October 28th, 2015

New Hornady ELD Bullets with Heat-Resistant Tips

Hornady ELD Low Drag Heat Resistant Bullet Tip Match Bullets Hunting

In 2016, Hornady will introduce new hunting and match bullets with high-tech, heat resistant tips. Hornady developed the new “Heat Shield” bullet tips after Doppler Radar testing showed that the Ballistic Coefficients (BCs) of old-style tipped bullets were degrading in flight in an unexplained manner. Hornady’s engineers theorized that the old-style plastic bullet tips were deforming in flight due to heat and pressure. Hornady claims this problem occurred with high-BC (0.5+ G1) tipped bullets from a variety of manufacturers. Hornady’s testers believed that, after 150 yards or so, the tips on high-BC bullets were actually melting at the front. That enlarged the meplat, resulting in increased drag.*

Consequently, Hornady developed a new type of bullet tip made from a heat-resistant polymer. Further long-range Doppler Radar testing seemingly confirmed that bullets equipped with the new tips did not suffer from the BC loss previously found. This allowed the bullets to maintain a higher, more consistent BC during the entire trajectory. The end result is a bullet with reduced vertical dispersion at long range (or so Hornady claims).

New Hornady ELD-X Hunting Bullets
For 2016, Hornady will bring out two lines of projectiles using the new tips. The first line of bullets, designed for hunting, will be called ELD-X, standing for “Extreme Low Drag eXpanding”. These feature dark red, translucent, heat-resistant tips. With interlock-style internal construction, these hunting projectiles are designed to yield deep penetration and excellent weight retention. Hornady will offer seven different ELD-X bullet types, ranging in weight from 143 grains (6.5mm) to 220 grains (.30 Cal):

6.5mm, 143 grain (G1 .620 / G7 .310)
7mm, 162 grain (G1 .613 / G7 .308)
7mm, 175 grain (G1 .660 / G7 .330)

.308, 178 grain (G1 .535 / G7 .271)*
.308, 200 grain (G1 .626 / G7 .315)
.308, 212 grain (G1 .673 / G7 .336)
.308, 220 grain (G1 .650 / G7 .325)

NOTE: We don’t know if the stated BC values are based on drag models or actual range testing. These new ELD-X hunting bullets will be loaded into a new line of Precision Hunter Ammo for a variety of popular hunting cartridges.

Hornady ELD Low Drag Heat Resistant Bullet Tip Match Bullets Hunting

New Hornady ELD Match Bullets
Along with its new hunting bullets, Hornady is coming out with a line of ELD Match bullets as well. Hornady’s engineers say the new molded “Heat Shield Tip” should be a boon to competitive shooters: “You can’t point up that copper [tip] as consistently as you can mold a plastic tip. With the ELD Match line, and the Heat Shield Tip technology… we now have a perfected meplat. These bullets allow you to shoot groups with less vertical deviation, or less vertical stringing, because the bullets are exact in their drag [factor].” There are currently four bullets in the ELD Match line:

.264 Caliber (6.5mm), 140 grain (G1 .610 / G7 .305)
.284 Caliber (7mm), 162 grain (G1 .627 / G7 .313)
.308 Caliber (7.62mm), 208 grain (G1 .670 / G7 .335)
.338 Caliber (8.6 mm), 285 grain (G1 .789)

Hornady will offer factory ammunition loaded with ELD Match bullets, starting with 6.5 Creedmoor ammo loaded with the 140gr ELD, and .338 Lapua Magnum ammo loaded with the 285gr ELD.

Better Tips Make a Difference — But other Factors Are Important
Hornady claims that its new Heat Shield Tips are more uniform than the meplats on conventional jacketed, hollow-point bullets. This, Hornady says, should provide greater bullet-to-bullet BC consistency than is possible with conventional, non-tipped bullets.

We have heard such claims before. Plastic tips are good, so long as they are inserted perfectly in the bullet. But sometimes they are crooked (off-axis) — we’ve seen that with various brands of tipped projectiles. Other factors will affect bullet performance as well, such as bullet weight, bullet diameter, and bullet bearing surface length. Even with perfectly uniform bullet tips, if bullet weights or diameters are inconsistent across a sample, you can still have accuracy issues (and pressure-related velocity variances). Likewise, if the bearing surface lengths vary considerably from one bullet to the next, this can increase velocity spread and otherwise have a deleterious effect on accuracy.

So, overall, we think Hornady has probably engineered a better bullet tip, which is a good thing. On the other hand there are many other factors (beyond tip uniformity) involved in long-range bullet performance. It will be interesting to test the new ELD Match bullets to see how they compare with the best hollow point jacketed bullets from other manufacturers.


