Over the years, the U.S. Army Marksmanship Unit (USAMU) published a series of reloading articles on its Facebook Page. In this article, the second in a 3-part series, the USAMU covers the process of loading competition pistol ammunition. The authors focus on two key elements — the taper crimp and the quality/uniformity of the original brass. If you shoot pistol competitively, or just want to maximize the accuracy of your handguns, read this article. The taper crimp tips are very important.
Loading Accurate Competition Pistol Ammunition — Part 2 of 3
One often-overlooked aspect of handloading highly-accurate pistol ammunition is the amount of taper crimp used, and its effect on accuracy. (NOTE: this article pertains to loading for semi-autos — revolver crimp techniques involve some quite different issues.) Briefly, different amounts of taper crimp are used with various handloads to obtain best accuracy. The amount is based on bullet weight, powder burn rate and charge, plus other factors such as case neck tension. During machine-rest testing of experimental Service Pistol ammunition, many variables are examined. Among these, our Shop often varies a load’s crimp in degrees of 0.001″ when re-testing for finest accuracy.
How to Measure Taper Crimp on Pistol Cartridges
One question that often arises is, “How do I measure the taper crimp I’m putting on my cartridges?” Using the narrow part of one’s dial caliper jaws, carefully measure the case diameter at the exact edge of the case mouth on a loaded cartridge. It’s important to take several measurements to ensure consistency. Also, be sure to measure at several places around the case mouth, as case wall thickness can vary. After measuring 2-3 cartridges with a given crimp setting, one can be confident of the true dimension and that it can be repeated later, if needed.
However, for good results, one must use brass from one maker due to variances in case wall thickness. For example, the same degree of crimp that imparts a measurement of 0.471″ with Brand X brass may result in 0.469″ with Brand Y. Thus, for best accuracy, using brass from the same manufacturer is important — particularly for 50-yard Slow Fire. In a perfect world, it is better still to use brass from one lot number if possible. With the popularity of progressive presses using interchangeable tool heads, keeping separate tool heads adjusted for each load helps maximize uniformity between ammunition lots.
Brass Uniformity and Accuracy
Brass is important to pistol accuracy. While accurate ammunition can be loaded using brass of mixed parentage, that is not conducive to finest results, particularly at 50 yards. It is important for the serious competitor to pay attention to his brass – even if only for the 50-yard “Slow Fire” portions of “Bullseye” matches and practice. By segregating brass as described above, and additionally keeping track of the number of times a given batch of cases has been fired, one can ensure case neck tension and case length are at their most uniform.
Given the large volumes of ammunition consumed by active pistol competitors, using inexpensive, mixed surplus brass for practice, particularly at the “short line” (25 yards), is understandable. In NRA Outdoor Pistol (“Bullseye”), the 10-ring is relatively generous — especially for a well-trained shooter with an accurate pistol and load. However, for the “long line” (50 yards), purchasing and segregating a lot of high-quality brass to be used strictly for slow-fire is a wise idea. To keep track of your brass on the line, use a unique headstamp marking with 1 or 2 colors of marking pen ink.
Uniform Cartridge Overall Length is Important
Cartridge case Overall Length (OAL) uniformity as it comes from the factory is important to achieving utmost accuracy. More uniform case lengths (best measured after sizing) contribute to greater consistency of crimp, neck tension, ignition/burn of powder charge, headspace (rimless cartridges), etc. Cartridge case-length consistency varies noticeably by maker and, with lesser manufacturers, also from lot to lot. Some manufacturers are more consistent in their dimensions than others, and also in the hardness/ductility of their brass. Similarly, pay attention to primer brands, powder lot numbers, etc.
Consider Using a Lock-Out Die with Progressive Presses
When reloading pistol ammo with a Progressive press, we strongly recommend the use of a lock-out die, or other system that can detect double charges or low charges. If your progressive is manually advanced, the possibility of a double charge is very real — and that can have disastrous consequences.
On UltimateReloader.com website you’ll find an excellent two-part series on the function and set-up of the RCBS Lock-Out Die. This die prevents loading if a high or low powder charge is detected. The video below shows setup of the RCBS Lock-Out Die on the Dillon XL-650 progressive press.
