The Tactical Rifle Shooters Facebook Group recently showcased tools used to measure case headspace before and after “bumping” the shoulder. After a case is fired, hand-loaders who full-length size their cases will typically bump the shoulders back anywhere from .001″ to .0035″, depending on the rifle and application. With our 6mmBR and Dasher cases we like about .0015″ bump.
You want the amount of case sizing and bump to be the same for all your brass. To ensure uniformity, it makes sense to measure your cases before and after the FL sizing process. When we have time, we check every case. Other folks will simply check the first 3-4 cases coming out of the FL sizing die to ensure the FL die setting is correct and delivering desired headspace/bump.
1. Whidden Gunworks Shoulder Bump Gauge
There are a variety of tools that can be used to measure shoulder bump. Our favorite is a special cartridge-specific bushing made by Whidden Gunworks. The Whidden Shoulder Bump Gauge enables you to adjust your sizing die to the desired measurement. The bump gauge is attached to your calipers with a set screw and determines the measurement from the base to the shoulder of the case. The photo below, from Tactical Rifle Shooters, shows the Whidden Bump Gauge for the .375 CheyTac cartridge.
2. Dave Manson Vertical Comparator with Dial Read-Out
Dave Manson states: “This tool was designed to make life easier for the advanced shooter and re-loader by allowing precise measurement of ammunition, case, and chamber headspace. With this information, the re-loader will be able to fine-tune clearances and fits between his ammunition and chamber, with resultant improvements in accuracy and case life.” The functions of the Manson Comparator are:
1. Measure headspace of factory or reloaded ammunition
2. Quantify chamber headspace by measuring headspace of a fired case
3. Ensure minimal shoulder set-back when setting up re-loading dies
4. Compare base-to-ogive length to ensure consistent bullet-to-rifling relationship.
Hornady’s Lock-N-Load Headspace Comparator system is easy-to-use and handy. You can get a kit with Red bushing-holder body and 5 bushings for $43.43 at Midsouth. Hornady explains: “The Lock-N-Load® Headspace Comparator… gauge measures variations in brass before and after firing or re-sizing. It allows for headspace comparison between fire-formed brass and re-sized brass.” IMPORTANT: Hornady states: “To determine the proper bushing diameter for your cartridge, simply add the neck diameter and the shoulder diameter and divide that number by two. Use the bushing closest to that number.” Hornady offers five: .330″, .350″, .375″, .400″, and .420″.
One tip — We have found the Hornady gauges may vary a little from unit to unit even with the same nominal size. If you have more than one gauge for the same cartridge, test each on your brass — you may then note a slight difference in your bump measurements. Mark one and use that consistently. There is also an Anvil Base Kit that mounts to the opposite blade on the caliper. This provides a more stable surface for the base of your case.
4. L.E. Wilson Case Gage Depth Micrometer
If you are looking for precise “bump” measurements without having to mess with calipers and clamp-on gauge blocks, you may want to consider the L.E. Wilson Case Gage Depth Micrometer (currently $130.00). This takes very precise, repeatable measurements, but you need to know your starting point. The manufacturer explains: “Every reloader should know exactly how much your Full Length Sizing Die is pushing back the shoulder. With the NEW Case Gage Depth Micrometer you can do just that! It has never been easier to measure you cases headspace before and after sizing. The Depth Mic allows you to slip the micrometer perfectly over the top of the Gage with your case inserted into the Gage and take a measurement. Micrometer has graduations of .001″. The Case Gage Depth Micrometer is set to a zero of .100″ on the scale at our factory. Because of differences in ‘feel’ and temperature, we include a the Gage Block for you to test Zero and to adjust if necessary.”
5. Pistol Brass Case DIY Bump Gauge
Last is a “field expedient” set-up if you do not have any of the comparator tools shown above. A sized .45 ACP case (or other suitable pistol case) can be used to measure shoulder bump. The mouth of the pistol case sits on the shoulder of your rifle cartridge brass.
Make sure the .45 ACP case is trimmed square and that it is round. We recommend you first run it through an expander, then size it, trim it and chamfer. Next, take the .45 ACP case and slip it over the neck of a fired, unsized rifle case with the primer removed. Align the two cases between the jaws of your calipers and note the length from rim to rim (See left photo below).
OK, now you have the length for a fired rifle case BEFORE sizing. Next, take a full-length sized rifle case (without primer) and do the same thing, placing the .45 ACP case over the neck of the FL-sized case (Right Photo). The difference between the two numbers is the amount of “bump” or set-back you are applying to the shoulder. Here the difference is .0015″. The amount of bump you need varies with your chamber and your load, but .0015-.002″ is a good initial setting.
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The Tactical Rifle Shooters Facebook Group recently showcased tools used to measure case headspace before and after “bumping” the shoulder. After a case is fired, hand-loaders who full-length size their cases will typically bump the shoulders back anywhere from .001″ to .0035″, depending on the rifle and application. With our 6mmBR and Dasher cases we like about .0015″ bump.
You want the amount of case sizing and bump to be the same for all your brass. To ensure uniformity, it makes sense to measure your cases before and after the FL sizing process. When we have time, we check every case. Other folks will simply check the first 3-4 cases coming out of the FL sizing die to ensure the FL die setting is correct and delivering desired headspace/bump.
