Our friend Robert Whitley of ARX Enterprises LLC has learned, through careful measurement and testing, that some barrels threaded 5/8″ x 24 TPI at the muzzle may not deliver optimal accuracy. The reason is that the end of the barrel can bell out slightly, like a trombone, because too much steel has been removed. This is particularly true with .30-caliber barrels, but it can also be a problem with smaller caliber barrels (even 6mm). Robert demonstrates this phenomenon in the video below. All gunsmiths, and anyone considering threading a barrel, should watch the video. At 1:00 – 1:30 Robert gauges a 5/8″ x 24-threaded .30-Caliber barrel. You can see the belling effect clear as day.
“When setting up a commercial barrel in the lathe, we noticed that the maximum-sized bushing that would fit in the bore at the chamber end was almost .0015” smaller [than what would fit] at the muzzle. That precipitated my pin-gauging of a number of different commercial barrels that were threaded for 5/8” x 24 tpi. What I found is what’s shown on the video.” – R. Whitley
Solve Problem with a Larger Thread Diameter
If 5/8″ x 24 threading is potentially harmful to accuracy, is there a solution? Yes, you simply need to leave a little more steel on the barrel. (See Video starting at 02:40.) Frank Green of Bartlein barrels states: “We get these questions all the time. I say run the largest thread diameter that is possible.” Robert Whitley has found that a 3/4″ x 28 TPI threading does not cause the “belling effect”. Accordingly Robert recommends 3/4″ x 28 if you need to thread your barrel for a muzzle brake or suppressor. Robert explains: “We only make 3/4” x 28 TPI muzzle brakes and that’s what we recommend to customers.”
“See how much meatier the 3/4″ threading is vs. the 5/8″. The 3/4″ threading offers a lot more metal around the bore. There’s a lot less opportunity for the bore to become bell-mouthed…” – Robert Whitley
Barrel Threading Diameter — What’s Important to Know
By Robert Whitley
In truth, the 5/8″ x 24 TPI threading never came out of any accuracy-based think tank or set-up, it’s a military .30-Cal threading for barrels that someone has to carry around (they needed to keep the barrel weight down so it was smaller in diameter and the threading had to work with that situation). People have somehow assumed because the military uses that threading for certain things that it must mean that it’s also fine for a highly accurate rifle too, but that’s not really correct.
I don’t think there is any better and realistic option than the 3/4″ muzzle threading, and we also do it so there is no relief cut behind the threads on the barrel (i.e. put the relief cut on the brake or jam nut, don’t chop down on the muzzle of the barrel). For some reason many have a hard time grasping that the metal at the muzzle end of a rifle is “sacred” and you should not cut it down any more than absolutely necessary. A little threaded pencil diameter nub on the end of a barrel is not ideal for accuracy especially if it’s threaded and you need to torque on it. I cringe when I see a barrel with something like an MTU or Heavy Varmint contour, only to have an itty-bitty pencil thin threaded nub right at the muzzle so someone can “screw on a can” or a muzzle brake.
Lessons Learned Over the Years
A number of years ago I did a 30BR rifle project with Craig Kostyshyn who was big in the 30BR game and he made some of the best 30BR rifle barrels for benchrest competition. When I did the project I wanted a medium-heavy Palma type contour barrel I could use and also have a muzzle turndown for a front sight band. When he found out I was going to have the muzzle turned down he said “whoa, I need to provide for that when I make the barrel because if you turn the front down later you’ll be shooting a trombone” (i.e. the muzzle bore dimension would open up).
What he did was rough contour the barrel with the turndown (about .010” oversize) before he lapped the barrel, then when he lapped the barrel he took it easy in the muzzle area and worked the back of the barrel more. I thought he was a little bit excessive in his concerns but the barrel shot great and I wasn’t going to argue with him, after all he was shooting groups in the ones. I kind of just filed that away and never thought about it until recently when I went to have Fred from Sabreco do some chamber re-work on a commercial .30-caliber barrel I had. When setting up the barrel in the lathe and indicating things Fred noticed that the maximum-sized bushing that would fit in the bore at the chamber end was almost .0015” smaller [than what would fit] at the muzzle and he mentioned it to me. That precipitated my pin-gauging of a number of different commercial barrels I had that were threaded for 5/8” x 24 TPI. What I found is what’s shown on the video.