Here’s a simple task you can do that will give your seater die a more perfect fit to your match bullets. You can lap the inside of the seater stem so that it matches the exact profile of the bullet. This spreads out the seating force over a larger area of the bullet jacket. That allows smoother, more consistent seating, without putting dents, creases, or sharp rings in your bullets.
This process is demonstrated here by our friend Erik Cortina of Team Lapua-Brux-Borden. Erik, one of the nation’s top F-Class shooters and a skilled machinist, explains: “Here I’m lapping my new seater die stem with lapping compound. I chuck up a bullet in the lathe and lap the inside of the seating stem. I put lapping compound on the bullet and also in the stem. You can do the same with a hand drill and bore paste. You can see in the piture below how much contact area the stem has on the bullet after being lapped. This bullet is a Berger 7mm 180-grain Hybrid. ”
It can be helpful but it’s not necessary to make your seating stem an exact match to a bullet, particularly if you’re loading hunting or varmint rounds. But it is helpful to do some mild internal stem polishing. This should eliminate any ring (or dent) that forms on the bullet jacket during seating.
Sharp edges on a seating stem can cause a ring to be pressed into the bullet jacket — especially with compressed loads that resist downward bullet movement.
Q2: Is there any down-side to the process?
Not really. However, if you shoot many different bullet types for a particular cartridge, you may not want to conform the stem aggressively to one particular bullet design. Lightly lap the inside of the stem to remove burrs/sharp edges but leave it at that. A light lap will prevent a ring forming when seating bullets.
If you are considering purchasing a progressive reloading press — you’ve struck gold. Today’s Saturday at the Movies article showcases the most comprehensive video ever created about progressive presses. Hosted by Gavin Gear of UltimateReloader.com, this remarkable 79-minute video covers a dozen presses from six leading manufacturers: Dillon, Frankford Arsenal, Hornady, Lee, Mark 7 (Lyman), and RCBS.
Set aside plenty of time, because there is a wealth of information — the “mother lode” of progressive press coverage. Along with the big comparison video, Gavin has prepared a detailed, 17-page online article which covers all of the presses in the shootout. This 17-page article also includes many product-specific videos. We link to five of these videos below.
12 Progressive Presses are compared in this comprehensive video:
Here it is! Ultimate Reloader’s long-awaited Progressive Press Shootout. This online article and accompanying video represent the most exhaustive and most in-depth look at progressive press reloading equipment. The Ultimate Reloader Progressive Shootout covers a dozen different progressives from Dillon, Frankford Arsenal, Hornady, Mark 7 (Lyman), and RCBS. Reviewer Gavin Gear demonstrates how each press works and provides data on costs, output rates, capabilities, and accessories so that potential buyers can make informed purchasing decisions.
MORE INFO — Progressive Press Shootout Online Article
To accompany the remarkable 79-minute Progressive Press Shootout Video, Gavin Gear has posted a ton of information on his UltimateReloader.com website. A lengthy online article provides detailed information on the particular presses, press mounts, and lighting, as well as general details such as cost of ownership. We provide links to particular topics below. This is a GREAT RESOURCE — it’s like getting an entire chapter of a technical book all for FREE!
Below we provide links to each product-specific online page, along with the corresponding time-link to the related segment of the 79-minute Progressive Shootout video.
NOTE: Along with the presses featured in these six videos, the Ultimate Reloader Progressive Press Comparison video covers six other presses (12 total), in a comprehensive 1 hour 19 minute video linked at the top of this article.
L.E. Wilson Case Gage Depth Micrometer Tool Hands-On Tool Review by F-Class John
Are you looking for a better way to measure shoulder bump when sizing brass? When it comes to measuring your shoulder bump there has traditionally been just one way to do it and that’s with a set of calipers and some type of tool attached to a calipers jaw which contacts the case shoulder. While this method has worked well for decades there’s always been some inherent lack of consistency and repeatability. While a minor issue, the inability to get the exact number in completely dependent on the user’s pressure applied and the angle at which the jaws push on the brass.