1. Whidden Gunworks Shoulder Bump Gauge
There are a variety of tools that can be used to measure shoulder bump. Our favorite is a special cartridge-specific bushing made by Whidden Gunworks. The Whidden Shoulder Bump Gauge enables you to adjust your sizing die to the desired measurement. The bump gauge is attached to your calipers with a set screw and determines the measurement from the base to the shoulder of the case. The photo below, from Tactical Rifle Shooters, shows the Whidden Bump Gauge for the .375 CheyTac cartridge.
2. Dave Manson Vertical Comparator with Dial Read-Out
Dave Manson states: “This tool was designed to make life easier for the advanced shooter and re-loader by allowing precise measurement of ammunition, case, and chamber headspace. With this information, the re-loader will be able to fine-tune clearances and fits between his ammunition and chamber, with resultant improvements in accuracy and case life.” The functions of the Manson Comparator are:
1. Measure headspace of factory or reloaded ammunition
2. Quantify chamber headspace by measuring headspace of a fired case
3. Ensure minimal shoulder set-back when setting up re-loading dies
4. Compare base-to-ogive length to ensure consistent bullet-to-rifling relationship.
In addition to the Dial Indicator and Stand, the $130.00 Vertical Comparator is supplied with multiple Datum Blocks of precise length and inside diameter (.3300″/.3750″/.4000″/.4375″). MORE INFO HERE — Catalog page 20.
3. Hornady L-N-L Headspace Comparator System
Hornady’s Lock-N-Load Headspace Comparator system is easy-to-use and handy. You can get a kit with Red bushing-holder body and 5 bushings for $43.43 at Midsouth. Hornady explains: “The Lock-N-Load® Headspace Comparator… gauge measures variations in brass before and after firing or re-sizing. It allows for headspace comparison between fire-formed brass and re-sized brass.” IMPORTANT: Hornady states: “To determine the proper bushing diameter for your cartridge, simply add the neck diameter and the shoulder diameter and divide that number by two. Use the bushing closest to that number.” Hornady offers five: .330″, .350″, .375″, .400″, and .420″.
One tip — We have found the Hornady gauges may vary a little from unit to unit even with the same nominal size. If you have more than one gauge for the same cartridge, test each on your brass — you may then note a slight difference in your bump measurements. There is also an Anvil Base Kit that mounts to the opposite blade on the caliper. This provides a more stable surface for the base of your case.
4. L.E. Wilson Case Gage Depth Micrometer
If you are looking for precise “bump” measurements without having to mess with calipers and clamp-on gauge blocks, you may want to consider the L.E. Wilson Case Gage Depth Micrometer. This takes very precise, repeatable measurements, but you need to know your starting point. The manufacturer explains: “Every reloader should know exactly how much your Full Length Sizing Die is pushing back the shoulder. With the NEW Case Gage Depth Micrometer you can do just that! It has never been easier to measure you cases headspace before and after sizing. The Depth Mic allows you to slip the micrometer perfectly over the top of the Gage with your case inserted into the Gage and take a measurement. Micrometer has graduations of .001″. The Case Gage Depth Micrometer is set to a zero of .100″ on the scale at our factory. Because of differences in ‘feel’ and temperature, we include a the Gage Block for you to test Zero and to adjust if necessary.”
5. Pistol Brass Case DIY Bump Gauge
Last is a “field expedient” set-up if you do not have any of the comparator tools shown above. A sized .45 ACP case (or other suitable pistol case) can be used to measure shoulder bump. The mouth of the pistol case sits on the shoulder of your rifle cartridge brass.
Make sure the .45 ACP case is trimmed square and that it is round. We recommend you first run it through an expander, then size it, trim it and chamfer. Next, take the .45 ACP case and slip it over the neck of a fired, unsized rifle case with the primer removed. Align the two cases between the jaws of your calipers and note the length from rim to rim (See left photo below).
OK, now you have the length for a fired rifle case BEFORE sizing. Next, take a full-length sized rifle case (without primer) and do the same thing, placing the .45 ACP case over the neck of the FL-sized case (Right Photo). The difference between the two numbers is the amount of “bump” or set-back you are applying to the shoulder. Here the difference is .0015″. The amount of bump you need varies with your chamber and your load, but .0015-.002″ is a good initial setting.
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Harrell’s Precision sells “semi-custom” full-length bushing dies for the PPC and 6BR chamberings. While the Harrell brothers do not cut the die to spec, they carry a large selection of dies made with slightly different internal dimensions. When you send in your fired brass, the Harrells choose a die from inventory with just the right amount of sizing (diameter reduction) at the top and bottom of the case. Given the quality, and precise fit, Harrell’s full-length dies cost $115.00 plus shipping. These are currently available for PPC family, 6mmBR, 6mm Dasher, and 6.5×47 Lapua. The folks at Harrells recommend checking if you have questions about die sizing: “Unless you know exactly which die you need, do not order online. We have 8 different sizes of each caliber. Please call (540)380-2683.”