NOTE: This is a copyrighted article. Do not reproduce or re-link more than 75 words without written permission from AccurateShooter.com.
A while back, the Precision Rifle Blog conducted a fascinating study of Muzzle Brakes. PRB figured out a way to show the actual “blast pattern” of gasses ejecting from the ports of muzzle brakes. The result was a fascinating (and eye-catching) series of images revealing the distinctive gas outflows of 20+ different types of muzzle brakes. If you are considering buying and installing a muzzle brake on your rifle, you should definitely review this important PRB Muzzle Brake Test.
For a prone shooter, particularly on dusty, dirty or sandy ground, muzzle blast is a major bummer. Muzzle blast can be very disturbing — not just for the trigger-puller but for persons on either side of the gun as well. Some muzzle brakes send a huge shockwave back towards the shooter, and others send blast towards the ground, kicking dirt and debris into the prone shooter’s face. If there was a way to illustrate those factors — shockwave and debris — that might help shooters select one brake design over another.
Cal Zant at PrecisionRifleBlog.com applied a unique blend of creativity and resourcefulness to try to answer that question for 20+ muzzle brakes. Using high-speed photography and household products, he captured the blast pattern of 20+ different brake designs for easy side-by-side comparison. Can you figure out how Cal managed to show muzzle brake blasts so clearly? His “hi-viz” solution, revealed in the article, is very clever. See the eye-opening results for 20+ brakes, with illustrative photos, by visiting the Precision Rifle Blog Muzzle Brake Ground Signature Test Page.
OK, you’ve paid the tax stamp and acquired your new suppressor (aka “silencer” or “moderator”). Do you still need to wear earplugs or muffs? Absolutely. Even with that expensive new “can”, your rifle could be generating over 140 decibels (dB) of noise — about the same as as an unmuffled 9mm pistol shot. That’s loud enough to create permanent hearing loss with repeated exposure.
Firearms Are Loud: 140 dB to 175 dB
Audiology group ASHA explains: “Exposure to noise greater than 140 dB can permanently damage hearing. Almost all firearms create noise that is over the 140-dB level. A small .22-caliber rifle can produce noise around 140 dB, while big-bore rifles and pistols can produce sound over 175 dB. Firing guns in a place where sounds can reverberate, or bounce off walls and other structures, can make noises louder and increase the risk of hearing loss. Also, adding muzzle brakes or other modifications can make the firearm louder. People who do not wear hearing protection while shooting can suffer a severe hearing loss with as little as one shot[.] Audiologists see this often, especially during hunting season when hunters and bystanders may be exposed to rapid fire from big-bore rifles, shotguns, or pistols.” Source: ASHA, Recreational Firearm Noise Exposure.
Suppressors, On Average, Reduce Noise Levels about 30 Decibels
In an article for Ammoland, gunwriter Sam Hoober says that you can expect about 30 decibels (dB) of noise reduction from the average suppressor: “Looking at a few different products, SilencerCo attests their suppressors reduce the sound pressure of a 9mm gunshot to anywhere from 125.7 dB to 131.5 dB, depending on the model. Advanced Armament Co, another popular supplier, attests a 23 dB to 33 dB reduction or down to 127 dB. Liberty Suppressors, another manufacturer, attests a reduction of 24 dB to 38 dB, depending on model and other factors. In short, we can presume something on the order of 30 dB of attenuation as an average.”
Using that 30 dB number you can quickly discern that you’ll still need hearing protection — good hearing protection — when shooting any suppressed firearm (even a .22 LR). “Spikes of 130 dB and more can result in permanent hearing damage instantly”. Source: NRA Blog.
The Myth of the “Quiet” .22 LR
The NRA Blog notes that “many rimfire shooters, particularly those using the beloved .22 Long Rifle cartridge, argue that the small .22 LR caliber doesn’t produce enough sound to damage your hearing”. So, is that really true. or is it a myth?
In fact, a .22 LR can be much louder than you think — a .22 LR pistol can produce sound levels of 134 dB. That’s well above the normal human pain threshhold.