* Hornady’s Chief Ballistician Dave Emary authored a technical report based on the Doppler Radar testing of a variety of tipped Bullets. CLICK HERE for Emary Report. Here are some of the report’s key observations and conclusions:

After early testing of prototype bullets it was observed that all currently manufactured tipped projectiles’ drag curves were convex, not concave and that abnormally low ballistic coefficients were being observed over long ranges. The drag was rapidly increasing at high velocities.

At this point extensive testing was done with all types of commercially-available tipped projectiles. They all exhibited this behavior to a greater or lesser extent depending on their ballistic coefficient and launch velocity. Most projectiles exhibited BCs relatively close to published values for 150 to 200 yards of flight. Beyond these distances they all showed BCs substantially below published values.

It was obvious that something was changing in the tipped projectiles to cause a rapid increase in drag at higher velocities. The drag increases were most noticeable from 100 to about 500 yards. Drag increases stopped at velocities below approximately 2,100 fps. This behavior was not observed with hollow point or exposed lead (spitzer) style designs. The problem magnified as the velocity was increased. The problem was worse for heavier, higher-BC projectiles that maintained higher velocities longer. After some consideration the answer was obvious and one that several people had wondered about for some time but had no way to prove their thoughts.

The tip of a bullet at 3,000 fps will see temperatures as high as 850 degrees F and decreasing as
the bullet slows down. These temperatures on the tip were a known fact. What wasn’t known was how long it would take at these peak and decreasing temperatures for the polymer tips to begin showing effects, if at all. As it turns out it is within the first 100 yards of flight. Currently-used polymers in projectile tips begin to have properties like rubber at approximately -65 to 50 degrees F and will melt at 300 to 350 degrees F, depending on the exact polymer.

All current polymer-tipped projectiles have tips that are at best softening and deforming in flight and under many circumstances melting and badly deforming. To cut through a lot of technical discussion the problem becomes worse at higher ambient air temperatures (summer) and higher launch velocities. Projectiles that have a high BC and retain velocity well see higher stagnation temperatures for longer lengths of time and have greater degradation of the tip. Simply put it is a heat capacity problem –temperature times time. This makes BCs for current tipped projectiles a rough average over some distance, dependent on atmospheric conditions and muzzle velocity, and does not allow the accurate prediction of downrange ballistics much beyond 400 yards.

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October 9th, 2015

Norma Video Shows Production of Bullets, Brass, and Ammo

Norma has released a fascinating video showing how bullet, brass, and ammunition are produced at the Norma Precision AB factory which first opened in 1902. You can see how cartridges are made starting with brass disks, then formed into shape through a series of processes, including “hitting [the cup] with a 30-ton hammer”. After annealing (shown at 0:08″), samples from every batch of brass are analyzed (at multiple points along the case length) to check metal grain structure and hardness. Before packing, each case is visually inspected by a human being (3:27″ time-mark).

The video also shows how bullets are made from jackets and lead cores. Finally, you can watch the loading machines that fill cases with powder, seat the bullets, and then transport the loaded rounds to the packing system. In his enthusiasm, the reporter/narrator does sometimes confuse the term “bullets” and “rounds” (5:00″), but you can figure out what he means. We definitely recommend watching this video. It’s fascinating to see 110-year-old sorting devices on the assembly line right next to state-of-the art, digitally-controlled production machinery.

Video tip by EdLongrange. We welcome reader submissions.
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October 2nd, 2015

NEW Ruger Handgun Ammo Features Molded Bullet Technology

Ruger ARX Ammunition Ammo Injection Molded Matrix Composite Copper Nylon Polymer

BIG news in the shooting sports industry — Ruger has entered the ammo business. Ruger now offers high-tech handgun ammunition, using licensed polymer-composite, lead-free bullet technology. According to the Shooting Wire: “Ruger’s new lead-free ammunition will be produced under a licensing agreement with Savannah, Georgia-based PolyCase Ammunition.”

Ruger’s new ARX line of lead-free ammo features injection-molded bullets that are much lighter than conventional projectiles, caliber by caliber: 56 grains for .380 ACP, 74 grains for 9x19mm, 107 grains for .40 SW, and 114 grains for .45 ACP. The lighter bullets fly faster, but ARX ammo still offers reduced perceived recoil.

