For some applications, we prefer a non-bushing FL die over a bushing die. Shown here are three Forster full-length sizing dies, with necks honed to three different dimensions: 0.265″, 0.266″, and 0.267″.
The Honed Full-Length Sizing Die Option
There are many good options in full-length (FL) sizing dies. Most precision hand-loaders prefer FL dies with neck bushings. These let you adjust the “grip” on your bullet by using larger or smaller bushings. FL bushing dies are available from Whidden Gunworks, Forster, Redding and other makers.
Conventional, non-bushing full-length sizing dies can create ultra-accurate ammo with very low run-out. But many conventional non-bushing FL dies have an undersized neck diameter so you end up with excess neck tension, and you work the brass excessively.
There is another effective option, one that promises extremely low run-out. The honed FL die is a full-length sizing die that has the necked honed to provide a precise fit to the case-neck. When done right, honed FL dies produce extremely straight ammo — as there are no issues with bushing alignment (or bushings that are not perfectly concentric). This Editor owns honed dies from Forster, Redding, and Whidden Gunworks. They all perform extremely well, delivering match ammunition with extremely low run-out measured with a 21st Century Concentricity Gauge.
In one of the most popular articles we’ve ever published, Bugholes from Bipod, California shooter “Froggy” explained why he prefers honed dies for his tactical ammo.
Q: Do you FL size every time? Do you use custom dies?
Absolutely, I full length resize all of my brass every time I reload. And guess what? I’ve never had a feeding problem.
I do use a modified sizing die, without bushings. My FL resizing die has been custom-honed in the neck area to give .0015″ press fit on the bullet. I also put a slightly larger radius at the neck shoulder junction. I feel that this helps to seal the chamber. With this die, I get consistent neck tension every time–without bushings. Bushings are useful when you’re fishing around for a good load. But once you find the right amount of sizing for ideal neck tension, you can do this better with a customized FL die.
6.5 Guys Review Forster Honed Full-length Dies
The 6.5 Guys have reviewed honed FL sizing dies from Forster, explaining the pros and cons of this type of reloading die. They explained that, if you load a wide variety of bullets from different manufacturers, you many want to stick with a Bushing FL die. However, if you have settled on a particular bullet and found the “ideal” neck tension, then a honed die may make sense.
In this Gear Update, the 6.5 Guys discuss a service offered by Forster Products to custom hone the neck diameter of its full-length sizing dies to the customer’s specifications (to the thousandth). Whidden Gunworks has also crafted custom-honed FL dies for many customers, including this Editor.
Shown is the Redding Model 15-P Competition Piloted Inside Chamfering Tool with pilot rod that centers in the case flash hole. Also shown is a Forster 45° Rocket Tool.
There are a wide variety of reloading tools designed to cut a slight chamfer in case necks and deburr the edge of the case mouth. You don’t need to spend a lot of money for an effective tool. A basic “rocket-style” 45° chamfering tool, such as the Forster, actually does a pretty good job taking the sharp edge off case mouths, particularly if you use a little scotch-pad (or steel wool) to smooth the edge of the cut. The Forster chamfer tool, shown below, is a nicely-made product, with sharper cutting blades than you’ll find on most other 45° chamferers. It costs $26.99 at Brownells.com.
Redding sells a handy piloted chamfering tool with a 15° inside cutting angle and removable accessory handle. This Redding Model 15-P chamferer works really well, so long as you have consistent case OALs. The pilot rod (which indexes in the flash hole) is adjustable for different cartridge types (from very short to very long). This ensures the concentricity of the inside neck chamfer to the case mouth. This quality tool works with cases from .22 to .45 Caliber, and retails for $41.49 at MidwayUSA.
Sinclair International offers a 28° carbide chamferer with many handy features (and sharp blades). The $29.99 Sinclair Carbide VLD Case Mouth Chamfering Tool will chamfer cases from .14 through .45 caliber. This tool features a removable 28° carbide cutter mounted in the green plastic Sinclair handle. NOTE: A hex-shaft cutter head power adapter can be purchased separately for $20.99 (Sinclair item 749002690). This can be chucked in a power screwdriver or used with dedicated power drives when doing large volumes of cases.