Bump Measuring Collar
The Harrell brothers provide a nice bonus item with each full-length die — a neat, little shoulder bump measuring device as shown in the photo at right. Hornady sells a stand-alone tool that does the same job, but the Harrell’s bump collar is simpler and faster. To measure your shoulder bump, simply place the Harrell’s bump collar over the front of your deprimed case (before sizing) and measure the OAL with your calipers. Then size the case in your full-length die, replace the collar and repeat the measurement. You want to set your die so the shoulder moves back about .001″ to .0015″ for most applications. (With semi-auto guns you may want more shoulder bump, perhaps .003″.)
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Stub Gauge — Useful Device
Forum member Rich DeSimone uses a handy “Stub Gauge” for setting shoulder “bump” and seating depth. The gauge is made from a section of barrel lopped off when the muzzle is crowned. The chambering reamer is run in about 1/4 of the way, enough to capture the neck and shoulder area of the case. Rich then uses his full-length die to “bump” a master case with the ideal amount of headspace for easy feeding and extraction. He takes that case and sets it in this Stub Gauge, and measures from the front of the gauge to the rim. He can then quickly compare any fired case to a his “master” case with optimal headspace. Since the gauge measures off the shoulder datum, this tells him how much to bump his fired brass.
In addition, the Stub Gauge can be used to set bullet seating-depth. Rich has a channel cut transversely on one side of the gauge, exposing the throat area. Since the interior of the gauge is identical to the chamber in his gun, this lets him see where a seated bullet engages the rifling. He can tinker with bullet seating length until he gets just the right amount of land contact on the bullet, confirmed visually. Then he measures the case OAL and sets his seating dies accordingly. This is much handier than using a Hornady Tool to measure distance to the lands.
But what happens when the throat wears and moves out on your live barrel — making the actual length to lands different (slightly longer) than before. Well, the stub gauge is still valuable as a known starting point. As your barrel’s throat wears, you may seat your bullets out further to “chase the lands”, but the gauge provides a constant land engagement point, in the barrel’s “as new” condition. By measuring the difference between the land contact point on the gauge and the actual contact point on your barrel, you can determine throat “migration”.
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Here is a simple, low-cost way to get reliable readings of case headspace when you “bump” the shoulder back on your 6BR, .243 Win, or .308 Win brass. Credit Boyd Allen for this tip. First, you’ll need one .45 acp case (.40 SW works too), with primer removed. Make sure the pistol case is trimmed square and that it is round. We recommend you first size it, trim it and chamfer. Next, take the .45 acp (or .40 SW) case and slip it over the neck of a fired, unsized rifle case with the primer removed. Align the two cases between the jaws of your calipers and note the length from rim to rim (See photo below, with striped case).
OK, now you have the length for a fired rifle case BEFORE sizing. Next, take a full-length sized rifle case (without primer) and do the same thing, placing the pistol case over the neck of the FL-sized case (Bottom Photo). The difference between the two numbers is the amount of “bump” or set-back you are applying to the shoulder. Here the difference is .0015″. The amount of bump you need varies with your chamber and your load, but .0015-.002″ is a good initial setting. By using this simple tool, you can avoid bumping the shoulder too much. This will also help you set-up the depth of your full-length die to get the proper amount of bump each time.
Other Pistol Brass Types Work Too: Some folks have used this method but they prefer to work with 10mm or .40 SW brass rather than a .45 acp, because slightly smaller-diameter pistol cases may conform to the shoulders of their sized rifle cases a bit better. That works fine — use whatever pistol brass case works best for your rifle brass. We got very repeatable results with .45 acp brass but the method also works with 10mm or .40 SW brass. Just be sure the pistol brass has been sized, trimmed, chamfered, and de-burred.
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The Tactical Rifle Shooters Facebook Group recently showcased tools used to measure case headspace before and after “bumping” the shoulder. After a case is fired, hand-loaders who full-length size their cases will typically bump the shoulders back anywhere from .001″ to .0035″, depending on the rifle and application. With our 6mmBR and Dasher cases we like about .0015″ bump.
You want the amount of case sizing and bump to be the same for all your brass. To ensure uniformity, it makes sense to measure your cases before and after the FL sizing process. When we have time, we check every case. Other folks will simply check the first 3-4 cases coming out of the FL sizing die to ensure the FL die setting is correct and delivering desired headspace/bump.
1. Whidden Gunworks Shoulder Bump Gauge
There are a variety of tools that can be used to measure shoulder bump. Our favorite is a special cartridge-specific bushing made by Whidden Gunworks. The Whidden Shoulder Bump Gauge enables you to adjust your sizing die to the desired measurement. The bump gauge is attached to your calipers with a set screw and determines the measurement from the base to the shoulder of the case. The photo below, from Tactical Rifle Shooters, shows the Whidden Bump Gauge for the .375 CheyTac cartridge.