Sound Levels for Common Noises:
9mm Luger pistol: 160 dB
Jet aircraft engine (near): 140 dB
.22 LR pistol: 134 dB
Normal human pain threshold: 120 dB
Noisy Nightclub: 110 db
Riding Motorcycle at 65 mph: 103 db
Power Lawnmower: 95 dB
Hearing damage possible: 85 dB (sustained for 8+ hours)
Ringing Telephone: 80 dB
Normal conversation: 60 dB
The Risk of Hearing Loss
Hearing loss can be progressive and irreversible. If you are a shooter, this is serious business. As the NRA Blog cautions: “You may not even realize you’re harming your hearing. Hearing loss occurs gradually, and can go effectively unnoticed until symptoms become severe. By then, the damage is done.”
Nobody wants to go deaf. But we often see shooters without effective hearing protection when they are walking around a few yards behind the firing line. That’s bad — even if you are away from the firing line, gunshot noises can damage your hearing. You MUST use effective hearing protection every time you go to the range. Good foam earplugs costs mere pennies but they can prevent deafness in your later years. Many folks also wear muffs over plugs.
A Federal District Court in Texas recently ruled that ATF registration is no longer mandatory for purchases of suppressors (silencers) because Federal legislation eliminated the registration fee, effectively negating the need for paperwork. After the ATF declined to appeal the decision, this opened the door for Texas residents to acquire a suppressor without paying fees or filling out ATF paperwork.
Gun Owners of America (GOA), along with lead plaintiff Silencer Shop, made history on August 13, 2026 as GOA members Brandon Herrera and Wes Virdell lawfully acquired suppressors without filling out registration forms of the National Firearms Act of 1934 and without paying fees.
GOA, Silencer Shop, Herrera, and Virdell notified the Department of Justice and the ATF of their intent to complete the transfers without NFA registration. Because the DOJ and ATF did not object, Silencer Shop transferred the unregistered suppressors to Herrera and Virdell in accordance with all other applicable federal and state laws. The transfers took place at Silencer Shop’s storefront in Leander, Texas on August 13th. Rep. Andrew Clyde (GA-09) and GOA Senior V.P. Erich Pratt also attended.
Two consolidated lawsuits — Jensen v. ATF and Silencer Shop Foundation v. ATF — had challenged the NFA’s regulation of now-untaxed suppressors, short-barreled rifles, and short-barreled shotguns.
GOA spearheaded the repeal of a 1934 law regulating suppressors and short-barreled firearms in the One Big Beautiful Bill Act. The passage of this GOA-backed provision in the One Big Beautiful Bill Act paved the way for two lawsuits which culminated in a federal court order currently enjoining ATF enforcement of NFA registration requirements for suppressors and short-barreled firearms, and “any other weapons.”
This marks the first time since the NFA was enacted on June 26, 1934, that Americans lawfully acquired suppressors without federal registration. This was the first unregistered suppressor transfer in 92 years.
USCCA Report on Effect of Lawsuit
Historic First: Suppressor Transfer Completed Without a Form 4
Just after midnight on August 13, the first suppressors in 92 years were lawfully transferred without an ATF Form 4 or NFA registration under the federal court’s injunction.
Who is eligible?
The ruling is not nationwide. The injunction protects the plaintiffs in the case and, where applicable, their current and future members and customers. That includes certain members of plaintiff organizations such as Gun Owners of America (GOA), as well as customers involved in covered transactions with plaintiff businesses, including Silencer Shop.
Eligibility also depends on state law and the specific firearm involved. Some states still require the traditional Form 4 process, and this ruling does not eliminate every federal firearms requirement. Buyers still must comply with applicable Gun Control Act requirements, including the required background-check process. READ MORE.
You’d like to protect your hearing, and maybe you’re a little curious about how your rifle might shoot suppressed. So you’re thinking of buying a suppressor (aka “can”, “moderator”, “silencer”). The good news is that suppressor ownership is now legal in 42 of the 50 American states — that’s 84%! And 41 states allow their use for hunting. So for most American adults, getting a suppressor is legal, provided the owner passes required background checks. But you can’t just get one off the shelf at Walmart. Acquiring a suppressor still requires filling out ATF paperwork. Plus there is typically a pretty long wait. But, thankfully, you no longer have to pay for a $200 Federal Tax Stamp (thanks to recent Federal legislation).
States Where Suppressors Are Allowed
Currently, these 42 states allow private ownership of suppressors/silencers: AL, AK, AZ, AR, CO, CT, FL, GA, ID, IN, IA, KS, KY, LA, ME, MD, MI, MN, MS, MO, MT, NE, NV, NH, NM, NC, ND, OH, OK, OR, PA, SC, SD, TN, TX, UT, VT, VA, WA, WV, WI, WY.