ARX Ammo for SALE
.380 ACP
9mm Luger
.40 SW
.45 ACP

Ruger ARX Ammo with Injection-Molded Matrix Bullets
The fluted projectiles are injection-molded from a copper/polymer matrix. This offers many advantages. First, being completing lead-free, these bullets can be used at indoor facilities that prohibit lead-based ammo. Second, because the composite bullets weigh 30% less than comparable lead-based projectiles, shooters experience noticeably less recoil (even though velocities are higher). Third, the composite matrix bullet has low-ricochet properties. When these bullets strike metal, they are designed to disintegrate (into a powder), rather than ricochet. This makes them well-suited for indoor use, or use with metal plates.

Shooting Wire Editor Jim Shepherd reports that ARX ammo delivers on its low-recoil promise: “Having spent time testing the PolyCase ammunition (largely in Ruger firearms), I know the reduction in felt recoil isn’t just hype. While firing PolyCase ARX ammunition in calibers ranging from .380 in small concealed carry pistols (including a Ruger’s LCP) up to .458 SOCOM in modern sporting rifles, the lessened felt recoil was noticeable.”

Ruger Ammunition pistol ammo PolyCase

PolyCase Molded Bullet Design Technology
For over a century most bullets have been mass-produced with a process called cold-forming. Lead and copper were shaped with brute force in punches and dies to create projectiles. While this is still a viable and effective way to produce bullets, other manufacturing methods are now available. By applying injection-molding technology, Polycase has developed a new type of bullet that has many advantages, as least for handgun applications. Bullets weigh approximately 70% as much as lead bullets with similar profiles. Lighter weight means higher velocities and less recoil. In addition, PolyCase bullets are lead-free, and low-ricochet — two qualities important for indoor and close-range training. The injection-molding process also reduces weight variations (compared to cast lead bullets), and ensures excellent concentricity. Molding also allows unique shapes that are impossible to produce with conventional bullet-making methods (see photo).

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August 22nd, 2015

Lapua Launches Lapua Club for Customers

Lapua Club membership promotion contest

Lapua, the Finnish maker of premium cartridge brass, bullets, and ammunition, has created a new Lapua Club for Lapua’s customers and product users. By signing up for the Lapua Club, you can get access to “members-only” data. In addition, by registering multiple products, you can get rewards such as Lapua hats and holsters. For each product registered you’ll also get a chance to win instant prizes or a Grand Prize Whitetail Hunt.

CLICK HERE for LAPUA CLUB Registration Information

How to Sign Up for the Lapua Club
Join the Lapua Club by scanning the QR code on your 2015 Lapua ammunition box, Lapua cartridge case box, or Lapua bullet package. Use your mobile phone to read the QR code on your Lapua package(s), or go to http://www.club.lapua.com/en/campaign/lapua-club/ and directly type in the code. (NOTE: Packages that do not have a QR code may have a card in the box with the QR code.) By registering your package(s) you become entitled to exclusive Lapua Club member benefits.

NOTE: Lapua recommends that customers register each cartridge package separately. The more products you register, the more Lapua gear you can get:

By registering 5 products or more you can qualify for a Lapua Cap.

By registering 10 products or more you can qualify for a Lapua Holster.

Lapua notes: “If you have purchased multiple cartridge packages, you should register all of them separately. Each package code … gives you a chance to win instant prizes and take part in our main [contest]. Whether or not your package codes won an instant prize, each of them will also compete for the grand prize: a ticket to the Lapua White Tail Hunt 2015 event.”

Register your Lapua Products by entering the QR code on Lapua product packages.
Lapua Club membership promotion contest

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June 5th, 2015

Lake City Ammuntion — Video Reveals Manufacturing Process

lake city army ammunition plant

Lake City Ammunition PlantWhat’s the next best thing to a stockpile of gleaming, freshly-loaded ammo? How about a movie showing gleaming, freshly-loaded ammo being made — from start to finish? The five-minute video below shows the ammunition production process at the Lake City Army Ammunition Plant, a division of ATK. Lake City is the largest producer of small arms ammunition for the U.S. military, producing roughly four MILLION small-caliber rounds every day.

This promotional video does go a bit overboard at times in a self-congratulatory sense. But the video is definitely worth watching — it is fascinating to watch the process of creating cartridges — from the drawing (or extrusion) of raw brass into casings to the placement of projectiles and primers.