2. Dave Manson Vertical Comparator with Dial Read-Out
Dave Manson states: “This tool was designed to make life easier for the advanced shooter and re-loader by allowing precise measurement of ammunition, case, and chamber headspace. With this information, the re-loader will be able to fine-tune clearances and fits between his ammunition and chamber, with resultant improvements in accuracy and case life.” The functions of the Manson Comparator are:
1. Measure headspace of factory or reloaded ammunition
2. Quantify chamber headspace by measuring headspace of a fired case
3. Ensure minimal shoulder set-back when setting up re-loading dies
4. Compare base-to-ogive length to ensure consistent bullet-to-rifling relationship.
In addition to the Dial Indicator and Stand, the $130.00 Vertical Comparator is supplied with multiple Datum Blocks of precise length and inside diameter (.3300″/.3750″/.4000″/.4375″). MORE INFO HERE — Catalog page 20.
3. Hornady L-N-L Headspace Comparator System
Hornady’s Lock-N-Load Headspace Comparator system is easy-to-use and handy. You can get a kit with Red bushing-holder body and 5 bushings for $40.12. Hornady explains: “The Lock-N-Load® Headspace Comparator… gauge measures variations in brass before and after firing or re-sizing. It allows for headspace comparison between fire-formed brass and re-sized brass.” IMPORTANT: Hornady states: “To determine the proper bushing diameter for your cartridge, simply add the neck diameter and the shoulder diameter and divide that number by two. Use the bushing closest to that number.” Hornady offers five: .330″, .350″, .375″, .400″, and .420″.
One tip — We have found the Hornady gauges may vary a little from unit to unit even with the same nominal size. If you have more than one gauge for the same cartridge, test each on your brass — you may then note a slight difference in your bump measurements. There is also an Anvil Base Kit that mounts to the opposite blade on the caliper. This provides a more stable surface for the base of your case.
4. L.E. Wilson Case Gage Depth Micrometer
If you are looking for precise “bump” measurements without having to mess with calipers and clamp-on gauge blocks, you may want to consider the L.E. Wilson Case Gage Depth Micrometer. This takes very precise, repeatable measurements, but you need to know your starting point. The manufacturer explains: “Every reloader should know exactly how much your Full Length Sizing Die is pushing back the shoulder. With the NEW Case Gage Depth Micrometer you can do just that! It has never been easier to measure you cases headspace before and after sizing. The Depth Mic allows you to slip the micrometer perfectly over the top of the Gage with your case inserted into the Gage and take a measurement. Micrometer has graduations of .001″. The Case Gage Depth Micrometer is set to a zero of .100″ on the scale at our factory. Because of differences in ‘feel’ and temperature, we include a the Gage Block for you to test Zero and to adjust if necessary.”
5. Pistol Brass Case DIY Bump Gauge
Last is a “field expedient” set-up if you do not have any of the comparator tools shown above. A sized .45 ACP case (or other suitable pistol case) can be used to measure shoulder bump. The mouth of the pistol case sits on the shoulder of your rifle cartridge brass.
Make sure the .45 ACP case is trimmed square and that it is round. We recommend you first run it through an expander, then size it, trim it and chamfer. Next, take the .45 ACP case and slip it over the neck of a fired, unsized rifle case with the primer removed. Align the two cases between the jaws of your calipers and note the length from rim to rim (See left photo below).
OK, now you have the length for a fired rifle case BEFORE sizing. Next, take a full-length sized rifle case (without primer) and do the same thing, placing the .45 ACP case over the neck of the FL-sized case (Right Photo). The difference between the two numbers is the amount of “bump” or set-back you are applying to the shoulder. Here the difference is .0015″. The amount of bump you need varies with your chamber and your load, but .0015-.002″ is a good initial setting.
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Forum member Rich DeSimone uses a handy “Stub Gauge” for setting shoulder “bump” and seating depth. The gauge is made from a section of barrel lopped off when the muzzle is crowned. The chambering reamer is run in about 1/4 of the way, enough to capture the neck and shoulder area of the case. Rich then uses his full-length die to “bump” a master case with the ideal amount of headspace for easy feeding and extraction. He takes that case and sets it in this Stub Gauge, and measures from the front of the gauge to the rim. He can then quickly compare any fired case to a his “master” case with optimal headspace. Since the gauge measures off the shoulder datum, this tells him how much to bump his fired brass.
In addition, the Stub Gauge can be used to set bullet seating-depth. Rich has a channel cut transversely on one side of the gauge, exposing the throat area. Since the interior of the gauge is identical to the chamber in his gun, this lets him see where a seated bullet engages the rifling. He can tinker with bullet seating length until he gets just the right amount of land contact on the bullet, confirmed visually. Then he measures the case OAL and sets his seating dies accordingly. This is much handier than using a Hornady Tool to measure distance to the lands.
But what happens when the throat wears and moves out on your live barrel — making the actual length to lands different (slightly longer) than before. Well, the stub gauge is still valuable as a known starting point. As your barrel’s throat wears, you may seat your bullets out further to “chase the lands”, but the gauge provides a constant land engagement point, in the barrel’s “as new” condition. By measuring the difference between the land contact point on the gauge and the actual contact point on your barrel, you can determine throat “migration”.
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L.E. Wilson Case Gage Depth Micrometer Tool Hands-On Tool Review by F-Class John
Are you looking for a better way to measure shoulder bump when sizing brass? When it comes to measuring your shoulder bump there has traditionally been just one way to do it and that’s with a set of calipers and some type of tool attached to a calipers jaw which contacts the case shoulder. While this method has worked well for decades there’s always been some inherent lack of consistency and repeatability. While a minor issue, the inability to get the exact number in completely dependent on the user’s pressure applied and the angle at which the jaws push on the brass.
