The 2022 NRA F-Class National Championships commence this weekend at the Ben Avery range in Phoenix, Arizona. The Mid-Range F-Class Nationals commence this Sunday, October 16, with practice on Saturday, October 15. The 1000-yard Long Range match starts on October 20th.
How to Avoid “Train Wrecks” In Competition
In any shooting competition, you must try to avoid major screw-ups that can ruin your day (or your match). In this article, past F-TR National Mid-Range and Long Range Champion Bryan Litz talks about “Train Wrecks”, i.e. those big disasters (such as equipment failures) that can ruin a whole match. Bryan illustrates the types of “train wrecks” that commonly befall competitors, and he explains how to avoid these “unmitigated disasters”.
Urban Dictionary “Train Wreck” Definition: “A total @#$&! disaster … the kind that makes you want to shake your head.”
Success in long range competition depends on many things. Those who aspire to be competitive are usually detail-oriented, and focused on all the small things that might give them an edge. Unfortunately it’s common for shooters lose sight of the big picture — missing the forest for the trees, so to speak.
Consistency is one of the universal principles of successful shooting. The tournament champion is the shooter with the highest average performance over several days, often times not winning a single match. While you can win tournaments without an isolated stellar performance, you cannot win tournaments if you have a single train wreck performance. And this is why it’s important for the detail-oriented shooter to keep an eye out for potential “big picture” problems that can derail the train of success!
Train wrecks can be defined differently by shooters of various skill levels and categories. Anything from problems causing a miss, to problems causing a 3/4-MOA shift in wind zero can manifest as a train wreck, depending on the kind of shooting you’re doing.
Below is a list of common Shooting Match Train Wrecks, and suggestions for avoiding them.
1. Cross-Firing. The fastest and most common way to destroy your score (and any hopes of winning a tournament) is to cross-fire. The cure is obviously basic awareness of your target number on each shot, but you can stack the odds in your favor if you’re smart. For sling shooters, establish your Natural Point of Aim (NPA) and monitor that it doesn’t shift during your course of fire. If you’re doing this right, you’ll always come back on your target naturally, without deliberately checking each time. You should be doing this anyway, but avoiding cross-fires is another incentive for monitoring this important fundamental. In F-Class shooting, pay attention to how the rifle recoils, and where the crosshairs settle. If the crosshairs always settle to the right, either make an adjustment to your bipod, hold, or simply make sure to move back each shot. Also consider your scope. Running super high magnification can leave the number board out of the scope’s field view. That can really increase the risk of cross-firing.
2. Equipment Failure. There are a wide variety of equipment failures you may encounter at a match, from loose sight fasteners, to broken bipods, to high-round-count barrels that that suddenly “go south” (just to mention a few possibilities). Mechanical components can and do fail. The best policy is to put some thought into what the critical failure points are, monitor wear of these parts, and have spares ready. This is where an ounce of prevention can prevent a ton of train wreck. On this note, if you like running hot loads, consider whether that extra 20 fps is worth blowing up a bullet (10 points), sticking a bolt (DNF), or worse yet, causing injury to yourself or someone nearby.
[Editor’s Note: The 2016 F-Class Nationals will employ electronic targets so conventional pit duties won’t be required. However, the following advice does apply for matches with conventional targets.]
3. Scoring/Pit Malfunction. Although not related to your shooting technique, doing things to insure you get at least fair treatment from your scorer and pit puller is a good idea. Try to meet the others on your target so they can associate a face with the shooter for whom they’re pulling. If you learn your scorer is a Democrat, it’s probably best not to tell Obama jokes before you go for record. If your pit puller is elderly, it may be unwise to shoot very rapidly and risk a shot being missed (by the pit worker), or having to call for a mark. Slowing down a second or two between shots might prevent a 5-minute delay and possibly an undeserved miss.
4. Wind Issues. Tricky winds derail many trains. A lot can be written about wind strategies, but here’s a simple tip about how to take the edge off a worse case scenario. You don’t have to start blazing away on the command of “Commence fire”. If the wind is blowing like a bastard when your time starts, just wait! You’re allotted 30 minutes to fire your string in long range slow fire. With average pit service, it might take you 10 minutes if you hustle, less in F-Class. Point being, you have about three times longer than you need. So let everyone else shoot through the storm and look for a window (or windows) of time which are not so adverse. Of course this is a risk, conditions might get worse if you wait. This is where judgment comes in. Just know you have options for managing time and keep an eye on the clock. Saving rounds in a slow fire match is a costly and embarrassing train wreck.
5. Mind Your Physical Health. While traveling for shooting matches, most shooters break their normal patterns of diet, sleep, alcohol consumption, etc. These disruptions to the norm can have detrimental effects on your body and your ability to shoot and even think clearly. If you’re used to an indoor job and eating salads in air-conditioned break rooms and you travel to a week-long rifle match which keeps you on your feet all day in 90-degree heat and high humidity, while eating greasy restaurant food, drinking beer and getting little sleep, then you might as well plan on daily train wrecks. If the match is four hours away, rather than leaving at 3:00 am and drinking five cups of coffee on the morning drive, arrive the night before and get a good night’s sleep.”
Keep focused on the important stuff. You never want to lose sight of the big picture. Keep the important, common sense things in mind as well as the minutia of meplat trimming, weighing powder to the kernel, and cleaning your barrel ’til it’s squeaky clean. Remember, all the little enhancements can’t make up for one big train wreck!