Note: Even if you live in one of the states listed, you should still verify that owning a suppressor is legal in your area. Some states may have municipal- or county-based restrictions.
States Where Suppressor Ownership is Prohibited
Unfortunately, there are still eight (8) States that forbid private ownership of suppressors. The eight No-Go States are: California, Delaware, Hawaii, Illinois, Massachusetts, New Jersey, New York, Rhode Island. In these eight states, private ownership of suppressors (aka “silencers”) is forbidden. Hopefully some of those eight hold-out states will change their laws in the months ahead.
How to Acquire a Suppressor/Silencer
As of January 1, 2026, the federal transfer and manufacturing tax for silencers, short-barreled rifles, and short-barreled shotguns was reduced to $0. While the previous $200 ATF fee is gone, all the underlying regulatory requirements remain fully active.
Still Required When Buying a Suppressor:
— Paperwork: You must still submit an ATF eForm or Form 4 through a licensed dealer.
— Background Check: ATF background check and approval are mandatory before taking possession.
— Identification: Fingerprints and passport-style photos must still be provided with your application.
Looking Inside a Suppressor in Action
Popular YouTube Channel Smarter Every Day recently released a cool video featuring rifle suppressors with see-through acrylic sleeves. The team filmed shots through the suppressors using ultra-high-speed (110,000 frame per second) cameras. When played back in super-slow-motion, you can see the flame propagate through the suppressor and the bullet move through each baffle before it exists the muzzle. Watch the results in the video below — it’s mesmerizing:
See Through Suppressor in Super Slow Motion (110,000 fps) — Click Arrow to Watch:
Suppressors, On Average, Reduce Noise Levels about 30 Decibels
In an article for Ammoland, gunwriter Sam Hoober says that you can expect about 30 decibels (dB) of noise reduction from the average suppressor: “Looking at a few different products, SilencerCo attests their suppressors reduce the sound pressure of a 9mm gunshot to anywhere from 125.7 dB to 131.5 dB, depending on the model. Advanced Armament Co, another popular supplier, attests a 23 dB to 33 dB reduction or down to 127 dB. Liberty Suppressors, another manufacturer, attests a reduction of 24 dB to 38 dB, depending on model and other factors. In short, we can presume something on the order of 30 dB of attenuation as an average.”
Using that 30 dB number you can quickly discern that you’ll still need hearing protection — good hearing protection — when shooting any suppressed firearm (even a .22 LR). “Spikes of 130 dB and more can result in permanent hearing damage instantly”. Source: NRA Blog.
Protect Your Hearing — Wear Protection Whenever You Shoot
Noise-induced hearing loss and tinnitus are two of the most common afflictions for recreational shooters and hunters. Everyone knows that gunfire is loud, but very few people understand the repercussions that shooting can have on their hearing until it’s too late.
The better quality suppressors can reduce the noise of a gunshot by 20 to 35 decibels (dB). Good muffs or plugs will reduce sound by 23 to 33 dB. By decreasing the overall sound signature, suppressors help to preserve the hearing of recreational shooters and hunters. Even the most effective suppressors, on the smallest and quietest calibers (.22 LR) reduce the peak sound level of a gunshot to between 110 to 120 dB. To put that in perspective, according to the National Institute for Occupational Safety and Health (NIOSH), that is as loud as a jackhammer (110 dB) or an ambulance siren (120 dB). For normal caliber handguns and rifles, suppressed sound levels routinely exceed 130 dB, just shy of OSHA’s “hearing safe” threshold of 140 dB.
According to Dr. William W. Clark, the current Director of the Washington Univ. School of Medicine’s Audiology/Communication Sciences Program, a “serious threat to hearing comes from recreational hunting or target shooting”. This is in large part due to the fact that many people choose not to use traditional hearing protection devices like earplugs and earmuffs because they want to be able to hear their surroundings. Multiple studies have found that between 70 to 80% of hunters never wear earplugs or earmuffs, and nearly half of all target shooters don’t consistently wear traditional hearing protection. Thus, it should come as no surprise that for every five years of hunting, hunters become seven percent more likely to experience high frequency hearing loss.