Many folks feel they can get smoother bullet seating by using a tool that cuts at a steeper angle. We like the 22° cutter sold by Lyman. It has a comfortable handle, and costs $17.89 on Amazon. The Lyman tool is an excellent value, though we’ve seen examples that needed sharpening even when new. Blade-sharpening is easily done, however.
K&M makes a depth-adjustable, inside-neck chamferer (“Controlled Depth Tapered Reaper”) with ultra-sharp cutting flutes. The latest version, which costs $64.40 at KMShooting.com, features a central pin that indexes via the flash hole to keep the cutter centered. In addition, the tool has an enhanced handle, improved depth-stop fingers, plus a new set-screw adjustment for precise cutter depth control. We caution, even with all the depth-control features, if you are not careful, it is easy to over-cut, slicing away too much brass and basically ruining your neck. We think that most reloaders will get better results using a more conventional chamfer tool, such as the Forster or Redding 15-P.
One last thing to note — tools like the K&M and the Sinclair chamferer are often described as VLD chamferers. That is really a misnomer, as bullets with long boat-tails actually seat easily with very minimal chamfering. In reality, these high-angle chamferers may be most valuable when preparing brass for flat-base bullets and bullets with pressure rings. Using a 22° or 28° chamferer can reduce the risk of cutting a jacket when using VLD bullets though — so long as you make a smooth cut.
For some applications, we prefer a non-bushing FL die over a bushing die. Shown here are three Forster full-length sizing dies, with necks honed to three different dimensions: 0.265″, 0.266″, and 0.267″.
The Honed Full-Length Sizing Die Option
There are many good options in full-length (FL) sizing dies. Most precision hand-loaders prefer FL dies with neck bushings. These let you adjust the “grip” on your bullet by using larger or smaller bushings. FL bushing dies are available from Whidden Gunworks, Forster, Redding and other makers.
Conventional, non-bushing full-length sizing dies can create ultra-accurate ammo with very low run-out. But many conventional non-bushing FL dies have an undersized neck diameter so you end up with excess neck tension, and you work the brass excessively.
There is another effective option, one that promises extremely low run-out. The honed FL die is a full-length sizing die that has the necked honed to provide a precise fit to the case-neck. When done right, honed FL dies produce extremely straight ammo — as there are no issues with bushing alignment (or bushings that are not perfectly concentric). This Editor owns honed dies from Forster, Redding, and Whidden Gunworks. They all perform extremely well, delivering match ammunition with extremely low run-out measured with a 21st Century Concentricity Gauge.
In one of the most popular articles we’ve ever published, Bugholes from Bipod, California shooter “Froggy” explained why he prefers honed dies for his tactical ammo.
Q: Do you FL size every time? Do you use custom dies?
Absolutely, I full length resize all of my brass every time I reload. And guess what? I’ve never had a feeding problem.
I do use a modified sizing die, without bushings. My FL resizing die has been custom-honed in the neck area to give .0015″ press fit on the bullet. I also put a slightly larger radius at the neck shoulder junction. I feel that this helps to seal the chamber. With this die, I get consistent neck tension every time–without bushings. Bushings are useful when you’re fishing around for a good load. But once you find the right amount of sizing for ideal neck tension, you can do this better with a customized FL die.
6.5 Guys Review Forster Honed Full-length Dies
The 6.5 Guys have reviewed honed FL sizing dies from Forster, explaining the pros and cons of this type of reloading die. They explained that, if you load a wide variety of bullets from different manufacturers, you many want to stick with a Bushing FL die. However, if you have settled on a particular bullet and found the “ideal” neck tension, then a honed die may make sense.
In this Gear Update, the 6.5 Guys discuss a service offered by Forster Products to custom hone the neck diameter of its full-length sizing dies to the customer’s specifications (to the thousandth). Whidden Gunworks also offers custom-honed FL dies.
This article is Copyright 2023 AccurateShooter.com. Any publication on another website is unauthorized and obligates monetary compensation and statutory damages.
Shown is the Redding Model 15-P Competition Piloted Inside Chamfering Tool with pilot rod that centers in the case flash hole. Also shown is a Forster 45° Rocket Tool.
