If the bullet travels slower, or if you shoot a bullet with a lower BC, the angle elevation required for a 3000-yard impact goes up, but the principle is the same. Let’s say you have a 168gr HPBT MatchKing launched at 2750 fps MV from a .308 Winchester. (That’s a typical tactical load.) With a 100-yard zero, the total drop is 440.1 MOA, or 7.335 degrees. That’s more up-tilt than our example above, but seven degrees is still not that much, when you consider how a rifle might be handled during a negligent discharge. Think about a hunter getting into position for a prone shot. If careless, he could easily touch off the trigger with a muzzle up-angle of 10 degrees or more. Even when shooting from the bench, there is the possibility of discharging a rifle before the gun is leveled, sending the shot over the berm and, potentially, thousands of yards down-range.

Hopefully this article has shown folks that a very small amount of barrel elevation can make a huge difference in your bullet’s trajectory, and where it eventually lands. Nobody wants to put holes in a distant neighbor’s house, or worse yet, have the shot cause injury. Let’s go back to our original example of a 185gr bullet with a MV of 2850 fps. According to JBM, this projectile will still be traveling 687 fps at 3000 yards, with 193.7 ft/lbs of retained energy at that distance. That’s more than enough energy to be deadly.

Permalink Shooting Skills, Tech Tip 13 Comments »
July 21st, 2014

Muzzle Brake Performance Tests by Bertalotto

Muzzle brakes are controversial. Some people swear by them, while others swear at them. Still, there’s no question that a good brake can reduce felt recoil up to 45%. And likewise, the best brakes, when installed properly, seem to have no negative effect on accuracy.

VAIS muzzle brake

Roy Bertalotto has done considerable experimentation with muzzle brakes, testing dozens of brake designs on his own rifles over the past few years. Roy’s article, Adventures with Muzzle Brakes, discusses various aspects of muzzle brake design and performance. Roy doesn’t claim that his testing is definitive, but his article is definitely worth a read. Here are some of Roy’s interesting findings:

Exit Hole Diameter
“Best accuracy and effectiveness of the brake was obtained with a hole .020″ over bullet diameter. If the exit hole is too small, such as +.005″ over bullet diameter, accuracy suffers. If the depth of the exit hole is too shallow, the metal around the hole will erode very quickly.”

Hole Placement
“The most effective braking was with a brake 1″ in diameter with a 3/4″ exit hole on each side, just in front of the muzzle. The bullet passes through a cone of 35 degrees before it exits the brake. (Like the tank example), Incredible reduction of recoil. But loud and ugly. Very easy to make since you don’t need a spin fixture or a dividing head.”

Bottom Gas Venting Helps Accuracy
“In my tests, not having holes all around the brake effects accuracy a bit. I believe it does something to the bullet by the air pushed ahead of the bullet creating unequal turbulence in the bullet path. I’ve tried a few brakes where I drilled only holes on the top, test fired, and then completed holes on the bottom and in every case, accuracy improved.” Below are spiral-ported brakes crafted by Clay Spencer.

VAIS muzzle brake

Brakes Work Best with High-Pressure Cartridges
“The higher the pressure of the particular round, the more effective the brake. I have over 20 rifles with brakes. The 220 Swift is the king of reduction. Followed very closely by the 25-06, 6mm Remington, any Weatherby small bore. With a proper brake and a hot handload under a 40 gr bullet, the Swift will move 1/2″ to the rear and 0 muzzle rise! Big boomers with low pressure like 45-70s and shot guns benefit the least.” [Editor’s Note: Roy is judging effectiveness by the percentage of recoil reduction rather than absolute levels of recoil. Obviously if you start with a heavier-recoiling round, the absolute amount of recoil energy reduction is greater. Roy is really talking about efficiency–brakes are most efficient when used with high-pressure cartridges.]

Installation is Key to Accuracy
Roy’s findings are fascinating and suggest that further study of muzzle brakes is warranted. But we can all agree that precision installation of the brake is essential for accuracy. A poorly-installed, mis-aligned brake will degrade accuracy, that is well-known.

Harrell’s Precision has made thousands of muzzle brakes, in many styles and port arrangements. The Harrell brothers offer some good advice for gunsmiths installing brakes: “Muzzle brakes aren’t magic, they reduce recoil by redirecting exiting gas. What’s important is that they are straight and the threads are perpendicular with the base. The only way to get the base and threads perpendicular is to thread, not tap, them on a lathe.”

Permalink Gunsmithing, Tech Tip 9 Comments »