The U.S. Army Marksmanship Unit (USAMU) has published a series of reloading articles on its Facebook Page. In this article, the second in a 3-part series, the USAMU covers the process of loading competition pistol ammunition. The authors focus on two key elements — the taper crimp and the quality/uniformity of the original brass. If you shoot pistol competitively, or just want to maximize the accuracy of your handguns, read this article. The taper crimp tips are very important.
Loading Accurate Competition Pistol Ammunition — Part 2 of 3
Today, we resume our series on factors affecting accuracy in pistol handloads. Readers who missed Part One can visit our USAMU Facebook Page. Scroll down to March 28, 2018 to find that first installment which is worth reading.
One often-overlooked aspect of handloading highly-accurate pistol ammunition is the amount of taper crimp used, and its effect on accuracy. (NOTE: this article pertains to loading for semi-autos – revolver crimp techniques involve some quite different issues.) Briefly, different amounts of taper crimp are used with various handloads to obtain best accuracy. The amount is based on bullet weight, powder burn rate and charge, plus other factors such as case neck tension. During machine-rest testing of experimental Service Pistol ammunition, many variables are examined. Among these, our Shop often varies a load’s crimp in degrees of 0.001″ when re-testing for finest accuracy.
How to Measure Taper Crimp on Pistol Cartridges
One question that often arises is, “How do I measure the taper crimp I’m putting on my cartridges?” Using the narrow part of one’s dial caliper jaws, carefully measure the case diameter at the exact edge of the case mouth on a loaded cartridge. It’s important to take several measurements to ensure consistency. Also, be sure to measure at several places around the case mouth, as case wall thickness can vary. After measuring 2-3 cartridges with a given crimp setting, one can be confident of the true dimension and that it can be repeated later, if needed.
However, for good results, one must use brass from one maker due to variances in case wall thickness. For example, the same degree of crimp that imparts a measurement of 0.471″ with Brand X brass may result in 0.469″ with Brand Y. Thus, for best accuracy, using brass from the same manufacturer is important — particularly for 50-yard Slow Fire. In a perfect world, it is better still to use brass from one lot number if possible. With the popularity of progressive presses using interchangeable tool heads, keeping separate tool heads adjusted for each load helps maximize uniformity between ammunition lots.
Brass Uniformity and Accuracy
Brass is important to pistol accuracy. While accurate ammunition can be loaded using brass of mixed parentage, that is not conducive to finest results, particularly at 50 yards. It is important for the serious competitor to pay attention to his brass – even if only for the 50-yard “Slow Fire” portions of “Bullseye” matches and practice. By segregating brass as described above, and additionally keeping track of the number of times a given batch of cases has been fired, one can ensure case neck tension and case length are at their most uniform.
Given the large volumes of ammunition consumed by active pistol competitors, using inexpensive, mixed surplus brass for practice, particularly at the “short line” (25 yards), is understandable. In NRA Outdoor Pistol (“Bullseye”), the 10-ring is relatively generous — especially for a well-trained shooter with an accurate pistol and load. However, for the “long line” (50 yards), purchasing and segregating a lot of high-quality brass to be used strictly for slow-fire is a wise idea. To keep track of your brass on the line, use a unique headstamp marking with 1 or 2 colors of marking pen ink.
Uniform Cartridge Overall Length is Important
Cartridge case Overall Length (OAL) uniformity as it comes from the factory is important to achieving utmost accuracy. More uniform case lengths (best measured after sizing) contribute to greater consistency of crimp, neck tension, ignition/burn of powder charge, headspace (rimless cartridges), etc. Cartridge case-length consistency varies noticeably by maker and, with lesser manufacturers, also from lot to lot. Some manufacturers are more consistent in their dimensions than others, and also in the hardness/ductility of their brass. Similarly, pay attention to primer brands, powder lot numbers, etc.
Consider Using a Lock-Out Die with Progressive Presses
When reloading pistol ammo with a Progressive press, we strongly recommend the use of a lock-out die, or other system that can detect double charges or low charges. If your progressive is manually advanced, the possibility of a double charge is very real — and that can have disastrous consequences.
On UltimateReloader.com website you’ll find an excellent two-part series on the function and set-up of the RCBS Lock-Out Die. This die prevents loading if a high or low powder charge is detected. The video below shows setup of the RCBS Lock-Out Die on the Dillon XL-650 progressive press.
Here’a useful article by Sierra Bullets Media Relations Manager Carroll Pilant. This story, which originally appeared in the Sierra Bullets Blog, covers some of the more common ammo problems that afflict hand-loaders. Some of those issues are: excessive OAL, high primers, and improperly-sized cases. Here Mr. Pilant explains how to avoid these common problems that lead to “headaches at the range.
I had some gentlemen at my house last fall getting rifle zeros for an upcoming elk hunt. One was using one of the .300 short mags and every 3rd or 4th round would not chamber. Examination of the case showed a bulge right at the body/shoulder junction. These were new cases he had loaded for this trip. The seating die had been screwed down until it just touched the shoulder and then backed up just slightly. Some of the cases were apparently slightly longer from the base to the datum line and the shoulder was hitting inside the seating die and putting the bulge on the shoulder. I got to thinking about all the gun malfunctions that I see each week at matches and the biggest percentage stem from improper handloading techniques.
One: Check Your Cases with a Chamber Gage
Since I shoot a lot of 3-gun matches, I see a lot of AR problems which result in the shooter banging the butt stock on the ground or nearest solid object while pulling on the charging handle at the same time. I like my rifles too well to treat them that way (I cringe every time I see someone doing that). When I ask them if they ran the ammo through a chamber gage, I usually get the answer, “No, but I need to get one” or “I didn’t have time to do it” or other excuses. The few minutes it takes to check your ammo can mean the difference between a nightmare and a smooth running firearm.
