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June 30th, 2016

Efficient Method for Bullet Coating with Moly, WS2, HBN

Reader Mike Etzel has come up with a simple, cost-effective way to apply moly or danzac coatings to your bullets. And you won’t need any expensive gear other than your regular vibratory tumbler and some small plastic containers.

Mike explains: “For a number of years I have been using a very convenient way of coating my projectiles with DANZAC in a tumbler. Instead of using a separate tumbler filled with DANZAC and stainless steel balls for coating applications, use small resealable plastic cake or pudding cups filled with stainless balls and DANZAC. Each cup will accommodate between 20 to 70 projectiles depending on caliber once the polishing balls and DANZAC are added. When I need to polish some cases, I insert the sealable plastic container(s) into the polishing material in the tumbler, add cases to the media, and in the process clean cases and coat the projectiles simultaneously in one tumbler. This does two operations in one session, saving on time and resources.”

While Mike uses DANZAC (Tungsten DiSulfide or WS2), you can use the same impact-tumbling-in-a-cup method to moly-coat your bullets, or to apply HBN (Hexagonal Boron Nitride).

bullet coatings source hbn moly danzac

TIPS for COATING your BULLETS, by “GS Arizona”

1. Start with Clean Bullets. This is simple enough, but some people overlook it and others overdo it. Get the bullets out of the box, wash them with warm water and dish soap and dry them. No need for harsh chemicals, after all, we’re only removing some surface dirt from shipping and maybe some left over lanolin from the forming process. Don’t handle them with bare hands once they’re clean, your skin oils will contaminate them.

2. Get Everything Hot — Real Hot. This is probably the single most important element in producing good-looking moly-coated bullets. I put the tumbler, the drum and the bullets out in the sun for at least 30 minutes before starting and then do all the tumbling in direct sunlight. On a summer day in Arizona, everything gets to the point that its uncomfortably hot to handle. If you are tumbling in the winter, you should heat the bullets in some form, a hair dryer can be useful, but they will cool off in the drum if you’re tumbling in cold temperatures. Your best bet is to plan ahead and do your coating in the summer. I coated about 3000 bullets in a couple of days recently to see me through our winter season (we’re a bit reversed from the rest of the country in terms of shooting season).

Permalink Bullets, Brass, Ammo, Tech Tip 10 Comments »
September 24th, 2012

RCBS Neck Bushings with Tungsten Disulfide Coating Option

RCBS neck bushingGear Review by Boyd Allen
Just about everyone knows that Wilson and Redding make neck-sizing bushings. But few shooters seem to be aware that RCBS produces bushings. In fact, RCBS does make quality neck-sizing bushings, including very nice Tungsten Disulfide-coated bushings.

As a companion product for their Gold Medal bushing-style dies, RCBS produces its own line of sizing bushings, that have a couple of notable features. First, along with plain steel bushings, RCBS offers bushings with a distinctive, dark gray Tungsten Disulfide (WS2) anti-friction coating. Redding offers bushings in bare “white” steel or with a gold-colored Titanium-Nitride anti-friction coating. Wilson bushings are plain steel with a shiny silver finish. Though the Redding and Wilson plain steel bushings may look like stainless, remember that these un-coated bushings need to be kept oiled or they WILL rust. In normal use, you shouldn’t have to worry about rust on the Tungsten Disulfide-coated RCBS bushings.

Comparing coated bushings, Redding’s gold TiN-coated bushings look pretty, but the WS2 anti-friction coating on RCBS bushings seems to work as well. Tungsten Disulfide (WS2) has an extremely low coefficient of friction — 0.03 compared to 0.6 for Titanium Nitride. Accordingly, the RCBS WS2-coated bushings can work with minimal neck lubrication. When I actually sized necks with the RCBS WS2-coated bushings, the “smoothness” of the neck-sizing operation seemed on a par with other quality, coated bushings.

Another notable difference with the RCBS bushings (compared to other brands) is that RCBS stamps the bushing size onto the outside of the bushing, rather than on the top. RCBS puts the bushing diameter on a reduced-diameter band that runs around the circumference of each RCBS bushing. I think that this is a good idea because it eliminates the possibility that raised edges from the stamping itself might interfere with proper bushing alignment*. (Remember that the top of the bushing — where size marks are stamped by other bushing-makers — contacts the retaining cap in the die during sizing.) Putting the size marks on the outside also makes it easy to distinguish RCBS bushings from other bushing brands.

RCBS neck bushing

The other feature that I like is the shape of the entry chamfer on the bottom of the RCBS bushing. This chamfer is large and angular, rather than curved. This is only a guess, but I think that it may do a better job of letting the bushing align itself with the case as it is inserted into the die, and do a better job on brass from chambers that allow more neck expansion. (The picture shows the smaller chamfer at the top of the bushing.)

That about wraps it up, with the exception of one small point. While MidwayUSA has a wide selection of RCBS bushings, other retailers need to do a better job of stocking these bushings. I got mine from RCBS, but you may have trouble finding them in many online catalogs, or on dealers’ shelves. Hopefully this small review will help to increase awareness of RCBS bushings, and more retailers will carry them.

*As you probably know, stamping displaces metal, some of which is raised above the level of the surface that was stamped. Although it can be argued that shooters have gotten some pretty spectacular results in spite of any cocking of neck bushings caused by their being stamped on top, I am sure that a lot of us would prefer to have things as straight as they can be, and moving the stamping to a recessed band that runs around the outside of the bushing helps accomplish this.
Permalink Gear Review, New Product No Comments »