Enter the L.E. Wilson Case Gage Depth Micrometer with its simple but effective use of Wilson case gauges to ensure a perfect measure of shoulder bump every time. The unit comes with the micrometer top as well as a check gauge which allows you to easily calibrate the micrometer whenever needed. On top of the micrometer unit, you’ll also need to purchase the appropriate case gauges for each of your cartridge types and then you’re ready to go. No other measuring instruments are needed (yep, no calipers are required).
Using the Wilson Depth Micrometer (perhaps a better name is Shoulder Bump Micrometer) is a straightforward process. Simply take your fired brass and insert it into the case gauge and place the micrometer top onto the primer side of the gauge. While holding the micrometer top firmly against the case gauge in one hand, slowly turn the micrometer until you feel it stop. You can back off and turn it again to verify the stop point and once you have it, look at the measurement on the micrometer. Now insert a sized piece of brass and repeat the procedure. Take note of the new number and subtract it from the fired brass number and you now have an exact amount of shoulder bump. Continue to adjust your sizing die until you have the correct amount of shoulder bump and you’re ready to size all your brass.
Watch Video to See how Shoulder-Bump Measuring Micrometer Tool Works
Guys, in this case a VIDEO is worth more than a thousand words. In may not be obvious from the photos how this system works. In fact, it is fast and easy. Drop brass into cartridge-specific case gauge, then put the Micrometer unit on top, and dial to touch. The video shows how this works.
SUMMARY — Tool is Fast, Precise, Repeatable, and Easy to Use — We Like It
The beauty of this tool is the simplicity with which it works. It uses a very accurate micrometer to simply measure how much further your brass is sitting forward inside the case gauge. After a couple uses, you’ll find that this tool is fast, accurate and incredibly repeatable. That gives you confidence that your brass is being sized properly. Ultimately, I found that using the micrometer top really became a joy as I set up a new set of dies and as I sized my brass, I could easily check the consistency as brass came off my press. If you’re looking to improve your sizing game, give the L.E. Wilson Case Gage Depth Micrometer a try. MSRP is $110.00.
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Some of our readers have questioned how to set up their body dies or full-length sizing dies. Specifically, AFTER sizing, they wonder how much resistance they should feel when closing their bolt.
Forum member Preacher explains:
“A little resistance is a good, when it’s time for a big hammer it’s bad…. Keep your full-length die set up to just bump the shoulder back when they get a little too tight going into the chamber, and you’ll be good to go.”
To quantify what Preacher says, for starters, we suggest setting your body die, or full-length sizing die, to have .0015″ of “bump”. NOTE: This assumes that your die is a good match to your chamber. If your sizing or body die is too big at the base you could push the shoulder back .003″ and still have “sticky case” syndrome. Also, the .0015″ spec is for bolt guns. For AR15s you need to bump the shoulder of your cases .003″ – .005″, for enhanced reliability. For those who have never worked with a body die, bump die, or Full-length sizing die, to increase bump, you loosen lock-ring and screw the die in further (move die down relative to shell-holder). A small amount (just a few degrees) of die rotation can make a difference. To reduce bump you screw the die out (move die up). Re-set lock-ring to match changes in die up/down position.
That .0015″ is a good starting point, but some shooters prefer to refine this by feel. Forum member Chuckhunter notes: “To get a better feel, remove the firing pin from your bolt. This will give you the actual feel of the case without the resistance of the firing pin spring. I always do this when setting up my FL dies by feel. I lock the die in when there is just the very slightest resistance on the bolt and I mean very slight.” Chino69 concurs: “Remove the firing pin to get the proper feel. With no brass in the chamber, the bolt handle should drop down into its recess from the full-open position. Now insert a piece of fire-formed brass with the primer removed. The bolt handle should go to the mid-closed position, requiring an assist to cam home. Do this several times to familiarize yourself with the feel. This is how you want your dies to size your brass, to achieve minimal headspace and a nearly glove-like fit in your chamber.”
We caution that, no matter how well you have developed a “feel” for bolt-closing resistance, once you’ve worked out your die setting, you should always measure the actual amount of shoulder bump to ensure that you are not pushing the shoulder too far back. This is an important safety check. You can measure this using a comparator that attaches to your caliper jaws, or alternatively, use a sized pistol case with the primer removed. See Poor Man’s Headspace Gauge.
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The Tactical Rifle Shooters Facebook Group recently showcased tools used to measure case headspace before and after “bumping” the shoulder. After a case is fired, hand-loaders who full-length size their cases will typically bump the shoulders back anywhere from .001″ to .0035″, depending on the rifle and application. With our 6mmBR and Dasher cases we like about .0015″ bump.
You want the amount of case sizing and bump to be the same for all your brass. To ensure uniformity, it makes sense to measure your cases before and after the FL sizing process. When we have time, we check every case. Other folks will simply check the first 3-4 cases coming out of the FL sizing die to ensure the FL die setting is correct and delivering desired headspace/bump.