A Chamber Gauge Quickly Reveals Long or Short Cases
Size Your Cases Properly
Another problem is caused sizing the case itself. If you will lube the inside of the neck, the expander ball will come out a lot easier. If you hear a squeak as the expander ball comes out of a case neck, that expander ball is trying to pull the case neck/shoulder up (sometimes several thousandths). That is enough that if you don’t put a bulge on the shoulder when seating the bullet … it can still jam into the chamber like a big cork. If the rifle is set up correctly, the gun will not go into battery and won’t fire but the round is jammed into the chamber where it won’t extract and they are back to banging it on the ground again (with a loaded round stuck in the chamber). A chamber gage would have caught this also.
Oversizing cases also causes problems because the firing pin doesn’t have the length to reach the primer solid enough to ignite it 100% of the time. When you have one that is oversized, you usually have a bunch, since you usually do several cases at a time on that die setting. If the die isn’t readjusted, the problem will continue on the next batch of cases also. They will either not fire at all or you will have a lot of misfires. In a bolt action, a lot of time the extractor will hold the case against the face of the breech enough that it will fire. The case gets driven forward and the thinner part of the brass expands, holding to the chamber wall and the thicker part of the case doesn’t expand as much and stretches back to the bolt face. If it doesn’t separate that time, it will the next time. When it does separate, it leaves the front portion of the case in the chamber and pulls the case head off. Then when it tries to chamber the next round, you have a nasty jam. Quite often range brass is the culprit of this because you never know how many times it has been fired/sized and in what firearm.’Back to beating it on the ground again till you figure out that you have to get the forward part of the case out.
Just a quick tip — To extract the partial case, an oversized brush on a cleaning rod [inserted] and then pulled backward will often remove the case. The bristles when pushed forward and then pulled back act like barbs inside the case. If you have a bunch of oversized case that have been fired, I would dispose of them to keep from having future problems. There are a few tricks you can use to salvage them if they haven’t been fired though. Once again, a case gage would have helped.
Two: Double Check Your Primers
Another thing I see fairly often is a high primer, backwards primer, or no primer at all. The high primers are bad because you can have either a slam fire or a misfire from the firing pin seating the primer but using up its energy doing so. So, as a precaution to make sure my rifle ammo will work 100% of the time, I check it in a case gage, then put it in an ammo box with the primer up and when the box is full, I run my finger across all the primers to make sure they are all seated to the correct depth and you can visually check to make sure none are in backwards or missing.
Three: Check Your Overall Cartridge Length
Trying to load the ammo as long as possible can cause problems also. Be sure to leave yourself enough clearance between the tip of the bullet and the front of the magazine where the rounds will feed up 100%. Several times over the years, I have heard of hunters getting their rifle ready for a hunt. When they would go to the range to sight in, they loaded each round single shot without putting any ammo in the magazine. On getting to elk or deer camp, they find out the ammo is to long to fit in the magazine. At least they have a single shot, it could be worse. I have had hunters that their buddies loaded the ammo for them and then met them in hunting camp only to find out the ammo wouldn’t chamber from either the bullet seated to long or the case sized improperly, then they just have a club.
Four: Confirm All Cases Contain Powder
No powder in the case doesn’t seem to happen as much in rifle cartridges as in handgun cartridges. This is probably due to more handgun ammo being loaded on progressive presses and usually in larger quantities. There are probably more rifle cartridges that don’t have powder in them than you realize though. Since the pistol case is so much smaller internal capacity, when you try to fire it without powder, it usually dislodges the bullet just enough to stick in the barrel. On a rifle, you have more internal capacity and usually a better grip on the bullet, since it is smaller diameter and longer bearing surface. Like on a .223, often a case without powder won’t dislodge the bullet out of the case and just gets ejected from the rifle, thinking it was a bad primer or some little quirk.
For rifle cases loaded on a single stage press, I put them in a reloading block and always dump my powder in a certain order. Then I do a visual inspection and any case that the powder doesn’t look the same level as the rest, I pull it and the one I charged before and the one I charged after it. I inspect the one case to see if there is anything visual inside. Then I recharge all 3 cases. That way if a case had powder hang up and dump in the next case, you have corrected the problem.
On progressive presses, I try to use a powder that fills the case up to about the base of the bullet. That way you can usually see the powder as the shell rotates and if you might have dumped a partial or double charge, you will notice as you start to seat the bullet if not before. On a progressive, if I don’t load a cartridge in one smooth stroke (say a bullet tipped over sideways and I raised the ram slightly to reset it) Some presses actually back the charge back adding more powder if it has already dumped some so you have a full charge plus a partial charge. When I don’t complete the procedure with one stroke, I pull the case that just had powder dumped into it and check the powder charge or just dump the powder back into the measure and run the case through later.
.243 Ackley Improved for Long-Range Varminting and Benchrest Competition
Whenever Matt Bianchini brings his bright yellow .243 Ackley to the firing line, heads turn. This is one truly handsome rig–as good-looking as it is accurate. Built to smoke varmints at long-range as well as compete in 1000-yard benchrest matches, this rifle is proof that competition improves the breed. Fitted with a Farley action, Jewell trigger, Leupold LRT scope, and Lilja or Krieger barrel, the Yellow Ackley is a “no compromise” match rifle that can run with the big dogs in 1K Benchrest competition. And with the Ackley’s ability to toss 106gr Clinch Rivers at 3350 fps, this is one flat-shooting, hard-hitting varmint rifle.