Enter the L.E. Wilson Case Gage Depth Micrometer with its simple but effective use of Wilson case gauges to ensure a perfect measure of shoulder bump every time. The unit comes with the micrometer top as well as a check gauge which allows you to easily calibrate the micrometer whenever needed. On top of the micrometer unit, you’ll also need to purchase the appropriate case gauges for each of your cartridge types and then you’re ready to go. No other measuring instruments are needed (yep, no calipers are required).
Using the Wilson Depth Micrometer (perhaps a better name is Shoulder Bump Micrometer) is a straightforward process. Simply take your fired brass and insert it into the case gauge and place the micrometer top onto the primer side of the gauge. While holding the micrometer top firmly against the case gauge in one hand, slowly turn the micrometer until you feel it stop. You can back off and turn it again to verify the stop point and once you have it, look at the measurement on the micrometer. Now insert a sized piece of brass and repeat the procedure. Take note of the new number and subtract it from the fired brass number and you now have an exact amount of shoulder bump. Continue to adjust your sizing die until you have the correct amount of shoulder bump and you’re ready to size all your brass.
Watch Video to See how Shoulder-Bump Measuring Micrometer Tool Works
Guys, in this case a VIDEO is worth more than a thousand words. In may not be obvious from the photos how this system works. In fact, it is fast and easy. Drop brass into cartridge-specific case gauge, then put the Micrometer unit on top, and dial to touch. The video shows how this works.
SUMMARY — Tool is Fast, Precise, Repeatable, and Easy to Use — We Like It
The beauty of this tool is the simplicity with which it works. It uses a very accurate micrometer to simply measure how much further your brass is sitting forward inside the case gauge. After a couple uses, you’ll find that this tool is fast, accurate and incredibly repeatable. That gives you confidence that your brass is being sized properly. Ultimately, I found that using the micrometer top really became a joy as I set up a new set of dies and as I sized my brass, I could easily check the consistency as brass came off my press. If you’re looking to improve your sizing game, give the L.E. Wilson Case Gage Depth Micrometer a try. MSRP is $140.00.
Creedmoor Sports is a leading vendor of products for competitive shooters and serious hand-loaders. Along with great gear, Creedmoor Sports provides informative content for its customers. The Creedmoor InfoZone provides Reloading Tips, Gear Reviews, Shooting News, and basic gunsmithing information.
Bill Gravatt, President of Creedmoor Sports, is an expert on reloading processes and gear. He developed many of the popular tools marketed by Sinclair Int’l, and he brings that expertise to Creedmoor Sports. Bill hosts a series of “how-to” videos produced for the Creedmoor InfoZone.
In this video, Bill Gravatt demonstrates several methods to clean your cases. Bill tells us: “Powder residue should be removed before you insert your cases into your reloading dies. There are several ways to clean your cases. Many shooters use a combination of various methods…”
1. Manual Cleaning — You can use 0000 Steel wool for the outside of the case and a Case Neck brush for the inside. A paper towel can remove any remaining residue. This is a handy way to clean if you load at the range.
2. Vibratory Tumbling — This traditional method works well, particularly for pistol brass. Experiment with both Corn Cob and Walnut media. You can get a brighter shine by putting a small amount of liquid brass polish in the media.
3. Wet Tumbling with Stainless Media — This process can get your brass clean inside and out. Do check to ensure no pins are stuck in the flash-holes. Watch for peening of case mouths that can occur over time.
4. Ultrasonic Cleaning — Ultrasonic cleaning works great for small parts as well as brass. The ultrasonic process removes all carbon and traces of lube, which can leave the inside of case necks too dry. To smooth bullet seating, try putting a tablespoon of Ballistol in the cleaning solution.
Cleaning Reloading Dies
Cleaning your reloading dies is something that many hand-loaders neglect. In this 60-second Tech Tip, Bill Gravatt provides some smart advice on cleaning your dies. Bill notes: “After heavy use, case lube and carbon can build up in your reloading dies. It’s important to keep them clean. Also, with new dies, give them a good cleaning before first use, because they ship with a corrosion inhibitor.”
1. Step 1 — Prior to cleaning, disassemble the die and spray it with a good degreaser. Do this with brand new dies too.
2. Step 2 – Take a patch and run it in the die to remove old lube and gunk. Don’t forget the decapping assembly and other internal parts.