1. Whidden Gunworks Shoulder Bump Gauge
There are a variety of tools that can be used to measure shoulder bump. Our favorite is a special cartridge-specific bushing made by Whidden Gunworks. The Whidden Shoulder Bump Gauge enables you to adjust your sizing die to the desired measurement. The bump gauge is attached to your calipers with a set screw and determines the measurement from the base to the shoulder of the case. The photo below, from Tactical Rifle Shooters, shows the Whidden Bump Gauge for the .375 CheyTac cartridge.
2. Dave Manson Vertical Comparator with Dial Read-Out
Dave Manson states: “This tool was designed to make life easier for the advanced shooter and re-loader by allowing precise measurement of ammunition, case, and chamber headspace. With this information, the re-loader will be able to fine-tune clearances and fits between his ammunition and chamber, with resultant improvements in accuracy and case life.” The functions of the Comparator are:
1. Measure headspace of factory or reloaded ammunition
2. Quantify chamber headspace by measuring headspace of a fired case
3. Ensure minimal shoulder set-back when setting up re-loading dies
4. Compare base-to-ogive length to ensure consistent bullet-to-rifling relationship.
In addition to the Dial Indicator and Stand, the $130.00 Vertical Comparator is supplied with multiple Datum Blocks of precise length and inside diameter (.3300″/.3750″/.4000″/.4375″). MORE INFO HERE.
3. Hornady L-N-L Headspace Comparator System
Hornady makes comparator gauges matched to the red comparator holder that mounts on your caliper. These Lock-N-Load Headspace Gauges are inexpensive. You can get a set of five gauges for $31.99. Hornady explains: “The Lock-N-Load® Headspace Comparator… gauge measures variations in brass before and after firing or re-sizing. It allows for headspace comparison between fire-formed brass and re-sized brass.” IMPORTANT: Hornady states: “To determine the proper bushing diameter for your cartridge, simply add the neck diameter and the shoulder diameter and divide that number by two. Use the bushing closest to that number.” Hornady offers five: .330″, .350″, .375″, .400″, and .420″.
One tip — We have found the Hornady gauges may vary a little from unit to unit even with the same nominal size. If you have more than one gauge for the same cartridge, test each on your brass — you may then note a slight difference in your bump measurements.
4. Pistol Brass Case DIY Bump Gauge
Last is a “field expedient” set-up if you do not have any of the comparator tools shown above. A sized .45 ACP case (or other suitable pistol case) can be used to measure shoulder bump. The mouth of the pistol case sits on the shoulder of your rifle cartridge brass.
Make sure the .45 ACP case is trimmed square and that it is round. We recommend you first run it through an expander, then size it, trim it and chamfer. Next, take the .45 ACP case and slip it over the neck of a fired, unsized rifle case with the primer removed. Align the two cases between the jaws of your calipers and note the length from rim to rim (See left photo below).
OK, now you have the length for a fired rifle case BEFORE sizing. Next, take a full-length sized rifle case (without primer) and do the same thing, placing the .45 ACP case over the neck of the FL-sized case (Right Photo). The difference between the two numbers is the amount of “bump” or set-back you are applying to the shoulder. Here the difference is .0015″. The amount of bump you need varies with your chamber and your load, but .0015-.002″ is a good initial setting.
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Here is a simple, low-cost way to get reliable readings of case headspace when you “bump” the shoulder back on your 6BR, .243 Win, or .308 Win brass. Credit Boyd Allen for this tip. First, you’ll need one .45 acp case, with primer removed. Make sure the .45 acp case is trimmed square and that it is round. We recommend you first run it through an expander, then size it, trim it and chamfer. Next, take the .45 acp case and slip it over the neck of a fired, unsized rifle case with the primer removed. Align the two cases between the jaws of your calipers and note the length from rim to rim (See photo below, with striped case).
OK, now you have the length for a fired rifle case BEFORE sizing. Next, take a full-length sized rifle case (without primer) and do the same thing, placing the .45 acp case over the neck of the FL-sized case (Bottom Photo). The difference between the two numbers is the amount of “bump” or set-back you are applying to the shoulder. Here the difference is .0015″. The amount of bump you need varies with your chamber and your load, but .0015-.002″ is a good initial setting. By using this simple tool, you can avoid bumping the shoulder too much. This will also help you set-up the depth of your full-length die to get the proper amount of bump each time.
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Our friend Erik Cortina is at Raton, NM this week at the F-Class Nationals. When he’s not shooting (or working) Erik produces YouTube videos. One of his most popular videos explained why you should full-length size cartridge brass. In no uncertain terms Erik says: “Quit Neck Sizing!!!” Watch the Video:
Why It’s Smart to Full-Length Size Your Brass
Commentary by Erik Cortina
Should You Full-Length Size Your Cartridge Brass?
Absolutely. Let Me Explain Why…
I have seen it time and time again, shooters on the line wrestling with their rifle trying to get the bolt closed while the wind is switching. They were too focused trying to get their bolt to close and getting their rifle settled back on the bags that they missed the wind switch. Bang… Eight! The straw that broke the camel’s back for me was at the 2017 Canadian Nationals. I was paired up with a young girl and she would try really hard to close the bolt on her rifle. The majority of the time she would get it to close, but often times she could not even get the round to chamber. She was focused on her rifle the entire time rather than on the conditions. When we completed our strings, she had five rounds that did not chamber our of 15! That is way too many!. I told her she needed to think about Full-length sizing with 0.002″ shoulder bump, or Controlled Full-length Sizing like I call it. I told her not to worry about losing accuracy. I told her that I full-length size all my rounds and asked if she noticed how smooth my bolt was and noticed my score. She said yes, they were both great!