Ultra-Fast, Ultra-Smooth Farley Action…and One Wicked Paint Job
The heart of Matt’s rifle is a Farley action. Farleys have found favor with Benchrest competitors, because the bolt can be worked so fast. And the Farley is as smooth as it is speedy. The difference is quite noticeable if you compare it to a blue-printed Rem 700, or even a recent Stolle Panda. Farleys were true customs, built one at a time by the Farley family in Oklahoma. Unlike a BAT action which is machined from billet steel, a Farley starts with a stainless investment casting, much like Ruger pistol frames. It uses a cone bolt for smooth, yet solid lock-up.
One of the unique features of the Farley is the ejector–it can be switched on or off, depending on the shooter’s preference. So, if you’re load testing some hot rounds, you can turn the ejector off. In a match you can turn the ejector “on” to function normally. Matt is now a confirmed Farley fanatic. He tells us: “I’ve got quite a few other very nice actions, including Nesikas. But none of them are as slick as that Farley. When you work the bolt it feels like it’s on ball-bearings.”
Matt’s Screamin’ Yellow Ackley–The Need for Speed
.243 Ackley Improved Speed Demon
In a long-range varmint rifle, speed kills. Ultra-high velocities will deliver flatter trajectories and more explosive hits on critters. That’s where the .243 Ackley Improved really shines.
Matt has explored the upper limits of .243 Ackley Improved (AI) performance with his yellow long-range rig, fitted with a 29″ Lilja 3-groove, 1:8″-twist barrel. Using a stout load of Alliant Reloder 25, Matt’s “Screamin’ Yellow Ackley” has topped 3340 fps with Clinch River 106s. That’s serious speed for heavy 6mm bullets. This shows a well-built .243 AI leaves Dashers and 6XCs in the dust when it comes to pure velocity.
Ultimate Evolution of the .243 Winchester
Matt’s show-stopping rifle is a .243 Ackley Improved (40-degree shoulder, .271″ neck), chambered with a Manson reamer. On top of the stainless Farley “S” action, in Farley 30mm rings, sits a Leupold LRT (1/16 MOA dot) boosted to 18X-40X by Premier Reticles. Matt has SIX barrels for the gun, three Lilja 3-grooves, a couple Kriegers, and a Shilen.
Matt’s gun currently sports an 8-twist 29″ Lilja 3-groove HV taper that Matt says cleans up like a dream. The stock is a Shehane ST-1000 Tracker made in fiberglass by McMillan, with a BAT trigger guard and Shehane polished billet aluminum buttplate. Prior to final finishing, Matt worked over the flats and some of the angles. That’s why the facets are so well-defined on this rifle compared to some ‘glass Trackers you may have seen. The gun was chambered by Dave Bruno of Cheswick, PA.
Matt bedded the stock and applied the stunning Sikken “Viper” yellow paint job himself. That flawless, smooth-as-glass Screamin’ Yellow finish is no ordinary paint-job, but then Matt Bianchini is no ordinary do-it-yourself painter. His family runs an automotive body-shop, so he had access to premium paints and a quarter-million-dollar spray booth with all the latest technology. Still, Matt spent many hours on this stock to get everything right, trying a couple colors before he settled on a Sikken automotive “Viper Race Yellow” formulated for the Dodge Viper sports car. After careful prep work, Matt sprayed two coats of Viper Yellow, and then added three coats of high-grade automotive clear, which was then baked-on in a heat chamber. Matt also painted the Sinclair front rest to match the stock, and even polished the surfaces of the Hoehn windage top. A lot of effort, Matt told us, was required to achieve the results you see here.
3300 fps for 1000 Yards
Though Matt’s Ackley has harvested its share of varmints, the gun was built with 1000-yard benchrest competition in mind. At left is the firing line at Thunder Valley, Ohio. Yep those targets (upper right) are 1000 yards away. Now you know why Matt has a 40-power scope.
The Yellow Ackley weighs just under 17 pounds to meet IBS and NBRSA “Light Gun” weight limits. While Matt says his bullets don’t “go to sleep” for a couple hundred yards, this gun can still shoot 1/4″ groups at 100 yards and hold that accuracy much, much farther. Matt reports, “my best-ever group was five shots in .397″ at 400 yards. Yep, I got lucky with the conditions, but this is a very accurate rifle.”
.243 Ackley Improved–More Velocity, Less Case Stretch
by Bob Blaine, Sinclair International
Parker Ackley reluctantly developed the .243 Ackley Improved (“AI”). Ackley finally gave in to his customers’ requests to develop the .243 AI. He had always felt that the .243 Winchester was already an improved configuration, but he did say that the best thing to be gained by improving the .243 Winchester was to substantially reduce the case-stretching problems. The .243 Winchester parent case has always stretched brass, almost as bad as the Swift. Even though you get more velocity with the improved .243, I’ve also found that the improved version gives a bit more throat life than the parent case does.
The .243 AI delivers more velocity by virtue of enhanced case capacity–roughly five grains more H20 capacity than a standard .243 Winchester. The .243 AI has a water capacity of approximately 57 to 58 grains, compared to 52-53 grains for the standard .243 Winchester.
Loading for Long-Range
For long-range shooting, Matt loads 106gr Clinch Rivers with 47.5gr of Alliant Reloder 25 for his Krieger barrels, a little more powder with the Lilja 3-grooves. The Lilja load runs 3342 fps, with a 3.228″ OAL. Cases are neck-turned Lapua .243 Winchester. He uses Wilson inline seater and Wilson eck-sizer dies (.267″ bushing), and a custom, reamer-cut FL sizing die.
