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October 2nd, 2022

Sunday GunDay: Matt’s Screamin’ Yellow .243 Ackley Improved

.243 Win Ackley Improved ST1000 stock varmint rifle 1000-yard benchrest

.243 Ackley Improved for Long-Range Varminting and Benchrest Competition
Whenever Matt Bianchini brings his bright yellow .243 Ackley to the firing line, heads turn. This is one truly handsome rig–as good-looking as it is accurate. Built to smoke varmints at long-range as well as compete in 1000-yard benchrest matches, this rifle is proof that competition improves the breed. Fitted with a Farley action, Jewell trigger, Leupold LRT scope, and Lilja or Krieger barrel, the Yellow Ackley is a “no compromise” match rifle that can run with the big dogs in 1K Benchrest competition. And with the Ackley’s ability to toss 106gr Clinch Rivers at 3350 fps, this is one flat-shooting, hard-hitting varmint rifle.

.243 Win Ackley Improved ST1000 stock varmint rifle 1000-yard benchrest

Ultra-Fast, Ultra-Smooth Farley Action…and One Wicked Paint Job
The heart of Matt’s rifle is a Farley action. Farleys have found favor with Benchrest competitors, because the bolt can be worked so fast. And the Farley is as smooth as it is speedy. The difference is quite noticeable if you compare it to a blue-printed Rem 700, or even a recent Stolle Panda. Farleys were true customs, built one at a time by the Farley family in Oklahoma. Unlike a BAT action which is machined from billet steel, a Farley starts with a stainless investment casting, much like Ruger pistol frames. It uses a cone bolt for smooth, yet solid lock-up.

One of the unique features of the Farley is the ejector–it can be switched on or off, depending on the shooter’s preference. So, if you’re load testing some hot rounds, you can turn the ejector off. In a match you can turn the ejector “on” to function normally. Matt is now a confirmed Farley fanatic. He tells us: “I’ve got quite a few other very nice actions, including Nesikas. But none of them are as slick as that Farley. When you work the bolt it feels like it’s on ball-bearings.”

Matt’s Screamin’ Yellow Ackley–The Need for Speed

.243 Win Ackley Improved ST1000 stock varmint rifle 1000-yard benchrest

.243 Ackley Improved Speed Demon
In a long-range varmint rifle, speed kills. Ultra-high velocities will deliver flatter trajectories and more explosive hits on critters. That’s where the .243 Ackley Improved really shines.

.243 Win Ackley Improved ST1000 stock varmint rifle 1000-yard benchrest

Matt has explored the upper limits of .243 Ackley Improved (AI) performance with his yellow long-range rig, fitted with a 29″ Lilja 3-groove, 1:8″-twist barrel. Using a stout load of Alliant Reloder 25, Matt’s “Screamin’ Yellow Ackley” has topped 3340 fps with Clinch River 106s. That’s serious speed for heavy 6mm bullets. This shows a well-built .243 AI leaves Dashers and 6XCs in the dust when it comes to pure velocity.

.243 Win Ackley Improved ST1000 stock varmint rifle 1000-yard benchrestUltimate Evolution of the .243 Winchester
Matt’s show-stopping rifle is a .243 Ackley Improved (40-degree shoulder, .271″ neck), chambered with a Manson reamer. On top of the stainless Farley “S” action, in Farley 30mm rings, sits a Leupold LRT (1/16 MOA dot) boosted to 18X-40X by Premier Reticles. Matt has SIX barrels for the gun, three Lilja 3-grooves, a couple Kriegers, and a Shilen.

Matt’s gun currently sports an 8-twist 29″ Lilja 3-groove HV taper that Matt says cleans up like a dream. The stock is a Shehane ST-1000 Tracker made in fiberglass by McMillan, with a BAT trigger guard and Shehane polished billet aluminum buttplate. Prior to final finishing, Matt worked over the flats and some of the angles. That’s why the facets are so well-defined on this rifle compared to some ‘glass Trackers you may have seen. The gun was chambered by Dave Bruno of Cheswick, PA.