This article is based on information from the American Suppressor Association (ASA). Since the ASA’s formation in 2011, three additional states have legalized suppressor ownership and 18 states have legalized suppressor hunting. For more information, visit www.AmericanSuppressorAssociation.com.
Many hunters and precision rifle competitors use muzzle brakes because these ported devices reduce felt recoil significantly. That makes a real difference getting back on target for quick follow-up shots. While many rifle owners appreciate the benefits of muzzle brakes, they may also neglect their brakes, allowing hard carbon and powder residue to build up. Not good. You should regularly clean your muzzle brake to remove fouling and carbon build-up.
As Mark Edgreen posted: “Carbon build up on the crown and in the brake is a recipe for poor accuracy.” And another gunsmith reported that customers complained about guns that “shot out way too early” but they only needed to have the brakes cleaned.
Gunsmith and PRS/NRL competitor Jim See recently reminded his Facebook Fans about the importance of cleaning muzzle brakes: “How many times do I have to say it? You need to maintain your rifles. Clean your muzzle brakes people!”. Jim, who runs Elite Accuracy LLC, notes that hard carbon build-up in brakes can definitely harm accuracy. Look at this example:
Muzzle Brake Cleaning Methods
There are various methods for cleaning a brake, we list a variety of techniques, but we would start with NON-corrosive ultrasound. You’ll want to remove the muzzle device before doing these tasks.
1. Use Ultrasonic Cleaning Machine with cleaning solution. This may be the most efficient method: “I place my brake in the ultrasonic cleaner. Shiney as new.” (Jim Moseley).
2. Spray with commercial Carb Cleaner and brush. Then apply anti-corrosion coating.
3. Soak in half hydrogen peroxide and half vinegar. Suggestion: “Let sit over night and carbon melts off. Brush remaining carbon off, rinse and put the brake back on.” Apply anti-corrosive before mounting.
4. Soak in 50/50 solution of water and white vinegar and brush. (Be sure to apply anti-corrosion coating, such as Eezox, after soaking).
5. Tumble in liquid solution with stainless pins. Comment: “Comes out slightly faded, but perfectly clean on stainless, non-painted brakes though.” Warning — do NOT do this with threaded brakes — tumbling could affect threads of screw-on brakes. Also, tumbling can harm painted or Cerakote finishes.
Gunsmithing Tip: By fitting the muzzle brake so that the barrel crown is slightly forward, it is easier to wipe carbon fouling off the end of the barrel. See photo:
Did you know you can damage your hearing even if you are wearing the best hearing protection available? Well, have you ever heard of concussion (or concussive) hearing loss? There is no amount of anything you can put in or over your ears to protect you from concussion loss. My audiologist explained to me the concussion comes through the facial bone structure and damages the ear’s tiny bones.
Editor’s NOTE: This a very important article that explains how you can suffer inner ear damage and hearing loss even if you use quality earplugs and/or muffs. Read that again — hearing loss can happen even with typical hearing protection. This kind of concussive hearing loss can result from shooting with muzzle brakes in confined spaces. Using a suppressor (aka sound moderator) can reduce the risk of concussive hearing loss. You may not have the ability to use a suppressor, but this article explains how you should be more mindful of your hearing.
Why I Use a Suppressor (Preventing Concussive Hearing Loss)
It must have been the road noise. I thought I was having a hard time hearing my five-year-old daughter speaking to me on my cell phone because of the road noise. That old SUV was kind of loud inside. Until I switched the phone to my left ear and suddenly I could hear her just fine. Wait, what just happened? I moved the phone back to the right ear and there was that muffled voice again. That’s when I knew I had a problem.
“What?” Lots of us in the shooting community have lost some hearing along the way due to our time on the range or in the field. Those of us who hunt have certainly discharged a firearm or three without ear protection and without concern for our hearing. After all, it’s just one shot, right? How much can it hurt?
Actually, that one shot DOES hurt your hearing. Any sound over 140 dB is immediate hearing loss. It just happens to be killing a small amount of our hearing so most of us continued the practice without a care. Living with hearing loss now makes me wish I could go back 20 years and better protect my hearing. I can’t change what I did in the past, but going forward I can certainly do the most to protect the hearing I still have.
I decided to shoot about a year’s worth of matches with just braked rifles. That year is when I lost significant hearing in my right ear and some in the left. I’ve gone back to shooting only suppressed rifles whenever possible.