3. Step 3 — After cleaning the die, but before reassembly, spray the die with a good corrosion inhibitor, such as Corrosion-X or Starrett M1.
Do you have a friend who is getting started in hand-loading? Or would you like a refresher course in some of the more important aspects of reloading? Today’s video showcase provides a wealth of information. In these videos, Philip Massaro, Editor-in-Chief of the Gun Digest Annual, explains the techniques handloaders should employ to create safe and accurate pistol and rifle ammunition. These videos are part of an 11-Video Reloading Series from Gun Digest.
After the intro video, there is a video on case resizing, with a focus on full-length sizing. Next Massaro explains how primers work and he demonstrates how to seat primers. There is a video dedicated to bullet choice, followed by a video on bullet seating, both with and without crimping. Today’s video showcase concludes with a helpful video on troubleshooting, showing how to check your ammo and disassemble rounds when something isn’t right.
Basics Of Reloading
What goes into reloading ammo? Here are the five basic handloading steps — removing the primer, resizing the case, inserting a new primer, adding powder, and seating a new bullet. Gun Digest also has a related video on Reloading Tools, explaining the basic tools you’ll need: dies, press, scale, powder measure or powder-dispensing machine, and measuring tools.
Case Prep and Resizing
The reloading process starts with your cartridge brass. You need to remove carbon from the case exterior, check for case damage and signs of incipient separation. And it often makes sense to clean the primer pockets. It’s also wise to check case length, and chamfer/debur the case necks (as needed). Then the cases should be resized before loading. We recommend full-length resizing for rifle rounds.
Primer Types Explained
What is the difference between a large rifle primer and a magnum large rifle primer? Can you use magnum primers in standard cartridges and vice versa? These are among the topics discussed in this video.
Priming Procedures — Using Press or Hand Tool — and Powder Throwing
In this video, Philip Massaro tackles primer installation, the first process of assembly in reloading and case charging. Learn the differences between large and small primers, and how to use a primer cup accessory on a single stage press. Then Massaro shows various methods to dispense the correct powder charge.
Bullets — How to Select the Right Projectile for your Application
Not every bullet is appropriate for every job. Find out what projectile you’ll need to win a shooting match or put meat on the table. Not all bullets are created equal — hunting bullets are different than match bullets and varmint bullets are different than big game projectiles. With this in mind, Phil Massaro examines different bullet designs — including a look at Nosler’s line of projectiles.
Cartridge Completion — Bullet Seating
In this installment, Philip Massaro covers the final step in cartridge assembly, bullet seating. He covers how to use a micrometer seating die for reloading, as well as various ways to crimp handgun bullets. Massaro demonstrates seating bullets for the .357 Mag, .45 ACP, .30-06 Springfield, and .458 Win Magnum cartridges. The video also covers using a roll-crimp and taper crimp.
Reloading Troubleshooting
This is a very important video, that shows how to troubleshoot potential problems with handload ammunition. The host shows how to check for potential case head separation and other brass problems. He shows how to get stuck cases out of dies using the drill and tap procedure. Also covered are collet bullet pullers and inertia hammers for removing seated bullets from cases. This is necessary if you mistakenly seat too deeply or forget to charge the case with powder.
From time to time, we all encounter a primer that doesn’t go off. It’s normal to attribute the problem to a bad primer. But sometimes there are other explanations. George S., one of our Forum members, experienced a couple failures to fire, but he learned that the issue was his priming TOOL, not his primers. Here’s what George told us. There’s a lesson to be learned:
“I had issues with CCI 450s when I had my first 6BR barreled. I had probably three or four out of 20 rounds that failed to fire. the primers were dented but didn’t fire. I called CCI since I had bought a case of them. The tech was decent enough but had the audacity to tell me I was not seating the primers all the way in the pocket. I proceeded to let him know I had been reloading longer than he had been alive and I knew how to seat a primer.
Turns out that I did and I didn’t! I was using the RCBS primer tool I had used for years and the primers felt just fine to me. I finally decided to check the tool and since I had a new one I took the seating pins out and measured them. The seating pin on the tool I had been using for years was shorter by a few thousandths! I then used the pin from the new primer tool and darned if the primers that didn’t seat down to the bottom of the cup.