Not Just for BR, This Gun Can Hunt
While Matt has a big stable of varmint rifles, the Yellow Ackley has seen plenty of duty in the ‘Hog fields. Matt is from a farming family and he can shoot practically right out his back door (see top photo at the farm). He has nailed some big ground-hogs at 800 yards and beyond. The .243 AI does kick a bit compared to other varmint cartridges, but even with 105-106gr bullets, it’s not bad. He has considered adding a muzzle brake at some point to one of the barrels, just so he can see impacts better.
Screamin’ Yellow Dasher?
Matt originally thought of building the gun up as a 6BR or a 6BR Improved. He has a Manson reamer similar to a 6mm Dasher, with a 40-degree shoulder and .008″ body taper. He actually chambered a couple barrels with that 6BR Improved reamer, but he hasn’t shot them yet. He was so pleased with how the gun performed in .243 AI, that he saw no reason to change. And it may be a while before he slaps a Dasher-chambered barrel on the rig: “I really like the way it shoots as a .243 AI. I’m so impressed with it that I don’t want to mess with anything. And I don’t think I’ll be running out of Ackley barrels anytime soon.”
Since the .243 Win is such a popular cartridge, all the major die-makers offer reloading dies. It’s hard to go wrong with a Redding Type ‘S’ Full-length bushing die–item 77114 for the standard .243 Win and item 77420 for .243 AI. Whidden Gunworks also makes great .243 Win sizing dies (and custom .243 Win AI dies on request). These will both resize the case (and bump the shoulder) as necessary, and allow you to adjust neck tension with bushings. Alternatively, you can go with a body die, and a separate neck bushing die.
If you load primarily one brand of bullets, another slick set-up is to buy a Forster or Whidden full-length, non-bushing .243 Win sizing die, and then have Forster or Whidden hone the neck for your desired amount of tension. This elegant one-pass sizing solution produces very straight rounds with low run-out.
For bullet seating, both the Redding Competition Seater (item 55114) and the Forster Ultra-Seater (item U00034) work great for the standard .243 Win case. If you shoot a .243 Ackley, Redding’s .243 AI Comp Seater (item 55420) costs quite a bit more than the standard version Forster doesn’t list a .243 AI seater in their catalog. However, you can just run your chambering reamer into the inner sleeve of either seating die to fit the .243 Ackley Improved case.
If you want the “Cadillac” of production seater dies for the .243 Win, order the Wilson Stainless Micrometer seater (item 50-1114S) from Sinclair International. Costing only a few dollars more than a Redding Comp seater, this die is a joy to use, providing very positive control over bullet seating depth. When used with a quality arbor press, the Wilson offers unrivaled “feel” for bullet-seating force. This can help you monitor neck tension, one of the most critical factors in maintaining low ES and SD for long-range accuracy.
Product Review by F-Class John
Case preparation is critical for precision reloading. One must trim cases, debur/chamfer case mouths, clean necks, spruce up primer pockets and do other important tasks. Complete case prep can involve many separate processes, each requiring its own tools. With each of those tools comes additional cost as well as the need for more storage and bench space. To make case prep easier, faster, and more convenient Lyman created the Case Prep Xpress. The Case Prep Xpress, introduced a few years back, combines up to five prep stages into one well-built, stable, versatile unit. Watch this video to see the machine in action:
The Case Prep Xpress features five (5) independently-turning spindles all with the common 8/32 thread. This allows you to attach multiple tools supplied with the unit PLUS many other screw-on prep tools. For our testing we started out using a variety of the 12 included tools and found they cover the majority of case prep tasks. Lyman supplies deburr and chamfer tools, pocket uniformers, reamers and cleaners, as well as an assortment of neck brushes.
The deburr and chamfer tools worked really well, creating beautiful bevels all while leaving a nice flat edge across the top of the neck which is critical for accuracy and brass life. We found the primer pocket cleaning tool did a good job, but for truly clean pockets we recommend using the primer pocket uniforming tool, which very efficiently removes even hard residues.
The benefit of having interchangeable heads is that you can add your own accessories. We like to use a bore brush with bronze wool wrapped around it for use inside our necks. This worked perfectly once we screwed it in. In fact, we couldn’t think of any 8/32-threaded accessory that wouldn’t work well on this machine. Another great design feature is how all the accessories are oriented straight up. This allows for perfect visual alignment of your cases onto the tools which is critical — especially when performing cutting operations such as primer pocket uniforming.
Along with the five power stations there are six female-threaded storage spots on the sides where tools can be placed to ensure they don’t get lost. We like this feature since there will be more than five accessories you want to use and having them easily available is a great feature. You can keep 11 tools right on the machine (5 on top, 6 on the sides). That way you don’t have to dig through storage bins.
The Case Prep Xpress has a removable front bin to hold brass shavings, and there are two circular trays on either side of the bin. In front is a long tray that holds the provided brush. This makes it relatively easy to clean off brass shavings and other debris from case prep processes.
SUMMARY — Versatile Case Prep Xpress Is A Good Value
For the money, Lyman’s Case Prep Xpress is tough to beat. It performs multiple tasks well while being stable and easy-to-use. Yes there are some multi-spindle prep centers that offer variable or fast/slow RPM spindles while the Lyman’s spindles are all fixed RPM. (See, e.g. the RCBS Brass Boss). However those other systems don’t include all the convenient on-board storage of the Case Prep Xpress, and are more expensive. The Lyman Case Prep Xpress sells for $150-$170 “street price”. It’s currently on sale for $146.99 on Amazon. This makes the Lyman Case Prep Xpress a fine value — it offers great versatility while saving space and saving money compared to buying five or more separate, powered tools.