Quick History of Lake City Ammunition Plant
Lake City Army Ammunition Plant (LCAAP) is a 3,935-acre government-owned, contractor-operated facility in Independence, Missouri that was established by Remington Arms in 1941 to manufacture and test small caliber ammunition for the U.S. Army. The facility has remained in continuous operation except for one 5-year period following World War II. As of July 2007, the plant produced nearly 1.4 billion rounds of ammunition per year. Remington Arms operated the plant from its inception until 1985, when operations were taken over by Olin Corporation. From April 2001 through the present, it has been operated by Alliant Techsystems (ATK), which in February 2015 split into two separate companies, Orbital ATK and Vista Outdoors.

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May 27th, 2015

Hornady Video Shows How Ammunition is Made

Hornady Manufacturing

Hornady ManufacturingIf you wonder how ammo is made, starting with raw metal, check out this video from Hornady. It shows how bullet jackets are formed from copper, followed by insertion of a lead core. The jacket is then closed up over the core with the bullet taking its final shape in a die (a cannelure is applied on some bullet types). Next the video shows how cartridge brass is formed, starting with small cups of brass. The last part of the video shows how cases are primed and filled with powder, and how bullets are seated into the cases, using an automated process on a giant assembly-line. CLICK Link below to watch video:


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May 26th, 2015

Federal Legislation Restricting Online Ammo Sales Introduced

H.R. 2283 Ammunition online sales ban legislation congress Bonnie Coleman

Earlier this month, U.S. Representative Bonnie Coleman (D-N.J.) introduced a new bill, H.R. 2283, that would restrict online ammo sales. Coleman’s legislation, dubbed the “Stop Online Ammunition Sales Act of 2015″, would not ban online sales outright, but it would impose many restrictions and set up a Federal tracking system to “watch” ammo buyers. While H.R. 2283 would not cap the quantity of ammo someone could purchase, the legislation would impose numerous barriers to sale. Most notably, buyers would have to supply identification in person before the product could be shipped.

READ FULL TEXT of H.R. 2283 Restricting Online Ammo Sales


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March 29th, 2015

Pursuit of the Perfect Cartridge Book by Mic McPherson

We are often asked, “Can you recommend a good reloading book that picks up where the typical reloading manual leaves off — something that goes into more detail about the processes involved.” There is such a book, and it’s fairly recent: Metallic Cartridge Handloading: Pursuit of the Perfect Cartridge, by M.L. (“Mic”) McPherson. Released in 2013, this 425-page book goes into greater depth than McPherson’s popular intro reloading guide, Metallic Cartridge Reloading. McPherson’s latest reloading treatise covers all aspects of the reloading process: the cartridge case; maintaining, improving and loading the case; the seating and reading of primers; the loading of propellant; bullets and the loading of bullets; accurate load development; internal and external ballistics; bullet making and casting; and reloading presses.

Metallic Cartridge Handloading Mic McPherson

With hundreds of photos and illustrations, this book is a good reference for shooters getting started in precision reloading for accuracy. Compared to some other books on reloading procedures, McPherson’s new resource is more up-to-date, so it references more modern reloading tools and techniques. NOTE: This is NOT a reloading manual containing specific load data. Rather, it is a how-to book that covers the process of cartridge reloading from start to finish.

Reviews by actual book buyers:
A great resource for handloaders although a little technical for beginners. I have been reloading for 40+ years and picked up some good ideas. — Loren R.

This is a book intended for people who have been reloading for a while. The book contains very detailed information about reloading. — Kaj H.

About the Author, M.L. (“Mic”) McPherson:
Mic McPherson, Technical Editor of Hand Loader’s Digest, is the author of numerous firearms resource books including Metallic Cartridge Reloading and Accurizing the Factory Rifle. He has written scores of articles for leading gun periodicals including Precision Shooting, The Accurate Rifle, Rifle Shooter, and Varmint Hunter Magazine. Mic also served as an Editor of the 8th and 9th Editions of Cartridges of the World.

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March 15th, 2015

AmmoSeek.com Finds Ammunition and Reloading Components

Here’s a great search service that can help you locate hard-to-find ammunition and reloading components — while saving money in the process. Ammoseek.com monitors more than a dozen online vendors — checking current pricing and available inventory, for pistol, rifle, and shotgun ammunition. Need .45 acp ammo for your 1911? Just select “.45 ACP” from the “Quick Seek” list on the right. Likewise you can find .223 Rem and .308 Win Rifle ammo with one click.

Ammoseek search engine ammuntion reloading supplies

Find .22 LR Ammo Quickly
Looking for hard-to-find .22 LR rimfire ammunition? Well AmmoSeek makes it easy — you don’t even have to enter any search words. Simply click on the highlighted links for AmmoSeek’s 22LR Page.