Controlled Full-length Sizing Does NOT Harm Accuracy
I have found that Controlled Full-length Sizing does NOT hurt accuracy or shorten brass life. I find that I can focus much more on the conditions when I don’t have to think about chambering a round nor extracting it. It has become second nature. After firing, I keep my head welded to the stock, I open the bolt by placing my thumb on top of stock and rotating hand upwards. I reach in and retrieve spent case, place it back in ammo box, and pick up another loaded round and put in chamber. I verify conditions and when ready, I push the bolt in and close it with my index and middle finger.
With Controlled Full-length Sizing you “bump” the shoulder around .002″ for bolt guns.* Image courtesy Sinclair International which carries a variety of Full-length dies.
Whidden Full-Length Sizing Dies by AccurateShooter.com Editor
For proper Full-length sizing, you want a quality die that’s a very good match to your chamber. For our project rifles we usually turn to Whidden Gunworks which offers both bushing and non-bushing FL dies. And if you want the hot new option, check out Whidden’s patent-pending, click-adjustable FL-sizing die. This gives instant, precise control over shoulder bump. It works great.
*With gas guns, such as the AR10, you may want to increase shoulder bump to .003″ or more. With some benchrest cartridges, .0015″ bump may prove optimal. But .002″ is a good starting point.
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Harrell’s Precision sells “semi-custom” full-length bushing dies for the PPC and 6BR chamberings. While the Harrell brothers do not cut the die to spec, they carry a large selection of dies made with slightly different internal dimensions. When you send in your fired brass, the Harrells choose a die from inventory with just the right amount of sizing (diameter reduction) at the top and bottom of the case. Given the quality, and precise fit, Harrell’s full-length dies are a good value at $75.00 plus shipping.
Bump Measuring Collar
The Harrell brothers provide a nice bonus item with each full-length die — a neat, little shoulder bump measuring device as shown in the photo at right. Hornady/Stoney Point sells a stand-alone tool that does the same job, but the Harrell’s bump collar is simpler and faster. To measure your shoulder bump, simply place the Harrell’s bump collar over the front of your deprimed case (before sizing) and measure the OAL with your calipers. Then size the case in your full-length die, replace the collar and repeat the measurement. You want to set your die so the shoulder moves back about .001″ to .0015″ for most applications. (With semi-auto guns you may want more bump.)
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This article is part of Sinclair Int’l Step-By-Step Reloading Series. Most of the products mentioned in this article are sold through Brownells.com.
by Roy Hill, Brownells/Sinclair Copywriter
Making your own precision handloads is a meticulous journey with many steps, many important matters to consider, and many sets of measurements to calculate. For those who pursue the perfect group, the highest score, the really long accurate shot, the rewards more than outweigh the effort. Choosing the right cases, deburring the flash holes, making the primer pockets uniform, trimming the cases, and lubricating them are all familiar – and critical – steps along the journey. And now that your brass preparation is complete, you are at last ready to start running the cases through your press and fill them with primers, powder, and bullets. The very first die the brass encounters is the sizing die. You insert the case, work the press’s lever to return the case to its correct pre-fired dimensions – and the journey continues.
There are three types of sizing dies to think about: neck, full-length, and small base. All three have specific benefits and potential drawbacks, and you should choose the type of die you use by thinking very carefully about what kind of shooting you plan to do with your handloads. No matter which type you select, most sizing dies will also punch out the old spent primer with some sort of decapper assembly that uses a hardened steel rod. Many types of sizing dies use an expander ball inside the die to make sure the neck of the case will accommodate a bullet after being sized. With some size dies, the expanders are easily removable and interchangeable, letting you get exactly the neck tension you want. If you are reloading for pistol cartridges, carbide sizing dies allow you to quickly resize without applying any lube to the case. But rifle cases always need lube.
Neck-Sizing Dies Neck-sizing dies resize only the neck of the case. The benefit of sizing only the neck is that the brass is “worked” very little, letting you reuse the same cases many times over. Also, cases that have already been fired in your rifle are perfectly fireformed to fit that rifle’s chamber, which can help accuracy. However, neck-sized cases will fit only the specific rifle they were originally fired in, and may still require a little extra force to chamber or extract.
Sinclair recommends that neck-sized-only cartridges should not be used any in other rifle besides the one they were originally fired from [unless they are also FL-sized], or in any action other than a bolt-action. Neck-sized-only rounds are great for the target range or the benchrest but should not be used in critical situations like military or police operations, or hunting. And if you fire them enough times, neck-sized cases will still need to be full-length sized periodically for you to keep using them.