There are a wide variety of reloading tools designed to cut a slight chamfer in case necks and deburr the edge of the case mouth. You don’t need to spend a lot of money for an effective tool. A basic “rocket-style” 45° chamfering tool, such as the Forster, actually does a pretty good job taking the sharp edge off case mouths, particularly if you use a little scotch-pad (or steel wool) to smooth the edge of the cut. The Forster chamfer tool, shown below, is a nicely-made product, with sharper cutting blades than you’ll find on most other 45° chamferers. It costs $26.99 at Brownells.com.
Redding sells a handy piloted chamfering tool with a 15° inside cutting angle and removable accessory handle. This Redding Model 15-P chamferer works really well, so long as you have consistent case OALs. The pilot rod (which indexes in the flash hole) is adjustable for different cartridge types (from very short to very long). This ensures the concentricity of the inside neck chamfer to the case mouth. This quality tool works with cases from .22 to .45 Caliber, and retails for $37.19 at MidwayUSA.
Sinclair International offers a 28° carbide chamferer with many handy features (and sharp blades). The $28.99 Sinclair Carbide VLD Case Mouth Chamfering Tool will chamfer cases from .14 through .45 caliber. This tool features a removable 28° carbide cutter mounted in the green plastic Sinclair handle. NOTE: A hex-shaft cutter head power adapter can be purchased separately for $19.99 (Sinclair item 749002690). This can be chucked in a power screwdriver or used with dedicated power drives when doing large volumes of cases.
Many folks feel they can get smoother bullet seating by using a tool that cuts at a steeper angle. We like the 22° cutter sold by Lyman. It has a comfortable handle, and costs $17.49 on Amazon. The Lyman tool is an excellent value, though we’ve seen examples that needed sharpening even when new. Blade-sharpening is easily done, however.
K&M makes a depth-adjustable, inside-neck chamferer (“Controlled Depth Tapered Reaper”) with ultra-sharp cutting flutes. The latest version, which costs $62.95 at KMShooting.com, features a central pin that indexes via the flash hole to keep the cutter centered. In addition, the tool has a newly-designed handle, improved depth-stop fingers, plus a new set-screw adjustment for precise cutter depth control. We caution, even with all the depth-control features, if you are not careful, it is easy to over-cut, slicing away too much brass and basically ruining your neck. We think that most reloaders will get better results using a more conventional chamfer tool, such as the Forster or Redding 15-P.
One last thing to note — tools like the K&M and the Sinclair chamferer are often described as VLD chamferers. That is really a misnomer, as bullets with long boat-tails actually seat easily with very minimal chamfering. In reality, these high-angle chamferers may be most valuable when preparing brass for flat-base bullets and bullets with pressure rings. Using a 22° or 28° chamferer can reduce the risk of cutting a jacket when using VLD bullets though — so long as you make a smooth cut.
Shown is the Redding Model 15-P Competition Piloted Inside Chamfering Tool with pilot rod that centers in the case flash hole. Also shown is a Forster 45° Rocket Tool.
There are a wide variety of reloading tools designed to cut a slight chamfer in case necks and deburr the edge of the case mouth. You don’t need to spend a lot of money for an effective tool. A basic “rocket-style” 45° chamfering tool, such as the Forster, actually does a pretty good job taking the sharp edge off case mouths, particularly if you use a little scotch-pad (or steel wool) to smooth the edge of the cut. The Forster chamfer tool, shown below, is a nicely-made product, with sharper cutting blades than you’ll find on most other 45° chamferers. It costs $24.99 at Brownells.com.
Redding sells a handy piloted chamfering tool with a 15° inside cutting angle and removable accessory handle. This Redding Model 15-P chamferer works really well, so long as you have consistent case OALs. The pilot rod (which indexes in the flash hole) is adjustable for different cartridge types (from very short to very long). This ensures the concentricity of the inside neck chamfer to the case mouth. This quality tool works with cases from .22 to .45 Caliber, and retails for $36.99.
Sinclair International offers a 28° carbide chamferer with many handy features (and sharp blades). The $28.99 Sinclair Carbide VLD Case Mouth Chamfering Tool will chamfer cases from .14 through .45 caliber. This tool features a removable 28° carbide cutter mounted in the green plastic Sinclair handle. NOTE: A hex-shaft cutter head power adapter can be purchased separately for $19.99 (Sinclair item 749002690). This can be chucked in a power screwdriver or used with dedicated power drives when doing large volumes of cases.