I switched to a K&M primer tool for seating the CCI primers and have not had a problem since. It was the combination of harder cup and lack of proper seating. I did call the CCI tech back and apologized for being an idiot.”
Another Forum member witnessed a problem cause by misuse of a priming tool: “I did … see a failure to fire on a Rem 9 1/2 primer only a week ago. That was in the new Rem muzzleloader that uses a primed case to ignite the pellets. After watching the muzzleloader’s owner seat his primers, I believe that it was operator error not the primer. He was seating the primer and then squeezing the priming tool so hard that his hands hurt after a few. We got that corrected.”
Here are two different bullet types, seated to the same CBTO length, but different COAL. Note the shiny scratches on the bullets made by the comparator tool which indicates a point on the bullet ogive near where the ogive will engage the rifling.
Effects Of Cartridge Over All Length (COAL) And Cartridge Base To Ogive (CBTO) – Part 2 by Bryan Litz forBerger Bullets. Part One of this series focused on the importance of COAL in terms of SAAMI standards, magazine lengths, seating depths, and pressure levels. Another measure of length for loaded ammunition is highly important to precision, namely Cartridge Base to Bullet Ogive Length (CBTO).
Figure 2. Chamber throat geometry showing the bullet jump to the rifling or lands.
Look at Figure 2. Suppose the bullet was seated out of the case to the point where the base of the bullet’s nose (ogive) just contacted the beginning of the riflings (the lands) when the bolt was closed. This bullet seating configuration is referred to as touching the lands, or touching the riflings and is a very important measurement to understand for precision hand-loading. Due to the complex dynamics of internal ballistics which happen in the blink of an eye, the distance a bullet moves out of the case before it engages the riflings is highly critical to precision potential. Therefore, in order to systematically optimize the precision of his handloads, it’s critically important that the precision hand-loader understands how to alter bullet seating depth in relation to the barrel rifling. Part of the required knowledge is understanding how to accurately and repeatably measure the Cartridge Base To Ogive (CBTO) dimension. This is explained in the FULL ARTICLE.
Bryan Litz offers an extended discussion on how to measure CBTO using different tools and methods, including the Hornady OAL gauge. You can read this discussion in the full article found on the Berger Bullets website. CLICK HERE to Read Full Article.
Why Not Use CBTO as a SAAMI Standard?
If CBTO is so important to rifle accuracy, you might ask, “Why is it not listed as the SAAMI spec standard in addition to COAL?” There is one primary reason why it is not listed in the standard. This is the lack of uniformity in bullet nose shapes and measuring devices used to determine CBTO.
Benefits of Having a Uniform CBTO
There is another aspect to knowing your CBTO when checking your COAL as it pertains to performance. With good bullets, tooling, and carefully-prepared cases you can easily achieve a CBTO that varies less than +/- .001″ but your COAL can vary as much as .025″ extreme spread (or more with other brands). This is not necessarily bad and it is much better than the other way around. If you have a CBTO dimension that varies but your COAL dimension is tight (within +/- .002″) then it is most likely that your bullet is bottoming out inside the seater cone on the bullet tip. This is very bad and is to be avoided. It is normal for bullets to have precisely the same nose shape and it is also normal for these same bullets to have nose lengths that can vary as much as .025″.
Summary of Cartridge Base To Ogive (CBTO) Discussion
Here are four important considerations regarding bullet seating depth as it relates to CBTO:
1. CBTO is a critical measurement to understand for handloaders because it’s directly related to precision potential, and you control it by simply setting bullet seating depth.
2. Tools and methods for measuring CBTO vary. Most of the measurement techniques have pitfalls (which may give rise to inconsistent results) that you should understand before starting out.
3. A CBTO that produces the best precision in your rifle may not produce the best precision in someone else’s rifle. Even if you have the same rifle, same bullets, same model of comparator gauges, etc. It’s possible that the gauges are not actually the same, and measurements from one don’t translate to the same dimension for another.
4. Once you find the CBTO that produces the best precision in your rifle, it’s important to allow minimal variation in that dimension when producing quality handloads. This is achieved by using quality bullets, tooling, and properly preparing case mouths and necks for consistent seating.