Matt bedded the stock and applied the stunning Sikken “Viper” yellow paint job himself. That flawless, smooth-as-glass Screamin’ Yellow finish is no ordinary paint-job, but then Matt Bianchini is no ordinary do-it-yourself painter. His family runs an automotive body-shop, so he had access to premium paints and a quarter-million-dollar spray booth with all the latest technology. Still, Matt spent many hours on this stock to get everything right, trying a couple colors before he settled on a Sikken automotive “Viper Race Yellow” formulated for the Dodge Viper sports car. After careful prep work, Matt sprayed two coats of Viper Yellow, and then added three coats of high-grade automotive clear, which was then baked-on in a heat chamber. Matt also painted the Sinclair front rest to match the stock, and even polished the surfaces of the Hoehn windage top. A lot of effort, Matt told us, was required to achieve the results you see here.

3300 fps for 1000 Yards
Though Matt’s Ackley has harvested its share of varmints, the gun was built with 1000-yard benchrest competition in mind. At left is the firing line at Thunder Valley, Ohio. Yep those targets (upper right) are 1000 yards away. Now you know why Matt has a 40-power scope.

.243 Win Ackley Improved AI varmint rifle

.243 Win Ackley Improved AI varmint rifle

The Yellow Ackley weighs just under 17 pounds to meet IBS and NBRSA “Light Gun” weight limits. While Matt says his bullets don’t “go to sleep” for a couple hundred yards, this gun can still shoot 1/4″ groups at 100 yards and hold that accuracy much, much farther. Matt reports, “my best-ever group was five shots in .397″ at 400 yards. Yep, I got lucky with the conditions, but this is a very accurate rifle.”

.243 Ackley Improved–More Velocity, Less Case Stretch

by Bob Blaine, Sinclair International

Parker Ackley reluctantly developed the .243 Ackley Improved (“AI”). Ackley finally gave in to his customers’ requests to develop the .243 AI. He had always felt that the .243 Winchester was already an improved configuration, but he did say that the best thing to be gained by improving the .243 Winchester was to substantially reduce the case-stretching problems. The .243 Winchester parent case has always stretched brass, almost as bad as the Swift. Even though you get more velocity with the improved .243, I’ve also found that the improved version gives a bit more throat life than the parent case does.

The .243 AI delivers more velocity by virtue of enhanced case capacity–roughly five grains more H20 capacity than a standard .243 Winchester. The .243 AI has a water capacity of approximately 57 to 58 grains, compared to 52-53 grains for the standard .243 Winchester.

Loading for Long-Range
For long-range shooting, Matt loads 106gr Clinch Rivers with 47.5gr of Alliant Reloder 25 for his Krieger barrels, a little more powder with the Lilja 3-grooves. The Lilja load runs 3342 fps, with a 3.228″ OAL. Cases are neck-turned Lapua .243 Winchester. He uses Wilson inline seater and Wilson eck-sizer dies (.267″ bushing), and a custom, reamer-cut FL sizing die.

Not Just for BR, This Gun Can Hunt
While Matt has a big stable of varmint rifles, the Yellow Ackley has seen plenty of duty in the ‘Hog fields. Matt is from a farming family and he can shoot practically right out his back door (see top photo at the farm). He has nailed some big ground-hogs at 800 yards and beyond. The .243 AI does kick a bit compared to other varmint cartridges, but even with 105-106gr bullets, it’s not bad. He has considered adding a muzzle brake at some point to one of the barrels, just so he can see impacts better.

Screamin’ Yellow Dasher?

Matt originally thought of building the gun up as a 6BR or a 6BR Improved. He has a Manson reamer similar to a 6mm Dasher, with a 40-degree shoulder and .008″ body taper. He actually chambered a couple barrels with that 6BR Improved reamer, but he hasn’t shot them yet. He was so pleased with how the gun performed in .243 AI, that he saw no reason to change. And it may be a while before he slaps a Dasher-chambered barrel on the rig: “I really like the way it shoots as a .243 AI. I’m so impressed with it that I don’t want to mess with anything. And I don’t think I’ll be running out of Ackley barrels anytime soon.”