CLICK HERE for AmmoSeek.com .22 LR Ammo Search Results

Use Ammoseek.com to Find Reloading Components Too
Ammoseek.com also lets you search for reloading components, including powder, primers, brass, and bullets. This is a huge time-saver. You can instantly check a dozen or more vendors to see if a particular type of powder is in stock. Likewise, you can quickly check for primer availability. If you have a big match coming up and are short on primers — this could solve the problem.

Ammoseek search engine ammuntion reloading supplies

Story Tip by Boyd Allen. We welcome reader submissions.
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March 5th, 2015

Pennsylvania Ammo Vending Machine Sparks Controversy

You have to love this — a shooting facility in Western Pennsylvania has its own ammo vending machine. This is the same kind of machine normally used to sell snack foods. But at the Beaver Valley Rifle & Pistol Club (BVRPC), you can get .38 Specials instead of Pretzels. The vending machine offers a wide assortment of pistol cartridges, packaged in 50-round bags. Fifty 9mm Luger rounds cost $21.00 and yes the machine takes credit cards.

Beaver Valley Rifle Pistol Club vending machine ammo ammunition

The machine was installed by Sam Piccinini, owner of the Master Ammo Company. Sam says the machine is a convenience for club members, who had trouble finding ammo that complied with Club rules prohibiting jacketed bullets: “Most conventional commercial ammunition manufactured today is jacketed, and jackets can separate from the lead when it hits the backstops in gun ranges.” All the ammo in the vending machine features non-jacketed bullets. Piccinini states: “The machine sells pretty much everything — from .22 long rifle to .45 Long Colt and every standard caliber in between except .32 and .25 automatic. It’s got 380, 9, 38, 40, 45, .357 SIG.” (Source BeaverCountian.com)

Beaver Valley Rifle Pistol Club vending machine ammo ammunition

Mainstream media reports of the ammo vending machine have spurred controversy. ATF rules prohibit an ammo-maker from selling handgun ammunition to persons under 21 years of age. The machine is located inside a locked, private facility restricted to persons over 18. On the machine is the warning: “You must be over 21 to purchase handgun ammunition from this machine.” BVRPC President Bill Fontana states: “It’s nobody’s business, it’s our club, we can do as our members allow us. Legally there’s nothing anybody can do about it.”

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March 5th, 2015

Creedmoor Sports Has Lake City (Federal) XM855 Ammo

You probably know by now that the ATF is seeking comments on a proposed regulation that would ban the importation and sale of M855 steel-core 5.56x45mm ammunition. The ATF has proposed banning this “green-tip” ammo (and similar products) on the grounds that it is “armor piercing”.

Nobody knows whether the proposed ban will actually go into effect. The ATF is solicting comments through March 16, 2015. The mere possibility of a ban has spurred a feeding frenzy of ammo sales. If you are looking for genuine M855-type Green Tip ammo, suitable for use in AR-platform rifles, Creedmoor Sports recently obtained a large supply. Creedmoor just located quantities of Lake City-produced, American Eagle-brand XM855 in cardboard boxes: “Our team found another source for 5.56 mm XM855F Federal Lake City Green Tip Ammo. This ammo is becoming almost impossible to source the closer we get to the [March 16th end] of the ATF comment period.”

CLICK HERE to ORDER XM855F from Creedmoor Sports ($210.00 for 300 rounds).

Lake City M855 5.56 62gr Green Tip Ammunition (300 Rounds)
M855 Green Tip Ammunition Ammo Creedmoor

M855 Green Tip Ammunition Ammo Creedmoor

Product Description
High-quality 5.56x45mm ammo made in the USA by Lake City. This is “XM855″ ball ammo with a steel penetrator in the core, surrounded by a copper jacket. The projectile is color-coded with a green-painted tip as is traditional with US-made M855.

Product Specifications:
* Manufacturer: Federal / Lake City
* Model: XM855
* Caliber: 5.56 NATO (5.56x45mm)
* Grain Weight: 62 Grains
* Type: Full Metal Jacket with Penetrator
* Units per Case: 300 (in two 150ct boxes)

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February 24th, 2015

NSSF Urges Public to Oppose ATF Ban on 5.56 M855 Ammo

BATFE ATF logoThe Bureau of Alcohol, Tobacco, Firearms and Explosives (ATF) is seeking to ban commonly-used 5.56 M855 “green tip” ball ammunition as “armor piercing ammunition” and is seeking public comment on the proposal. The National Shooting Sports Foundation (NSSF) urges target shooters and gun owners to contact ATF to oppose this proposed ban.