I shot my first suppressed firearm, a .22 LR pistol, in 2003. After a few rounds I wondered why everyone (who can do so legally) didn’t shoot suppressed? No one drives without a muffler. Why would you? Point is I immediately appreciated the hearing protection benefits of suppressors. That passion got me into the business of selling suppressors and it wasn’t long before I was one of the biggest retailers for companies like AAC, SWR, SilencerCo, Ops Inc. and others. [Editor: The author’s business, Accurate Ordnance, no longer sells suppressors. So this article is NOT a sales pitch. Mark just wanted to share his experience so others might protect their hearing.]
Did you know you can damage your hearing even if you are wearing the best hearing protection available? You’ve heard guys say, “I’ll wear plugs and muffs, so I’ll be just fine shooting that .50 BMG!” Well, ever heard of concussion (or concussive) hearing loss? Yeah, I hadn’t either. I’ll sum it up the way the last audiologist I spoke with about my hearing loss did – there is no amount of anything you can put in or over your ears to protect you from concussion loss.
A hand grenade went off right next to a buddy of mine. He lost some hearing as a result of the blast. No one is really surprised by that. I mean it is an EXPLOSION. It’s loud. Duh. But I had no idea the blast from a muzzle brake could basically hurt my hearing the same way. The doctor explained to me the concussion comes through the facial bone structure and damages the ear’s tiny bones. Same thing as what can happen through any TBI (traumatic brain injury).
I’ve owned quite a few different suppressors over the years and have shot just about everything out there. I’m still as big a fan as ever. However, I wanted to see if using a suppressor in PRS (Precision Rifle Series) and similar matches was actually a hindrance. Some people feel the added length and weight of a suppressor can make getting into some shooting positions slower or problematic. So I decided to shoot about a year with a muzzle brake instead of a suppressor. I sure regret that decision…
Getting Headaches at PRS Matches Was Warning Sign
It is fairly common in PRS matches to shoot through pipes, vehicles, inside “shoot houses” and around other obstacles that echo a rifle’s blast. I noticed I was starting to get headaches about halfway through a day of PRS match shooting. I knew the issue wasn’t hydration. I mean look, if you are peeing every other stage down at the amazing CORE range facility in mid-summer you are NOT dehydrated. So, what was causing the headaches? It wasn’t until I went back to shooting suppressed in those same environments that it became clear the little mini concussions from that muzzle brake was causing my headaches. And of course the doctors confirmed that.
Let me stop here and say I am NOT anti-brake. Muzzle brakes are useful tools and for some situations are the best tools. An aggressive brake can be more effective at reducing recoil than a good suppressor. A suppressor does add some recoil reduction, just not as much as most quality brakes. Don’t forget to factor other variables, such as caliber and rifle weight, into the equation though. For example, a 15-lb 6mm Creedmoor rifle doesn’t need much recoil reduction in the first place.
So, I started shooting matches long before the PRS even existed and always shot suppressed in those days. The suppressors made communication with a partner or RO easier and it was just a more pleasant shooting experience. On the recommendations of a few people I decided to shoot about a year’s worth of matches with just braked rifles. That year is when I lost significant hearing in my right ear and some in the left. I’ve gone back to shooting only suppressed rifles whenever possible and especially at matches. I’ve only once or twice found the extra length of the suppressor made it a little more inconvenient to run a stage, but not by much. Trust me, the points I missed were not because I took two extra seconds getting the muzzle in a port or window.
My hearing is something I value and will do everything to protect from this point forward. You’ll never again see me on a match field with an un-suppressed rifle. To me the minimal gains of running a braked rifle aren’t worth losing more hearing.
Choosing a Suppressor — What to Consider
Okay, so I have hearing loss that I can’t get back and realize I need to go back to shooting matches with a suppressor. But which one? I’ll still be shooting matches with custom fit plugs so I just need something to add a little recoil reduction and kill that concussion.