Millender’s .243 Ackley Improved Page

matt .243 Ackley Improved yellow rifle

.243 Win Dies and Reloading Gear

Since the .243 Win is such a popular cartridge, all the major die-makers offer reloading dies. It’s hard to go wrong with a Redding Type ‘S’ Full-length bushing die–item 77114 for the standard .243 Win and item 77420 for .243 AI. Whidden Gunworks also makes great .243 Win sizing dies (and custom .243 Win AI dies on request). These will both resize the case (and bump the shoulder) as necessary, and allow you to adjust neck tension with bushings. Alternatively, you can go with a body die, and a separate neck bushing die.

If you load primarily one brand of bullets, another slick set-up is to buy a Forster or Whidden full-length, non-bushing .243 Win sizing die, and then have Forster or Whidden hone the neck for your desired amount of tension. This elegant one-pass sizing solution produces very straight rounds with low run-out.

For bullet seating, both the Redding Competition Seater (item 55114) and the Forster Ultra-Seater (item U00034) work great for the standard .243 Win case. If you shoot a .243 Ackley, Redding’s .243 AI Comp Seater (item 55420) costs quite a bit more than the standard version Forster doesn’t list a .243 AI seater in their catalog. However, you can just run your chambering reamer into the inner sleeve of either seating die to fit the .243 Ackley Improved case.

If you want the “Cadillac” of production seater dies for the .243 Win, order the Wilson Stainless Micrometer seater (item 50-1114S) from Sinclair International. Costing only a few dollars more than a Redding Comp seater, this die is a joy to use, providing very positive control over bullet seating depth. When used with a quality arbor press, the Wilson offers unrivaled “feel” for bullet-seating force. This can help you monitor neck tension, one of the most critical factors in maintaining low ES and SD for long-range accuracy.

Permalink - Articles, Competition, Gear Review, Hunting/Varminting No Comments »
April 18th, 2019

Smart Reloading: How to Set Optimal Case Neck Tension

USAMU handloading Neck Bushing Die tension springback interchangeable bushings

Each Wednesday, the U.S. Army Marksmanship Unit (USAMU) publishes a reloading “how-to” article on the USAMU Facebook page. A while back, the USAMU’s reloading gurus addressed a question frequently asked by handloaders: “How much neck tension is optimal, and how should I select a neck bushing size?” The USAMU offers a straight-forward answer, suggesting that hand-loaders start with a neck bushing that sizes the neck so that it is .003″ less than the loaded outside diameter with bullet in place. From there, you can experiment with more or less tension, but this is a good starting point for many popular cartridge types.

USAMU Reloading

Determining Optimal Case-Neck Tension

This week, we examine determining the correct case neck tension for optimum accuracy. Our method is simple, but relies on the use of case sizing dies which accept interchangeable neck diameter bushings graduated in 0.001″ increments. (Those readers using fixed-diameter dies with expander balls aren’t forgotten, however. Methods of tailoring these dies for proper neck tension will be found below.)

In our experience across many calibers, sizing case necks 0.003″ under the loaded-case neck diameter usually yields excellent accuracy. In other words, the sized case neck expands 0.003″ when the bullet is seated.

USAMU handloading Neck Bushing Die tension springback interchangeable bushings

USAMU handloading Neck Bushing Die tension springback interchangeable bushingsBushing Choice for Optimal Sizing
Over the years, we have periodically experimented with increasing neck tension to possibly improve accuracy. In testing with machine rests at 300/600 yards, accuracy often deteriorated as neck tension increased; thus, 0.003″ expansion (from sized neck to loaded neck) is where we usually start.

Using the .260 Remington as an example, our loaded cartridge case necks measure 0.292”. Simply subtract 0.003” from that, and use a bushing that sizes necks to 0.289” (after springback). There are exceptions — sometimes, brass may be a bit soft or hard. Some case necks might need, say, 0.001” more tension, but in general, this works well.

This .003″ standard of neck tension works very well for single-loaded, long range cartridges. Depending on your caliber and firearm, it MAY also work very well for magazine-fed cartridges. If this neck tension proves inadequate for your purpose, one can increase neck tension as needed while monitoring for possible accuracy changes.

Special Considerations for Coated Bullets: If you are using moly-coated bullets, this significantly reduces the “grip” of the case neck on the bullet, and you can expect to have to tighten your case necks accordingly — particularly for magazine-fed ammunition. In any event, we do not crimp rifle cartridges, and advise against it for accuracy handloads.