For decades, under the “sporting purposes” doctrine, commonly-available “green tip” M855 and SS109 rifle ammunition has been exempt from federal law banning armor-piercing ammunition. There is no question that this 5.56 ball ammo has been widely used by law-abiding American citizens for sporting purposes.

Winchester-brand 5.56X45 62gr NATO M855 FMJ Ammunition
m855 Olin winchester ball SS109 Brownells accurateshooter.com

NSSF SS109 M855 .223 Rem 5.56x45mm ammo ammunition penetratorThe NSSF has an online form that makes it easy to voice your opinion on the proposed ban on 5.56 ball ammo. This form will direct your comments to Congress and/or the ATF. Click the button at right to navigate to the NSSF online form.

Commentary by Jim Shepherd, The Shooting Wire
Should the ATF reclassify surplus (and widely used) M855 and SS109 ammunition as armor-piercing, it would then be illegal for consumer consumption. This weekend, we received word that apparently many gun owners didn’t find this to be a compelling reason to record their objections with the federal government. With only a few days remaining in the ATF’s solicitation of comments, fewer than 6,000 shooters have registered their displeasure with the proposal.That, as one of my least-favorite instructors used to say, is simply unacceptable.”

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February 6th, 2015

Norma .22 LR Rimfire Ammo in Stock at Affordable Prices

Norma .22 LR rimfire ammunition ammo tac-22 match-22

Need quality .22 LR rimfire ammo at an affordable price? Consider Norma. Most folks think Norma only produces centerfire ammo and cartridge brass. As a result, people haven’t been looking for Norma rimfire ammo. Their loss is your gain. Accurate, reliable Norma .22 LR ammunition is in-stock right now at leading online vendors. This is good quality ammo, made in Europe. Watch video review below.

Norma .22 LR rimfire ammunition ammo tac-22 match-22

Bullets.com has Norma Tac-22 ammo in stock at $4.99 per 50-rd box (SKU: BL7819). In addition, Bullets.com offers Norma Match-22 ammunition at $7.50 per 50-rd box (SKU: BL11887).

Grafs.com has Norma Match-22 Ammo in-stock at $8.99 per 50-rd box (Item NA2318980). NOTE: Graf’s also has a wide selection of ELEY match ammo in stock, starting at $13.79 per 50-rd box.

Midsouth Shooters Supply has Norma Tac-22 Ammo in stock at $5.95 per 50-rd box (Item 013-2318716), and Midsouth has Norma Match-22 Ammo in stock at $7.95 per 50-rd box (Item 013-2318980).

.22 Plinkster Review of Norma Tac-22 Ammunition

Summary by .22 Plinkster (see 4:30 time mark): “I’m pretty impressed with it … I think it’s a really good deal. For six dollars and fifty cents [per box] you can’t go wrong with a box of this ammo. Out of a good bolt gun, this ammo will drive tacks.”

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January 11th, 2015

NEW PolyCase Ammunition and Injection-Molded Bullets

Georgia-based PolyCase Ammunition has developed innovative polymer-based composite cartridge cases and injection-molded bullets. With a patent-pending design, the polymer cartridge cases are lighter than brass or steel cases, yet are heat-tolerant, and relatively easy to manufacture. These cases will be initially produced for .223 Remington, plus a variety of pistol cartridge types (.380 ACP, .38 SPL, 9mm Luger). PolyCase cartridge cases blend patented heat-resistent polymers with metal elements in the case base. According to the manufacturer, “the net effects are greatly reduced weight (compared to comparable loaded ammunition), durability… and competitive pricing.” Other companies have experimented with polymer cartridge cases in the past — none have successfully perfected the technology in a commercially successful product. Could PolyCase be the first?

Polymer Polycase Ammunition injection molded bullets Georgia

PolyCase Ammunition — Material Characteristics
– PolyCase Pistol Cartridge Cases are 11.5 to 20% lighter than brass-cased ammunition.
– PolyCase Rifle Cartridge Cases are 23 to 60% lighter than brass-cased ammunition.
– PolyCase Cartridge Cases are self-lubricating — a positive factor compared to brass or steel cases.

Polymer Polycase Ammunition injection molded bullets Georgia

PolyCase Bullets — Injection-Molded Blend of Copper and Plastic
PolyCase has developed its own unique bullets for use in pistol ammunition. PolyCase Cu/P™ bullets are precision injection-molded from a cutting-edge copper-polymer compound. These molded bullets will be offered in both polymer cases and conventional brass cases. (Early in the design process, PolyCase determined that molded bullets work well in both brass and plastic cases). PolyCase co-owner Paul Lemke (Lt. Col. U.S. Army, Ret.) says: “We are able to use essentially the same molds to produce bullets for brass casings and bullets for our polymer casings”.