At our shop, Accurate Ordnance, we generally recommend direct-thread suppressor solutions to our customers. The main reason for that is all the problems we’ve seen with other fast-attach muzzle devices. It doesn’t take much tolerance stacking to result in accuracy issues. There are a few exceptions for us and the Rugged Suppressors products top the list. Since the Razor 762 uses a muzzle brake adapter on the rifle to attach the suppressor, I can use the same suppressor on my .223 Rem training rifle. My primary match rifles are chambered in 6mm Creedmoor and 6.5 Creedmoor and the muzzle threads on those is a standard 5/8×24. My .223 Rem training rifle has .5×28 threads on the muzzle, which is standard for that caliber. Thus, the muzzle adapter interface lets me share the suppressors between all the rifles. And on that .223 Rem training rifle I have the option of switching the end cap on any of the Rugged products to a .223 aperture size, which makes the suppressors slightly more sound efficient (meaning quieter).
“Science tells us that exposure to continuous noise of 85 dB for eight hours is enough to cause permanent hearing loss, and worse, spikes of 130 dB and more can result in permanent hearing damage instantly.” Source: NRA Blog.
The Risk of Hearing Loss
Hearing loss can be progressive and irreversible. If you are a shooter, this is serious business. As the NRA Blog cautions: “You may not even realize you’re harming your hearing. Hearing loss occurs gradually, and can go effectively unnoticed until symptoms become severe. By then, the damage is done.”Effective hearing protection is a must whenever you are shooting firearms or when you are in the vicinity of gun-shots. For ultimate protection, we recommend a good set of tapered foam earplugs, topped by ear-muffs. However, there are situations when you may prefer lighter-weight hearing protection that can be quickly removed. For example, if you are standing well behind the firing line as an observer, or if you are working as a rangemaster or waddie some distance away from the shooters.”
Sound Levels for Common Noises:
9mm Luger pistol: 160 dB
Jet aircraft engine (near): 140 dB
.22 LR pistol: 134 dB
Normal human pain threshold: 120 dB
Noisy Nightclub: 110 db
Riding Motorcycle at 65 mph: 103 db
Power Lawnmower: 95 dB
Hearing damage possible: 85 dB (sustained for 8+ hours)
Ringing Telephone: 80 dB
Normal conversation: 60 dB
What about suppressors? If you use a suppressor is it OK to dispense with hearing protection? Not really. Even the most effective suppressors, on the smallest and quietest calibers (.22 LR), reduce the peak sound level of a gunshot to between 110 to 120 dB. To put that in perspective, according to the National Institute for Occupational Safety and Health (NIOSH), that is as loud as a jackhammer (110 dB) or an ambulance siren (120 dB). For normal caliber handguns and rifles, suppressed sound levels routinely exceed 130 dB, just shy of OSHA’s “hearing safe” threshold of 140 dB. Accordingly, we recommend use of hearing protection even when shooting suppressed.
1. Ear Muffs — Max Protection and Compact Options
The highest current USA Noise Reduction Rating is 34 dB NRR. To get that kind of protection, you need pretty big muffs, but thankfully, you don’t have to spend big bucks. For under $15.00 you can buy quality ANSI-approved muffs with a 30+ dB Noise Reduction Rating. Chose the big 34 NRR G&F Pro Muffs at $15.99 or the more comfortable 30 NRR Walker EXT Range Muffs for $14.97. Both products have padded head-bands which retract.
Many hunters and competitive shooters prefer low-profile ear muffs. As these typically have a lower Noise Reduction Rating, perhaps NRR 22-24, we recommend running earplugs under muffs, particularly when you are at a busy range or shooting a match. If you use low-profile electronic muffs, such as Howard Leight Impact Sport Muffs, you should still be able to hear range commands even with plugs underneath.
If you need to talk to your shooting buddies or hear range commands during matches, there are a variety of good electronic muffs on the market. Some of these even have “Walkie-Talkie” functionality so you can talk to team-mates or coaches at matches. We like these 2-way electronic muffs, but be aware that they offer much less max noise protection — typically in the NRR 20-22 range. Here is a good deal currently at MidwayUSA for Walker Electronic Muffs with Walkie-Talkie functionality. This NRR 20-rated unit has slim pads with removable microphone unit. It is now on sale at a 55% discount.
2. Foam Earplugs — Small, Inexpensive, But VERY Effective
Quality foam earplugs offer great hearing protection at low cost. These Howard Leight NRR33 Max plugs are your Editor’s favorite foam earplugs. Between shooting, motorcycling and mowing lawns, I probably have Max plugs in my ears 3-4 days a week. These Leight Max plugs are very effective, easy to insert/remove (with the flared ends), and they seem to be less abrasive in the ear canal than some other brands. Right now you can get 20 pairs of these NRR33 Leight Max plugs for just $8.41.