Many folks feel they can get smoother bullet seating by using a tool that cuts at a steeper angle. We like the 22° cutter sold by Lyman. It has a comfortable handle, and costs just $12.99 at MidsouthShooterssupply.com. The Lyman tool is an excellent value, though we’ve seen examples that needed sharpening even when new. Blade-sharpening is easily done, however.
K&M makes a depth-adjustable, inside-neck chamferer (“Controlled Depth Tapered Reaper”) with ultra-sharp cutting flutes. The latest version, which costs $59.95 at KMShooting.com, features a central pin that indexes via the flash hole to keep the cutter centered. In addition, the tool has a newly-designed handle, improved depth-stop fingers, plus a new set-screw adjustment for precise cutter depth control. We caution, even with all the depth-control features, if you are not careful, it is easy to over-cut, slicing away too much brass and basically ruining your neck. We think that most reloaders will get better results using a more conventional chamfer tool, such as the Forster or Redding 15-P.
One last thing to note — tools like the K&M and the Sinclair chamferer are often described as VLD chamferers. That is really a misnomer, as bullets with long boat-tails actually seat easily with very minimal chamfering. In reality, these high-angle chamferers may be most valuable when preparing brass for flat-base bullets and bullets with pressure rings. Using a 22° or 28° chamferer can reduce the risk of cutting a jacket when using VLD bullets though — so long as you make a smooth cut.
For some applications, we prefer a non-bushing FL die over a bushing die. Shown here are three Forster full-length sizing dies, with necks honed to three different dimensions: 0.265″, 0.266″, and 0.267″.
The Honed Full-Length Sizing Die Option
There are many good options in full-length (FL) sizing dies. Most precision hand-loaders prefer FL dies with neck bushings. These let you adjust the “grip” on your bullet by using larger or smaller bushings. FL bushing dies are available from Whidden Gunworks, Forster, Redding and other makers.
Conventional, non-bushing full-length sizing dies can create ultra-accurate ammo with very low run-out. But many conventional non-bushing FL dies have an undersized neck diameter so you end up with excess neck tension, and you work the brass excessively.
There is another effective option, one that promises extremely low run-out. The honed FL die is a full-length sizing die that has the necked honed to provide a precise fit to the case-neck. When done right, honed FL dies produce extremely straight ammo — as there are no issues with bushing alignment (or bushings that are not perfectly concentric). This Editor owns honed dies from Forster, Redding, and Whidden Gunworks. They all perform extremely well, delivering match ammunition with extremely low run-out measured with a 21st Century Concentricity Gauge.
In one of the most popular articles we’ve ever published, Bugholes from Bipod, California shooter “Froggy” explained why he prefers honed dies for his tactical ammo.
Q: Do you FL size every time? Do you use custom dies?
Absolutely, I full length resize all of my brass every time I reload. And guess what? I’ve never had a feeding problem.
I do use a modified sizing die, without bushings. My FL resizing die has been custom-honed in the neck area to give .0015″ press fit on the bullet. I also put a slightly larger radius at the neck shoulder junction. I feel that this helps to seal the chamber. With this die, I get consistent neck tension every time–without bushings. Bushings are useful when you’re fishing around for a good load. But once you find the right amount of sizing for ideal neck tension, you can do this better with a customized FL die.
6.5 Guys Review Forster Honed Full-length Dies
The 6.5 Guys have reviewed honed FL sizing dies from Forster, explaining the pros and cons of this type of reloading die. They explained that, if you load a wide variety of bullets from different manufacturers, you many want to stick with a Bushing FL die. However, if you have settled on a particular bullet and found the “ideal” neck tension, then a honed die may make sense.
In this Gear Update, the 6.5 Guys discuss a service offered by Forster Products to custom hone the neck diameter of its full-length sizing dies to the customer’s specifications (to the thousandth). Whidden Gunworks also offers custom-honed FL dies.
This article is Copyright 2023 AccurateShooter.com. Any publication on another website is unauthorized and obligates monetary compensation and statutory damages.