PolyCase Pioneers Injection-Molded Bullet Technology
Powdered metal has been around for decades, but blending powdered metal with polymers and injection molding precise parts is a fairly modern process. While processes like sintered metal bullets and pressure-formed shotgun pellets have become commonplace, PolyCase is the first American company to produce and sell a completely injection-molded bullet.

Polymer Polycase Ammunition injection molded bullets Georgia

For over a century most bullets have been mass-produced with a process called cold-forming. Lead and copper were shaped with brute force in punches and dies to create projectiles. While this is still a viable and effective way to produce bullets, other manufacturing methods are now available. By applying injection-molding technology, Polycase has developed a new type of bullet that has many advantages, as least for handgun applications. Bullets weigh approximately 70% as much as lead bullets with similar profiles. Lighter weight means higher velocities and less recoil. In addition, PolyCase bullets are lead-free, and low ricochet — two qualities important for indoor and close-range training. The injection-molding process also reduces weight variations (compared to cast lead bullets), and ensures excellent concentricity. Molding also allows unique shapes that are impossible to produce with conventional bullet-making methods (see photo).

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January 9th, 2015

How Hornady Ammunition Is Made — Step-by-Step Process

Hornady AmmunitionGet an inside look at the how ammunition is made with this step-by-step production guide from Hornady. The video begins by showing the stages in production of a lead-core jacketed bullet with exposed tip, such as the Hornady Interlock. Next, at the 1:38″ time-mark, the video shows how cartridge cases are made, starting with small brass cups (photo right). The brass is lengthened in a series of stages involving annealing, drawing, polishing, and the formation of the case head with primer pocket. Finally, at the 2:40″ time mark, the video shows how bullets and powder are seated into cartridge cases on the Hornady assembly line. In the final production stages, the completed ammunition is tested and packaged.

Watch Ammo Production Video

Hornady Ammunition

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December 21st, 2014

Ultimate Gifts: Technoframes Ammo and Handgun Display Units

What do you get for the shooter “who has everything”? How about a custom-crafted, laser-engraved ammo display case. Technoframes produces a series of ultra-sleek Ammo display units, and high-tech pistol racks. The CNC-machined display boxes, fitted to your choice of cartridge, look great. There are many varieties to choose from, including wood, metal, and plexiglass. We like the fact that many of the boxes are lockable.

Technoframes’ impressive billet-aluminum pistol racks, with magazine-style gun holders (fitted with Neodymium magnets in their bases) put ordinary plastic or wire-framed racks to shame.

Last but not least, Technoframes also makes a plexiglass-sided gun transport box and a double-tiered, two-pistol/six-magazine gun display box with removable inner tray. These units look like they were produced by “M” for James Bond.

Technoframe gun box

Technoframes is the world’s leading producer of high-end CNC-machined ammo and handgun storage solutions. Along with display cases, Technoframes offers Snap Caps and historical replica ammunition. For more info, visit Technoframes.com.

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November 22nd, 2014

Fifth Edition of Ammo Encyclopedia Now Available

Brussard ammunition encyclopedia 5th EditionBook by Michael Bussard (edited by S.P. Fjestad)

If you’re a serious shooter, the latest 5th Edition of the Ammo Encyclopedia (released in August, 2014), belongs in your library. This 1008-page book is probably the most comprehensive and up-to-date book in print covering current and obsolete cartridges and shotshells. Bussard’s Ammo Encyclopedia is a massive resource work. The 5th Edition now boasts 105 chapters, covering thousands of handgun, rifle, and shotgun cartridges from the past century and a half.

One of the best features is a 12-page color section depicting actual size drawings of 265 current rimfire/centerfire cartridges and shotshells. You won’t find that many “life-size” cartridge drawings in one place even on the internet. Cartridge profiles and ballistic charts have been expanded to include all new factory cartridges. The authors have even included air rifle pellets and historical images and charts. Softcover, 1008 pages.