If you prefer thin, light-weight earmuffs, we do recommend running earplugs underneath for double protection while shooting firearms (or when you’re on the firing line). Sound experts tell us that running plugs and muffs together can improve your effective noise reduction by 4-7 dB NRR.
Howard Leight MAX NRR 33 Earplugs, Just $8.41 for 20 Pairs
Hearing bands are inexpensive, lightweight, and are handy for special situations, such using hedgetrimmers and noisy power tools, when you may need to frequently remove the protection. These banded products are a also a very good form of hearing protection for hunters. You can keep them handy around the neck while spotting game, and then insert the plugs before shooting. We have tried two types of banded hearing protection, the Howard Leight QB2 Quiet Band (shown above) (25 dB NRR), and the Radians Rad-Band (23 dB NRR). The Leight Quiet Band is quite durable and the plugs can be replaced. It is a bargain at just $5.44 from MDI Safety.
Radians Rad-Band is very light-weight, with Jelli™ Plugs that are comfortable, washable, and reusable — all for just $12.13 on Amazon. Peltor also offers Sport Banded Earplugs. These conveniently ship with 3 pairs of ear buds, all for $11.99 on Amazon.
4. Electronic Plugs — New Technology with Adjustable Volume
For maximum hearing protection we still recommend good muffs over quality foam ear plugs, there is a new option available. A variety of companies now offer electronic ear buds that include small speakers so you can hear range commands and conversations. Please note — these MUST be specially-designed protective in-ear devices. Do NOT just use ear-buds designed for music playback!
Howard Leight recently introduced new Impact Sport In-Ear plugs with an impressive 29 dB Noise Reduction Rating (NRR). That NRR is better than most compact ear muffs. The plugs automatically compress amplification when loud impulse sounds (like gunshots) exceed 85dB. Internal amplification allows you to hear range commands and conversations. The cord connecting the plugs includes twin, handy volume controls. These plugs come with moldable earhooks with 3 different ear tip sizes. The deluxe model with quick-connect BlueTooth is available for $89.98 on Amazon. With this high-tech BlueTooth version you can take phone calls.
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In this interesting video, Brownells Gun Tech Caleb Savant covers the topic of linear compensators, aka “blast diffusers” or “linear blast devices”. These are quite different in function from a typical muzzle brake and they are NOT a sound suppressor. Unlike a traditional muzzle brake, a linear compensator directs the muzzle blast forward, AWAY from the shooter. This is not only good for the shooter but also for folks next to the shooter, either at the range or in a CQB law enforcement or military situation.
A “Linear Compensator”, also known as “blast diffuser”, my look similar to a muzzle brake. But it works differently. A typical muzzle brake shoots blast out the side, and can be pretty annoying for someone positioned next to the shooter. By contract, the Linear Compensator direct blast force more forward. This helps reduce perceived recoil, and importantly doesn’t send hot gasses left and ring to nearby shooters or observes. Muzzle brake output can be very annoying. This Editor once was shooting next to a .338 Lapua Magnum with a brake, just a couple feet away. With each .338 LM shot I could feel heat on arms/hands and actually feel the bones in my forearm vibrate.
Attachment Methods — Direct Thread Mounting vs. Quick-Attach Mounting
Linear compensators have become much more popular in recent years as AR-15 pistols and SBRs have proliferated. Some linear comps, such as popular models from Midwest Industries and the Troy Claymore, attach directly to the muzzle, just like a traditional flash hider or muzzle brake.
Other Linear Compensators are slip-on, quick-attach components that mount OVER another muzzle device. For example, the VG6 Precision CAGE Device (Concussion Altering Gas Expansion) attaches directly over one of their standard muzzle devices. Almost every company that makes a sound suppressor also offers a linear compensator, which typically attaches to the muzzle the same way as the silencer.
Video find by Boyd Allen. We welcome reader submissions.
The Risk of Hearing Loss
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Gun Owners of America (GOA), along with lead plaintiff Silencer Shop, made history on August 13, 2026 as GOA members Brandon Herrera and Wes Virdell lawfully acquired suppressors without filling out registration forms of the National Firearms Act of 1934 and without paying fees.
Quality foam earplugs offer great hearing protection at low cost. These Howard Leight 