Shown is the Redding Model 15-P Competition Piloted Inside Chamfering Tool with pilot rod that centers in the case flash hole. Also shown is a Forster 45° Rocket Tool.
There are a wide variety of reloading tools designed to cut a slight chamfer in case necks and deburr the edge of the case mouth. You don’t need to spend a lot of money for an effective tool. A basic “rocket-style” 45° chamfering tool, such as the Forster, actually does a pretty good job taking the sharp edge off case mouths, particularly if you use a little scotch-pad (or steel wool) to smooth the edge of the cut. The Forster chamfer tool, shown below, is a nicely-made product, with sharper cutting blades than you’ll find on most other 45° chamferers. It costs $24.99 at Brownells.com.
Redding sells a handy piloted chamfering tool with a 15° inside cutting angle and removable accessory handle. This Redding Model 15-P chamferer works really well, so long as you have consistent case OALs. The pilot rod (which indexes in the flash hole) is adjustable for different cartridge types (from very short to very long). This ensures the concentricity of the inside neck chamfer to the case mouth. This quality tool works with cases from .22 to .45 Caliber, and retails for $36.99.
Sinclair International offers a 28° carbide chamferer with many handy features (and sharp blades). The $28.99 Sinclair Carbide VLD Case Mouth Chamfering Tool will chamfer cases from .14 through .45 caliber. This tool features a removable 28° carbide cutter mounted in the green plastic Sinclair handle. NOTE: A hex-shaft cutter head power adapter can be purchased separately for $14.99 (Sinclair item 749-002-488WS). This can be chucked in a power screwdriver or used with dedicated power drives when doing large volumes of cases.
Many folks feel they can get smoother bullet seating by using a tool that cuts at a steeper angle. We like the 22° cutter sold by Lyman. It has a comfortable handle, and costs just $12.99 at MidsouthShooterssupply.com. The Lyman tool is an excellent value, though we’ve seen examples that needed sharpening even when new. Blade-sharpening is easily done, however.
K&M makes a depth-adjustable, inside-neck chamferer (“Controlled Depth Tapered Reaper”) with ultra-sharp cutting flutes. The latest version, which costs $54.85 at KMShooting.com, features a central pin that indexes via the flash hole to keep the cutter centered. In addition, the tool has a newly-designed handle, improved depth-stop fingers, plus a new set-screw adjustment for precise cutter depth control. We caution, even with all the depth-control features, if you are not careful, it is easy to over-cut, slicing away too much brass and basically ruining your neck. We think that most reloaders will get better results using a more conventional chamfer tool, such as the Forster or Redding 15-P.
One last thing to note — tools like the K&M and the Sinclair chamferer are often described as VLD chamferers. That is really a misnomer, as bullets with long boat-tails actually seat easily with very minimal chamfering. In reality, these high-angle chamferers may be most valuable when preparing brass for flat-base bullets and bullets with pressure rings. Using a 22° or 28° chamferer can reduce the risk of cutting a jacket when using VLD bullets though — so long as you make a smooth cut.
Redding Reloading offers handy Handloader’s Data Sheets in printable PDF format. This FREE form allows hand-loaders to document their tool settings, bushing size, powder charge, load specs (COAL etc.), and case prep status. In addition, the form allows you to enter your load testing information, complete with chronograph data, group size, zero range, and wind/temp conditions. With this single, handy form you can document all the vital information for your particular cartridges and loads. We suggest you print these out, 3-hole-punch ‘em, and then keep them in a three-ring binder.
We’ve seen various reloading log templates, but this Redding form (shown below) is better than most because it combines both reloading data AND range-test data in one place. You can see all key details of the reloading process (tool settings etc.) plus the end results — how the load actually performed over the chronograph and on paper. This form allows the user to capture a large amount of information for later use, while accurately track load development. Go to Download Page.
FREE Ammunition Box Label Template Redding Reloading has also developed a printable template for your ammo boxes (see photo at top of article). This lets you put all vital load info on your ammo boxes. There are fields for: Date, Cartridge, Powder, Grains, Bullet, Weight, Primer, Case type. Designed for Avery 5260 (or similar) label sheets, this template allows you to print 30 labels at one time. You can purchase the Avery 5260 peel-off printable label sheets at any office supply store.