Tips for Using Expander Balls
Many savvy handloaders avoid the use of expander balls in high-accuracy reloading, if possible. These can stretch cases and/or disturb the concentricity of the case neck vs. case body. If using a die with an expander ball, tapering both ends of the ball and polishing it to a mirror finish can significantly reduce these effects. (Special carbide expander ball/decapping stem sets are available for this as well.)

The typical dies used with expander balls are intended to take any cases the user may find, and size them down well below the ideal “spec” to ensure any cases will give good neck tension. The necks are then expanded up to provide heavy to medium neck tension as the expander ball exits the neck. The brass is over-worked, leading to premature work-hardening, and seated-bullet concentricity may suffer. However, the cartridges produced are perfectly adequate for most handloaders. Those who seek finest accuracy generally prefer not to over-work their brass if possible.

Another Option — Custom-Honed FL Dies
There are companies which offer to convert one’s standard dies to accept neck bushings, and that gives excellent flexibility. Another, more “old-school” approach, is to have the neck of one’s FL die honed out to the desired diameter for sizing, based on one’s case neck thickness. The expander ball may then be reduced until it barely touches the case necks after sizing, or it may be eliminated entirely. However, once performed, this modification is permanent and leaves fewer options than the bushing route, if one later changes case neck thickness.

Those shooters who turn their case necks for optimum neck wall thickness uniformity, or for a tight-neck chamber, will want to take the reduced neck wall thickness into consideration. For example, when setting up a 7mm match rifle to use a standard hunting die without an expander ball, the slightly thinner necks resulted in a perfect 0.003″ reduction in the fired-neck diameter. The result was a low-cost die that fit with custom precision and yielded excellent, match accuracy!

Permalink Bullets, Brass, Ammo, Reloading 4 Comments »
November 18th, 2016

Advanced Reloading — Checking the Geometry of Neck Bushings

bushing neck die run-out concentricity

Do you use bushings to size your case-necks? Are you assuming that your bushings are actually round on the inside, with a hole that’s centered-up properly? Well you may be in for an unpleasant surprise, based on what our friend Jim de Kort recently discovered. Jim was concerned about the run-out on his brass. His cases went into his bushing-equipped FL die pretty straight, but came out of the die with up to .004″ run-out. “What gives?”, Jim wondered. “Could the problem be the bushings themselves?”

To answer that question, Jim decided to examine his bushings. Using an Accuracy One Wheel-drive concentricity gauge, Jim checked out some of his neck bushings. What he discovered may surprise you…


Neck Bushing Flaws Revealed

Trust no one… — Jim de Kort

Jim writes: “I measured the concentricity of my 6BR rounds today. I noticed they went into the neck-bushing equipped full-length sizing die with less than .001″ deviation but came out with .003-.004″. The culprit, it appears, was the bushing itself. Without it the cases stayed within .0005″ to .001″ deviation, so something was happening with the bushing.

One bushing had .00025″ deviation on the outside, yet almost .003″ on the inside, so it is crooked. But even when using a bushing that is within .001″ I still get .003″ runout after sizing. I repeated the same procedure for my 6×47 and got the same results. When using the bushing, concentricity suffers a lot.”

Before we bash the bushing-makers, we must acknowledge that many different things can contribute to excessive run-out and/or mis-alignment of case-necks. We don’t have all the answers here, and Jim would be the first to say that some mysteries remain. Still, these are interesting results that give all precision hand-loaders something to think about.

Jim Borden of Borden Accuracy also offers this tip: “Check the trueness of the face of the die cap. That has more to do with trueness than the bushing. Also check perpendicularity of hole in bushing to top surface. When I was making dies, the cap was made by threading and facing the threaded tenon in same setup.”


Editor’s Comment: Many people have great results with neck-bushing dies, but Jim isn’t the only fellow who has seen some very odd results. I personally employ honed, non-bushing dies for many of my chamberings. These non-bushing dies (with the necks honed for .002-.003″ neck tension) produce extremely straight ammo, with run-out consistently under .0015″.

Permalink Gear Review, Reloading 7 Comments »