Here’s something you don’t see every day — a reloading press that has loaded over 1,000,000 rounds of ammo. At the NRA Convention in Dallas in 2018, Redding showcased an old Redding T-7 Turret Press delivered to Sierra Bullets decades ago. 0ne of the very first T-7s made by Redding, this “old warrior” was used by Sierra Bullets to load over 1,000,000 rounds of ammunition in Sierra’s ballistics lab.
Redding T-7 Still Within Spec
After all that loading, Redding tested the press and, remarkably, found that it still remained “within spec”. Redding notes: “This press was subjected to real world reloading wear and stress yet remains within ‘new’ spec after this historic test”. When showcased in Dallas, this Redding turret press was fitted with indicators to show “just how good American steel and craftsmanship remains after what, in a normal situation, would represent numerous lifetimes of use.”
About Redding Reloading
Redding Reloading Equipment has crafted quality, American-made products for the precision handloading market since 1946. Along with single-stage and turret presses, Redding makes great dies.
And Redding’s line of tools/accessories includes concentricity gauges, scales, trimmers, powder measures, powder tricklers, cleaning tools, deburring tools, bushings, and many other quality items.
When you make a reloading mistake, you may need to “pull down” assembled ammo. The embedded UltimateReloader.com video demonstrates how to use the Hornady Cam-Lock bullet pulling system.
When Reloading Goes Bad — The Danger of Over-Charging
Our friend Gavin Gear of UltimateReloader.com was recently reloading some 9mm pistol ammo with his Hornady progressive press. As part of his reloading procedure, he visually checks the cases — and he noticed that the charges seemed high. Sure enough, his most recently-produced rounds were about two grains over spec. He diagnosed the issue: “I was using a powder measure without a baffle. What happened was, over the course of the loading session, things settled in, and the charge level increased.”
Not knowing just when his powder measure started delivering too much powder, Gavin decided, for safety’s sake, to pull down all the ammo he had just reloaded. Yes that’s time-consuming, but it’s better than the alternative — having a dangerous Kaboom while shooting. With fast-burning pistol powders, a two-grain over-charge could cause a blown case, damaged firearm, and/or serious injury.
Watch Cam-Lock Bullet Puller Used to Remove Bullets from Loaded Ammo:
Use of Bullet Puller starts 4:00 minutes into video.
Gavin says it is vitally important to perform safety checks during the reloading process: “You’ve got to do it — check every single round to make sure there IS powder, and that there’s not too MUCH powder. Double, Triple, Quadruple check your components… and your powder charges. You can’t be too careful.”
To pull down a loaded round, first place the cartridge in the shellholder on your press ram. Then raise the round up into the bullet puller device installed where a die would go. The Hornady Cam-lock bullet puller works by clamping the bullet in a collet when you flip down the red-coated lever. Then, with the case held by the rim in the shell-holder, the bullet exits the cartridge as the press ram is lowered. It takes time, but it’s pretty fool-proof once you get the hang of it. This entire process is illustrated in Gavin’s video, starting near the four-minute mark.
The Hornady Cam Lock Bullet Puller has four (4) key components: 1. Cam-Lock die body; 2. Cam-Lock lever; 3. Stem; and 4. Collet (Caliber-specific).
NOTE: In order to use this tool, you’ll need the appropriate collet for each diameter range of bullets you intend to pull. For example use collet #3 for 6mm, collect #6 for 7mm, and collet #7 for .308 Caliber.
RCBS Lock-Out Die
A good safety option for users with progressive presses is the RCBS Lock-Out Die. This has a charge detection rod that dips into each case after powder has dropped. You adjust the die to the proper charge height for your desired load. If the actual dispensed charge is too high or too low, the Lock-Out Die senses the problem and stops the press from advancing to the next case (it does this by preventing the ram/shellplate from fully elevating). We’ve used the Lock-out die with success for both pistol and rifle cartridges. It’s sensitive to about one-half grain with pistol powders.
This Lock-Out Die works with Hornady and Dillon progressives as well as with RCBS progressives. It does take up one die station on the press.
Effects Of Cartridge Over All Length (COAL) And Cartridge Base To Ogive (CBTO) – Part 2
Redding T-7 Still Within Spec
RCBS Lock-Out Die