When neck-turning cases, it’s a good idea to extend the cut slightly below the neck-shoulder junction. This helps keep neck tension more uniform after repeated firings, by preventing a build-up of brass where the neck meets the shoulder. One of our Forum members, Craig from Ireland, a self-declared “neck-turning novice”, was having some problems turning brass for his 20 Tactical cases. He was correctly attempting to continue the cut slightly past the neck-shoulder junction, but he was concerned that brass was being removed too far down the shoulder.
Craig writes: “Everywhere I have read about neck turning, [it says] you need to cut slightly into the neck/shoulder junction to stop doughnutting. I completely understand this but I cant seem to get my neck-turning tool set-up to just touch the neck/shoulder junction. It either just doesn’t touch [the shoulder] or cuts nearly the whole shoulder and that just looks very messy. No matter how I adjust the mandrel to set how far down the neck it cuts, it either doesn’t touch it or it cuts far too much. I think it may relate to the bevel on the cutter in my neck-turning tool…”
Looking at Craig’s pictures, we’d agree that he didn’t need to cut so far down into the shoulder. There is a simple solution for this situation. Craig is using a neck-turning tool with a rather shallow cutter bevel angle. This 20-degree angle is set up as “universal geometry” that will work with any shoulder angle. Unfortunately, as you work the cutter down the neck, a shallow angled-cutter tip such as this will remove brass fairly far down. You only want to extend the cut about 1/32 of an inch past the neck-shoulder junction. This is enough to eliminate brass build-up at the base of the neck that can cause doughnuts to form.
The answer here is simply to use a cutter tip with a wider angle — 30 to 40 degrees. The cutter for the K&M neck-turning tool (above) has a shorter bevel that better matches a 30° shoulder. There is also a 40° tip available. PMA Tool and 21st Century Shooting also offer carbide cutters with a variety of bevel angles to exactly match your case shoulder angle*. WalkerTexasRanger reports: “I went to a 40-degree cutter head just to address this same issue, and I have been much happier with the results. The 40-degree heads are available from Sinclair Int’l for $15 or so.” Forum Member CBonner concurs: “I had the same problem with my 7WSM… The 40-degree cutter was the answer.” Below is Sinclair’s 40° Cutter for its NT-series neck-turning tools. Item NT3140, this 40° Cutter sells for $14.99. For the same price, Sinclair also sells the conventional 30° Cutter, item NT3100.
Al Nyhus has another clever solution: “The best way I’ve found to get around this problem is to get an extra shell holder and face it off .020-.025 and then run the cases into the sizing die. This will push the shoulder back .020-.025. Then you neck turn down to the ‘new’ neck/shoulder junction and simply stop there. Fireforming the cases by seating the bullets hard into the lands will blow the shoulder forward and the extra neck length you turned by having the shoulder set back will now be blended perfectly into the shoulder. The results are a case that perfectly fits the chamber and zero donuts.”
* 21st Century sells carbide cutters in: 15, 17, 20, 21.5, 23, 25, 28, 30, 35, 40, 46 and 50 degrees. PMA Tool sells carbide cutters in: 20, 23, 30, and 40 degrees, plus other angles by special order.
The Tactical Rifle Shooters Facebook Group recently showcased tools used to measure case headspace before and after “bumping” the shoulder. After a case is fired, hand-loaders who full-length size their cases will typically bump the shoulders back anywhere from .001″ to .0035″, depending on the rifle and application. With our 6mmBR and Dasher cases we like about .0015″ bump.
You want the amount of case sizing and bump to be the same for all your brass. To ensure uniformity, it makes sense to measure your cases before and after the FL sizing process. When we have time, we check every case. Other folks will simply check the first 3-4 cases coming out of the FL sizing die to ensure the FL die setting is correct and delivering desired headspace/bump.
1. Whidden Gunworks Shoulder Bump Gauge
There are a variety of tools that can be used to measure shoulder bump. Our favorite is a special cartridge-specific bushing made by Whidden Gunworks. The Whidden Shoulder Bump Gauge enables you to adjust your sizing die to the desired measurement. The bump gauge is attached to your calipers with a set screw and determines the measurement from the base to the shoulder of the case. The photo below, from Tactical Rifle Shooters, shows the Whidden Bump Gauge for the .375 CheyTac cartridge.
2. Dave Manson Vertical Comparator with Dial Read-Out
Dave Manson states: “This tool was designed to make life easier for the advanced shooter and re-loader by allowing precise measurement of ammunition, case, and chamber headspace. With this information, the re-loader will be able to fine-tune clearances and fits between his ammunition and chamber, with resultant improvements in accuracy and case life.” The functions of the Manson Comparator are:
1. Measure headspace of factory or reloaded ammunition
2. Quantify chamber headspace by measuring headspace of a fired case
3. Ensure minimal shoulder set-back when setting up re-loading dies
4. Compare base-to-ogive length to ensure consistent bullet-to-rifling relationship.
In addition to the Dial Indicator and Stand, the $130.00 Vertical Comparator is supplied with multiple Datum Blocks of precise length and inside diameter (.3300″/.3750″/.4000″/.4375″). MORE INFO HERE — Catalog page 20.