Full-Length Sizing Dies Full-length sizing dies do exactly what their name says: resize the full length of the case, not just the neck. Full-length sizing helps create handloads that will function in any rifle, not just the one from which the cases were originally fired. The potential downside of full-length sizing is that it may shorten case life because it works the brass more than neck sizing. But it’s possible to “tune” today’s full-length sizing dies so they barely work the brass at all, as this article by Sinclair Reloading Tech Ron Dague shows.
Illustration Shows How a Full-Length Sizing Die Works
Another way to reap the benefits of full-length sizing is to use Redding’s full-length bushing dies, which size the full length of the case but use a system of interchangeable bushings that enable you give the case neck the bare minimum of resizing needed. To see how finely adjustable bushing dies are, and how they resize the case while fully supported, CLICK HERE for Video. The neck bushing helps you precisely control the neck tension to help increase the consistency and accuracy of your handloads.
Small Base Dies
A Small Base Die is just another type of full-length sizing die, but one that is typically used when reloading for semi-automatic rifles, like the AR-15, M14, or AR-style .308 rifles. (It may also work well for bolt guns that need extra sizing on the lower section of the case.) A small base die works exactly like a full-length sizing die, only it compresses the brass just a bit more, usually about .001″ more, and may even push the case shoulder back just a hair. Small base dies give that extra bit of compression to the brass to help make sure the case will properly extract from a semi-automatic firearm. The upside is that you get precision handloads that should work flawlessly in your semi-automatic. The downside is case life is really shortened, especially compared to brass used only in one bolt-action rifle, because the brass is worked more.
Shoulder Bump Gauges
A handy tool for setting up your full-length sizing dies as close as possible to your rifle’s chamber is the Sinclair bump gauge. The bump gauge lets you resize the case as little as possible, to extend case life and help your handloads fit your rifle almost like a neck-sized only die. You use deprimed cases fired in your rifle and bump gauge inserts to help you set up the die so it resizes the case only about .001″ to .004″, depending on what type of rifle you’re shooting.
Video shows how to use a shoulder bump gauge to set up your full-length dies
Article Find by EdLongrange. We welcome reader submissions
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When your cases become hard to extract, or you feel a stiff bolt lift when removing a cartridge, it’s probably time to full-length size your cases, and “bump” the shoulder back. With a hunting load, shoulder bumping may only be required every 4-5 loading cycles. Short-range benchrest shooters, running higher pressures, typically full-length size every load cycle, bumping the shoulder .001-.002″. High Power shooters with gas guns generally full-length size every time, and may need to bump the shoulders .003″ or more to ensure reliable feeding and extraction.
Use Shims for Precise Control of Shoulder Bump
Some shooters like to set the “default” position for their full-length die to have an “ample” .003″ or .004″ shoulder bump. When they need less bump, a simple way to reduce the amount of shoulder movement is to use precision shims in .001″ (one-thousandth) increments.
Here are reports from Forum members who use the shims:
“Great product. I have my die lock ring(s) adjusted for the shortest headspace length on my multiple chambers 6BRs and 6PPCs. When needing a longer headspace, I just refer to my notes and add the appropriate shim under the lock ring. Keep it simple.” — F.D. Shuster
Mats Johansson writes: “I’ve been using [shims] since Skip Otto (of BR fame) came out with them. I set up my dies with the .006″ shim, giving me the option of bumping the shoulder a bit more when the brass gets old and hardens while still having room to adjust up for zero headspace, should I have missed the original setup by a thou or two. Hunting rounds can easily be bumped an extra .002-.003″ for positive, no-crush feeding. Being a safety-oriented cheapskate, I couldn’t live without them — they let me reload my cases a gazillion times without dangerous web-stretching. Shims are a must-have, as simple as that.” — Mats Johansson
Sinclair Int’l offers a seven-piece set of Sizing Die Shims that let you adjust the height of your die (and thereby the amount of bump and sizing) in precise .001″ increments. Sinclair explains: “Some handloaders will set their die up to achieve maximum sizing and then progressively use Sinclair Die Shims between the lock ring and the press head to move the die away from the shellholder. Doing this allows you to leave the lock ring in the same position. These shims are usually available in increments of .001″ and work very well.”
Seven Shims from .003″ to .010″
Sinclair’s Die Shim Kit (item 22400) includes seven shims in thicknesses of .003, .004, .005, .006, .007, .008, and .010. For ease of use, shim thickness is indicated by the number of notches cut in the outer edge of each shim. Even without looking you can “count” the notches by feel. Normally priced at $11.99, this shim kit is on sale now for $10.99.
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Bump Measuring Collar
Stub Gauge — Useful Device
To quantify what Preacher says, for starters, we suggest setting your body die, or full-length sizing die, to have .0015″ of “bump”. NOTE: This assumes that your die is a good match to your chamber. If your sizing or body die is too big at the base you could push the shoulder back .003″ and still have “sticky case” syndrome. Also, the .0015″ spec is for bolt guns. For AR15s you need to bump the shoulder of your cases .003″ – .005″, for enhanced reliability. For those who have never worked with a body die, bump die, or Full-length sizing die, to increase bump, you loosen lock-ring and screw the die in further (move die down relative to shell-holder). A small amount (just a few degrees) of die rotation can make a difference. To reduce bump you screw the die out (move die up). Re-set lock-ring to match changes in die up/down position.