Comments from guys who bought the book:

“This book contains a vast array of information on many modern and even obsolete ammunition. Definately recommend for any modern reloader novice or experienced.” – Duggaboy460

“It’s a great reference book for individuals who reload their own ammunition. There is a lot more info in this Edition. Everyone who likes this information should have it in their library.” – Reloader

“I like the general and technical comments that are available for each and every cartridge. Information that predicts if a cartridge will stay in production for many more years or rapidly become obsolete.” – RSL1

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October 15th, 2014

New Stuff! Hornady Unveils New Ammo, New Tools for 2015

Hornady has just announced its new-for-2015 products — new ammo, new reloading equipment, new brass, and new shooting accessories. This is a big roll-out, with a slew of new products, including some very interesting reloading tools. CLICK HERE to See ALL NEW 2015 Hornady Products.

VIDEO PREVIEW: Hornady 2015 New Products Overview

New Hornady Rifle Ammunition
New rifle ammo to be introduced in 2015 includes: 17 Win Super Mag Rimfire (with 20gr VMax), Full Boar series with GMX bullets, .243 Win Superformance with 75gr V-Max, and .338 Lapua Magnum with 285gr A-Max. It appears that Hornady may also be expanding its Custom Int’l line of hunting ammo.

Hornady new brass ammo ammunition reloading tools cases

Hornady new brass ammo ammunition reloading tools cases

New Hornady Reloading Products
For 2015, Hornady is releasing a host of new reloading tools and accessories. Among the new reloading items this year are: Multi-Purpose Lock-N-Load® Quick Change Hand Tool (photo below), Lock-N-Load® Neck Turn Tool with power adapter (photo below), Lock-N-Load® Sonic Cleaner 7L, and Lock-N-Load® AP™ Primer Pocket Swage Tool (for Hornady L-N-L progressive press):

Hornady new brass ammo ammunition reloading tools cases

Hornady new brass ammo ammunition reloading tools cases

New Hornady Cartridge Brass — 15 New Varieties
This should make hand-loaders happy. Hornady will release 15 new types of Hornady-brand cartridge brass. Varminters should be happy with the new 22 Hornet, 220 Swift, and 6mm Rem offerings.

Rifle Brass
22 Hornet SKU 8602
220 Swift SKU 8615
6mm Rem SKU 8622
7mm-08 Rem SKU 8646
7x65R SKU 8641
300 Rem Ultra Mag SKU 87624
30-378 Weatherby SKU 8658
8×57 JRS SKU 8644
500-416 Nitro Express SKU 86877

Pistol Brass
380 Auto SKU 8710
9X18 Makarov SKU 8725
9MM Luger SKU 8720
38 Special SKU 8730
357 Mag SKU 8740
40 S&W SKU 8742

Hornady new brass ammo ammunition reloading tools cases

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October 6th, 2014

Ammoseek: Find .22LR Rimfire Ammo with Just One Click

In the “good old days”, if you needed rimfire ammo for fun shooting, you could just head over to Walmart (or a local sporting goods store) and find a wide variety of offerings, including low-cost bulk packs from Federal, CCI, and Remington. These days, there are “slim pickings”, even at Wally World. You need to “cast a bigger net” to find rimfire ammo these days.

One of the most efficient ways to locate rimfire ammunition nationwide is to use Ammoseek.com, a specialized search engine. On its home page, Ammoseek has a handy 22LR PAGE link. With just one click you can search dozens of ammo vendors.


If you click the 22LR Page link, Ammoseek instantly calls up current ammo inventories located by Ammoseek’s automated search bots. Then Ammoseek plots ALL the available rimfire ammo, sorted from least expensive to most expensive. Here are search results from this morning, October 6, 2014. We found some CCI Blazer at $4.99 per 50-rd box (40gr LRN). That’s just want we needed for a plinking session at the range.

Click Image to see full-screen version.
Ammoseek rimfire ammo ammunition .22 LR 22LR

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September 23rd, 2014

Track Ammo Prices and Availability with WikiArms.com

Wikiarms live ammo trackingIf you’re looking for loaded ammunition at affordable prices, WikiArms.com can help you find a good deal. WikiArms constantly searches the listings of ammo vendors across the web. Then WikiArms ranks the offerings by cost per round, low to high. This way you can instantly compare prices from multiple vendors including Ammoland, Brownells, Cabelas, Lucky Gunner, MidwayUSA, Natchez, Sinclair Int’l, Slickguns, Sportsmans Guide, and Wideners. Search bots refresh pricing constantly so listed prices are normally current within five minutes. WikiArms even displays the amount of product currently in stock for each vendor.

Wikiarms live ammo tracking

Using WikiArms is easy. Just click your choice of caliber (such as 9mm, .22LR, or .308 Win) on the navigation bar, or hit the Good Deals link to see a variety of cartridge types all at one time. WikiArms is fast, and it is FREE to use. Check it out.

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