3. Hornady L-N-L Headspace Comparator System
Hornady’s Lock-N-Load Headspace Comparator system is easy-to-use and handy. You can get a kit with Red bushing-holder body and 5 bushings for $43.43 at Midsouth. Hornady explains: “The Lock-N-Load® Headspace Comparator… gauge measures variations in brass before and after firing or re-sizing. It allows for headspace comparison between fire-formed brass and re-sized brass.” IMPORTANT: Hornady states: “To determine the proper bushing diameter for your cartridge, simply add the neck diameter and the shoulder diameter and divide that number by two. Use the bushing closest to that number.” Hornady offers five: .330″, .350″, .375″, .400″, and .420″.
One tip — We have found the Hornady gauges may vary a little from unit to unit even with the same nominal size. If you have more than one gauge for the same cartridge, test each on your brass — you may then note a slight difference in your bump measurements. There is also an Anvil Base Kit that mounts to the opposite blade on the caliper. This provides a more stable surface for the base of your case.
4. L.E. Wilson Case Gage Depth Micrometer
If you are looking for precise “bump” measurements without having to mess with calipers and clamp-on gauge blocks, you may want to consider the L.E. Wilson Case Gage Depth Micrometer. This takes very precise, repeatable measurements, but you need to know your starting point. The manufacturer explains: “Every reloader should know exactly how much your Full Length Sizing Die is pushing back the shoulder. With the NEW Case Gage Depth Micrometer you can do just that! It has never been easier to measure you cases headspace before and after sizing. The Depth Mic allows you to slip the micrometer perfectly over the top of the Gage with your case inserted into the Gage and take a measurement. Micrometer has graduations of .001″. The Case Gage Depth Micrometer is set to a zero of .100″ on the scale at our factory. Because of differences in ‘feel’ and temperature, we include a the Gage Block for you to test Zero and to adjust if necessary.”
5. Pistol Brass Case DIY Bump Gauge
Last is a “field expedient” set-up if you do not have any of the comparator tools shown above. A sized .45 ACP case (or other suitable pistol case) can be used to measure shoulder bump. The mouth of the pistol case sits on the shoulder of your rifle cartridge brass.
Make sure the .45 ACP case is trimmed square and that it is round. We recommend you first run it through an expander, then size it, trim it and chamfer. Next, take the .45 ACP case and slip it over the neck of a fired, unsized rifle case with the primer removed. Align the two cases between the jaws of your calipers and note the length from rim to rim (See left photo below).
OK, now you have the length for a fired rifle case BEFORE sizing. Next, take a full-length sized rifle case (without primer) and do the same thing, placing the .45 ACP case over the neck of the FL-sized case (Right Photo). The difference between the two numbers is the amount of “bump” or set-back you are applying to the shoulder. Here the difference is .0015″. The amount of bump you need varies with your chamber and your load, but .0015-.002″ is a good initial setting.
If you load pistol ammo you should have a case gauge (aka “gage”) for each cartridge type you reload. Caliber-specific, precision-machined cylindrical gauges perform many important functions. They will instantly reveal if your rounds are too long or have excessive headspace. They will also show if your case is bulged or otherwise too fat to chamber easily. You can use the gauge with sized brass as well as loaded rounds.
Case gauges are a “must-have” for anyone loading handgun ammunition, particularly if you crank out large quantities of pistol ammo with a progressive press. An oversize round can cause a misfeed, jam, or other problem. That can ruin your day if you are in the middle of a shooting match. If you are relying on your handgun for self-defense, the last thing you want is a malfunction of any kind. This Editor personally runs every pistol round through a gauge before it goes into the ammo box.
UltimateReloader.com Video Shows How to Use Pistol Case Gauges:
Our friend Gavin Gear of UltimateReloader.com has prepared an excellent video that explains the benefits of pistol case gauges and shows how to use them. Gavin uses the quality gages produced by L.E. Wilson. These are available for the most popular handgun cartridges, both autoloader cartridges, and rimmed revolver cartridges. Gavin demonstrates gage use with .40 SW and .44 magnum cases.
Gavin states: “Using a case gage is very simple, and I would recommend that you add one of these gages to your reloader’s tool chest for each of the pistol cartridge types you reload. It may just save you a lot of time and hassle. Peace of mind is hard to put a price on!”
Creedmoor Sports is a leading vendor of products for competitive shooters and serious hand-loaders. Along with great gear, Creedmoor Sports provides informative content for its customers. The Creedmoor InfoZone provides Reloading Tips, Gear Reviews, Shooting News, and basic gunsmithing information.
Bill Gravatt, President of Creedmoor Sports, is an expert on reloading processes and gear. He developed many of the popular tools marketed by Sinclair Int’l, and he brings that expertise to Creedmoor Sports. Bill hosts a series of “how-to” videos produced for the Creedmoor InfoZone.
In this video, Bill Gravatt demonstrates several methods to clean your cases. Bill tells us: “Powder residue should be removed before you insert your cases into your reloading dies. There are several ways to clean your cases. Many shooters use a combination of various methods…”
1. Manual Cleaning — You can use 0000 Steel wool for the outside of the case and a Case Neck brush for the inside. A paper towel can remove any remaining residue. This is a handy way to clean if you load at the range.
2. Vibratory Tumbling — This traditional method works well, particularly for pistol brass. Experiment with both Corn Cob and Walnut media. You can get a brighter shine by putting a small amount of liquid brass polish in the media.
3. Wet Tumbling with Stainless Media — This process can get your brass clean inside and out. Do check to ensure no pins are stuck in the flash-holes. Watch for peening of case mouths that can occur over time.
4. Ultrasonic Cleaning — Ultrasonic cleaning works great for small parts as well as brass. The ultrasonic process removes all carbon and traces of lube, which can leave the inside of case necks too dry. To smooth bullet seating, try putting a tablespoon of Ballistol in the cleaning solution.