Whidden Gunworks makes great sizing and seating dies. The Whidden full-length sizing die with neck bushing is very popular because it allows you to “tune” the neck tension by using different bushings, with larger or smaller inside diameters. In this video, John Whidden explains how to choose a the right bushing size for use with your neck-sizing and full-length sizing bushing dies.
For most applications, John suggest starting with the caliper-measured outside diameter of a loaded cartridge (with your choice of bullet), and then SUBTRACT about three thousandths. For example, if your loaded round mics at .333, then you would want to start with a 0.330 neck bushing. John notes, however, that you may want to experiment with bushings, going down a thousandth and up a thousandth. With thin In addition, as your brass ages and the necks harden, you may want to change your bushing size.
Quick Tip: Try Flipping Your Bushings
You may also want to experiment with “flipping” your neck bushings to alternate the side that first contacts the neck of the case. (One side of the bushing is usually marked with the size, while the other side is unmarked.) So try “number side up” as well as “number side down”. Some folks believe that one side of the bushing may allow a smoother entry, and that this can enhance concentricity. Other people think they can get very slightly more or less neck tension depending on how the bushing is oriented. This is a subtle effect, but it costs nothing to experiment. If one bushing orientation proves better you can mark the “up” side with nail polish so that you can always orient the bushing optimally. NOTE: We have confirmed that some bushings are actually made with a slight taper. In addition, bushings may get distorted slightly when the brand name and size is stamped. Therefore there IS a reason to try both orientations.
Story Based on Report by NSSF
American shooters, along with Brownells and Redding, are providing help to the South African Palma (Target Rifle) team members, who will be competing at the Long Range World Championships at Camp Perry in early August, 2015. The ability of the South Africans to compete has been jeopardized by the unexpected seizure of their pre-shipped match ammo by U.S. Customs and ATF. We don’t know why the Feds seized the South Africans’ match ammo, but without it, the South African Team’s ability to participate in the Long Range World Championships has been threatened.
To rectify this situation, American F-TR and Palma shooters, backed by Brownells and Redding, have secured reloading equipment (presses, dies) and ammo components (brass, bullets, powder) so that the South Africans can assemble the needed .308 Win ammo on their arrival in the USA at the end of July.
According to industry sources, the shipment of match ammo for the South African Palma team was seized at the U.S. port of entry by U.S. Customs and ATF agents. When Ray Gross, captain of the U.S. F-TR rifle team, learned about this, Ray contacted Geoff Esterline, Product Category Manager at Brownells. Esterline immediately turned to Robin Sharpless, Executive VP of Redding Reloading, for help.
“I won’t go into the full list of presses and accessories we’ve gathered up, but I can say it’s extensive,” Sharpless told NSSF. “A member of the U.S. F-TR team who lives near Camp Perry has agreed to take our shipment and those from Brownells and the other companies providing brass, powder and bullets so that, when the South African team arrives in the U.S. during the last days of July, they can get started immediately on hand-loading. The U.S. team is even building benches for the press setups, so the South African team should be able to knock this out and get to the more important task at hand, and that is shooting at Camp Perry.”
The 2015 Palma Match and Long Range World Championships will be held August 3-15, in conjunction with the annual NRA National Matches at Camp Perry, Ohio.
Ray Gross reports: “The folks who deserve credit for this are the members of the U.S. Palma Team, Ryan Henning, Geoff Esterline of Brownells, and the folks at Redding. Members of the Palma team had donated much of the needed equipment within hours of U.S. Palma Team Captain Dennis Flaharty putting the word out.
My contribution was limited to a few emails to Brownells. They coordinated with Redding to provide the remaining equipment. This is a great example of international shooting camaraderie, but my part in it was very small.”
Redding Reloading has also developed a 
Quick Tip: Try Flipping Your Bushings
According to industry sources, the shipment of match ammo for the South African Palma team was seized at the U.S. port of entry by U.S. Customs and ATF agents. When Ray Gross, captain of the U.S. F-TR rifle team, learned about this, Ray contacted Geoff Esterline, Product Category Manager at Brownells. Esterline immediately turned to Robin Sharpless, Executive VP of Redding Reloading, for help.