Cleaning Reloading Dies
Cleaning your reloading dies is something that many hand-loaders neglect. In this 60-second Tech Tip, Bill Gravatt provides some smart advice on cleaning your dies. Bill notes: “After heavy use, case lube and carbon can build up in your reloading dies. It’s important to keep them clean. Also, with new dies, give them a good cleaning before first use, because they ship with a corrosion inhibitor.”
1. Step 1 — Prior to cleaning, disassemble the die and spray it with a good degreaser. Do this with brand new dies too.
2. Step 2 – Take a patch and run it in the die to remove old lube and gunk. Don’t forget the decapping assembly and other internal parts.
3. Step 3 — After cleaning the die, but before reassembly, spray the die with a good corrosion inhibitor, such as Corrosion-X or Starrett M1.
We are often asked “Can I get more velocity by switching primer types?” The answer is “maybe”. The important thing to know is that changing primer types can alter your load’s performance in many ways — velocity average, velocity variance (ES/SD), accuracy, and pressure. Because there are so many variables involved you can’t really predict whether one primer type is going to be better or worse than another. This will depend on your cartridge, your powder, your barrel, and even the mechanics of your firing pin system.
BE SAFE: Be cautious when changing primer types. Glen Zediker recommended decreasing your load ONE FULL GRAIN when changing to a different primer type, one that you haven’t used before.
Interestingly, however, a shooter on another forum did a test with his .308 Win semi-auto. Using Hodgdon Varget powder and Sierra 155gr Palma MatchKing (item 2156) bullets, he found that Wolf Large Rifle primers gave slightly higher velocities than did CCI-BR2s. Interestingly, the amount of extra speed (provided by the Wolfs) increased as charge weight went up, though the middle value had the largest speed variance. The shooter observed: “The Wolf primers seemed to be obviously hotter and they had about the same or possibly better ES average.” See table:
Varget .308 load
45.5 grains
46.0 grains
46.5 grains
CCI BR2 Primers
2751 fps
2761 fps
2783 fps
Wolf LR Primers
2757 fps
2780 fps
2798 fps
Speed Delta
6 fps
19 fps
15 fps
You can’t extrapolate too much from the table above. This describes just one gun, one powder, and one bullet. Your Mileage May Vary (YMMV) as they say. However, this illustration does show that by substituting one component you may see significant changes. Provided it can be repeated in multiple chrono runs, an increase of 19 fps (with the 46.0 grain powder load) is meaningful. An extra 20 fps or so may yield a more optimal accuracy node or “sweet spot” that produces better groups. (Though faster is certainly NOT always better for accuracy — you have to test to find out.)
WARNING: When switching primers, you should exercise caution. More speed may be attractive, but you have to consider that the “speedier” primer choice may also produce more pressure. Therefore, you must carefully monitor pressure signs whenever changing ANY component in a load. In his books, the late Glen Zediker recommended decreasing your load ONE FULL GRAIN when changing to a different primer type, one that you haven’t used before.
Train Wrecks (and How to Avoid Them)
4. Wind Issues. Tricky winds derail many trains. A lot can be written about wind strategies, but here’s a simple tip about how to take the edge off a worse case scenario. You don’t have to start blazing away on the command of “Commence fire”. If the wind is blowing like a bastard when your time starts, just wait! You’re allotted 30 minutes to fire your string in long range slow fire. With average pit service, it might take you 10 minutes if you hustle, less in F-Class. Point being, you have about three times longer than you need. So let everyone else shoot through the storm and look for a window (or windows) of time which are not so adverse. Of course this is a risk, conditions might get worse if you wait. This is where judgment comes in. Just know you have options for managing time and keep an eye on the clock. Saving rounds in a slow fire match is a costly and embarrassing train wreck.
Oversizing cases also causes problems because the firing pin doesn’t have the length to reach the primer solid enough to ignite it 100% of the time. When you have one that is oversized, you usually have a bunch, since you usually do several cases at a time on that die setting. If the die isn’t readjusted, the problem will continue on the next batch of cases also. They will either not fire at all or you will have a lot of misfires. In a bolt action, a lot of time the extractor will hold the case against the face of the breech enough that it will fire. The case gets driven forward and the thinner part of the brass expands, holding to the chamber wall and the thicker part of the case doesn’t expand as much and stretches back to the bolt face. If it doesn’t separate that time, it will the next time. When it does separate, it leaves the front portion of the case in the chamber and pulls the case head off. Then when it tries to chamber the next round, you have a nasty jam. Quite often range brass is the culprit of this because you never know how many times it has been fired/sized and in what firearm.’Back to beating it on the ground again till you figure out that you have to get the forward part of the case out.
Ultimate Evolution of the .243 Winchester
If you load primarily one brand of bullets, another slick set-up is to buy a Forster or Whidden full-length, non-bushing .243 Win sizing die, and then have Forster or Whidden hone the neck for your desired amount of tension. This elegant one-pass sizing solution produces very straight rounds with low run-out.
When neck-turning cases, it’s a good idea to extend the cut slightly below the neck-shoulder junction. This helps keep neck tension more uniform after repeated firings, by preventing a build-up of brass where the neck meets the shoulder. One of our Forum members, Craig from Ireland, a self-declared “neck-turning novice”, was having some problems turning brass for his 20 Tactical cases. He was correctly attempting to continue the cut slightly past the neck-shoulder junction, but he was concerned that brass was being removed too far down the shoulder.
